Component Locations FLUID POWER SYMBOLS

Part Schematic Machine 2 35 41 43 45 15 25 RENR9136 BASIC COMPONENT SYMBOLS

Description March 2005
Number Location Location 11 33 19 27 36 38 42 49 26 28 29 MAIN AUX.
PUMP: VARIABLE and
SPRING CONTROL VALVES LINE RESTRICTION PRESSURE COMPENSATED
Accumulator As - Brake 5W-9971 1 B-7, B-8 PUMP or MOTOR FLUID CONDITIONER RESTRICTION
(FIXED)
2-SECTION PUMP

Accumulator As - OSC Axle 8U-2924 2 I-7

Accumulator As - Pilot 8U-6159 3 B-10 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
Cap - Breather 194-7849 4 A-12
10 VALVE ENVELOPES
VALVES
VALVE PORTS
Control Gp - Hydraulic (LH) 243-4044 5 E-11, F-11
Control Gp - Hydraulic (RH) CNU 243-4043 6 E-10, F-10 8
37
Control Gp - Hydraulic Hand (Doz/Stab) 193-7789 7 E-12 9 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Cylinder Gp - Axle Lock 8U-4461 8 H-7, I-7 CONTROL VALVES CHECK VALVES
AB AB
Cylinder Gp - Dozer Blade 252-7300 9 H-11, I-11
46
Cylinder Gp - Stabilizer 224-9320 10 H-6, I-6 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION

48
SYMBOL LOADED CONTROLLED
Cylinder Gp - Steering 5W-5696 11 I-7
6 9 MEASUREMENT ROTATING SHAFTS
Filter Gp - Fan Circuit 227-6000 12 C-4 8
Filter Gp - Main Return 193-5975 13 A-3
10 18
Filter Gp - Oil (Pilot Circuit) 145-7750 14 C-8 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Filter Gp - Oil (Swing Circuit Make-Up) 109-7288 15 B-5 FLUID STORAGE RESERVOIRS

Filter Gp - Swing Pump Drain 8U-0198 16 A-6

Filter Gp - Travel Motor Drain
Motor Gp - Gear (Fan Drive)
8U-0198
197-4602
17
18
A-3
C-4
50 21 22 5 30 32 44 40 41 47 20 12 4 13 M322C VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Motor Gp - Swing 152-7371 19 B-4 23 24 7 31 34 39 16 17 Wheeled Excavator COMBINATION CONTROLS

Motor Gp - Travel 225-8180 20 A-8 1 3 14

Pedal Gp - (Pilot Control) 112-5704 21 E-10 Hydraulic System SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

Pedal Gp - (Pilot Control) 237-2261 22 E-11 37 H2E1-UP MANUAL CONTROL SYMBOLS

Pedal Gp - (Pilot Control) Note A 254-2684 23 E-10
39 40 41 47 BDK2001-UP
Pedal Gp - (Travel Valve) Note B 254-2685 24 E-10
1 3 14 31 34
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Pump Gp - Gear (Fan Drive) 196-8428 25 B-4
PILOT CONTROL SYMBOLS
Pump Gp - Main 240-0143 26 A-6 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Pump Gp - Pilot, Steering, Brake, Aux 196-8424 27 B-6 43 45
Pump Gp - Swing 196-8429 28 A-5
Solenoid As - Pump Margin Pressure 216-1397 29 B-6
33 36 38 42 49 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Valve As - Priority (Steering) 188-1814 30 D-8 4 13 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
5 6 7
Valve Gp - Solenoid (Travel Lockout) 240-6325 31 B-12 16 17 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve Gp - Brake Control (Travel) 176-7800 32 B-8
50
Valve Gp - Check (Boom) 202-4095 33 G-6 18 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Valve Gp - Check (End Cover) 239-7774 34 C-9 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT
21 22
INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Valve Gp - Check (Offset Boom) 202-4096 35 G-8
23 24
UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Check (Stick) 202-4092 36 F-5 15 25 CROSS
FLOW IN ONE PARALLEL FLOW ALLOWED IN
Valve Gp - Check (VA Boom) 238-7021 37 G-7 BIDIRECTIONAL BIDIRECTIONAL
26 28 29
DIRECTION FLOW FLOW EITHER DIRECTION

