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The span of walkway is taken as 3000mm(maximum). Here the walkway is considered as three span continuous beam and
accordingly moment, deflections were calculated.
Width of the walkway = 600 mm
Span of Walkway = 3000 mm
600 mm
`
SECTIONAL PROPERTIES
Section Assumed = TUBR60x40x4.5
W = 0.06 KN/m
A = 767 mm2
Izz = 333100 mm4
Zez= = 11100 mm3
Zpz= = 13253.923227 mm4
ry = 15.08 mm
D = 60 mm
T = 4.5 mm
B = 40 mm
d = 51 mm
b = 31 mm
fy = 310 N/mm2
fu = 450 N/mm2
E = 200000 N/mm2
ɣm0 = 1.1
FOR SHS,RHS
Ɛ= 0.899
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
b / tf = 6.89 Plastic
d / tw = 11.33 Plastic Plastic
Hence the section is classified as Plastic
LOAD CALCULATION
a) DEAD LOAD
Self Weight of chequerd plate(Thickness=6mm) = 0.53 KN/ m^2 x0.6/2"= 0.16 KN/ m
Self Weight of Walkway Member = 0.06 KN/ m
Self Weight of Handrails = 9.62 Kg/m = 0.095 KN/ m
TOTAL DEAD LOAD = 0.32 KN/m
b) LIVE LOAD
Live Load on Walkway = 2.5 KN/ m^2 As Per DBR
= 2.5x0.6/2"= = 0.75 KN/m
COMBINATION OF LOAD
TOTAL LOAD (DL + LL) = 0.32+0.75 = 1.07 KN/m
FACTORED LOAD (1.5DL+1.5LL) = (1.5*0.32)+(1.5*0.75) = 1.61 KN/m
1400 mm
`
SECTIONAL PROPERTIES
Section Assumed = TUBR80x40x4.0
W = 0.066 KN/m
A = 855 mm2
Izz = 647900 mm4
Zez= = 16200 mm3
Zpz= = 19794.500877 mm4
ry = 15.85 mm
D = 80 mm
T = 4 mm
B = 40 mm
d = 72 mm
b = 32 mm
fy = 310 N/mm2
fu = 450 N/mm2
E = 200000 N/mm2
ɣm0 = 1.1
FOR SHS,RHS
Ɛ= 0.899
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
Class Plastic Compact Semi compact Plastic Compact Semi compact
b / tf = 8 Plastic
d / tw = 18 Plastic Plastic
Hence the section is classified as Plastic
LOAD CALCULATION
a) DEAD LOAD
Self Weight of chequerd plate(Thickness=6mm) = 0.53 KN/ m^2 x1.4/2"= 0.38 KN/ m
Self Weight of Walkway Member = 0.066 KN/ m
Self Weight of Handrails = 9.62 Kg/m = 0.095 KN/ m
TOTAL DEAD LOAD = 0.55 KN/m
b) LIVE LOAD
Live Load on Walkway = 2.5 KN/ m^2 As Per DBR
= 2.5x1.4/2"= = 1.75 KN/m
COMBINATION OF LOAD
TOTAL LOAD (DL + LL) = 0.55+1.75 = 2.3 KN/m
FACTORED LOAD (1.5DL+1.5LL) = (1.5*0.55)+(1.5*1.75) = 3.45 KN/m
L&T CONSTRUCTION
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DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF WALKWAY RUNNER
PDE VETRI
CHECK FOR BENDING STRENGTH
Maximum Bending strength due to factored DL+LL
Considering walkway as a three span continuous beam
3.45 KN/m
DESIGN OF PURLINS
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF PURLIN
PDE VETRI
1.19
Design wind pressure = 0.6*59.4^2 = 2117.02 N/m2 (As per IS875 (PART III)-1987,clause 5.4)
= 2.117 KN/m2
h = 2.625 m
w = 7.1 m
D / t= 15 Plastic
FOR SHS,RHS
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
b / tf = 13 Plastic
d / tw = 13 Plastic Plastic
Vy&Vz < 0.6*Vdy & 0.6* Vdz,So calculate Design Moment (Md) as per IS 800-2007, clause 8.2.1.2
Design Bending Strength Md = (βbZpfy / ɣm0) ≤ (1.2Zefy / ɣm0) As per IS 800- 2007,Clause 8.2.1.2
Where βb = 1
Allowable deflection = Span / 150 As per IS: 800-2007,T able: 6 for purlins
= 20 mm
So 8.160 < 20 mm
HENCE SAFE
L&T CONSTRUCTION
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DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF PURLIN
PDE VETRI
LOAD COMBINATION -1 (DL+WL) (Check for wind suction)
Load component normal to the rafter = WL+DLCosα = -2.91+(0.183*0.95) = -2.736 KN/m
Load component parallel to the rafter = DLSinα = 0.06 KN/m
Max bending moment for 3 span continuous beam = wl^2/10
Mz = 2.736 x 3 ^2/10 = 2.47 KN- m
My = 0.06 x (3/1)^2/10 = 0.06 KN- m
Factored momenMz = 1.5 x 2.47 = 3.705 KN- m gf = 1.5
My = 1.5 x 0.06 = 0.09 KN- m
Factored shear, Vy = 1.5 x2.2x2.736 x 3/2 = 13.54 KN Vdy > Vy HENCE SAFE
HENCE SAFE
Allowable deflection = Span / 150 As per IS: 800-2007,T able: 6 for purlins
= 20 mm
So 17.590 < 20 mm
HENCE SAFE
SUMMARY
Design wind speed = 50*1.08*1*1.1 = 59.4 m/sec (As per IS875 (PART III)-1987,clause 5.3)
Design wind pressure = 0.6*59.4^2 = 2117.02 N/m2 (As per IS875 (PART III)-1987,clause 5.4)
= 2.117 KN/m2
Assuming % of openings 5 to 20%
Cpi = ±0.5 (As per IS875 (PART III)-1987,clause 6.2.3.2)
Structure height, h = 2.625 m
Structure length, l = 24 m
D / t= 15 Plastic
FOR SHS,RHS
b / tf d / tw
d / tw = 13 Plastic Plastic
Vy&Vz < 0.6*Vdy & 0.6* Vdz,So calculate Design Moment (Md) as per IS 800-2007, clause 8.2.1.2
Design Bending Strength Md = (βbZpfy / ɣm0) ≤ (1.2Zefy / ɣm0) As per IS 800- 2007,Clause 8.2.1.2
Where βb = 1
HENCE SAFE
= 20 mm
So 15.354 < 20 mm
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE
Check for shear capacity
Check for Vertical shear 12.57 KN < 74.53 KN HENCE SAFE
Check for Horizontal shear 0.8316 KN < 64.59 KN HENCE SAFE
Check for bending 0.65 < 1 HENCE SAFE
Check for deflection 15.354 < 20 HENCE SAFE
SECTION PROPERTIES FOR PARALLEL FLANGE BEAMS & COLUMNS PRODUCED AT RAIGARH.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 1
SECTION Weight Total Depth Flange Width Th. Of Web Th. Of Flange Root Radius Area Ixx Iyy Zxx Zyy rxx ryy SECTION
W (kg/m) H (mm) b (mm) tw (mm) tf (mm) r (mm) cm2 cm4 cm4 cm3 cm3 cm cm
UB 203X133X25 25.10 203.2 133.2 5.7 7.8 7.6 31.97 2340 307.6 230.3 46.2 8.56 3.1 UB 203X133X25
UB 254X146X37 37.00 256 146.4 6.3 10.9 7.6 47.17 5537.0 570.6 432.6 78.0 10.83 3.48 UB 254X146X37
UB 305X165X46 46.10 306.6 165.7 6.7 11.8 8.9 58.75 9899.0 895.7 645.7 108.0 12.98 3.9 UB 305X165X46
UB 305X165X54 54.00 310.4 166.9 7.9 13.7 8.9 68.77 11700.0 1063.0 753.6 127.0 13.04 3.93 UB 305X165X54
NPB 400X180X57.4 57.40 397 180 7 12.0 21.0 73.1 20293.00 1170.6 1022.30 131.10 16.66 4 NPB 400X180X57.4
NPB 400X180X66.3 66.30 400 180 8.6 13.5 21.0 84.5 23128.00 1317.8 1156.40 146.40 16.55 3.95 NPB 400X180X66.3
NPB 450X190X77.6 77.60 450 190 9.4 14.6 21 98.8 33743.00 1675.9 1499.70 176.40 18.48 4.12 NPB 450X190X77.6
NPB 500X200X90.7 90.70 500 200 10.2 16 21 115.5 48199.00 2141.7 1927.90 241.20 20.43 4.31 NPB 500X200X90.7
NPB 600X220X107.6 107.6 597 220 9.8 17.5 24 137 82919 3116.3 2777.8 283.3 24.6 4.77 NPB 600X220X107.6
NPB 600X220X122.4 122.4 600 220 12 19 24 156 92083 3387.3 3069.4 307.9 24.3 4.66 NPB 600X220X122.4
L&T CONSTRUCTION
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DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
Short post load data ( Refer Mechanical GA of load data of SEZ - SILO BUILDING Sheet 4 of 5)
UTILITY PIPE SIZES AND WEIGHT
7.1 m
C
q
22.7 m
A B Z
0.200 -0.750
A B
D
Case 2: Wind Acting along +ve X dir ( θ = 0 ) Cpi = -0.500
1.200 0.250
A B
D
Case 3: Wind Acting along +ve Z dir ( θ = 90 ) Cpi = 0.500
Face Cpe Cpi Cpe - Cpi
A -0.500 0.500 -1.000
B -0.500 0.500 -1.000
C
-1.000 -1.000
A B
D
Case 4: Wind Acting along +ve Z dir ( θ = 90 ) Cpi = -0.500
