FOR CONSTRUCTION

1 11.NOV.2019 HARRY FAIZAL MADE FOR CONSTRUCTION

0 05.OCT.2019 MHD AGUSTINUS MADE FOR CONSTRUCTION
B 17.SEP.2019 MHD AGUSTINUS MADE FOR APPROVAL
A 26.AUG.2019 MHD MADE AA SIBALI FOR APPROVAL
REV DATE PREPARED CHECKED APPROVED STATUS
Owner

Owner’s Engineer

Contractor

Sub-Supplier

Project
JAWA 9 & 10 COAL FIRED STEAM POWER PLANT

Document Title
METHOD STATEMENT FOR SITE OFFICE WORK

Document Type
□ Basic Engineering Document □ Detail Engineering Document □ Vendor Document ■ Others

Document No.

J910-DD09-P0ZEN-728201
 METHOD STATEMENT FOR SITE OFFICE WORK
J910-DD09-P0ZEN-728201

RECORD OF REVISION
Rev. Date Page Affected Description of Revision

A 26.AUG.2019 First Issue

B 17.SEP.2019 4, 5, 6, 11 & 14 Second Issue

0 05.OCT.2019 4, 5, 7, 8, 13 & 16 Third Issue

1 11.NOV.2019 16,17 Fourth Issue

Rev.1 2 of 17
 Jawa 9&10 Coal Fired Steam Power Plant_Method Statement Review Comment Sheet
From : O/E Mr. - -
To : HK Mr. I Made Japasunu made.japasunu@hutamakarya.com Comment Sheet Document No : J910-DD09-P0ZEN-728201_CS
cc : IRT Mr. Steve Adrianto Steve.adrianto@irt.co.id
Doc Title : Method Statement for Site Office Work
Doc No : J910-DD09-P0ZEN-728201
Purpose : FC

Review Category
A = Approved
B = Approved with comments, forward final document B
C = Not Approved
I = Accepted for reference (For information only)

No. Rev. Sheet/ Page/ Sect. O/E Comments Consortium Response Status
1 A 4/14/- to be considered / prepared access road to AIS for PLN We have added point for Introduction Closed
Add points for "INTRODUCTION" equate to other
2 A 4/14/- We have added point for Introduction Closed
methods that have also been proposed previously
3 A 5/14/- List of manpower We have added list of manpower Closed
4 A 6/14/- Procedure and sequence of work We have been change item subtitles Closed
Add points for "GENERAL" equate to other methods that
5 A 6/14/- We have added point for General Closed
have also been proposed previously
6 A 6/14/- Information : Drawing spesification We have added draiwing & spresification at flow chart Closed
7 A 6/14/- to repair text, #typical We have repair text at flow chart Closed
8 A 6/14/- Add curing We have added item curing at flow chart Closed
9 A 14/14/- Please add how long is the curing time We have added curing time in item curing concrete Closed
10 A 14/14/- Add point for HSE concern during work We have added item EHS Closed
There is no triangle mark that showing document changes
11 B 4,5,7,8,13,16/16/- We have added triangle marks. Closed
and please update to the rest of changes
Please add "Scaffolding as a platform working at height should be install
12 0 16/17/6.6 by competent person, and green tag available" on EHS Management We have added the item Closed
Section part B point 6

Please add "Housekeeping should be conducted regularly, before start

13 0 17/17/6.6 We have added the item Closed
and after finish the activity" on EHS Management Section part B
 METHOD STATEMENT FOR SITE OFFICE WORK
J910-DD09-P0ZEN-728201

CONTENTS

1. INTRODUCTION ...................................................................................................................... 4
2. SCOPE OF WORK .................................................................................................................. 4
3. RESPONSIBILITIES ............................................................................................................... 4
4. LOCATION................................................................................................................................ 4
5. LIST OF REQURED MAN POWER, MATERIALS & EQUIPMENT ............................... 5
6. PROCEDURE & SEQUENCE OF WORK ........................................................................... 7
6.1. GENERAL ................................................................................................................................. 8
6.2. SUB STRUCTURE .................................................................................................................. 8
6.3. UPPER STRUCTURE ........................................................................................................... 13
6.4. ARCHITECTURE WORK ..................................................................................................... 14
6.5. PLUMBING, ELECTRICAL , COMMUNICATION LINE CONECCTION...................... 15
6.6. EHS MANAGEMENT ............................................................................................................ 16

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 METHOD STATEMENT FOR SITE OFFICE WORK
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1. INTRODUCTION

The Method Statement describes the construction procedures, manpower ,

materials and equipment required for the construction of Temporary Site office.

Note: Details of the procedures contained herein may be reviewed according to

drawings approved and technical specifications

2. SCOPE OF WORK

Scope of Work of Site Office is Owner Office, Contractor Office, Canteen, First
Aid Facility, Parking Area , Sport , and appurtenances. The structure of site
office such are : foundation by reinforcement concrete slab, upper structure by
steel column & steel truss , wall panel , roof panel , ceiling , floor , architecture
and sanitary.

