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Propellant Technology FAQ’S

And Recommendations
Owen does not warrant the
products described will work
properly in all environments
and applications, and makes
no representation or warranty,
express or implied, with respect
to their quality, performance,
© 2020 Owen Oil Tools All Rights Reserved

merchantability, or fitness for a


particular purpose.

StimGun™, StimTube™, KODIAK and WST are registered trade marks of Owen Oil Tools. PulsFrac is a registered trade marked product of Baker Hughes.
casing and secondly, not all material would
General Recommendations be initiated or burnt. Consider the KODIAK
Enhanced Perforating System as a possible
solution.
Dual casing strings and scenarios with very
small EHD perforation holes can also be
problematic for effective stimulation, and are
not recommended.

How effective is the Perforating System™, which is ideal for Can StimGun™ sleeves and
StimGun™ procedure?
horizontals to treat with new perforations
StimTube™ material be
and propellant stimulation. If StimGun™ is still
considered, it is VERY important to protect used with acid?
This procedure has a proven 95% success the exposed propellant material from friction
rate as a perforation breakdown tool. In order on casing or sand, which can be present in YES. The StimGun™ material is not effected
for the StimGun™ or StimTube™ process horizontals. As with vertical wells, oversized by acid reactivity and many jobs have been
to be effective, there likely has to be some Finned Subs and oversized Retaining Rings performed with acid as the tamp fluid. Xylene
type of problem in the near wellbore area. are a must. Extreme slow running speed (< is currently the only known chemical that will
If the problem is low permeability, then 30 feet/min in perfect well conditions) must effect and damage StimGun™ material.
propellants may not be the solution. However, be taken. Also consider Well Stimulation Tool
Owen propellant systems have proven to (WST), a solid stick propellant run inside a What is the recommended
be effective as a pre-frac breakdown tool to spent TCP carrier or a specially made open
minimize tortuosity effects to ensure that scallop carrier as an alternative. This would be
fluid level for StimGun™ or
all perforations are broken down to accept a special order StimTube™?
frac fluids and proppant. The StimGun™ or
StimTube™ technique may enhance but may The sleeves require a minimum of 500 psi
or may not replace a hydraulic Frac job, if the
Can StimGun™ service be of hydrostatic pressure to ensure complete
formation requires one to be commercial. used with limited entry and proper burn. The propellant needs to be
The technique has also proven to yield ignited in an incompressible liquid, therefore
better completion efficiencies (negative skin perforating? propellants should not be used to treat dry gas
factors) on TCP/StimGun™ underbalance jobs, wells without spotting a non-damaging tamp
NO. A minimum of 4 spf and at least 5 feet
compared to offset wells shot with TCP and liquid. Wells flowing gas can present problems
of perforations with a minimum of 3 feet of
underbalance. with Stim applications where damage or
StimGun™ Sleeve is required for a successful
StimGun™ service. Anything shorter than loss of hardware is possible if ignited in a gas
Can StimGun™ be used in 3 feet results in insufficient pressure being bubble or gasified fluid as well as poor results
from the propellant stimulation. PulsFrac®
horizontal wells? generated to stimulate the formation. The
Modeling is always recommended for each job.
system is not compatible with limited entry
YES, however, proper procedures must be type perforating or 0° shot phasing due to
followed. Consider the KODIAK Enhanced the possibility of damaging the customers Should the fluid column
exist all the way to surface?
What are the StimGun™ sleeve’s temperature limits?
Owen Recommended StimGun™ Time /Temp Chart for maximum exposure time limits. NO. A minimum of a 100 foot air gap is
required from the fluid top to the THF
Owen Chart Title
Time (hr) Recommended

1
Maximum (F)

400
420
Is gun configuration
400
10 398.5 important?
Temperature (F)

20 392.5 380
30 386 YES, when running the StimGun™ sleeves it
360 is important to properly protect the product.
40 380

50 373.5 340 The StimGun™ Sleeve is an oxidizer molded


60 367.5 and cured at temperature with the end
320
70 361 product being similar to PVC tubing. The
80 355 300 sleeve is very brittle and must be kept off of
90 348.5 1 10 20 30 40 50 60 70 80 90 100 110 120 the casing walls through proper centralization.
Time (hrs) In addition to tandem centralizers, it is
100 342.5