0.000 0.000
A B
D
Case 1: Wind Acting along +ve X dir ( θ = 0 ) Cpi = 0.500
UDL on side
Spacing, Point Load on MGT
Pd (KN/m2) Cpe - Cpi runner,
s (m) Verticals, (KN)
(KN/m)
At End Portal
2.117 0.200 1.200 0.50808 0.61
Verticals
Face A
At
Intermediate 2.117 0.200 1.200 0.50808 1.68
verticals
L&T CONSTRUCTION
Metallurgical & Material Handling IC
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DOCUMENT NO. DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE WIND LOAD CALCULATION ON MGT
PDE VETRI
At End Portal
2.117 -0.750 1.200 -1.9053 -2.29
Verticals
Face B
At
Intermediate 2.117 -0.750 1.200 -1.9053 -6.29
verticals
UDL on side
Spacing, Point Load on MGT
Pd (KN/m2) Cpe - Cpi runner,
s (m) Verticals, (KN)
(KN/m)
At End Portal
2.117 1.200 1.200 3.04848 3.66
Verticals
Face A
At
Intermediate 2.117 1.200 1.200 3.04848 10.06
verticals
At End Portal
2.117 0.250 1.200 0.6351 0.77
Verticals
Face B
At
Intermediate 2.117 0.250 1.200 0.6351 2.1
verticals
UDL on side
Spacing, Point Load on MGT
Pd (KN/m2) Cpe - Cpi runner,
s (m) Verticals, (KN)
(KN/m)
At End Portal
2.117 -1.000 1.200 -2.5404 -3.05
Verticals
Face A
At
Intermediate 2.117 -1.000 1.200 -2.5404 -8.39
verticals
At End Portal
2.117 -1.000 1.200 -2.5404 -3.05
Verticals
Face B
At
Intermediate 2.117 -1.000 1.200 -2.5404 -8.39
verticals
At End Portal
2.117 0.000 1.200 0 0
Verticals
Face B
At
Intermediate 2.117 0.000 1.200 0 0
verticals
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT: RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE: DESIGN OF BOTTOM CROSS BEAM
MFM VETRI
Member mkd. 1002 L/C 211
tw = 7.200 mm tf = 14.10 mm
Zpz = 672190 mm 3
Zpy = 82056 mm3
SECTION CLASSIFICATION
Plastic 42 Compact
Mndz = 1.11 Mdz (1-n) ≤ Mdz (As per IS 800:2007, clause 9.3.1.2 ( c ))
Mndy = Mdy (for n ≤ 0.2) & Mndy = 1.56 Mdy (1-n) (n+0.6) (for n > 0.2)
a. Design strength in bending (Mdz)
= 886.36 KN
≥ 0.7
w=80/2 = 40 mm bs =w = 40 mm
tf= 14.1 mm
β = 1. 4 − 0 . 076 × ( w / t ) × ( f y /f u ) × ( b s / Lc ) = 1.35
Therefore β = 1.3
Tdn = 1086.96 KN
Mndy = 11 KN-m
HENCE SAFE
As per IS 800-
n=0/886.36= 0 5n = 0 a2= 2
2007 Table- 17
(My/Mndy)a1 + (Mz/Mndz)a2 = N.A
(N/Nd)+(My/Mdy)+(Mz/Mdz) = N.A
N.A
√ [ ]
2 2
π EI y π EI w
M cr = GI t +
( L LT )2 ( L LT )2
hy = (D - tf) = 235.9mm
Iw = 29354747275 mm6
βb = 1
ʎLT = 1.14
{ }
1
χ LT = ≤ 1. 0
[ ]
2 0 .5
LT
φ LT + φ 2− λ
LT
ΦLT = 1.8
c LT = 0.37 ≤ 1
f bd = χ LT f y /γ mo
fbd = 85 N/mm2
M d = β b Z p f bd
Mdz = 58.00 KN-m
y = 1
Meff = N.A
N.A
Meff = N.A
N.A
P = 14 KN My = 7 KN- m Mz = 9 KN- m
HENCE SAFE
α = 0.21
= 0.62
fcd = χ fy / ɣmo
= 213.64 N/mm2
= 833.2 KN
l = 0.9
tf<40mm Class = b
Ф = 1.02 α = 0.34
iii. Design bending strength considering laterally unsupported length of C/S (Mdz)
v. constants
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny
Ky = 1.0 = 1.0100
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz
n z= 0.0168 l z= 0.43
KLT =
l LT = 1.1364
= 0.770
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT: RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE: DESIGN OF BOTTOM CROSS BEAM
MFM VETRI
HENCE SAFE
= 0.51
HENCE SAFE
SHEAR CHECK
Vd = Vn / ɣmo
Av = 1800 mm2
Vn = 259807.62 KN
Vd = 236.19 KN
Check for major axis bending (Mz) 0.770 < 1 HENCE SAFE
Check for minor axis bending (My) 0.51 < 1 HENCE SAFE
tw = 5.700 mm tf = 9.00 mm
Zpz = 211250 mm 3
Zpy = 41877 mm3
SECTION CLASSIFICATION
Plastic 42 Compact
Mndz = 1.11 Mdz (1-n) ≤ Mdz (As per IS 800:2007, clause 9.3.1.2 ( c ))
Mndy = Mdy (for n ≤ 0.2) & Mndy = 1.56 Mdy (1-n) (n+0.6) (for n > 0.2)
a. Design strength in bending (Mdz)
= 484.09 KN
≥ 0.7
tf= 9 mm
β = 1. 4 − 0 . 076 × ( w / t ) × ( f y /f u ) × ( b s / Lc ) = 1.33
Therefore β = 1.3
Tdn = 587.32 KN
Mndy = 6 KN-m
HENCE SAFE
As per IS 800-
n=0/484.09= 0 5n = 0 a2= 2
2007 Table- 17
(My/Mndy)a1 + (Mz/Mndz)a2 = N.A
(N/Nd)+(My/Mdy)+(Mz/Mdz) = N.A
N.A
√ [ ]
2 2
π EI y π EI w
M cr = GI t +
( L LT )2 ( L LT )2
hy = (D - tf) = 141.0mm
Iw = 5119357500 mm6
βb = 1
ʎLT = 1.02
{ }
1
χ LT = ≤ 1. 0
[ ]
2 0 .5
LT
φ LT + φ 2− λ
LT
ΦLT = 1.4
c LT = 0.55 ≤ 1
f bd = χ LT f y /γ mo
fbd = 125 N/mm2
M d = β b Z p f bd
Mdz = 27.00 KN-m
y = 1
Meff = N.A
N.A
Meff = N.A
N.A
P = 0 KN My = 0 KN- m Mz = 1 KN- m
HENCE SAFE
α = 0.21
= 0.71
fcd = χ fy / ɣmo
= 202.27 N/mm2
= 430.84 KN
l = 0.81
tf<40mm Class = b
Ф = 0.93 α = 0.34
iii. Design bending strength considering laterally unsupported length of C/S (Mdz)
v. constants
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny
l y= 0.81 1+0.8 ny = 1
Ky = 1.0 = 1.0000
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz
n z= 0.0001 l z= 0.58
KLT =
l LT = 1.0234
= 0.020
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT: RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE: DESIGN OF BOTTOM CROSS BEAM
MFM VETRI
HENCE SAFE
= 0.02
HENCE SAFE
SHEAR CHECK
Vd = Vn / ɣmo
Av = 855 mm2
Vn = 123408.62 KN
Vd = 112.19 KN
Utilization ratio = 0
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE
COMBINED AXIAL FORCE AND BENDING MOMENT-SECTION STRENGTH
Check for major axis bending (Mz) 0.020 < 1 HENCE SAFE
Check for minor axis bending (My) 0.02 < 1 HENCE SAFE
Flange of Web of
For CHS only D/t= 20 CHS Class
RHS/SHS RHS / SHS
HENCE Plastic
Vd = Vn / g mo
Vertical shear capacity -Vdy: As per IS 800-2007,clause
Vn = Vp = Av x f yw/ √3 8.4.1.1
Av = 610.71 mm2 Av =A h / (b + h)
Vn = 109304.01
Vd = 99.37 KN
V/Vd = 0.02
HENCE SAFE
So calculate Design Moment (Md) as per IS 800-2007, clause 8.2.1.2
Horizontal shear capacity -Vdz:
As per IS 800-2007,clause
Av = 244.29 mm2
8.4.1.1
Vn = 109304.01
Vd = 99.37 KN
V/Vd = 0.02
Utilization ratio = 0.02
HENCE SAFE
So calculate Design Moment (Md) as per IS 800-2007, clause 8.2.1.2
CHECK FOR FLEXURAL STRENGTH OF THE MEMBER
Vertical bending - Mdz As per IS 800- 2007,Clause 8.2.1.2
Check for major axis bending (Mz) 0.093 < 1 HENCE SAFE
Check for minor axis bending (My) 0.006 < 1 HENCE SAFE
CHECK FOR SHEAR STRENGTH OF THE MEMBER
Vertical shear capacity -Vdy 0.020 < 1 HENCE SAFE
Horizontal shear capacity -Vdz 0.020 < 1 HENCE SAFE
CHECK FOR COMBINED AXIAL FORCE AND BENDING MOMENT
1. Axial Compression and Bending 0.62 < 1 HENCE SAFE
2 Axial Tension and Bending N.A N.A N.A N.A
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF ROOF TRUSS VERTICALS
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
(LeZZ)
Design Compressive
(Leyy)
C/s area
(lZZ)
(lyy)
r zz ryy
Interaction ratio
Interaction ratio
Design Tensile
Load of sect.
strength KN
Memb. No HOLLOW SECTION OVERALL
case T C
strength
web flange
SCTION Govn. Allowable Check for Is sect. Ok/Not Is sect.
classific classific KLz/rz KLy/ry
CLASSIFICATI Slenderness slenderness slenderness Ok? Ok/Not Ok?