3. RESPONSIBILITIES

Site Manager is responbility to control all activity regarding temporary site office
execution .

4. LOCATION

PLAN ACCESS ROAD TO AIS BUILDING

SITE OFFICE AREA

GENERAL LAYOUT

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5. LIST OF REQUIRED MAN POWER, MATERIALS & EQUIPMENT

A. List of Man Power

Unit/
No. Description Remark
Team
1 Superintendent 1 PT. HK
PT. HK, PT. Putra Banten & PT.
2 Supervisor 3
Lis Karya
3 Quality control 2 PT. HK
4 Surveyor 1 PT. HK
5 Assistant surveyor 1 PT. HK
6 Formen 1 PT. SI
7 Operator Excavator 1 PT. SI
8 Concrete worker 5 PT. SI
9 Rebarman 4 PT. SI
10 Scaffolder 2 PT. SI
11 Carpenter 4 PT. SI
12 General labour 8 PT. SI
13 Welder 1 PT. SI
14 Mechanical, electrical & plumbing 11 PT. Putra Banten
15 Batching plant crew & operator 5 PT. SIB
16 Truck mixer operator 7 PT. SIB
17 Concrete pump operator 2 TBI
18 Steel structure & modular crew 20 PT. Lis Karya
19 Crane operator 1 PT. Lis Karya
PT. HK, PT. Putra Banten & PT.
20 EHS 3
Lis Karya

B. List of Material

No. Description Remark

1 Reinforcement Bar & Wiremesh
2 Steel Wire
3 Decking Concrete
4 Plywood (if required)
5 5/7 Timber
6 Tie Rod & Wing Nut
7 Nail
8 Ready Mix Concrete fc-15 (K175)
9 Plastic Sheet
10 Scaffolding
Modular panel (include steel
11 structure, wall panel, doors, Pre fabricated
windows, roofing)
12 Architecture material
13 M&EP material

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C. List of Equipment
No. Equipment Remark
1 Bar Bender/Manual Bending
2 Bar Cutter/Cutting Machine
3 Excavator If required
4 Pliers
5 Truck
6 Hammer
7 Concrete Mixer
8 Concrete Pump
9 Hand Shovel
10 Vibrator
11 Stamper
12 Hoe
13 Crane/hiyap crane
14 Bor machine
15 Tools accessories

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6. PROCEDURE & SEQUENCE OF WORK

START

Drawing & spesification Mark & stake-out location

Check position No Repair

Yes

Leveling & compaction

Check
Elevation No Repair

Yes

Install Rebar & Wiremesh

Inspection No Repair

Yes
START
Concrete works (formwork & pouring)

Mark & stake-out location

Inspection No Repair Maintain & protect existing

Excavation
drainages

Yes Blinding Stone and Base Mortar

(concrete Class E)

Curing (7 days)
Install pre-cast U-Ditch

Install steel structure, roofing , wall panel, door&window

Backfilling & install additional top
concrete

Inspection No InstallRepair
U-Ditch Cover

Fill and closing down the old Shifting existing drainage into
Yes
drainages new ditch

Architecture works & MEP FINISH

Secuence of Work

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 METHOD STATEMENT FOR SITE OFFICE WORK
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6.1. GENERAL

The purpose of this procedure is to cover site office work activities ranging from
civil works (include leveling, reinforcement bar, formworks & concrete),
architecture, electrical & mechanical works.
Note: Details of the procedures contained herein may be reviewed periodically
and modified based on the actual site requirements.

6.2. SUB STRUCTURE

6.2..1. Mark & stake-out

Surveyor to check the existing ground level , determine the coordinate ,
stacking out , actual level .

Soil Exisyting
Point

Mark & stake-out location

6.2.2. Earth work (sub grade preparation)

Leveling the existing ground by filling and compacting, then laying by sand
manually. Plastic sheet laying above sand as separator between concrete
subgrade.

6.2.3. Concrete work

A. Rebar & Wiremesh installation.

1) Fabrication rebar before installation at laydown.
2) Transport fabricated rebar & wiremesh by truck.
3) Install rebar and wiremesh above plastic sheet paralelly.

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Wiremesh Rebar for tie

beam

Wall masonry
Decking

Ilustration Rebar for tie beam & slab

B. Formwork Installation
Before setting formwork, first checking marking (have been conducted by
surveyor). After match then make formwork shoes as formwork position. If
formwork setting is done side by side, then formwork panel erected. And so
on until all side of formwork is installed.

