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An On-Chip, Interconnect Capacitance Characterization Method With Sub-Femto-Farad Resolution
An On-Chip, Interconnect Capacitance Characterization Method With Sub-Femto-Farad Resolution
2, MAY 1998
An On-Chip, Interconnect
Capacitance Characterization Method
with Sub-Femto-Farad Resolution
James C. Chen, Student Member, IEEE, Dennis Sylvester, Student Member, IEEE, and Chenming Hu, Fellow, IEEE
Abstract— A simple, accurate method of measuring intercon- transistors. Fig. 2 shows two such test structures. The structure
nect capacitances is presented. The test structure has excellent on the left is identical to the one on the right in every manner
resolution, needs only DC measurements, and is compact enough except that it does not include the target capacitance to be
for scribe-line implementation. These qualities make it suitable
for measurement-based, interconnect capacitance characteriza- characterized. For example, if a single Metal 1 to Metal 2
tion in a comparable fashion to current characterization efforts overlap capacitance is to be measured, the left structure of
for MOSFET devices. The entire characterization scheme is Fig. 2 should not include this overlap configuration.
demonstrated for a production 0.5-m, three-level metal tech- The left and right structures are both driven by two nonover-
nology. The method not only provides an accurate assessment of lapping signals and as shown in Fig. 3. These can be
actual capacitance variation but provides valuable feedback on
the variability of physical parameters such as interlevel dielectric either generated off-chip or on-chip. The purpose of these
(ILD) thickness and drawn width reductions for process control nonoverlapping waveforms is to ensure that only one of the
as well. two transistors on either the left or right side is conducting
Index Terms— Capacitance measurement, integrated circuit current at any given time. When the PMOS transistor turns
interconnections, modeling, monitoring, test structures. on, it will draw charge from to charge up the target
interconnect capacitance. This amount of charge will then be
subsequently discharged through the NMOS transistor into
I. INTRODUCTION ground. An ammeter can be placed at the source of the
Fig. 1. Interconnect characterization should parallel in strategy with present efforts for device characterization.
Fig. 2. CBCM test structure. The left and right test structures are identical
in every manner except for the target capacitance to be measured.
TABLE I
CBCM MEASURED RESULTS FOR ALL COMBINATIONS OF INTERLAYER
CAPACITANCES FOR A 0.5-m; THREE-LEVEL METAL PRODUCTION TECHNOLOGY.
(a) Carea RESULTS AND (b) Cfringe RESULTS. FIRST ROW DENOTES IDENTITY
OF TOP PLATE. ALL UNITS ARE aF=m2 AND aF=m; RESPECTIVELY
(a) (b)
the variance of ILD thicknesses and other physical intercon-
nect parameters. This variance can be said to be comprised
of random and deterministic components. The former can One example of an extraction scheme is shown in Fig. 8
attributed to the stochastic nature of semi-conductor equipment for characterizing interlayer metal capacitances. The required
and processing conditions. The latter can be described by the data consists of measured capacitances for a wide and narrow
fact that ILD thicknesses increase as the spacings between test structure (denoted by and respectively in Fig. 6).
parallel metal lines decrease (and vice versa). In order for the ILD thickness and width reduction, parameters will
simulator to account for these observations, the ILD thickness be extracted. The exact interlayer capacitance structure will
(between and was varied at the extremes according duplicated in the simulator. The extraction process progresses
to process specifications. The results are denoted by the error as follows. First, nominal process values are used to initialized
bars in Fig. 7. It is reassuring to note that the measured results the two interconnect parameters. Second, since a wide test
(CBCM) fall within the process specifications. Nonetheless, structure is more sensitive to changes in ILD than it will
this example points to the importance of measured data pro- be used to extract the ILD value. The extracted ILD value
vided by CBCM. ILD thickness variations, if present, are will be the value which yields a simulated capacitance value
implicitly included in all measurements. equal to that of the measured capacitance of the wide structure.
This intermediate ILD value is then used in the simulation
V. APPLICATION TO INTERCONNECT PARAMETER EXTRACTION and extraction of for the measured narrow test structure.
As we have shown, the ability to provide accurate sim- This newly determined value, along with the previously
ulation parameter values is critical for simulation results to determined ILD thickness, is next used to simulate the wide
match those of measured data. For interconnect simulation structure again. If the error between measured and simulated
this means proper ILD thicknesses, CD (i.e., width reduction), value is within a user-specified threshold, the extraction se-
and metal height specifications. The extraction of these values quence is completed. Otherwise, it continues again with the
should parallel the current practice for SPICE model parameter re-extraction of ILD for the wide structure starting with the
extraction for MOSFET devices (Fig. 1). Measured data, here ILD and values of the previous extraction step.