ation ation
ON
(m) (kN) (kN) cm2 (mm) (mm) (mm) (mm) (mm) (mm)
HENCE
7001 212 0.63 3.2 0 TUBR60x40x4.5 767 630 630 630 630 20.84 15.08 Plastic Plastic Plastic 30.231 41.778 41.778 160 HENCE SAFE 194.33 0 HENCE SAFE 216.16 0.02
SAFE
HENCE
7002 211 0.63 3.84 0 TUBR60x40x4.5 767 630 630 630 630 20.84 15.08 Plastic Plastic Plastic 30.231 41.778 41.778 160 HENCE SAFE 194.33 0 HENCE SAFE 216.16 0.02
SAFE
HENCE
7003 210 0.63 3.78 0 TUBR60x40x4.5 767 630 630 630 630 20.84 15.08 Plastic Plastic Plastic 30.231 41.778 41.778 160 HENCE SAFE 194.33 0 HENCE SAFE 216.16 0.02
SAFE
HENCE
7004 210 0.63 3.69 0 TUBR60x40x4.5 767 630 630 630 630 20.84 15.08 Plastic Plastic Plastic 30.231 41.778 41.778 160 HENCE SAFE 194.33 0 HENCE SAFE 216.16 0.02
SAFE
HENCE
7005 210 0.63 4.28 0 TUBR60x40x4.5 767 630 630 630 630 20.84 15.08 Plastic Plastic Plastic 30.231 41.778 41.778 160 HENCE SAFE 194.33 0 HENCE SAFE 216.16 0.02
SAFE
HENCE
7006 210 0.63 3.69 0 TUBR60x40x4.5 767 630 630 630 630 20.84 15.08 Plastic Plastic Plastic 30.231 41.778 41.778 160 HENCE SAFE 194.33 0 HENCE SAFE 216.16 0.02
SAFE
HENCE
7007 210 0.63 3.78 0 TUBR60x40x4.5 767 630 630 630 630 20.84 15.08 Plastic Plastic Plastic 30.231 41.778 41.778 160 HENCE SAFE 194.33 0 HENCE SAFE 216.16 0.02
SAFE
HENCE
7008 211 0.63 3.84 0 TUBR60x40x4.5 767 630 630 630 630 20.84 15.08 Plastic Plastic Plastic 30.231 41.778 41.778 160 HENCE SAFE 194.33 0 HENCE SAFE 216.16 0.02
SAFE
HENCE
7009 212 0.63 3.2 0 TUBR60x40x4.5 767 630 630 630 630 20.84 15.08 Plastic Plastic Plastic 30.231 41.778 41.778 160 HENCE SAFE 194.33 0 HENCE SAFE 216.16 0.02
SAFE
L&T CONSTRUCTION
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BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF INCLINED ROOF TRUSS MEMBERS
MFM VETRI
Member mkd. 7064 L/C 216
D (or h) = 60 mm B= 60 mm
d= 52 mm b= 52 mm
t= 4 mm γmo= 1.1
fu = 450 N/mm 2
fy = 310 N/mm2
Zey= 14520 mm 4
ry = 22.57 mm
SECTION CLASSIFICATION
Ɛ= 0.898 Ɛ2= 0.81
Flange of Web of
For CHS only D/t= 15 CHS Class
RHS/SHS RHS / SHS
HENCE Plastic
Buckling Class = a
Buckling Class a b c d
HENCE SAFE
The members are connected by welding. As the gross section and net section of members
are the same, the checks due to "Rupture of Critical Section" and "Design Strength due to
HENCE SAFE
Vd = Vn / g mo
Vertical shear capacity -Vdy: As per IS 800-2007,clause
Vn = Vp = Av x f yw/ √3 8.4.1.1
Av = 458.04 mm2 Av =A h / (b + h)
Vn = 81979.35
Vd = 74.53 KN
V/Vd = 0.19
HENCE SAFE
Vd = 74.53 KN
V/Vd = 0.19
HENCE SAFE
Md=(βbZpfy/ɣm0) = 5 KN- m
Md=(1.2Zefy/ɣm0) = 5 KN- m
HENCE SAFE
As per IS 800:2007 clause 8.2.2, For Hollow section resistance of lateral torsional buckling need not be checked
seperately. Hence both these checks are not required in this situation
SUMMARY
ACTUAL ALLOWABLE
CHECK FOR TENSILE STRENGTH OF THE MEMBER 30.424 KN < 241 KN HENCE SAFE
Check for major axis bending (Mz) 0.862 < 1 HENCE SAFE
Check for minor axis bending (My) 0.003 < 1 HENCE SAFE
Unsupp length @
STRENGTH STRENGTH
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
Design Tensile
r zz ryy
of sect.
strength KN
Load OVERALL
Memb. No T C HOLLOW SECTION
strength
case web flange
SCTION Govn. Allowable Check for Is sect. Ok/Not Is sect.
classific classific KLz/rz KLy/ry
CLASSIFICATI Slenderness slenderness slenderness Ok? Ok/Not Ok?
ation ation
ON
(m) (kN) (kN) cm2 (mm) (mm) (mm) (mm) (mm) (mm)
HENCE
3003 211 3.55 33.5 0 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0 HENCE SAFE 240.96 0.14
SAFE
HENCE
3004 613 3.55 0.24 33.32 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.61 HENCE SAFE 240.96 0.01
SAFE
HENCE
3005 211 3.55 16.84 0 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0 HENCE SAFE 240.96 0.07
SAFE
HENCE
3006 613 3.55 0.42 16.48 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.3 HENCE SAFE 240.96 0.01
SAFE
HENCE
3007 501 3.55 115.62 2.52 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.05 HENCE SAFE 240.96 0.48
SAFE
HENCE
3008 501 3.55 115.37 2.66 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.05 HENCE SAFE 240.96 0.48
SAFE
HENCE
3009 501 3.55 115.92 2.67 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.05 HENCE SAFE 240.96 0.49
SAFE
HENCE
3010 501 3.55 114.5 17.89 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.33 HENCE SAFE 240.96 0.48
SAFE
HENCE
3011 211 3.55 34.52 0.1 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.01 HENCE SAFE 240.96 0.15
SAFE
HENCE
3012 213 3.55 0.44 34.09 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.63 HENCE SAFE 240.96 0.01
SAFE
HENCE
3013 211 3.55 51.19 0.1 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.01 HENCE SAFE 240.96 0.22
SAFE
HENCE
3014 213 3.55 0.27 50.94 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.93 HENCE SAFE 240.96 0.01
SAFE
HENCE
3015 211 3.55 68.04 0.11 TUBS72x72x4.0 1047 3550 3550 3550 3550 27.47 27.47 Plastic Plastic Plastic 129.232 129.232 129.232 250 HENCE SAFE 95.61 0.01 HENCE SAFE 295.07 0.24
SAFE
HENCE
3016 213 3.55 0.28 67.78 TUBS72x72x4.0 1047 3550 3550 3550 3550 27.47 27.47 Plastic Plastic Plastic 129.232 129.232 129.232 250 HENCE SAFE 95.61 0.71 HENCE SAFE 295.07 0.01
SAFE
HENCE
3017 214 1.9 46.25 0.1 TUBS50x50x4.5 767 1900 1900 1900 1900 18.23 18.23 Plastic Plastic Plastic 104.224 104.224 104.224 250 HENCE SAFE 99.44 0.01 HENCE SAFE 216.16 0.22
SAFE
HENCE
3018 613 1.9 0.55 46.31 TUBS50x50x4.5 767 1900 1900 1900 1900 18.23 18.23 Plastic Plastic Plastic 104.224 104.224 104.224 250 HENCE SAFE 99.44 0.47 HENCE SAFE 216.16 0.01
SAFE
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF PLAN BRACINGS
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
CHECK FOR COMPRESSION CHECK FOR TENSION
Axial Force SECTION CLASSIFICATION SLENDERNESS CHECK
Unsupp length @
STRENGTH STRENGTH
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
Design Tensile
r zz ryy
of sect.
strength KN
Load OVERALL
Memb. No T C HOLLOW SECTION
strength
case web flange
SCTION Govn. Allowable Check for Is sect. Ok/Not Is sect.
classific classific KLz/rz KLy/ry
CLASSIFICATI Slenderness slenderness slenderness Ok? Ok/Not Ok?
ation ation
ON
(m) (kN) (kN) cm2 (mm) (mm) (mm) (mm) (mm) (mm)
HENCE
3019 211 2.02 0 45.04 TUBS50x50x4.5 767 2020 2020 2020 2020 18.23 18.23 Plastic Plastic Plastic 110.807 110.807 110.807 250 HENCE SAFE 91.65 0.5 HENCE SAFE 216.16 0
SAFE
HENCE
3020 211 2.02 45.4 0 TUBS50x50x4.5 767 2020 2020 2020 2020 18.23 18.23 Plastic Plastic Plastic 110.807 110.807 110.807 250 HENCE SAFE 91.65 0 HENCE SAFE 216.16 0.22
SAFE
HENCE
4001 216 3.69 18.68 3.85 TUBS50x50x4.5 767 3690 3690 3690 3690 18.23 18.23 Plastic Plastic Plastic 202.414 202.414 202.414 250 HENCE SAFE 30.92 0.13 HENCE SAFE 216.16 0.09
SAFE
HENCE
4002 210 3.69 3.85 18.66 TUBS50x50x4.5 767 3690 3690 3690 3690 18.23 18.23 Plastic Plastic Plastic 202.414 202.414 202.414 250 HENCE SAFE 30.92 0.61 HENCE SAFE 216.16 0.02
SAFE
HENCE
4003 213 3.55 50.49 3.04 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.06 HENCE SAFE 240.96 0.21
SAFE
HENCE
4004 211 3.55 3.03 50.55 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.93 HENCE SAFE 240.96 0.02
SAFE
HENCE
4005 213 3.55 33.63 1.81 TUBS50x50x4.5 767 3550 3550 3550 3550 18.23 18.23 Plastic Plastic Plastic 194.734 194.734 194.734 250 HENCE SAFE 34 0.06 HENCE SAFE 216.16 0.16
SAFE
HENCE
4006 211 3.55 1.8 33.69 TUBS50x50x4.5 767 3550 3550 3550 3550 18.23 18.23 Plastic Plastic Plastic 194.734 194.734 194.734 250 HENCE SAFE 34 0.99 HENCE SAFE 216.16 0.01
SAFE
HENCE
4007 201 3.55 13.12 86.81 TUBS72x72x4.0 1047 3550 3550 3550 3550 27.47 27.47 Plastic Plastic Plastic 129.232 129.232 129.232 250 HENCE SAFE 95.61 0.91 HENCE SAFE 295.07 0.05
SAFE
HENCE
4008 201 3.55 1.9 87.58 TUBS72x72x4.0 1047 3550 3550 3550 3550 27.47 27.47 Plastic Plastic Plastic 129.232 129.232 129.232 250 HENCE SAFE 95.61 0.92 HENCE SAFE 295.07 0.01
SAFE
HENCE
4009 201 3.55 0.69 87.58 TUBS72x72x4.0 1047 3550 3550 3550 3550 27.47 27.47 Plastic Plastic Plastic 129.232 129.232 129.232 250 HENCE SAFE 95.61 0.92 HENCE SAFE 295.07 0.01
SAFE
HENCE
4010 201 3.55 1.95 86.81 TUBS72x72x4.0 1047 3550 3550 3550 3550 27.47 27.47 Plastic Plastic Plastic 129.232 129.232 129.232 250 HENCE SAFE 95.61 0.91 HENCE SAFE 295.07 0.01
SAFE
HENCE
4011 213 3.55 16.86 1.92 TUBS50x50x4.5 767 3550 3550 3550 3550 18.23 18.23 Plastic Plastic Plastic 194.734 194.734 194.734 250 HENCE SAFE 33.29 0.06 HENCE SAFE 216.16 0.08
SAFE
HENCE
4012 211 3.55 1.86 16.87 TUBS50x50x4.5 767 3550 3550 3550 3550 18.23 18.23 Plastic Plastic Plastic 194.734 194.734 194.734 250 HENCE SAFE 33.29 0.51 HENCE SAFE 216.16 0.01
SAFE
HENCE
4013 213 3.55 33.71 3.15 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.06 HENCE SAFE 240.96 0.14
SAFE
HENCE
4014 211 3.55 3.08 33.72 TUBS60x60x4.0 855 3550 3550 3550 3550 22.57 22.57 Plastic Plastic Plastic 157.289 157.289 157.289 250 HENCE SAFE 54.94 0.62 HENCE SAFE 240.96 0.02
SAFE
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF PLAN BRACINGS
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
CHECK FOR COMPRESSION CHECK FOR TENSION
Axial Force SECTION CLASSIFICATION SLENDERNESS CHECK
Unsupp length @
STRENGTH STRENGTH
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
Design Tensile
r zz ryy
of sect.
