Doc. No.

MSP050-HSE-101-FRM-01
HAZARD IDENTIFICATION AND RISK ASSESSMENT Issue No. 3
Date 29.09.13

HSE Advisor Responsible Supervisor / Foreman Participants

Mohammad Ali Shafiq / Asghar Baigh / Area chargehand / Barge supervisor Abdul Majid / Farbod / Andreas / Rohit / Paul / Rehaman / Akram M

Rahul Area Engineer / Appointed person Eugene T

Project Name & No. Project Manager's Name:

Method Statement/Task Sheet ref. No.: Zone 4D – Central Pier Eugene Terre 'Blanche

Pure Risk Residual Risk

Act. No. Activity Potential Hazards Consequence Control Measures
P S RR P S RR
• Site induction educating all personnel on safety rules and regulations including client expectations
• Survey station to be provided with sufficient barricading / isolation from moving equipment
Coming contact with moving • Where practicable provide temporary shed or portable umbrella to prevent direct exposure to sunlight
vehicle
• All members of staff shall adhere to site minimum PPE ( Hard hat , hiviz , shoe) where situation demands they
Coming contact with crane boom shall wear suitable eye, ear protection with life jacket mandatory when working close (3m) or over water area
Multiple injury
1 Survey Work. Possible fall in water, working 3 3 9 • Advise all survey team NEVER to position themselves under the crane boom or within the swing radius. 1 3 3
close to edges Damage to survey equipment
• Ensure all survey equipment are removed and safely secured. It is the accountability of surveyor to ensure
Exposure to direct sunlight they take care of their kit . Note: All equipment to be calibrated as per manufactures requirements
Unauthorized access to survey kits
 Doc. No. MSP050-HSE-101-FRM-01
HAZARD IDENTIFICATION AND RISK ASSESSMENT Issue No. 3
Date 29.09.13

Drop of load
Roll over of pile due to in
appropriate wedge support
Restricted barge access
Personnel coming within swing
radius or crane counter weight /
boom - Space restriction
Multiple injury - Potential to be critical
Adverse weather pattern
2 Pile off load ( Barge )
Personnel overboard - Fall in water
Loss of client reputation
Collision of vessel - sideway
movement due to swell
Personnel getting trapped
between barges
Pinch point
Rope bites
• Plan your work well in advance ( safe anchorage of cargo barge)
• Provide suitable, clear mooring and anchor marking to notify the existing of the same to near by vessel
movement
• Ensure lift plan is detailed considering type of load, radius, crane limitation, rigging technique
• Ensure suitable crane is selected considering the above specification and work zone restrictions
• Ensure load is suitably sea fasten to prevent any roll over during transit and when removing support check if
piles are suitably secured
• When stacking on barges ensure the pile is not stacked more than 3 layer with a honeycomb sequence.
Ensure suitable wedges are provided to prevent from any roll over. Where practical provide temporary support
• Ensure lift and crane team are trained and competent
• Ensure trained rigger are only allowed to rig / provide signals to operator
Damage to assets 3 4 12 • Ensure weather and tide pattern are constantly monitored. When wind speed exceeds allowable DM limit 1 4 4
( 10.5 m/s), decision to be taken by construction team on the way to secure load and people
• Educate all barge personnel on danger zone, it is advisable to mark exclusion zone where personnel access if
restricted ( counter weight etc)
• When crane is in motion, NO personnel are allowed to be within the swing area
• Provide suitable gangway access, NEVER allow personnel to jump within barges
• Ensure barges are provided with adequate fender so that they don't get damaged due to swell movement
• Brief personnel on potential pinch points and rope bite situation and educate them to wear suitable PPE
( Gloves , Life jacket)
• Use of life jacket is mandatory when working over water
• Ensure sufficient portable spill kit is kept in all barges with instruction on how to use is displayed
• Don't keep hands or body parts in the pinch p0ints i.e. in the impact zone / line of fire.