Valve Gp - Combination 191-2778 38 F-2

Valve Gp - Control (Joystick Boom Steering) 239-7775 39 C-9
Valve Gp - Control (Medium Press) 239-7773 40 B-9 9
© 2005 Caterpillar Printed in U.S.A.
Valve Gp - Control (Quick Coupler) 176-9667 41 G-7 46 All Rights Reserved
Valve Gp - Control (Variable Adjusting) 192-3183 42 E-7 2 35 19 20
Valve Gp - Main Control 208-5122 43 D-5
Valve Gp - Pilot (Joystick Boom Steering) 242-9670 44 E-9 10 48 8 11 30 32 44 27 12
Valve Gp - Selector & Flow Control 243-5227 45 G-10
Valve Gp - Solenoid (Dozer Blade) 196-7544 46 I-10
Valve Gp - Solenoid (Pilot Manifold) 235-0783 47 B-10
Machine Component Locations Electrical Symbols Table
Valve Gp - Solenoid (Stabilizer) 196-7543 48 I-6 Hydraulic Symbols (Electrical)
Valve Gp - Solenoid (Travel Start Control) 254-2683 49 F-4
Valve Gp - Steering 187-3774 50 E-8
Note A: w/o tempomat G M
Note B: w/ tempomat
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Tap Locations
Pressure, Sampling, and Sensor
32
Tap Schematic Pressure Switch Temperature Switch Electrical Wire
Description Pressure Switch
Number Location (Adjustable)
A3 Swing Brake Press C-11

RENR9136
B1 Brake Pressure C-8
S1
41 Electrical Symbols (Electrical)
LL Clutch Release I-9

30 Page, TRM
M1 Main Pump Destroking Press A-6
M2 Pilot C-6
M3 Parking Brake Pressure Reserve B-9 T

MA
M5 Prop Main Pump C-6 Pressure Temperature Level Flow
M6 Prop Swing Pump C-6 S2 Symbol Symbol Symbol Symbol

MA Quick Coupler Control Valve G-7

Ma Swing Pump Op Press A A-4 Wire Number Identification Codes
Mb Swing Pump Op Press B B-4 Electrical Schematic Example Hydraulic Schematic Example
MLS Load Sense C-6
MM Joystick Steering C-6 B1 Current Standard Current Standard
Harness identification code
MP Main Pump C-6 This example indicates
wire 135 in harness "AG". Wire
P1 Priority Steering Valve C-6 Circuit Number Wire Color
Identification
P2 Pump - Fan Drive C-6
325-AG135 PK-14
S1 Accumulator Service Brake (1st Brake) B-8 Brake Control Valve Quick Coupler Valve 325-PK
S2 Accumulator Service Brake (2nd Brake) B-7 Circuit Identification Wire Color Wire Gauge
Number

Previous Standard

M1 MP 31 47 Wire
Wire Color

28 325-PK-14

MLS
B A

Mb
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

26 M2
M5
M6
Ma
P1
40
P2
MM
A3 M3

Main & Swing Pumps Pressure Tap Panel Pilot Manifold

 12 11 10 9 8 7 6 5 4 3 2 1

CYLINDER GP
AXLE LOCK
8U-4461
G
ACCUMULATOR AS VALVE GP
OSC AXLE CYLINDER GP
X SOLENOID (STABILIZER)
LL 8U-2924 STABILIZER
CLUTCH 196-7543 OP
RELEASE
224-9320
I I
EL L U T1 MB G
Z1

STEERING CYLINDR
B

WHEEL BRAKE

STABILIZER
AXLE LOCK
FWD
Z2

OSC.
WHEEL BRAKE

DOZER BLADE
CYLINDER GP MIN
DOZER BLADE
S
252-7300
P T
MAX
MS

REV
VALVE GP nu
A
SOLENOID EK T2 MA
EB
(DOZER BLADE) M1
196-7544 MB TRAVEL MOTOR
CYLINDER GP CYLINDER GP
MOTOR GP
B K
MK
AXLE LOCK STEERING
(TRAVEL)
H 8U-4461 5W-5696 H
225-8180

CONTROL GP 6
4 2 1
THIS HOSE ROUTING IS VALID HYDRAULIC (RH) CNU VALVE GP VALVE GP VALVE GP 5 3
SEE LOC
IF THE MACHINE IS EQUIPPED WITH A a3 b3 a5 b5 B-7 243-4043 CHECK (OFFSET BOOM) CHECK (VA BOOM) CHECK (BOOM) 0
JOYSTICK PATTERN CHANGER 202-4096 OP 238-7021 OP 202-4095 OP

