DOC NO.

- MF/PRD/003 REV- 00

MAGOD FUSION TECHNOLOGIES PVT LIMITED

W-105, S - BLOCK, BHOSARI MIDC, PUNE 411026

MANUFACTURING PROCESS AND INSPECTION PLAN FOR LASER WELDING

CUSTOMER NAME & ADDRESS
Kalyani Technoforge Ltd.
Plot No. I-21, DTA Khed City,
Village Kanersar, Tal. Khed,
Dist. Pune 410505
MANUFACTURER'S / DESCRIPTION: Manufacturing Process Plan No.
SUPPLIER'S NAME & ADDRESS Part Name/s: Pinion Wheel 3 Assy, Pinion Wheel 4/5 Assy, Gear 1/2 Assy, MF/PRD/003/08-01
Gear 4/5 Assy, Reverse Output Gear Assy, Assy Rev. Gear on MS
MAGOD FUSION TECHNOLOGIES Part No/s.: G 03027/70/588, G 03021/60/590, G 03023/60/583, G 03028/60/589, Date - 10.05.2017
PVT. LTD. G 03017/60/593, YT 686 260 02 25
W 105, S - Block, Bhosari MIDC, Drawing No/s.: Pinion Wheel 3 Assy, Pinion Wheel 4/5 Assy, Gear 1/2 Assy,
Pune 411026 Gear 4/5 Assy, Reverse Output Gear Assy, Assy Rev. Gear on MS

SR. Characteristics Specification Equipment Used Type of Check Frequency Acceptance Norm Remarks
NO.

Incoming Inspection/ Cleam with isopropyl

10 Cleaning Free from Oil and Dust alcohol and dry by Visual 100% No loose fitting
{Prior to Welding} compressed air

20 First Piece Approval First Piece Inspetion Report, Manual, Microscope Visual 1 per Lot Weld Penetration Optical Microcsopic Report
DOC No. MF/INR/001 2.4 + 0.5 mm Doc. No. MF/MTR/001

Laser Cell 1
Robot Program Name : As Per SOP-
30 Laser Welding Process Set parameter as per Parameter KTFL Visual 100% MF/PRC/003 REV:01
No. W/005 Weld Penetration
Laser Program Name : 2.4 + 0.5 mm
KTFL

Part free from Spatter,

40 Unloading from fixture Part free from Spatter, Blow hole Manual Visual 100%
Blow hole

Check visually for Welding

Free from all welding Final Inspection Report
50 Final Inspection After Welding defects such as Cracks, Blow hole Manual Visual 100% defects MF/INR/004
etc.

Outward Qty. matches

60 Packing & Despatch Number Incoming Bins, Manual Qty 100%
to Inward Qty.

Cutomer Approval: Kalyani Technoforge

PREPARED BY APPROVED BY Ltd.

Samadhan More Harshad Natu REVIEVED BY