3 Use of vibro/hydro hammer
4 Installation of pile caps, precast
beams and slabs
Noise pollution
Accidental release of pile from
clutch - Fall from height
Hydraulic failures
Failure of lifting gears
Unsafe authorization of vibro pack
Swing movement.
Accidental oil spillage
• Man over board - Fall in water
Suspended loads
Failure of Lifting gears and
equipment
Over loading of cranes
Fall of load
Fall in water
Spill of concrete
Strong wind - Adverse weather
HAZARD IDENTIFICATION AND RISK ASSESSMENT
Multiple injury - Potential serious
Damage to assets 3 3
Loss of client reputation
Multiple injury - Potential serious
Damage to assets 3 4
Loss of client reputation
Doc. No. MSP050-HSE-101-FRM-01
Issue No. 3
Date 29.09.13
• Vibro pack shall be operated by trained and competency person
• Operator shall carry out daily visual inspection of the equipment fitness prior to start of work
• Rigger and crane operator shall follow their daily inspection of equipment prior to start of work
• All hydraulic hose shall be checked by a competent mechanic
• Third party certificate to be available for lifting gears
• Adequate hearing protection shall be used.
• Competent supervisor shall always supervise the securing of vibro/hydro hammer.
• Additional securing point ,Secondary sling to be connected to auxiliary hook to prevent fall of pile
• Provision for spill control measures readily available at site ( Spill kit).
• Ensure all jaws of V&HH are in good condition.
• Noise level to be continuously monitored and should no exceed DM limitations
• NOC(if required) from local authority to be in place
9 • Attach additional securing point to pile to prevent it from dislodging in case of vibro hammer failure. 1 3 3
•Certified work platform shall be used for personnel working to remove the axillary hook
• Monitor noise while working near public areas.
• All activity must be carried under competent supervision.
• Daily task briefing by supervisor prior starting work.
•When pile is driven ensure too much slack is left on the auxiliary hoist in case the pile comes loose from the
hammer.
•Care should also be taken of not lowering the auxiliary in conjunction with the main hoist as the pile is driven.
•Ensure the line is in place until the pile is securely driven and it is safe to disconnect the line fro further piling.
•The clamp jaws should never be opened under any circumstances during piling operation.
• All members of staff shall adhere to site minimum PPE ( Hard hat , hiviz , shoe) where situation demands they
shall wear suitable eye, ear protection with life jacket mandatory when working close (3m) or over water area
• Ensure availability of speed boat when situation demands for handling emergency situation
• Responsible engineer shall make sure that an appropriate lifting plan considering ( load, environment, rigging
method etc) is formulated .
• Lift plan and load placing general arrangements shall be well discussed with lift team and barge crew
• Supervisor / rigger to ensure the crane hook in center of the beam or two block lifting pockets.
• Don't keep hands or body parts in the pinch p0ints i.e. in the impact zone / line of fire.
• All personnel to keep away from the impact zone / line of fire during lock / opening of the lifting shoe
• Monitor the wind speed and if exceed then stop lifting task
• Never use uncertified or defective tools or LSA, Think taking short cuts can lead to major injury
• Educate all personnel when load is slued they are reasonably far from swing radius.
• NEVER put personnel under any suspended load or lift beam, care to be taken when personnel go under pile
12 cap for slinging or de-slinging 1 4 4
• Always ensure when working over water use of life jacket is mandatory, Also ensure sufficient life rings are
installed within the work area for man overboard rescue
•Do not overreach the crane in order to place the load in required position.
• Area engineer shall ensure continuous monitoring of such critical operation by a experienced supervisor
• Area engineer shall periodically inspect the work is carried out in line with the sequence of method explained
• It is the responsibility of the area supervisor / rigger / involved personnel to do daily inspection of tools and
life saving equipment prior put into operation.
• Ensure layer by layer concrete pour is done, pour rate to be monitored. Where practical use geo textile
protection measure.