strength KN
Load OVERALL
Memb. No T C HOLLOW SECTION
strength
case web flange
SCTION Govn. Allowable Check for Is sect. Ok/Not Is sect.
classific classific KLz/rz KLy/ry
CLASSIFICATI Slenderness slenderness slenderness Ok? Ok/Not Ok?
ation ation
ON
(m) (kN) (kN) cm2 (mm) (mm) (mm) (mm) (mm) (mm)
HENCE
4015 208 3.55 10.48 3.95 TUBS50x50x4.5 767 3550 3550 3550 3550 18.23 18.23 Plastic Plastic Plastic 194.734 194.734 194.734 250 HENCE SAFE 33.29 0.12 HENCE SAFE 216.16 0.05
SAFE
HENCE
4016 210 3.55 3.97 10.46 TUBS50x50x4.5 767 3550 3550 3550 3550 18.23 18.23 Plastic Plastic Plastic 194.734 194.734 194.734 250 HENCE SAFE 33.29 0.32 HENCE SAFE 216.16 0.02
SAFE
HENCE
6001 214 3.74 21.41 70.91 TUBS72x72x4.8 1231 1870 3740 1870 3740 27.09 27.09 Plastic Plastic Plastic 69.03 138.059 138.059 250 HENCE SAFE 100.61 0.71 HENCE SAFE 346.92 0.07
SAFE
HENCE
6002 501 3.74 59.94 33.64 TUBS72x72x4.8 1231 1870 3740 1870 3740 27.09 27.09 Plastic Plastic Plastic 69.03 138.059 138.059 250 HENCE SAFE 100.61 0.34 HENCE SAFE 346.92 0.18
SAFE
HENCE
6003 216 3.74 4.19 71.7 TUBS72x72x4.8 1231 1870 3740 1870 3740 27.09 27.09 Plastic Plastic Plastic 69.03 138.059 138.059 250 HENCE SAFE 100.61 0.72 HENCE SAFE 346.92 0.02
SAFE
HENCE
6004 207 3.74 73.63 1.18 TUBS72x72x4.8 1231 1870 3740 1870 3740 27.09 27.09 Plastic Plastic Plastic 69.03 138.059 138.059 250 HENCE SAFE 100.61 0.02 HENCE SAFE 346.92 0.22
SAFE
HENCE
6005 214 3.61 18.68 71.75 TUBS72x72x4.8 1231 1805 3610 1805 3610 27.09 27.09 Plastic Plastic Plastic 66.63 133.26 133.26 250 HENCE SAFE 107.2 0.67 HENCE SAFE 346.92 0.06
SAFE
HENCE
6006 501 3.61 61.66 25.07 TUBS72x72x4.8 1231 1805 3610 1805 3610 27.09 27.09 Plastic Plastic Plastic 66.63 133.26 133.26 250 HENCE SAFE 107.2 0.24 HENCE SAFE 346.92 0.18
SAFE
HENCE
6007 216 3.61 4.36 72.25 TUBS72x72x4.8 1231 1805 3610 1805 3610 27.09 27.09 Plastic Plastic Plastic 66.63 133.26 133.26 250 HENCE SAFE 107.2 0.68 HENCE SAFE 346.92 0.02
SAFE
HENCE
6008 207 3.61 67.69 0.94 TUBS72x72x4.8 1231 1805 3610 1805 3610 27.09 27.09 Plastic Plastic Plastic 66.63 133.26 133.26 250 HENCE SAFE 107.2 0.01 HENCE SAFE 346.92 0.2
SAFE
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF MGT VERTICALS
MFM VETRI
Member mkd. 515 L/C 211
d= 90 mm b= 90 mm
t= 5 mm γmo= 1.1
fu = 450 N/mm 2
fy = 310 N/mm2
Zey= 54220 mm 4
ry = 38.43 mm
SECTION CLASSIFICATION
Ɛ= 0.898 Ɛ2= 0.81
Flange of Web of
For CHS only D/t= 20 CHS Class
RHS/SHS RHS / SHS
HENCE Plastic
Buckling Class = a
Buckling Class a b c d
HENCE SAFE
The members are connected by welding. As the gross section and net section of members
are the same, the checks due to "Rupture of Critical Section" and "Design Strength due to
N.A
Vd = Vn / g mo
Vertical shear capacity -Vdy: As per IS 800-2007,clause
Vn = Vp = Av x f yw/ √3 8.4.1.1
Av = 966.32 mm2 Av =A h / (b + h)
Vn = 172950.58
Vd = 157.23 KN
V/Vd = 0.15
HENCE SAFE
Vd = 157.23 KN
V/Vd = 0.15
HENCE SAFE
Md=(βbZpfy/ɣm0) = 19 KN- m
Md=(1.2Zefy/ɣm0) = 18 KN- m
HENCE SAFE
Md=(1.2Zefy/ɣm0) = 18 KN- m
HENCE SAFE
I) SECTION STRENGTH
N = 0 (T) KN Nd = 518 KN
(N/Nd)+(My/Mdy)+(Mz/Mdz) NA N.A 1
N.A
SUMMARY
ACTUAL ALLOWABLE
CHECK FOR COMPRESSIVE STRENGTH OF THE
68.476 KN < 388.06 KN HENCE SAFE
MEMBER
Check for major axis bending (Mz) 0.779 < 1 HENCE SAFE
Check for minor axis bending (My) 0.000 < 1 HENCE SAFE
CHECK FOR SHEAR STRENGTH OF THE MEMBER
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
Design Tensile
r zz ryy
strength KN
Load of sect. OVERALL
Memb. No T C HOLLOW SECTION
strength
case web flange
SCTION Govn. Allowable Check for Is sect. Ok/Not Is sect.
classific classific KLz/rz KLy/ry
CLASSIFICATI Slenderness slenderness slenderness Ok? Ok/Not Ok?
ation ation
ON
(m) (kN) (kN) cm2 (mm) (mm) (mm) (mm) (mm) (mm)
HENCE
401 214 3.16 74.1 32.2 TUBS100x100x4.0 1495 3160 3160 3160 3160 38.91 38.91 Plastic Plastic Plastic 81.214 81.214 81.214 250 HENCE SAFE 271.76 0.12 HENCE SAFE 421.32 0.18
SAFE
HENCE
402 216 3.16 79.3 6.76 TUBS100x100x4.0 1495 3160 3160 3160 3160 38.91 38.91 Plastic Plastic Plastic 81.214 81.214 81.214 250 HENCE SAFE 271.76 0.03 HENCE SAFE 421.32 0.19
SAFE
HENCE
403 207 3 18.88 244.38 TUBS100x100x4.0 1495 3000 3000 3000 3000 38.91 38.91 Plastic Plastic Plastic 77.102 77.102 77.102 250 HENCE SAFE 289.03 0.85 HENCE SAFE 421.32 0.05
SAFE
HENCE
404 201 3 89.9 228.47 TUBS100x100x4.0 1495 3000 3000 3000 3000 38.91 38.91 Plastic Plastic Plastic 77.102 77.102 77.102 250 HENCE SAFE 289.03 0.8 HENCE SAFE 421.32 0.22
SAFE
HENCE
405 207 3 23.55 331.31 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.97 HENCE SAFE 517.42 0.05
SAFE
HENCE
406 201 3 108.64 322.9 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.94 HENCE SAFE 517.42 0.21
SAFE
HENCE
407 207 3 23.56 301.05 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.88 HENCE SAFE 517.42 0.05
SAFE
HENCE
408 201 3 117.11 280.51 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.82 HENCE SAFE 517.42 0.23
SAFE
HENCE
409 207 3 23.56 301.05 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.88 HENCE SAFE 517.42 0.05
SAFE
HENCE
410 201 3 117.12 280.5 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.82 HENCE SAFE 517.42 0.23
SAFE
HENCE
411 207 3 22.34 329.98 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.96 HENCE SAFE 517.42 0.05
SAFE
HENCE
412 201 3 106.22 322.32 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.94 HENCE SAFE 517.42 0.21
SAFE
HENCE
413 207 3 16.44 241.71 TUBS100x100x4.0 1495 3000 3000 3000 3000 38.91 38.91 Plastic Plastic Plastic 77.102 77.102 77.102 250 HENCE SAFE 289.03 0.84 HENCE SAFE 421.32 0.04
SAFE
HENCE
414 201 3 85.04 227.31 TUBS100x100x4.0 1495 3000 3000 3000 3000 38.91 38.91 Plastic Plastic Plastic 77.102 77.102 77.102 250 HENCE SAFE 289.03 0.79 HENCE SAFE 421.32 0.21
SAFE
HENCE
415 214 3 74.86 21.75 TUBS100x100x4.0 1495 3000 3000 3000 3000 38.91 38.91 Plastic Plastic Plastic 77.102 77.102 77.102 250 HENCE SAFE 289.03 0.08 HENCE SAFE 421.32 0.18
SAFE
HENCE
416 216 3 74.06 6.95 TUBS100x100x4.0 1495 3000 3000 3000 3000 38.91 38.91 Plastic Plastic Plastic 77.102 77.102 77.102 250 HENCE SAFE 289.03 0.03 HENCE SAFE 421.32 0.18
SAFE
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF MAIN GANTRY TRUSS
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
CHECK FOR COMPRESSION CHECK FOR TENSION
Axial Force SECTION CLASSIFICATION SLENDERNESS CHECK
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
Design Tensile
r zz ryy
strength KN
Load of sect. OVERALL
Memb. No T C HOLLOW SECTION
strength
case web flange
SCTION Govn. Allowable Check for Is sect. Ok/Not Is sect.