VALVE GP GRAPPLE ROTATE HYDRAULIC CAB RISER OFFSET BOOM VA BOOM QUICK COUPLER BOOM
SELECTOR & TILT 0
5 1 7 3
FLOW CONTROL 5
3
PATTERN CHANGER
243-5227 OP 6
4 2
1
G CONTROL GP G
HYDRAULIC (LH)
243-4044
MA MA A B
STICK
VALVE GP BUCKET
BUCKET ADJUST B A A B B A
6 2 8 4 SOLENOID
U VALVE GP (TRAVEL
P
CHECK VALVE GP
MG BB SA LS DS START COMBINATION
C1 C2 (STICK) CONTROL)
B m2 202-4092 SHUT OFF BALL VALVES 191-2778 OP
MR X A T T A X MR MR X A T 254-2683
K m1

B 1 2 3 4 1 2 3 4 V1 V2 T
b0 SEE LOC
C-10 &
P
P D-5 a3
3 4 6
5 K
STICK OUT BOOM DOWN
A3 B3 SEE LOC
P

1 CLOSED WITH MPF F-7 VALVE GP

2
P1
SW L SW R BCT CL BCT OP A3 B3 SEE LOC CONTROL (QUICK Y X A'
STICK IN BOOM UP
F-9 SEE LOC
PILOT
MANIFOLD SEE LOC A3 B3 COUPLER) b5 F-6 & C-10
T5 F-8 176-9667 OP P T
b01.2 B01 A01
Z
F P T P T PST F
2 VALVE GP SEE LOC SEE LOC SEE LOC
1 SEE LOC A B
3
5 F-10 CONTROL F-6 & C-10 F-12 F-11
4 6
(VARIABLE
b0 ADJUSTING) b5 b4 b3 SEE LOC b1 SEE LOC T
SEE LOC SEE SEE LOC SEE SEE SEE SEE SEE SEE SEE LOC SEE LOC SEE LOC F-10 b2 F-9
SEE LOC SEE LOC B-5 LOC B-5 LOC LOC LOC LOC LOC LOC D-6 D-3 F-4 192-3183 OP MAIN CONTROL VALVE GP A
F-6 D-5 F-5 D-3 D-2 F-7 D-7 F-4 D-4 PST G M A1 B1 L R b0 B0 A0 P AUX 1 b5 B5 A5 b4 DOZER/ L B4 A4 b3 B3 A3 b2 TRAVEL B2 A2 b1 B1 A1 S51
BOOM STICK
Y1 Y2 a5 a1
VA BOOM BUCKET

b4 a4 b3 a01 b01 b0 a0 b2 a2 b1
STABI-
LIZER

2 1 1 2 3 4 2 1 2 1 2 1 1 2 3 4
DOZER STABILIZER

DOWN STICK OUT RH OUT FWD BOOM DOWN

TRAVEL
VA BOOM

U U
MCV

DEG DEG T A B
SW L SW R BCT CL BCT OP
UP STICK IN LH IN REV BOOM UP

P T P T P T P T P T P T
E E
BLADE & STICK &
STABILIZER SWING PEDAL GP PEDAL GP VALVE GP
PILOT PILOT (PILOT (PILOT PILOT
VALVE VALVE CONTROL) PEDAL GP (JOYSTICK BOOM
CONTROL)
237-2261 OP 112-5704 STEERING)
OP NOTE A 242-9670 OP LD
PILOT CONTROL
P T
254-2684 VALVE GP
STEERING STEERING
CONTROL GP NOTE B CONTROL GP 187-3774 VALVE
HYD (LH) TRAVEL VALVE HYD (RH) EF CF PMP
243-4044 CNU

OUT
254-2685

IN
243-4043 VALVE AS
30 Page, Color 2, TRM

a0 K MP LS MLS LS AUX P P AUX 2 a5 S53 a4 S52 a3 a2 a1 S5 T

PRIORITY
RENR9136

L
CONTROL GP (STEERING) LD

HYD HAND INSIDE

188-1814 P a0 SEE LOC
F-10 a5 SEE LOC
F-10 a4 SEE LOC
F-11 a3 SEE LOC
C10 & F-5 a2 SEE LOC
F-10 a1 SEE LOC
F-10
b01.1
CAB
(DOZ/STAB)
193-7789
a01 b01
D D

a01 b01
SEE SEE
FILTER GP LOC LOC
OIL F-11 F-11
A2 B2 A1 B1 A3 B3 MP MAIN PUMP MOTOR GP
(PILOT VALVE GP GEAR (FAN DRIVE)
FOR USE IF MACHINE CIRCUIT) MAIN CONTROL 197-4602
IS EQUIPPED WITH MLS LOAD SENSE LINE PATTERNS
MORE THAN ONE 145-7750 197-9997
MEDIUM PRESSURE Pressure Line
FUNCTION
M2 PILOT
Pilot / Load Sensing Pressure
T
M5 MODE MAIN PUMP Drain / Return Lines