Collision with pile, pre-cast
structure, vessel
Falling from pontoon
Working over pile during high tide
5 Working on pontoon
Overloading of pontoon
Unbalanced pontoon due to loads
on one side
Falls onto open pile
Concrete falling in the water
Exposure towards concrete
Inappropriate access and egress in
Concreting(using concrete pump working area
6
and concrete bucket)
Protruding rebar's on shuttering
Sharp edges on shuttering materials
Movement of Concrete
Distributing Machine
while pouring
Poor visibility
7 Night works
Fatigue
HAZARD IDENTIFICATION AND RISK ASSESSMENT
Personal injury
Damage to equipment 3 4
Contamination of land / water area
Occupational illness
3 4
Serious injury to personnel
Property damage
3 4
Injury to personnel
Doc. No. MSP050-HSE-101-FRM-01
Issue No. 3
Date 29.09.13
• Pontoon to be secured to nearby piles or barge or pile caps and controlled carefully when being shifted
• Workers to work on top of pontoon and understand the risks whilst working on pontoon (stay away from
edge, maintain balance, Keep in center of pontoon ..etc)
• Pile to be closed using grating/cover to ensure no one falls into open pile
12 • Do not overcrowd pontoon, keep it within the acceptable load limit 1 4 4
• Equipment and workers to not stay on just one side of the pontoon.
• Balance must be achieved during work (equal number of people of both sides of pontoon)
• Use of life jacket is mandatory.
• Ensure tide pattern and near by vessel movement is monitored when working in floating pontoon
• Ensure prior setting up the concrete vehicle , the ground condition is checked
• Extend out riggers to full extension and mats are suitably placed on level ground
• Ensure wheels of crane are not touching the ground.
• Ensure pump is operated by competent operator
• Ensure pump is checked for it fit for purpose and whip lash provided for hose connections
• Ensure polythene sheet are used to prevent spill towards land and geo textile is used to prevent drips on water
course from pump
12 • All members of staff shall adhere to site minimum PPE ( Hard hat , hiviz , shoe) where situation demands they 1 4 4
shall wear suitable eye, ear protection with life jacket mandatory when working close (3m) or over water area
• Ensure working platform is designed, certified and tested by competent engineer
• Ensure SWL of allowable personnel and equipment is used whilst working
• Ensure temporary work inspection is done on each shutter assembly
• Provide mushroom caps on any sharp or protruding rebar's
• Provide suitable ladders and ensure they are secured from free fall
• Only trained personnel shall be allowed to access the vibrator, supervisor in charge holds the responsibility in
monitoring safe work practices and adherence to the specified control measures are followed. Supervisor to
supervise
• Provide adequate job rotation to minimize exposure of vibration
• Ensure sufficient design methodology is discussed during design stage of shutter in preventing personnel fall over
open edges
• Bi monthly design review inspection on working platforms to be done by appointed person
• Provide eye wash station at work area
•Adequate illumination should be provided (minimum 100 lux)
• Lighting devices to be inspected by a certified electrician prior to connection and usage
• Lighting holders shall be fixed overhead.
• Ensure all cables are insulated and are laid without an obstruction to access or slip/trip hazard. Make sure the are
suitably IP rated and ELCB / grounding protection provided
12 • Ensure the site is well lit at night as workers should not be allowed to work in the dark 1 4 4
• Never extend the working hours more than the allowable legal requirements, any work which needs extension
shall be discussed and well planned with job rotation
•Educate your supervisors and workforce about the importance of sleep, ensure all employees are aware of the
dangers coming to and from work due to fatigue