classific classific KLz/rz KLy/ry
CLASSIFICATI Slenderness slenderness slenderness Ok? Ok/Not Ok?
ation ation
ON
(m) (kN) (kN) cm2 (mm) (mm) (mm) (mm) (mm) (mm)
HENCE
301 214 3.163 200.234 15.159 TUBS100x100x5.0 1836 3163 3163 3163 3163 38.43 38.43 Plastic Plastic Plastic 82.306 82.306 82.306 250 HENCE SAFE 333.22 0.05 HENCE SAFE 517.42 0.39
SAFE
HENCE
302 216 3.163 202.008 5.78 TUBS100x100x5.0 1836 3163 3163 3163 3163 38.43 38.43 Plastic Plastic Plastic 82.306 82.306 82.306 250 HENCE SAFE 333.22 0.02 HENCE SAFE 517.42 0.4
SAFE
HENCE
303 214 3 198.01 75.22 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.22 HENCE SAFE 517.42 0.39
SAFE
HENCE
304 216 3 213.04 5.71 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.02 HENCE SAFE 517.42 0.42
SAFE
HENCE
305 214 3 356.23 100.05 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.3 HENCE SAFE 517.42 0.69
SAFE
HENCE
306 216 3 364.73 7.34 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.03 HENCE SAFE 517.42 0.71
SAFE
HENCE
307 214 3 354.55 108.6 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.32 HENCE SAFE 517.42 0.69
SAFE
HENCE
308 216 3 363.62 5.86 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.02 HENCE SAFE 517.42 0.71
SAFE
HENCE
309 214 3 353.44 123.12 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.36 HENCE SAFE 517.42 0.69
SAFE
HENCE
310 216 3 374.69 4.81 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.02 HENCE SAFE 517.42 0.73
SAFE
HENCE
311 214 3 354.19 114.2 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.34 HENCE SAFE 517.42 0.69
SAFE
HENCE
312 216 3 367.62 5.1 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.02 HENCE SAFE 517.42 0.72
SAFE
HENCE
313 214 3 194.8 88.99 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.26 HENCE SAFE 517.42 0.38
SAFE
HENCE
314 216 3 225.73 2.28 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.01 HENCE SAFE 517.42 0.44
SAFE
HENCE
315 214 3 196.48 45.946 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.14 HENCE SAFE 517.42 0.38
SAFE
HENCE
316 216 3 200.673 2.194 TUBS100x100x5.0 1836 3000 3000 3000 3000 38.43 38.43 Plastic Plastic Plastic 78.065 78.065 78.065 250 HENCE SAFE 344.61 0.01 HENCE SAFE 517.42 0.39
SAFE
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF MAIN GANTRY TRUSS
MFM VETRI
fy = 310 Mpa E = 200000 Mpa Ɛ = 0.9 ɣm0 = 1.1
CHECK FOR COMPRESSION CHECK FOR TENSION
Axial Force SECTION CLASSIFICATION SLENDERNESS CHECK
xaxis (lZZ)
yaxis (lyy)
Design Compressive
Length
(LeZZ)
(Leyy)
C/s area
Interaction ratio
Interaction ratio
Design Tensile
r zz ryy
strength KN
Load of sect. OVERALL
Memb. No T C HOLLOW SECTION
strength
case web flange
SCTION Govn. Allowable Check for Is sect. Ok/Not Is sect.
classific classific KLz/rz KLy/ry
CLASSIFICATI Slenderness slenderness slenderness Ok? Ok/Not Ok?
ation ation
ON
(m) (kN) (kN) cm2 (mm) (mm) (mm) (mm) (mm) (mm)
BRACINGS
HENCE
8001 201 4.11 15.62 258.53 TUBS100x100x6.0 2163 4110 4110 4110 4110 37.95 37.95 Plastic Plastic Plastic 108.301 108.301 108.301 250 HENCE SAFE 265.78 0.98 HENCE SAFE 609.58 0.03
SAFE
HENCE
8002 201 4.11 6.89 259.56 TUBS100x100x6.0 2163 4110 4110 4110 4110 37.95 37.95 Plastic Plastic Plastic 108.301 108.301 108.301 250 HENCE SAFE 265.78 0.98 HENCE SAFE 609.58 0.02
SAFE
HENCE
8003 214 3.99 212.21 14.58 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.33 HENCE SAFE 240.96 0.89
SAFE
HENCE
8004 216 3.99 212.45 2.32 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.06 HENCE SAFE 240.96 0.89
SAFE
HENCE
8005 214 3.99 127.04 12.6 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.29 HENCE SAFE 240.96 0.53
SAFE
HENCE
8006 216 3.99 127.48 1.09 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.03 HENCE SAFE 240.96 0.53
SAFE
HENCE
8007 214 3.99 42.07 10.66 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.25 HENCE SAFE 240.96 0.18
SAFE
HENCE
8008 501 3.99 42.71 0 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0 HENCE SAFE 240.96 0.18
SAFE
HENCE
8009 216 3.99 43.44 2.52 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.06 HENCE SAFE 240.96 0.19
SAFE
HENCE
8010 214 3.99 42.6 10.55 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.24 HENCE SAFE 240.96 0.18
SAFE
HENCE
8011 216 3.99 128.41 5.9 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.14 HENCE SAFE 240.96 0.54
SAFE
HENCE
8012 214 3.99 127.37 9.49 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.22 HENCE SAFE 240.96 0.53
SAFE
HENCE
8013 216 3.99 213.57 9.34 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.22 HENCE SAFE 240.96 0.89
SAFE
HENCE
8014 214 3.99 212.33 8.49 TUBS60x60x4.0 855 3990 3990 3990 3990 22.57 22.57 Plastic Plastic Plastic 176.784 176.784 176.784 250 HENCE SAFE 44.34 0.2 HENCE SAFE 240.96 0.89
SAFE
HENCE
8015 201 3.99 11.08 264.72 TUBS100x100x6.0 2163 3990 3990 3990 3990 37.95 37.95 Plastic Plastic Plastic 105.139 105.139 105.139 250 HENCE SAFE 279.19 0.95 HENCE SAFE 609.58 0.02
SAFE
HENCE
8016 201 3.99 17.21 263.1 TUBS100x100x6.0 2163 3990 3990 3990 3990 37.95 37.95 Plastic Plastic Plastic 105.139 105.139 105.139 250 HENCE SAFE 279.19 0.95 HENCE SAFE 609.58 0.03
SAFE
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT: RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE: DESIGN OF END PORTAL VERTICALS
MFM VETRI
Member mkd. 503 L/C 211
tw = 6.300 mm tf = 10.90 mm
Zpz = 466659 mm 3
Zpy = 118983 mm3
SECTION CLASSIFICATION
Mndz = 1.11 Mdz (1-n) ≤ Mdz (As per IS 800:2007, clause 9.3.1.2 ( c ))
Mndy = Mdy (for n ≤ 0.2) & Mndy = 1.56 Mdy (1-n) (n+0.6) (for n > 0.2)
a. Design strength in bending (Mdz)
= 1072.05 KN
≥ 0.7
tf= 10.9 mm
β = 1. 4 − 0 . 076 × ( w / t ) × ( f y / f u ) × ( b s / Lc ) = 1.17
Therefore β = 1.17
Tdn = 1255.94 KN
HENCE SAFE
As per IS 800-
n=0/1072.05= 0 5n = 0 a2= 2
2007 Table- 17
(My/Mndy)a1 + (Mz/Mndz)a2 = N.A
(N/Nd)+(My/Mdy)+(Mz/Mdz) = N.A
N.A
√ [ ]
2 2
π EI y π EI w
M cr = GI t +
( L LT )2 ( L LT )2
hy = (D - tf) = 245.1mm
Iw = 85695575265 mm6
βb = 1
ʎLT = 0.69
{ }
1
χ LT = ≤ 1. 0
[ ]
2 0 .5
LT
φ LT + φ 2 −λ
LT
ΦLT = 0.7
c LT = 1.28 > 1
f bd = χ LT f y /γ mo
fbd = 291 N/mm2
M d = β b Z p f bd
Mdz = 136.00 KN-m
y = 1
Meff = N.A
N.A
Meff = N.A
N.A
HENCE SAFE
α = 0.21
= 0.54
fcd = χ fy / ɣmo
= 225 N/mm2
= 1061.33 KN
l = 0.85
tf<40mm Class = b
Ф = 0.97 α = 0.34
iv. Design bending strength considering laterally supported length of C/S (Mdy) (Cl.8.2.2)
Mdy = 22.00 KN-m (As per 2.b)
v. constants
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny
Ky = 1.2 = 1.2000
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz
n z= 0.2270 l z= 0.27
Kz = 1.02 1+0.8 nz = 1.1816151432636
Kz = 1.01589132503557
KLT =
l LT = 0.6946