110 336 required to run Retaining Collars on each


120 330 3 ft. section of propellant sleeve to provide
additional protection and to ensure proper
What Stim Gun sleeve sizes are available?
sleeve placement on the gun itself. The
possibility of fiction ignition of the propellant Below is the Owen Recommended StimGun™ Time /Temp Chart for maximum exposure time limits.
is reduced by following these procedures
Use with Sleeve Fin Sub HAZ
and recommendations. Units Part Number Description
Gun Size OAL1 OD
UN Number ECCN
CLASS2

The manual says to use INCH


INCH
SGS-T312-25A
SGS-T337-27A
SLEEVE STIM-GUN 3-1/8” OD X 2-1/2” ID
SLEEVE STIM-GUN 3-3/8” OD X 2-3/4” ID
2.50”
2.75”
36”
36”
3.375”
3.63”
UN 0349
UN 0349
EAR99
EAR99
1.4S
1.4S
only 40gr primacord with INCH SGS-T337-29A SLEEVE STIM-GUN 3-3/8” OD X 2-7/8” ID 2.875” 36” 3.63” UN 0349 EAR99 1.4S
INCH SGS-T372-31A SLEEVE STIM-GUN 3-3/4” OD X 3-1/8” ID 3.125” 36” 4.0” UN 0349 EAR99 1.4S
StimTube™, but I only have INCH SGS-T412-33A SLEEVE STIM-GUN 4-1/8” OD X 3-3/8”ID 3.375” 36” 4.25” UN 0349 EAR99 1.4S

80gr. It should still work, INCH SGS-T412-35A SLEEVE STIM-GUN 4-1/8” OD X 3-1/2” ID 3.50” 36” 4.25” UN 0349 EAR99 1.4S
INCH SGS-T472-40A SLEEVE STIM-GUN 4-3/4” OD X 4” ID 4.0” 36” 5.0” UN 0349 EAR99 1.4S
correct? INCH SGS-T525-45A SLEEVE STIM-GUN 5-1/4” OD X 4-1/2” ID 4.50” 36” 5.5” UN 0349 EAR99 1.4S
INCH SGS-T525-46A SLEEVE STIM-GUN 5-1/4” OD X 4-5/8” ID 4.625” 36” 5.5” UN 0349 EAR99 1.4S
NO. The 80gr primacord is too powerful and
INCH SGS-T588-50A SLEEVE, STIM GUN, 5-7/8” OD X 5” ID 5.0” 36” 6.06” UN 0349 EAR99 1.4S
it will definitely split and break the carrier
INCH SGS-T588-51A SLEEVE, STIM GUN, 5-7/8” OD X 5 1/8” ID 5.125” 36” 6.06” UN 0349 EAR99 1.4S
tube resulting in the tools LIH and/or being
INCH SGS-T787-70A SLEEVE STIM-GUN 7-7/8” OD X 7” ID 7.0” 36” 8.16” UN 0349 EAR99 1.4S
unable to pull the tools out of the hole. 1
Sleeve can be ordered in lengths of 1ft, 2ft or 3 ft at time of order
2
Canada Classification is 1.4S, UN0349