Lifting activities
8 Land ( Pile storage)
Doc. No. MSP050-HSE-101-FRM-01
HAZARD IDENTIFICATION AND RISK ASSESSMENT Issue No. 3
Date 29.09.13
• Prior to lifting, crane to be setup properly and barricade lifting area with sign board to restrict the access.
• Lifting accessories and lifting gear shall be certified and visually inspected daily prior to any lifting activity.
• Lifting team shall be adequately briefed on seq of work, lift plan and its associated risk (competent and certified
crane operator ,rigger & supervisor)
• All lifting gears to be color coded with site requirement.
• Lifting plan developed by appointed person.
• Ensure proper communication to be enhanced between trailer operator and lifting supervisor while off loading
Over reaching of load of block from trailer.
• Flagman to control the movement of trailers and ensure they communicate with drivers once work is completed
Lift gear failing • Do not lift the load over people.
Uncontrolled movement of load •Use tag line for control of swing and alignment.
• Riggers are only allowed to communicate with crane operator.
Premature release of loads Multiple injury - Potential serious •Ensure pile are stacked as per temporary support system , use suitable stoppers to prevent from roll over
• Never exceed crane planned radius , move crane as required.
Strong wind • Ensure SWL to be operational before any lift commence by operator.
Damage to assets 3 4 12 1 4 4
• Be aware of pinch points, never place your body parts within impact zone.
Uneven ground
Loss of client reputation • Toolbox talk /pre start briefing.
Load roll over • Ensure stability of ground is checked and considered prior setting up the crane. Make sure Lift plan identifies the
need of ground pressure calculation.
Pinch points • All lifting gear to be thoroughly examined every 6 months
• All lifting gear to be inspected daily by a competent person.
• Exclude personnel from lifting zones
• Barricade the load swing area.
• All lifting gears should be inspected and should have valid third party test certificates.
• Ensure that the crane is operated by a competent and third party certified operator.
•No lifting activity to be performed in adverse weather condition(max wind speed 10.5 m/s)
•Do not cover the crane cabin with any cloths.
• The crane will be fit for its intended purpose and operated within the SWL limits without over-ridden.
• Toolbox talks/Pre-task briefing.

Outdoor workplace
Exceeding Temperature < 40 c
9 Working in hot weather
Workplace effected by humidity
Dehydration
Fall from height
Slip / Trip from same level
Body parts crushed between loads
Pinch points
Inadequate access
Faulty fall prevention / life saving Potential injury to people - Resulting in
equipment
10 Work at height ( if required)
Inadequate knowledge transfer on implications - Stop work
life saving equipment use
Inadequate / inconsistent
supervision
Abrupt crane maneuvering before
personnel detach from fall arrestor
system
Adverse weather
Ineffective rescue equipment
HAZARD IDENTIFICATION AND RISK ASSESSMENT
Heat stroke
Heat Exhaustion
Muscle cramps / skin issues
minor / major injuries
Reputation of project and financial
Legal implications
Doc. No. MSP050-HSE-101-FRM-01
Issue No. 3
Date 29.09.13
3 4 12 • Adhere summer time break as per local law - Summer break (Jun 15 - Sep 15 ) - Break Time - 12 30 - 15 00 Hrs. 1 4 4
• Job rotation wherever possible
• Provide sheltered resting areas.
• Take plenty of water ( 2-3 ltr for every 2Hrs)
• Heat stress plan has been prepared - Resources identified
• To be report immediately to supervisor, if you found symptoms to be like
- Nauseas, exhaustion, dizziness
- Urine level indication, disorientation, eye pain
- Loss of consciousness, Headache
• Wear safety glass always
• Check urine color frequently
• First aid measure to be in place and ready to approach at all the time.
• Emergency preparedness to be in place and ready to approach at all the time
• Use electrolytes while at work
• If you feel sick report to the supervisor immediately
• Educate all work force on prevention measure and taking care of personal health / hygiene
• Ensure continuous montiroing of temparture / huditiy level. When mercury exceeds the allowable limit,
discuss with PMT and stop work notice to be issued.
• Brief the team on hazards and risk associated in such type of work
• Daily briefing educating / reminding team on importance of life saving applications and need to use them
effectively
• Continuous supervision for such critical operations until work completion. Area supervisor is accountable for
safe completion of work
• Personnel shall be internally trained on work at height requirements
• When accessing ladder all personnel shall wear fall harness secured to fall arrestor system from ground level
• No personnel shall release the fall arrestor system until they clip on to the temporary arranged anchorage
protection
• Crane operator / rigger shall be daily briefed Never to move or swing the crane unless the person detaches
himself safely towards the anchorage point. Ensure people work at height and make sure crane swing doesn't
come in contact with them
• Where practical it is advised personnel to avoid standing or waiting on stacked pile
• Personnel shall be trained on how to wear harness and inspect system
• Advice them on use of required PPE and ensure they are aware of pinch points
• Ladder shall be safely secured and assign person to hold until personnel climb or descend safely
3 4 12 • Fall arrestor and harness shall be certified and subject to daily inspected prior put in operation 1 4 4
• Ensure they are stored safely from any damage and educate the personnel on the same
• Remind them fall from height is the biggest risk in any construction work
• Educate all personnel when load is slued they are reasonably far from swing radius
• No personnel other than rigger to command the crane operator
• Never guide the load with bear hands, always use tag line or wooden pegs to push or pull the load
• All lifting process shall be in line with lift plan and this task shall be in line with lifting risk assessment / control
measures
• Area supervisor shall take in consideration on weather pattern, if strong wind or dust its always advisable to
suspend the load in discussion with PMT. As per legal requirement ( 20 knots) is the measure to suspend such
works
• Ensure suitable means of rescue equipment is available in close proximity of work ( I.e Man lift / additional
harness / fall arrestor / ladder)
• Ensure all personnel involved in this task are well briefed on the measures explained in associated method
statement
• Ensure personnel understand their roles and responsibilities during the time of rescue situation
 Doc. No. MSP050-HSE-101-FRM-01
HAZARD IDENTIFICATION AND RISK ASSESSMENT Issue No. 3
Date 29.09.13