= 0.830
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT: RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE: DESIGN OF END PORTAL VERTICALS
MFM VETRI
HENCE SAFE
= 0.67
HENCE SAFE
SHEAR CHECK
Vd = Vn / ɣmo
Av = 1612.8 mm2
Vn = 232787.63 KN
Vd = 211.63 KN
Check for major axis bending (Mz) N.A N.A N.A N.A
Check for minor axis bending (My) N.A N.A N.A N.A
Check for major axis bending (Mz) 0.830 < 1 HENCE SAFE
Check for minor axis bending (My) 0.67 < 1 HENCE SAFE
SHEAR CHECK 0.36 < 1 HENCE SAFE
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT: RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE: DESIGN OF END PORTAL BOTTOM CROSS BEAMS
MFM VETRI
Member mkd. 8017 L/C 210
tw = 6.700 mm tf = 11.80 mm
Zpz = 694215 mm 3
Zpy = 164969 mm3
SECTION CLASSIFICATION
Mndz = 1.11 Mdz (1-n) ≤ Mdz (As per IS 800:2007, clause 9.3.1.2 ( c ))
Mndy = Mdy (for n ≤ 0.2) & Mndy = 1.56 Mdy (1-n) (n+0.6) (for n > 0.2)
a. Design strength in bending (Mdz)
= 1335.23 KN
≥ 0.7
tf= 11.8 mm
β = 1. 4 − 0 . 076 × ( w / t ) × ( f y /f u ) × ( b s / Lc ) = 1.13
Therefore β = 1.13
Tdn = 1528.82 KN
Mndy = 37 KN-m
HENCE SAFE
As per IS 800-
n=0/1335.23= 0 5n = 0 a2= 2
2007 Table- 17
(My/Mndy)a1 + (Mz/Mndz)a2 = N.A
(N/Nd)+(My/Mdy)+(Mz/Mdz) = N.A
N.A
√ [ ]
2 2
π EI y π EI w
M cr = GI t +
( L LT )2 ( L LT )2
hy = (D - tf) = 294.8mm
Iw = 194606589320 mm6
βb = 1
ʎLT = 0.87
{ }
1
χ LT = ≤ 1. 0
[ ]
2 0 .5
LT
φ LT + φ 2− λ
LT
ΦLT = 0.9
c LT = 0.89 ≤ 1
f bd = χ LT f y /γ mo
fbd = 203 N/mm2
M d = β b Z p f bd
Mdz = 141.00 KN-m
y = 1
Meff = N.A
N.A
Meff = N.A
N.A
P = 4 KN My = 26 KN- m Mz = 51 KN- m
HENCE SAFE
α = 0.21
= 0.57
fcd = χ fy / ɣmo
= 220.45 N/mm2
= 1295.14 KN
l = 1.1
tf<40mm Class = b
Ф = 1.26 α = 0.34
iii. Design bending strength considering laterally unsupported length of C/S (Mdz)
v. constants
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny
l y= 1.1 1+0.8 ny = 1
Ky = 1.0 = 1.0000
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz
n z= 0.0031 l z= 0.33
KLT =
l LT = 0.8710
= 0.980
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT: RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE: DESIGN OF END PORTAL BOTTOM CROSS BEAMS
MFM VETRI
HENCE SAFE
= 0.7
HENCE SAFE
SHEAR CHECK
Vd = Vn / ɣmo
Av = 2054.22 mm2
Vn = 296501.12 KN
Vd = 269.55 KN
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE
COMBINED AXIAL FORCE AND BENDING MOMENT-SECTION STRENGTH
Check for major axis bending (Mz) N.A N.A N.A N.A
Check for minor axis bending (My) N.A N.A N.A N.A
Bending and axial Compression
Check for major axis bending (Mz) 0.980 < 1 HENCE SAFE
Check for minor axis bending (My) 0.7 < 1 HENCE SAFE
tw = 6.300 mm tf = 10.90 mm
Zpz = 466659 mm 3
Zpy = 118983 mm3
SECTION CLASSIFICATION
Mndz = 1.11 Mdz (1-n) ≤ Mdz (As per IS 800:2007, clause 9.3.1.2 ( c ))
Mndy = Mdy (for n ≤ 0.2) & Mndy = 1.56 Mdy (1-n) (n+0.6) (for n > 0.2)
a. Design strength in bending (Mdz)
= 1072.05 KN
≥ 0.7
tf= 10.9 mm
β = 1. 4 − 0 . 076 × ( w / t ) × ( f y /f u ) × ( b s / Lc ) = 1.17
Therefore β = 1.17
Tdn = 1255.94 KN
Mndy = 22 KN-m
HENCE SAFE
As per IS 800-
n=0/1072.05= 0 5n = 0 a2= 2
2007 Table- 17
(My/Mndy)a1 + (Mz/Mndz)a2 = N.A
(N/Nd)+(My/Mdy)+(Mz/Mdz) = N.A
N.A
√ [ ]
2 2
π EI y π EI w
M cr = GI t +
( L LT )2 ( L LT )2
hy = (D - tf) = 245.1mm
Iw = 85695575265 mm6
βb = 1
ʎLT = 0.55
{ }
1
χ LT = ≤ 1. 0
[ ]
2 0 .5
LT
φ LT + φ 2− λ
LT
ΦLT = 0.6
c LT = 1.19 > 1
f bd = χ LT f y /γ mo
fbd = 271 N/mm2
M d = β b Z p f bd
Mdz = 127.00 KN-m
y = 1
Meff = N.A
N.A
Meff = N.A
N.A
P = 37 KN My = 6 KN- m Mz = 58 KN- m
HENCE SAFE
α = 0.21
= 0.52
fcd = χ fy / ɣmo
= 227.27 N/mm2
= 1072.03 KN
l = 0.32
tf<40mm Class = b
Ф = 0.57 α = 0.34
iii. Design bending strength considering laterally unsupported length of C/S (Mdz)
v. constants
Ky = 1+ (ly-0.2) ny ≤ 1 +0.8 ny
Ky = 1.0 = 1.0000
Kz = 1+ (lz-0.2) nz ≤ 1 +0.8 nz
n z= 0.0346 l z= 0.21
KLT =
l LT = 0.5482
= 0.740
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT: RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE: DESIGN OF END PORTAL ROOF MEMBERS
MFM VETRI
HENCE SAFE
= 0.6
HENCE SAFE
SHEAR CHECK
Vd = Vn / ɣmo
Av = 1612.8 mm2
Vn = 232787.63 KN
Vd = 211.63 KN
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE
Check for major axis bending (Mz) N.A N.A N.A N.A
Check for minor axis bending (My) N.A N.A N.A N.A
Check for major axis bending (Mz) 0.740 < 1 HENCE SAFE
Check for minor axis bending (My) 0.6 < 1 HENCE SAFE
a) DEAD LOAD
1) Selfweight of Sheeting + Fixtures = 0.1 KN/m2
2) Self weight of rafter & tie bracing (10 Kg/m 2 ). = 0.1 KN/m2
Threfore ,Total load of sheeting + fixtures = 0.200 KN/m2
b) LIVE LOAD
Live load on roof truss (For non accessible) = 0.75 KN/m2
Deduction as per IS 875- part 2 = 0.75-0.02x(18.43-10) = 0.58 KN/m2
Dust load on truss = 0.5 KN/m2
Total live load = 1.08 KN/m2
Total live load (as per IS 875-part 2 - caluse 4.5.1 ) = 2/3 x1.08 = 0.72 KN/m2
3.wind load
Basic Wind Speed ( Vb ) = 50 m / s (As per DBR)
k1 = 1.08 (As per DBR)
(As per IS875 (PART III)-1987,TABLE 2,For Terrain
k2 ( Terrain Category - 2, Class B, at 30m) = 1.1
category-2, class B )
k3 = 1 (As per DBR)
Design Wind Speed ( Vz ) 50 x 1.08 x 1.1 x 1 = 59.4 m / s (As per IS875 (PART III)-1987,clause 5.3)
Design Wind Pressure ( Pz ) 0.6 X 59.4 X 59.4 = 2.12 kN/m2 (As per IS875 (PART III)-1987,clause 5.4)
Length of Building ( l ) = 22.70 m
Width of Building ( w ) = 7.10 m
Height of Building ( h ) = 2.63 m
h/w = 0.37
Therefore, h / w < 1/2
For Roof Angle ( a ) = 18.43 deg
(As per IS875 (PART III)-1987,Table 5)
when q = 0 (wind perpendicular to ridge)
(Cpe)windward = -0.526
(Cpe)leeward = -0.400
CASE 1
For Cpi = 0.5
LWS
WWS SIDE PORTION Cpe Cpi Cpe-Cpi
-0.5256 -0.4
WWS ROOF -0.5256 0.5 -1.0256
LWS ROOF -0.4 0.5 -0.9
0.5
0.5
CASE 2
CASE 3
LWS
WWS SIDE PORTION Cpe Cpi Cpe-Cpi
-0.6
-0.7157 WWS ROOF -0.7157 0.5 -1.2157
LWS ROOF -0.6 0.5 -1.1
0.5
0.5
CASE 4
LWS
WWS -0.6 SIDE PORTION Cpe Cpi Cpe-Cpi
-0.72 WWS ROOF -0.7157 -0.5 -0.2157
LWS ROOF -0.6 -0.5 -0.1
-0.5 -0.5
CASE 1:
( Pw ) windward = -1.2157x2.12 = -2.17 KN/m2
( Pw ) Leeward = -1.1x2.12 = -1.91 KN/m2
AT WINDWARD
FORCE AT WINDWARD AT LEEWARD SIDE AT LEEWARD SIDE AT WINDWARD SIDE AT LEEWARD
COMP. SIDE END NODE SIDE END NODE INTERMEDIATE INTERMEDIATE NODE INTIAL NODE SIDE INTIAL NODE
NODE
Pcosa
a = 18.43
-4.48 KN -3.94 KN -7.72 KN -6.79 kN -4.58 KN -4.02 kN
Pcosa AT WINDWARD
FORCE AT WINDWARD AT LEEWARD SIDE AT LEEWARD SIDE AT WINDWARD SIDE AT LEEWARD
COMP. SIDE END NODE SIDE END NODE INTERMEDIATE INTERMEDIATE NODE INTIAL NODE SIDE INTIAL NODE
NODE
Psina
a
CASE 2:
( Pw ) windward = -0.0256x2.12 = -0.05 KN/m2
( Pw ) Leeward = 0.1x2.12 = 0.21 KN/m2