Is there any benefit for


running Pressure Gauges? Mechanical Considerations
Gauges record the StimGun™ and or
StimTube™’s burn characteristics and pressure
How safe is it to ship the Can the propellant be
output. The pressure, acceleration, tool StimGun™ propellant? ignited from friction only?
jump and temperature data it records can be
YES. There have been some instances we
analyzed by PulsFrac software and compared Please see SDS sheet for information on this
know of when the propellant, (both StimTube™
with the model’s preliminary output. The product. Material is basically inert at ambient
and StimGun™) has burned unexpectedly while
data and results can be valuable in future conditions and requires confinement for it
being conveyed into the wellbore. In each
completion design work. In multiple perf to generate high peak pressures of any kind.
instance, we can only infer that the propellant
events, you can confirm psi output differences Other than Canada where it is classified as
was not protected enough and it contacted
at each depth due to differences in formation. an explosive, it is classified as explosive 1.4 S.
either the casing wall or some other restriction
The cardboard shipping tubes help to prevent
causing a single point ignition due to friction
How much of the impact to the Stim material which should be
and/or compaction of the product. Note in
avoided. Never ship or transport Stim sleeve
overbalance is actually or StimTube™ out of its cardboard shipping
all cases involving StimGun™, in which the
propellant burned unexpectedly, neither the
seen downhole? container. Never load on guns unless ready to
Firing Head nor the perforation charges were
go in the hole.
We can expect between 10,000 and 30,000 initiated.
psi down hole based on PulsFrac® simulations
How do you keep wireline
and many field observations with high How is the propellant
speed recorders. The amount of the peak from being blown up hole
pressure is a function of reservoir properties
positioned on the gun
when using StimGun™ or
and amount of propellant used. This peak assembly?
pressure is considered as a dynamic event, StimTube™?
as the completion or formation will see this The sleeves must be positioned on the gun so
peak pressure for a period of approximately It is important to carefully design these the sleeve is centered over the perforation,
200 to 400 milliseconds. Most customers types of jobs. Make sure a PulsFrac model is and only using the oversized Retaining Rings.
get very anxious when they see the PulsFrac performed for each job. As a rule of thumb, These are affixed to the gun with a hollow hex
model results with these extremely high peak limit the length of StimTube™ propellant run on head stud screwed to the threaded profile
pressures. It is important to communicate this wireline to 15ft and StimGun™ to a maximum on the Retaining Ring and bottoms out in the
is a dynamic event of very short duration and of 9ft. Also, plan on having the hydrostatic scallop on the gun body. Some customers
when the proper load ratings are input into the pressure balanced with the formation recommend the charges not be loaded in
model, it is reasonably accurate in modelling a pressure. This will increase the efficiency of the scallops positioned across the stud and
failure event of the hardware. The only cases the stimulation and prevent excessive tool immediately above and below the Retaining
we know where it was reported to have caused movement. Ring. The standard recommendation is to run a
damage to any casing strings are cases with Retaining Ring top and bottom of each section
extremely old completions with J grade casing of sleeve.
or lower with insufficient shot density and low
formation permeability.
What happens when we and especially for long gun strings (several
How close can a Bridge
hundred feet and longer), the same pipe being
load a charge to shoot used to run the guns in hole should be used. Plug, PBTD or Packer be?
If this is a DP Drill Pipe, then use the same
through the hollow hex specification for any pup joints.
We do not recommend to shoot close to
head stud on Retaining PBTD. We would also recommend a BP has
20ft of cement on top of it, unless it is 60ft or
Rings used to position more away.

these sleeves on guns?


Some customers report tests with a couple
What StimTube™ sizes are available?
of stud designs using deep penetrating StimTube™ is available as listed in the Table below. Used when treating existing perforations
and big hole charges. The results of only.
perforating through the hollow stud with a
Sub UN HAZ
deep penetrating charge did not show any Units Part Number Description OAL1 ECCN
OD Number CLASS2
significant damage to the Retaining Ring;
EACH STS-1500-T01A StimTube™ SYS 1-1/2” OD x 1FT 2.0” 14.5” UN 0349 EAR99 1.4S
however, doing this will make it impossible to
EACH STS-1500-T02A StimTube™ SYS 1-1/2” OD x 2FT 2.0” 26.5” UN 0349 EAR99 1.4S
remove the hollow stud from the ring should
EACH STS-1500-T03A StimTube™ SYS 1-1/2” OD x 3FT 2.0” 38.5” UN 0349 EAR99 1.4S
operations elect to attempt to re-use these
EACH STS-1687-T01A StimTube™ SYS 1-11/16” OD x 1FT 2.25” 14.5” UN 0349 EAR99 1.4S
Retaining Rings on future runs. In the case
of a big hole charge there was significant EACH STS-1687-T02A StimTube™ SYS 1-11/16” OD x 2FT 2.25” 26.5” UN 0349 EAR99 1.4S

damage to the hollow stud resulting in flaring EACH STS-1687-T03A StimTube™ SYS 1-11/16” OD x 3FT 2.25” 38.5” UN 0349 EAR99 1.4S

of the material causing a burr similar to those EACH STS-2000-T01A StimTube™ SYS 2” OD x 1FT 2.5” 14.5” UN 0349 EAR99 1.4S

seen on a gun scallop. Therefore, in order to EACH STS-2000-T02A StimTube™ SYS 2” OD x 2FT 2.5” 26.5” UN 0349 EAR99 1.4S
eliminate any possible confusion engineering EACH STS-2000-T03A StimTube™ SYS 2” OD x 3FT 2.5” 38.5” UN 0349 EAR99 1.4S
has elected to recommend this charge not be EACH STS-2500-T02A StimTube™ SYS 2-1/2” OD x 2FT 3.0” 26.5” UN 0349 EAR99 1.4S
loaded across from the hollow stud.
EACH STS-2500-T03A StimTube™ SYS 2-1/2” OD x 3FT 3.0” 38.5” UN 0349 EAR99 1.4S