obtained from CBCM, is used to extract interconnect param- Other interconnect parameters such as metal heights and
eters. When simulated, these should reproduce the measured dielectric constants were not extracted in the example ex-
data to within a certain degree of accuracy. traction sequence. Metal height was not extracted because its
This kind of interconnect characterization scheme (measure- sensitivity to interlayer capacitance is not as significantly as
ment, extraction, and simulation) is unique in many ways. ILD and (i.e., the metal height would have to change
First, it permits efficient extraction of various interconnect quite substantially in order to achieve the same amount of
parameters without the use of SEM’s. Second, the ease with capacitance perturbation from a slight change in ILD thick-
which these extracted parameters can be obtained allows them ness). Erroneous values for metal heights would ensue if we
to be used for process monitoring and critical dimension blindly included it in the extraction scheme. These comments
control. Third, the resulting extracted parameters automatically would not be true if the characterization effort was targeted at
“tune” the simulator to reflect actual, silicon data. Once modeling a different capacitance (i.e., the crosstalk capacitance
this is done, the simulator can be used to more accurately between two parallel wires) where the impact of metal height
simulate other, more specific interconnect geometries to either is more significant. Similarly considerations hold for the di-
formulate interconnect models [7], [8] or generate interconnect electric constant of SiO It was not extracted due to its known
capacitance databases for full chip parasitic extraction [9]. process uniformity. Although it is possible to change dielectric
208 IEEE TRANSACTIONS ON SEMICONDUCTOR MANUFACTURING, VOL. 11, NO. 2, MAY 1998
(a) (b)
1 2 1
Fig. 9. Extracted ILD and W results for M to M interlayer capacitances. ILD results tend to conform to process specs better than 1 W: Results
can be used as valuable process feedback information.
values instead of ILD or during the extraction process, the Five measured capacitance values for each interlayer com-
results would not be a realistic reflection of the actual source bination were plotted as a function of their drawn widths. A
of variability. Overall, the determination of which interconnect best fit line was drawn through these points, as in Fig. 6, to
parameters are to be extracted requires a careful examination obtain and values. Table I shows the results. The
of the test structure design and the identification of which measured mean is listed together with the fab value. Since 25
physical quantity is most likely to be responsible for the dies of this test chip were available, a sigma value was also
measured interconnect capacitance variation. calculated.
Overall, the results match closely with those given by the
fab (only was available for this comparison). The sigma
VI. RESULTS for was also rather small in comparison to the mean
As a demonstration of the entire CBCM measurement, value. This probably denotes that ILD thicknesses are rather
extraction and simulation scheme, a test chip was design in well controlled. The spread for however, was slightly
a production 0.5- m three-level metal process. One of the larger. Again, ILD variation is one of the causes. In addition,
goals of this test chip was to determine the actual spread of variation can also cause the value to vary. This can be
all possible interlayer capacitances and as well visualized from Fig. 6. If each width was offset by then
as the extent of variation for their corresponding interconnect the intercept (i.e., would change. It is also important
parameters (ILD and to note that only 25 samples were taken to calculate each
With three levels of metal plus one polysilicon layer, there sigma value. Since the confidence level for the estimate of
are ten possible combinations of interlayer capacitances. The sigma decreases with the with being the number
results are listed in Table I. To determine and of samples, a larger sample size would yield more useful
components for each interlayer combination, a set of five information.
test structures with different widths for the top interlayer A comment should be made with regards to the magnitude
capacitance plate was designed. An additional reference test of and values in relation to the resolution limit.
structure with a zero width was also designed for each set [this For example, the value of 25.6 aF m for to
is the structure for measuring in (4)]. The bottom layer Substrate does not seem to be much bigger than the resolution
or ‘plate’ was the constant size for all test structures. The limit of 16 aF. This is misleading. The total value for
first, nonzero width structure was drawn with the narrowest this structure is aF m m aF—well
allowable width with each successive structure doubling in above the resolution limit. A similar comment can be also
width (i.e., the last width is 16 times as wide as the first one). made with respect to The measured capacitance
The length was kept constant at 50.1 m In all, a total of for to Substrate is aF m m m
six test structures were designed for each of the ten interlayer aF. The resolution limit accounts for only 2% of this value.
capacitance combinations. In its most compact form, only six The percentage for other interlayer capacitance values is even
pads are required—each node of the test structure was less.
allotted one pad—for each interlayer combination. The other The repeatability of each capacitance measurement should
four signals and ground) can be shared amongst also be examined. This is an important aspect of any measure-
all ten interlayer capacitance combinations. ment methodology and should not be overlooked. Three sepa-
CHEN et al.: INTERCONNECT CAPACITANCE CHARACTERIZATION METHOD 209
rate measurements on the same test structure were performed. characterization. The entire characterization scheme from test
The percent difference between the largest and smallest capac- structure design to measurement to interconnect capacitance
itance value was less than 2%. extraction is demonstrated for a production 0.5- m three-level
The cause for the observed extent of and metal technology. The method not only provides an accurate
variation for interlayer capacitances needs to be more carefully assessment of actual capacitance variation but provides valu-
examined. As previously discussed, due to the design of able feedback on the variability of physical parameters such
the capacitance test structures (essentially a parallel plate as ILD thicknesses and drawn width reductions for process
capacitor), the most dominant parameters were determined to control as well.
be ILD and Metal height and dielectric constants were
assumed not to vary and were set to their nominal values
from the fab. REFERENCES
The extraction sequence of Fig. 8 was used to extract ILD [1] C. Kortekaas, “On-chip quasistatic floating gate capacitance,” in Proc.
and parameters. For each interlayer combination, the IEEE 1990 Int. Conf. on Microelectronic Test Structures, vol. 3, Mar.