VALVE GP FILTER GP Component Group

SEE M6 MODE SWING PUMP
SEE LOC BRAKE FAN CIRCUIT
LOC D-5 CONTROL Attachment
F-6 F-5 S P
227-6000
C (TRAVEL) P1 AUX PUMP C
FAN DRIVE Air Line
b5 a3 176-7800
FOR USE IF MACHINE A B VALVE GP P2 FAN PUMP CALLOUTS
IS EQUIPPED WITH ONLY B1
ONE MEDIUM PRESSURE CONTROL
FLOW
A3 FUNCTION CONTROL (JOYSTICK MM JOYSTICK STEERING
YY Taps (Pressure, Sampling,Sensor) by letter
DS1
CHECK
BOOM 52 Components by number
B1 B2
A B STEERING)
239-7775
U OP S1 S2
P
A4 A3 A2 A1 M2 K B MG BB SA LS DS FILTER GP
PUMP GP SEE SEE OIL
OSC SWING RESERVED IMPLEMENT
1 2 VALVE GP S1
AXLE BRAKE B m2 CHECK S2
MAIN Y2 LOC
F-11
Y1 LOC
F-11 (SWING CIRCUIT MOTOR GP
REST SOLENOID AS 240-0143 MAKE-UP) SWING
K m1 (END COVER)
239-7774 OP
DS2
PUMP MARGIN Y2 Y3 Y1
109-7288 152-7371 LINES GROUP COLOR DESCRIPTIONS
B PRESSURE MAIN PUMP OUTPUT
A8 T
T
216-1397 BRAKE PILOT STEERING PUMP OUTPUT
P VALVE GP N
SWING PUMP OUTPUT
TRAVEL K
CLOSED WITH MPF
CONTROL M A G MX X Z
PILOT FAN PUMP OUTPUT
B CONTROL
P1 (MEDIUM MATERIAL HANDLER CONTROL AND CYLINDER CIRCUIT B
P T2
TRAVEL SWING MAIN PRESS) MAIN CONTROL VALVE PILOT CIRCUIT
MOTOR PUMP PUMP WHEEL BRAKE VALVE
CONTROL CONTROL CONTROL 239-7773 OP PUMP GP SUPPLY LINE
T5 ACCUMULATOR AS
PILOT, STEERING, DRAIN / RETURN LINE
BRAKE PS R T2 FA FA1 FE
BRAKE, AUX T1
B
STEERING CONTROL CIRCUIT
Z 5W-9971 B A
WHEEL BRAKE CONTROL CIRCUIT
ACCESS FROM GROUND 196-8424
Mb DOZER BLADE / STABILIZER CONTROL CIRCUIT
A7 M7 A6 D6 M6 T1/1 A5 M5 T1/2 PST
PILOT M3 P T5 FLOW T1
VALVE GP CONTROL VALVE
Mb P VA BOOM CONTROL CIRCUIT
MANIFOLD
SP SOLENOID SWING PUMP CONTROL CIRCUIT
ACCUMULATOR AS (PILOT MANIFOLD) Qmax Qmin Z BOOM AND BUCKET CONTROL CIRCUIT
PILOT M3 ENGINE STICK CONTROL CIRCUIT
235-0783 R
VALVE GP 8U-6159 SHUT OFF VALVE CONTROL CIRCUIT
SWING MOTOR
SOLENOID BRAKE TRAVEL VALVE CONTROL CIRCUIT
Ma
(TRAVEL LOCK OUT) PILOT Ma BOOM CONTROL CIRCUIT
STEERING S M1
240-6325 FS A FILTER GP
PUMP MAIN PUMP X1 X2 G MH S
(IMPLEMENT,
R1 R2 T1 T2 FAN PUMP GP MAIN RETURN
TRAVEL, WORK TOOL) SWING PUMP PUMP GEAR 193-5975 NOTE A: PRFM REQ.: OP MARKED COMPONENTS
(FAN DRIVE) ARE OPTIONAL AND NOT STANDARD.
A M1 196-8428 A

CAP PUMP GP FILTER GP

FILTER GP
BREATHER SWING TRAVEL MOTOR DRAIN
SWING PUMP DRAIN
194-7849 196-8429 8U-0198 THIS SCHEMATIC IS FOR THE M322C WHEELED EXCAVATOR
8U-0198
Part #: 253-4867 CHG00
N1 Components are shown installed on a fully operable machine with the key and engine
N2 off and transmission shifter in neutral.
N3

12 11 10 9 8 7 6 5 4 3 2 1