EACH STS-3000-T02A StimTube™ SYS 3” OD x 2FT 3.5” 26.5” UN 0349 EAR100 1.4S
The PulsFrac model is EACH STS-3000-T03A StimTube™ SYS 3” OD x 3FT 3.5” 38.5” UN 0349 EAR99 1.4S

predicting a peak pressure 1 Measured from center of top collar to center of bottom collar
2 Canada Classification is same as US Classification

of 20,000 psi, aren’t you


going to damage my casing Miscellaneous Questions
if we perform this job?
When requested to evaluate a candidate well Do I still pay license fees What kind of job planning
for this type of treatment, our initial appraisal for these products? is required for running Stim
considers locations of Bridge Plugs and
Packers within the vicinity of the perforations. The good news is No. Corelab purchased the products?
If they are considered too close (for example licenses from Marathon in 2019 and now
Obtain a well schematic. Have client complete
10ft), this will be a potential RED FLAG we anyone can purchase this technology without
the “OOT PulsFrac Input Request”. There is
must highlight and consider. The same goes for having to pay any further fees. StimGun™
a good reason for this data to be provided,
casing, for example if there is a poor cement and StimTube™ are still patent protected
“Good Data In, Good Data Out”. Owen
bond across the interval this would be another processes and are licensed through Owen Oil
recommends running PulsFrac models on
potential RED FLAG. This is another benefit of Tools. Owen Oil Tools is also the manufacturer
all jobs. Improper job planning can result
running the PulsFrac program to help predict of the products.
in disastrous results with possible damage
mechanical failure in the completion. We have
to customer equipment. The key here is we
many field observations supporting these Can we buy these or similar determine first of all if the candidate well
recommendations.
products from other is actually suitable for this technique and
second if we will be able to meet the client’s
When running TCP guns, companies? objectives. Many times we will turn down jobs
what size and type of pup NO. There are several companies offering
due to issues which might prevent a successful
job.
joints should I run? propellant products; however, none of
them have the equivalency of Stim Gun™,
For the small to medium size guns, an StimTube™ or Kodiak. The StimGun™ sleeves
L-80/N-80 grade should be OK. However, are patent protected and no one else currently
for the large guns sizes of 4 ½” and larger has any product similar to offer.
Why do I have to pay for Why don’t you run Stim
PulsFrac modelling? Material over whole length
It is a service being offered which ultimately of perforations?
increases the chances of success. These are
This is a good question that is often raised
very time consuming models to run and often
and the answer is quite simple. Firstly 100%
involve several iterations to help design the
propellant coverage would be far too much
most effective propellant completion strategy.
The perforating event ignites an outer propellant in most cases resulting in casing
Some of these models can take several days to
propellant sleeve as it perforates the damage and tool string complications.
complete and run which is why there is a cost
casting and formation. Secondly, the pressure wave created forms
associated with this service.
a “wing” that extends both above and below
the perforations. What this means is you are
What is PulsFrac software attempting to frac outside of the perforated
anyway, and what makes it interval. If you have water zones (or other
zones) close by then these zones could also be
special? broken down or cement bond could be broken
down.
The PulsFrac model is a true physics, finite
difference, time marching model. It uses
industry standard rock mechanics (hydra In the above question, if
Gas expansion of the burning propellant
fracture/hydro flow) calculations, and has
sleeve as the formation is fractured. there are no other zonal
been validated using thousands of high speed
data records. Tens of thousands of wells have issues then I can run more
been stimulated and the frac growth has been
Stim material?
bracketed in many cases by the proximity to
water or oil/gas contacts and whether the NO. The modelling will tell us the optimum
fracs have extended into them. quantity and size to use. Historically, most
field problems have been caused by running
Can you accurately predict too much propellant. Consider limiting the
amount of propellant to 50% or less of the
the well performance or perforated interval.
Resultant cleanup of the perforation tunnels.
production improvement
when you perform a existing perforations in preparation for If we do have water zones
StimGun™ or StimTube™ performing a hydraulic frac or matrix acid job. in very close proximity to
In most cases in which you treat perforations
Job? with either StimGun™ or StimTube™ you our HC zone, can we run
NO. The Operators can compare date from
commonly see much lower breakdown
Stim material?
pressures when you start pumping your jobs
offset wells. In most cases, they will not share resulting in less horsepower requirements and Actually you can. With careful modelling,
this data. If they are satisfied with results, they giving Production Enhancement in some cases the stimulation is designed to avoid breaking
will run Stim again. Although we believe the the opportunity to treat some wells in which into these water contacts. This is a common
propellants actually create micro fracturing they otherwise would not be able to treat at application scenario.
of the near wellbore, these narrow fractures all.
are basically not propped in any way so it is
difficult to come up with a conductivity value Can I use Stim with a static
How can I evaluate if my
for modeling purposes. underbalance compared to
client’s well is a candidate
Can this propellant formation pressure?
for a propellant stimulation
technique help to eliminate treatment? YES you can, but this should only be limited to
when using TCP conveyed tools and a Packer.
tortuosity problems Simply have your client complete the “OOT
and get better Frac jobs PulsFrac Input Request”. Then forward the Can I load partial guns
completed PulsFrac Info sheet together with
pumped away? the Completion Schematic to Owen Oil Tools
when running StimGun™?
YES. There have been many jobs in which for simulation support. The Info Data sheet NO. This will collapse the empty section of
we have run this product to help breakdown must be completed in full. Remember, Garbage gun.
In = Garbage Out.
Will the Stim job damage or Can I place the sleeve so If we have a miss run
rubbilize my rock? that it sits on the bottom with either StimTube™ or
NO. The propellant does not produce an sub? StimGun™, can I still use the
explosive pressure pulse (which occurs in
We do not recommend this as it will probably Stim material?
microseconds). An explosive pressure pulse
deform the threaded connection.
will overcome the rock compressive strength YES, just clean the material and check for any
and result in rubbilization and creation of damage. However, if the material has exceeded
debris. The propellant burn is much slower, Can I select fire StimGun™ or will exceed the Time at Temperature chart,
between 100 – 500 milliseconds. The slower
and/or StimTube™ then it must not be used. You can return to
pressure increase will overcome the rock Owen for Disposal.
tensile strength creating and extending short sections?
fractures.
NO. The pressure wave generated by one
section will damage the material in other
sections.