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capacitors became fitting targets. The three-dimensional (3- itance monitoring,” in Proc. IEEE 1997 Int. Conf. on Microelectronic
D) EM simulator, RAPHAEL, was used as the simulator. Test Structures, vol. 10, Mar. 1997.
[3] J. B. Shyu, G. C. Temes, and F. Krummenacher, “Random effects
The extraction routine assures that the final extracted set of in matched MOS capacitors and current sources,” IEEE J. Solid State
ILD and values will fit both measured input values. Circuits, vol. SC-19, Dec. 1984.
The fit for intermediate geometry widths were all found to [4] G. J. Gaston and I. G. Daniels, “Efficient extraction of metal parasitic ca-
pacitances,” in Proc. IEEE Int. Conf. on Microelectronic Test Structures,
be excellent—within 2% error. Error less than this were also Mar. 1995, vol. 8.
observed. However, this is not very meaningful since the [5] B. Laquai, H. Richter, and B. Hofflinger, “A new method and test
structure for easy determination of femto-farad on-chip capacitances in a
error (or repeatability) for each of the intermediate measured MOS process,” in Proc. IEEE Int. Conf. Microelectronic Test Structures,
capacitance values is about 2% as mentioned above. Mar. 1992, vol. 5.
A complete extraction was performed for all ten interlayer [6] RAPHAEL Ver. 4.0, Avant! Corporation, 1997.
[7] N. D. Arora, K. V. Raol, R. Schumann, and L. M. Richardson,
capacitances. Only the results for the to combination “Modeling and extraction of interconnect capacitances for multilayer
are shown in Fig. 9 for all 25 dies. The extraction time depends VLSI circuits,” IEEE Trans. Computer-Aided Design, vol. 15, pp. 58–67,
on the speed of RAPHAEL simulations. Typically, one set of Jan. 1996.
[8] T. Sakurai and K. Tamaru, “Simple formulas for twoand three-
ILD and values took 5 min on a Sun UltraSparc 1. Those dimensional capacitances,” IEEE Trans. Electron Devices, vol. ED-30,
extracted results which tend to deviate more from the nominal Feb 1983.
values tend to take more time. [9] S. Y. Oh, K. Okasaki, J. Moll, N. S. Nakagawa, K. Rahmat, and N.
Chang, “3D GIPER: Global interconnect parameter extractor for full-
A distributive nature can be seen for each of the interconnect chip global critical path analysis,” in Proc. IEEE Int. Electron Devices
parameter. In the case of extracted ILD thicknesses, the entire Meeting, Dec. 1996.
distribution (except for one data point) remained within the
upper and lower process specifications. Unfortunately, this
was not the case for Roughly half of the distribution
was outside the process window. This group of data displayed
relatively large, negative values. This means that the
actual metal width increased
and the magnitude was larger than what was expected. One
James C. Chen (S’96) received the B.S. and M.S degrees (high honors) in
plausible explanation for this technology is that a mask bias electrical engineering and computer science from the University of California,
was applied to the Metal 2 layer in order to compensate for Berkeley, in 1993 and 1995, respectively. Since 1995, he has been pursuing
overetching. This compensation mask made all lines wider his Ph.D. studies at UC-Berkeley and plans to graduate by May 1998.
He has interned with Hewlett-Packard and Hyundai Electronics. His re-
by a constant amount. Unfortunately, the amount of etching search interests lie in the area of statistical modeling with emphasis on
was not constant between die to die, and the end result was deep-submicron MOSFET’s and metal interconnects for process optimization
that some metal lines were over-compensated. Nonetheless, and improving circuit functional yields.
Mr. Chen is a member of Tau Beta Pi and Eta Kappa Nu.
this is an effective way to gauge the amount of mask bias and
provide feedback on the process variation of the etching step
in question.
VII. CONCLUSION
Dennis Sylvester (S’96) received the B.S. degree in electrical engineering
(summa cum laude) from the University of Michigan, Ann Arbor, in 1995 and
We have introduced a simple, accurate method of measuring the M.S. degree in electrical engineering from the University of California,
interconnect capacitances. The test structure has excellent Berkeley in 1997. He is currently pursuing the Ph.D. degree at UC-Berkeley.
resolution, needs only DC measurements, and is compact His research interests include interconnect characterization and modeling,
on-chip crosstalk, and CMOS delay modeling.
enough for scribe-line implementation. These qualities make Mr. Sylvester is a 1997 Semiconductor Research Corporation Graduate
it suitable for measurement-based, interconnect capacitance Fellow.
210 IEEE TRANSACTIONS ON SEMICONDUCTOR MANUFACTURING, VOL. 11, NO. 2, MAY 1998