AT WINDWARD
FORCE AT WINDWARD AT LEEWARD SIDE AT LEEWARD SIDE AT WINDWARD SIDE AT LEEWARD
COMP. SIDE END NODE SIDE END NODE INTERMEDIATE INTERMEDIATE NODE INTIAL NODE SIDE INTIAL NODE
NODE
Pcosa
a = 18.43
-0.1 KN 0.44 KN -0.18 KN 0.75 kN -0.11 KN 0.45 kN
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P COSa
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Pcosa
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CASE 3:
( Pw ) windward = -1.2157x2.12 = -2.58 KN/m2
( Pw ) Leeward = -1.1x2.12 = -2.33 KN/m2
AT WINDWARD
FORCE AT WINDWARD AT LEEWARD SIDE AT LEEWARD SIDE AT WINDWARD SIDE AT LEEWARD
COMP. SIDE END NODE SIDE END NODE INTERMEDIATE INTERMEDIATE NODE INTIAL NODE SIDE INTIAL NODE
NODE
Pcosa
Psina
-2.58 x 3 X -2.332 x 3 X -2.332 x 3 X
a -2.58 x 3 X 1.25 X -2.332 x 3 X 1.25 X -2.58 x 3 X ( 1.25 /2+0.115
(1.25 /2+0.1) X (1.25 /2+0.1) X ( 1.25 /2+0.115 ) X
COS 18.43 COS 18.43 ) X COS 18.43
COS 18.43 COS 18.43 COS 18.43
P COSa
a = 18.43
-5.32 KN -4.81 KN -9.18 KN -8.3 kN -5.44 KN -4.92 kN
Pcosa AT WINDWARD
FORCE AT WINDWARD AT LEEWARD SIDE AT LEEWARD SIDE AT WINDWARD SIDE AT LEEWARD
COMP. SIDE END NODE SIDE END NODE INTERMEDIATE INTERMEDIATE NODE INTIAL NODE SIDE INTIAL NODE
NODE
Psina
a
CASE 4:
( Pw ) windward = -0.2157x2.12 = -0.46 KN/m2
( Pw ) Leeward = -0.1x2.12 = -0.21 KN/m2
AT WINDWARD
FORCE AT WINDWARD AT LEEWARD SIDE AT LEEWARD SIDE AT WINDWARD SIDE AT LEEWARD
COMP. SIDE END NODE SIDE END NODE INTERMEDIATE INTERMEDIATE NODE INTIAL NODE SIDE INTIAL NODE
NODE
Pcosa
a = 18.43
-0.95 KN -0.44 KN -1.64 KN -0.75 kN -0.97 KN -0.45 kN
L&T CONSTRUCTION
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P COSa & Material Handling IC
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Pcosa
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Pcosa
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Maximum deflection of
= 69.85 mm >
MGT
HENCE SAFE
For Compression
42.15 165.7
Assume the base plate size as 250 x 450 mm2 Steel grade fy = 250 N/mm2
Max. compression 453 KN
Hence base pressure -(w) 4.03 N/mm2
< than 0.45times the strength of bedding material
Hence O.K
From Mukhanov's chart, Edge condition - Plate supported on three sides.
For Plate 1
a1 = 71.7 mm Checking whether panel acting as cantilever
d1 = 154.4 mm (Length of free edge) a1/d1 < 0.5
Hence a1/d1 = 0.46 Cantilever moment Md = 0
Hence coefficient = 0
Hence moment on the base plate Md= 0*4.03*154.4^2= 0 N-mm gmo = 1.1
From Mukhanov's chart, Edge condition - Plate supported on three sides.
For Plate 2
a1 = 125 mm Checking whether panel acting as cantilever
d1 = 306.6 mm (Length of free edge) a1/d1 < 0.5
Hence a1/d1 = 0.41 Cantilever moment Md = 31484.375
Hence coefficient = 0
Hence moment on the base plate Md= 0*4.03*306.6^2= 0 N-mm gmo = 1.1
Edge cantilever moment Md = 4.03X71.7X71.7 / 2= 10358.89335 N-mm fy = 250 N/mm2
Thickness of plate required = √(5 Md gmo / b fy) As per IS 800- 2007,Clause 8.2.1.2 fu = 410 N/mm2
Assuming width of the plate b = 1 mm
treqd = 26.32 mm (From Compression only)
Minimum thickness check as per cl. 7.4.3
ts = √(2.5 w (a2 - 0.3 b2)gmo / fy > tf tf = 11.8 mm
= 3 mm a= 42.15 mm
Hence, ts = 11.8 mm b= 71.7 mm
Check for weld size connecting base plate to Column tw = 6.7 mm
Total length availble for welding along the periphery of column A= 5875 mm2
2x(306.6+165.7-11.8)-6.7 = 914.3 mm
Assume 4 Nos 16 dia H.D bolts Grade 4.6 (Bearing type bolt)
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Tnb = 0.9 fub An < fyb Asb (gmb / gm0) fyb= 240 N/mm 2
fub = 400 N/mm2
fyb Asb (gmb/gm0)= 54.83 KN Net tensile area at the bottom of threads (An)= 160.848 mm^2
Tnb = 54.83 KN ( Approx. 80 % of Asb)
Tension capacity of single bolt Tdb = 43.86 KN
Tension/bolt (Tb) = 26/4= 6.5 KN Hence O.K
Diagonal distance from bolt centre to web = 70.7 mm
Moment in the plate due to bolt tension= 6.5 x 1000 x 70.7 = 459550 N-mm
Assuming width of the plate= 71.7 mm
Thickness of plate required = √(5 Md gmo / b fy) As per IS 800- 2007,Clause 8.2.1.2
treqd = 11.87 mm (From tension only)
Hence provide thickness of base plate= 26.32 mm Round to 28 mm
Shear capacity of bolt:
Vnpb = 2.5 kb d t fu Kb = Min (e / 3do, p/ 3 do - 0.25, fub/fu, 1) e= 27.2
= 229600 N = 0.5 fu = 410
Vdpb = 183.68 KN do = 18 mm
Therefore Shear capacity of single Bolt= 29.72 KN Hence O.K
Check for combined shear and Tension:
(Vsb / Vdb)^2 + (Tb / Tdb)^2 = 0.6 Vsb = 22.5 KN
<1 Hence O.K Tb = 6.5 KN
Height of plate required = √(5 Md gmo / b fy) As per IS 800- 2007,Clause 8.2.1.2
For Compression
146.4
Assume the base plate size as 200 x 400 mm2 Steel grade fy = 250 N/mm2
Max. compression ###
Hence base pressure -(w) 3.26 N/mm2
< than 0.45times the strength of bedding material
Hence O.K
From Mukhanov's chart, Edge condition - Plate supported on three sides.
a1 = 100 mm Checking whether panel acting as cantilever
d1 = 128 mm (Length of free edge) a1/d1 > 0.5
Hence a1/d1 = 0.78 Cantilever moment Md = NOT APPLICABLE
Hence coefficient = 0.0952
Hence moment on the base plate Md= 0.0952*3.26*128^2= 5084.807168 N-mm gmo = 1.1
Edge cantilever moment Md = 3.26X72X72 / 2= 8449.92 N-mm fy = 250 N/mm2
Thickness of plate required = √(5 Md gmo / b fy) As per IS 800- 2007,Clause 8.2.1.2 fu = 410 N/mm2
Assuming width of the plate b = 1 mm
treqd = 13.63 mm (From Compression only)
Minimum thickness check as per cl. 7.4.3
ts = √(2.5 w (a2 - 0.3 b2)gmo / fy > tf tf = 10.9 mm
= 0 mm a= 26.8 mm
Hence, ts = ### b= 72 mm
Check for weld size connecting base plate to Column tw = 6.3 mm
Total length availble for welding along the periphery of column
2x(146.4+146.4-6.3+256-10.9) = 1063.2 mm
Deducting length 10% for end return = 956.88 mm
Capcacity of 6 mm weld = 0.803 KN / mm gmw = 1.25
fwn = fu / √3 = 236.71 fwd= fwn / gmw = 189.37
Required length of weld = ### < 956.88 mm HENCE SAFE
For Tension
Support reaction = ### (Max Tension)
Assume 4 Nos 20 dia H.D bolts Grade 4.6 (Bearing type bolt)
Tension capacity of bolt Tdb = Tnb / gmb (As per Cl. 10.3.5) gmb = 1.25 As per IS 800- 2007,Table 5
Tnb = 0.9 fub An < fyb Asb (gmb / gm0) fyb= 240 N/mm2 fub = 400 N/mm2
0.9 fub An = 90.48 KN Shank area of the bolt(Asb)= 314.16 mm2
fyb Asb (gmb/gm0)= 85.68 KN Net tensile area at the bottom of threads (A n)= 251.328 mm^2
Tnb = 85.68 KN ( Approx. 80 % of Asb)
Tension capacity of single bolt Tdb = 68.54 KN
Tension/bolt (Tb) = 95.601/4= 23.9 KN Hence O.K
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
The span of walkway is taken as 3000mm(maximum). Here the walkway is considered as three span continuous beam and
accordingly moment, deflections were calculated.