Wood Soil Fill

Multiplex
Soil Existing

Wall masonry as
formwork function

Ilustration Formwork for tie beam

C. Concrete work

1) Cleaning at every side of concreting area. Cleaning by manually to

remaining material or rubbish.
2) Supply of concrete ready mix from batching plan existing Semen
Indonesia Beton (±75 minutes trip from Batching Plant to site) . Supply

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of concrete should be continouslly without long time interlude , because

pouring concrete use Concrete Pump.
Batching Plant Semen Indonesia Beton
Spesification :
a. Production Capacity : 60 m3/hour
b. Loading Process : ± 10 minutes
c. Silo Capacity : 3 units (@100 ton)
d. Truck Mixer : 13 units (@7m3)
e. Loader Machine : 1 unit
f. Location : Ciwandan, Cilegon
City, Banten
g. Dist. From the Site : ±25 km
h. Delivery Time to Site : ±50 minutes (non tol)

Route plan Solusi Indonesia Beton

Ready-mix concrete with grade fc-15 (K-175) poured from mixer truck as
material for deterioration test. The slump value used is 14±2. Concrete
works are carried out with one concrete pump. After the slump value
meets the requirements, the ready mix concrete is poured from the mixer
truck into a concrete pump bucket and distributed with steel pipes. The
height of the falling concrete is controlled so it does not reach 1.5 meters
to avoid segregation. After that, apply and mix the concrete mixture using
a rack and vibrator to make the concrete really solid. Level concrete mix
with wood levelers according to high requirements.

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Illustration pouring concrete

3) For concrete connections, before concrete is poured the old concrete

surface will be used bonding agent material .
4) Position Equipment & Concreting Flow :
a) The second step pouring concrete was owner site office building.

STEP 1

Step 1 : Concrete work owner site office

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b) The first step pouring concrete was contractor Hutama Karya site
office building.

STEP 2

b) The second step pouring concrete was contractor DHI site

office.

Step 2 : Concrete work contractor Hutama Karya site office

c) The third step pouring concrete was canteen and firt aid building.

STEP 3

Step 2 : Concrete work canteen and firt aid building

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6.2.4. Curing Concrete

After finish concrete than start for maintenance of concrete, treatment we will
used with watering on the floor surface. The Application by spraying or pouring
water on the concrete surface thoroughly in 7 days.

6.3. UPPER STRUCTURE

6.2.1. Erection Column

Erection column steel structure SHS (Square hollow section) is carried out
after the age of concrete reaches a minimum of 7 days. The work is done using
by crane capacity maksimum 25 ton.

Erection of column
A. Erection
6.2.2. Erection of steel roof truss of
After erection column Erection, then do the steel roof truss work with several
column
sections. The work is done using by crane.

Erection of steel roof truss

B. Erection of column
6.2.3. Installation of purlins
After connection steel roof truss, then do the installation of purlins by manualy.
This work starts from the middle side of the building.

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Installation of purlins
C. Erection of column
6.2.4. Installation of roofing
After connection purlins, then do the installation of roofing by manualy. This
work starts from the middle side of the building.

Installation of roofing
D. Erection of column
6.4. ARCHITECTURE WORK

A. Installation of sandwich panel, doors & windows

Installation of sandwich panel

E. Erection of column

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B. Installation of ceilling

Installation of ceilling
F. Erection of column
C. Installation of ceramic tiles

Installation of ceramic tiles

G. Erection of column
6.5. PLUMBING, ELECTRICAL , COMMUNICATION LINE CONECCTION

A. Plumbing work such as piping installation of sanitary is conducted

duringwiremes installation , but for accesorris such as closet, floor darin ,
lavatory etc install after ceramic tile installation.
B. Electrical will be conducted after ceiling work is done.
C. Communication line can be installed parallelly with electrical installation.

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6.6. EHS MANAGEMENT

All workers involved in the project must carry out medical check up in a fit to
work or fit to work with note condition before starting work. Before starting work
all workers are given training or safety induction by EHS personnel.

A. Implementation of Safety during pouring concrete work (include leveling,

rebar &formwork) stage includes :
1) Every morning a briefing is held to remind workers to be careful of the
risks that might occur while working.
2) All workers are required to use PPE in accordance with the location and
level of risk undertaken.
3) Before pouring concrete work, prior to casting work, the EHS is required
to inspect all equipment, materials and labor conditions so that the work
safe.

B. Implementation of Safety during lifting work stage includes :

1) Before start lifting work, sub contractor shall prepare lifting plan first.
2) Personnel working on lifting work are not permitted to participate in other
work which can divert them from the appointment system.
3) Equipment used must be inspected before being sent to the site and
must comply with EHS standards.
4) The Work must be stopped when the lifting crane operator doubts the
safety of a load.
5) All personnel must be in a safe place or free from hazards originating
from the burden when the load will also be lifted and / or the load is
dependent.
6) For the work in height areas, workers must be equipped with a Body
Harness and safety lifeline must be provided. Scaffolding as a platform
working at height should be install by competent person, and green tag
available.
7) Permit to Work should be applied for the activity, completed with the
others attachment Job Safety Enviroment Analysis, Journey
1 Management Plan (if any), method statement, list of equipment, list of
manpower.
8) When activity continue to the night time, Night Work Procedure will be
implemented.

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9) Housekeeping should be conducted regularly, before and after finish the

activity.

Rev.1 17 of 17