RISK Rating Matrix

Severity
Probability
Insignificant (1) Minor (2) Moderate (3) Major (4) Catastrophic (5

Rare (1) 1 2 3 4 5
Possible (2) 2 4 6 8 10
Likely (3) 3 6 9 12 15
Often (4) 4 8 12 16 20
Frequent (5) 5 10 15 20 25
Absolutely Unacceptably High
Extreme Risk Activity should not proceed in current form
15-25
Unacceptably High
High Risk Activity should be modified to include remedial planning and action and be subject to detailed HSE assessment
8-12
Acceptable but must be managed at ALARP
Moderate Risk Activity can operate subject to management and/or modification
4-6
Acceptable without required further action
Low Risk No action required unless escalation of risk is possible
1-3

Prepared by: Date:

Supervisor / Senior Engineer ( Name & Signature)

Reviewed by: Date :

Sr. HSE Advisor ( Name & Signature)

Approved by: Eugene Terre 'Blanche Date :

Project Manager (Name & Signature)

 MSP050-HSE-101-FRM-01
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29.09.13

Abdul Majid / Farbod / Andreas / Rohit / Paul / Rehaman / Akram M

Project Manager's Name:

Eugene Terre 'Blanche

Action By

Surveyors

Responsible Area
Engineers
MSP050-HSE-101-FRM-01
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29.09.13

Project Engineer
Supervisors
Crane operator Rigger
MSP050-HSE-101-FRM-01
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• Piling Foreman
• Operators
• Riggers
• Engineers

Project Engineers
Construction
Managers
Lift Supervisor
Barge foreman
Operators
MSP050-HSE-101-FRM-01
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29.09.13

Supervisors
Operatives and all
personnel

Supervisors Operatives
and all personnel

Project Engineer
Foreman
Workers
MSP050-HSE-101-FRM-01
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Project Engineers
Construction
Managers
Lift Supervisor
Foreman
Operators
MSP050-HSE-101-FRM-01
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29.09.13

• Supervisors
• Operatives and all
personnel

Site engineer / area

supervisor / All
personnel
 MSP050-HSE-101-FRM-01
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29.09.13

Severity

Catastrophic (5)

10

15

20

25

g and action and be subject to detailed HSE assessment

dification