Width of the walkway = 600 mm
Span of Walkway = 3201 mm
600 mm
`
SECTIONAL PROPERTIES
Section Assumed = TUBR80x40x4.0
W = 0.066 KN/m
A = 855 mm2
Izz = 647900 mm4
Zez= = 16200 mm3
Zpz= = 19794.500877 mm4
ry = 15.85 mm
D = 80 mm
T = 4 mm
B = 40 mm
d = 72 mm
b = 32 mm
fy = 310 N/mm2
fu = 450 N/mm2
E = 200000 N/mm2
ɣm0 = 1.1
FOR SHS,RHS
Ɛ= 0.899
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
b / tf = 8 Plastic
d / tw = 18 Plastic Plastic
Hence the section is classified as Plastic
LOAD CALCULATION
a) DEAD LOAD
Self Weight of chequerd plate(Thickness=6mm) = 0.53 KN/ m^2 x0.6/2"= 0.16 KN/ m
Self Weight of Walkway Member = 0.066 KN/ m
Self Weight of Handrails = 9.62 Kg/m = 0.095 KN/ m
TOTAL DEAD LOAD = 0.33 KN/m
b) LIVE LOAD
Live Load on Walkway = 2.5 KN/ m^2 As Per DBR
= 2.5x0.6/2"= = 0.75 KN/m
COMBINATION OF LOAD
TOTAL LOAD (DL + LL) = 0.33+0.75 = 1.08 KN/m
FACTORED LOAD (1.5DL+1.5LL) = (1.5*0.33)+(1.5*1.08) = 1.62 KN/m
800 mm
`
SECTIONAL PROPERTIES
Section Assumed = TUBR80x40x4.0
W = 0.066 KN/m
A = 855 mm2
Izz = 647900 mm4
Zez= = 16200 mm3
Zpz= = 19794.500877 mm4
ry = 15.85 mm
D = 80 mm
T = 4 mm
B = 40 mm
d = 72 mm
b = 32 mm
fy = 310 N/mm2
fu = 450 N/mm2
E = 200000 N/mm2
ɣm0 = 1.1
FOR SHS,RHS
Ɛ= 0.899
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
Class Plastic Compact Semi compact Plastic Compact Semi compact
b / tf = 8 Plastic
d / tw = 18 Plastic Plastic
1.04
Design wind pressure = 0.6*59.4^2 = 2117.02 N/m2 (As per IS875 (PART III)-1987,clause 5.4)
= 2.117 KN/m2
h = 2.625 m
w = 3.8 m
D / t= 20.33 Plastic
FOR SHS,RHS
b / tf d / tw
Limit 29.3 Ɛ 33.5 Ɛ 42 Ɛ 84 Ɛ 105 Ɛ 126 Ɛ
b / tf = 18.33 Plastic
Vy&Vz < 0.6*Vdy & 0.6* Vdz,So calculate Design Moment (Md) as per IS 800-2007, clause 8.2.1.2
Design Bending Strength Md = (βbZpfy / ɣm0) ≤ (1.2Zefy / ɣm0) As per IS 800- 2007,Clause 8.2.1.2
Where βb = 1
Allowable deflection = Span / 150 As per IS: 800-2007,T able: 6 for purlins
= 24.13 mm
HENCE SAFE
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
DESIGNED CHECKED SHEET
TITLE DESIGN OF PURLIN
PDE VETRI
LOAD COMBINATION -1 (DL+WL) (Check for wind suction)
Load component normal to the rafter = WL+DLCosα = -3.03+(0.219*0.95) = -2.822 KN/m
Load component parallel to the rafter = DLSinα = 0.07 KN/m
Max bending moment for simply suppoted beam = wl^2/8
Mz = 2.822 x 3.62 ^2/8 = = 4.63 KN- m
My = 0.07 x (3.62/1)^2/8 = 0.12 KN- m
Factored momenMz = 1.5 x 4.63 = 6.945 KN- m gf = 1.5
Allowable deflection = Span / 150 As per IS: 800-2007,T able: 6 for purlins
= 24.13 mm
HENCE SAFE
SUMMARY
Dead Load + Live Load combination
Design wind speed = 50*1.08*1*1.1 = 59.4 m/sec (As per IS875 (PART III)-1987,clause 5.3)
Design wind pressure = 0.6*59.4^2 = 2117.02 N/m2 (As per IS875 (PART III)-1987,clause 5.4)
= 2.117 KN/m2
Structure length, l = 24 m
D / t= 20.33 Plastic
FOR SHS,RHS
b / tf d / tw
Vy&Vz < 0.6*Vdy & 0.6* Vdz,So calculate Design Moment (Md) as per IS 800-2007, clause 8.2.1.2
Design Bending Strength Md = (βbZpfy / ɣm0) ≤ (1.2Zefy / ɣm0) As per IS 800- 2007,Clause 8.2.1.2
Where βb = 1
HENCE SAFE
CHECK FOR DEFLECTION (Considering Wind load only- Un factored)
Actual vertical deflection = 5wl^4/384EI For simply suppoted beam
Allowable deflection = Span / 150 As per Table: 6 of IS: 800-2007 for purlins
= 24.13 mm
HENCE SAFE
SUMMARY
ACTUAL ALLOWABLE
Check for shear capacity
Check for Vertical shear 8.28 KN < 129.55 KN HENCE SAFE
Check for Horizontal shear 0.64617 KN < 116.8 KN HENCE SAFE
Check for bending 0.61 < 1 HENCE SAFE
Check for deflection 18.150 < 24.13 HENCE SAFE
L&T CONSTRUCTION
Metallurgical & Material Handling IC
BMH - EDRC
DOCUMENT NO DATE
PROJECT RIL-MHS FOR GASIFICATION PROJECT
550
Size of the column HD 500 X 492 92.5 b (1mm strip)
Factored loads: x y
For Compression
421
Assume the base plate size as 550 x 650 mm2 Concrete Grade, fck = 30 N/mm2
Max. compression 3980 KN
Hence base pressure -(w) 11.13 N/mm2
< than 0.45times the strength of bedding material
Hence O.K
From Mukhanov's chart, Edge condition - Plate supported on three sides.
a1 = 275 mm Checking whether panel acting as cantilever
d1 = 232.5 mm (Length of free edge) a1/d1 > 0.5
Hence a1/d1 = 1.18 Cantilever moment Md = NOT APPLICABLE
Hence coefficient = 0.1184
Hence moment on the base plate Md= 0.1184*11.13*232.5^2= 71234.8938 N-mm gmo = 1.1
Edge cantilever moment Md = 11.13X92.5X92.5 / 2= 47615.53125 N-mm fy = 250 N/mm2
Thickness of plate required = √(5 Md gmo / b fy) As per IS 800- 2007,Clause 8.2.1.2 fu = 410 N/mm2
Assuming width of the plate b = 1 mm
treqd = 39.59 mm (From Compression only)
Minimum thickness check as per cl. 7.4.3
ts = √(2.5 w (a2 - 0.3 b2)gmo / fy > tf tf = 72 mm
= 14 mm a= 64.5 mm
Hence, ts = 72 mm b= 92.5 mm
Check for weld size connecting base plate to Column tw = 45 mm
Total length availble for welding along the periphery of column A= 75490 mm2
2x(421-72+465)-45 = 1583 mm
Deducting length 10% for end return = 1424.7 mm
Capcacity of 30 mm weld = 4.017 KN / mm gmw = 1.25
fwn = fu / √3 = 236.71 fwd= fwn / gmw = 189.37
Design force for weld = 5147 KN
Required length of weld = ### < 1424.7 mm HENCE SAFE
For Tension
Support reaction = 1350 KN (Max Tension)
Assume 8 Nos 56 dia H.D bolts Grade 4.6 (Bearing type bolt)
Tension capacity of bolt Tdb = Tnb / gmb (As per Cl. 10.3.5) gmb = 1.25 As per IS 800- 2007,Table 5
Tnb = 0.9 fub An < fyb Asb (gmb / gm0) fyb= 240 N/mm2 fub = 400 N/mm2
0.9 fub An = 709.35 KN Shank area of the bolt(Asb)= 2463.01 mm2
fyb Asb (gmb/gm0)= 671.73 KN Net tensile area at the bottom of threads (An)= 1970.408 mm^2
Tnb = 671.73 KN ( Approx. 80 % of Asb)
Tension capacity of single bolt Tdb = 537.38 KN
450
Size of the column HE 400 84 b (1mm strip)
Factored loads: x y
For Compression
307
Assume the base plate size as 450 x 600 mm2 Concrete Grade, fck = 30 N/mm2
Max. compression 1781 KN
Hence base pressure -(w) 6.60 N/mm2
< than 0.45times the strength of bedding material
Hence O.K
From Mukhanov's chart, Edge condition - Plate supported on three sides.
a1 = 225 mm Checking whether panel acting as cantilever
d1 = 216 mm (Length of free edge) a1/d1 > 0.5
Hence a1/d1 = 1.04 Cantilever moment Md = NOT APPLICABLE
Hence coefficient = 0.112
Hence moment on the base plate Md= 0.112*6.6*216^2= 34488.1152 N-mm gmo = 1.1
Edge cantilever moment Md = 6.6X84X84 / 2= 23284.8 N-mm fy = 250 N/mm2
Thickness of plate required = √(5 Md gmo / b fy) As per IS 800- 2007,Clause 8.2.1.2 fu = 410 N/mm2
Assuming width of the plate b = 1 mm
treqd = 27.55 mm (From Compression only)
Minimum thickness check as per cl. 7.4.3
ts = √(2.5 w (a2 - 0.3 b2)gmo / fy > tf tf = 40 mm
= 15 mm a= 71.5 mm
Hence, ts = 40 mm b= 84 mm
Check for weld size connecting base plate to Column tw = 21 mm
Total length availble for welding along the periphery of column A= 32600 mm2
2x(307-40+432)-21 = 1377 mm
Deducting length 10% for end return = 1239.3 mm
Capcacity of 30 mm weld = 4.017 KN / mm gmw = 1.25
fwn = fu / √3 = 236.71 fwd= fwn / gmw = 189.37
Design force for weld = 2223 KN
Required length of weld = ### < 1239.3 mm HENCE SAFE
For Tension
Support reaction = 1020 KN (Max Tension)
Assume 4 Nos 48 dia H.D bolts Grade 4.6 (Bearing type bolt)
Tension capacity of bolt Tdb = Tnb / gmb (As per Cl. 10.3.5) gmb = 1.25 As per IS 800- 2007,Table 5
Tnb = 0.9 fub An < fyb Asb (gmb / gm0) fyb= 240 N/mm2 fub = 400 N/mm2
0.9 fub An = 521.15 KN Shank area of the bolt(Asb)= 1809.56 mm2
fyb Asb (gmb/gm0)= 493.52 KN Net tensile area at the bottom of threads (An)= 1447.648 mm^2
Tnb = 493.52 KN ( Approx. 80 % of Asb)
Tension capacity of single bolt Tdb = 394.82 KN