KODIAK
Enhanced Perforating System™
Can I run multiple Kodiak SPF). The reason is that increasing the pellet
quantity will exceed the pressure rating of the
guns in one run and select gun and it would burst.

fire?
YES you can, but please contact Owen to make
How far do the fractures
sure you set this up correctly. For example, it is extend? Can I shoot Kodiak in a gas
necessary to download the last charge closest
to the switch and replace with a blank charge This is totally dependent on rock properties, well?
case to protect the switch. overburden and a number of other factors.
YES, But the tamp fluid must not be gasified.
Realistically, 2-6 feet from wellbore and six
For vertical wells, we recommend to limit to You must also keep a minimum of 100 foot air
feet of height are typical.
one gun per run as the shock from bottom gun gap on top of fluid column to prevent damage
may damage the pellets in the upper gun. What is the minimum gun to wellhead.

If a switch malfunctions length for Kodiak? Can I use any perforating


It is recommended to run a minimum of 2 feet
and fails to fire, can I skip of Kodiak (4 pellets/ft in 2 ¾ thru 3 3/8 guns
charge with Kodiak?
this gun and go to next and 3 pellet/ft in 4 ½ guns for optimum effect.
NO. Only use recommended charges as per
stage? Do I need to fully load the
Kodiak catalog page. The exit hole from the
carrier is critical to prevent carrier damage.
NO. If a switch fails, pull the remainder of guns
gun with charges?
out of the hole. Shooting above a loaded gun Do I load every gun with
will cause the lower gun to burst. YES. If a gun is partially loaded, the empty
volume will interfere with the Kodiak process
one pellet for every charge?
I just pulled the charge strip and will damage the carrier. We can download
The PulsFrac modelling will advise how many
from the Kodiak gun and pellets if necessary.
pellets are recommended, but load every cut
out with a pellet.
it is missing slots for the How do I dispose of the
pellet. Kodiak wrapping paper? Can I expect gun jump
Actually all gun sizes from 2 ¾ to 4 ½ have
DO NOT remove the paper wrapper. This
when run on wireline?
progressively less pellets per gun as the gun
length increases. For example, a 2-foot gun contains MFG marks, date codes and any loose
YES. The amount of jump is dependent on
has 4 charges and 3 pellets. A 21 foot gun material flakes from pellet due to handling.
many factors. For example: existing holes,
has 80 charges and 60 pellets (a 4 ½ gun at 4 formation type, fluid weight, etc.
My service company say that Explosive event

they cannot model Kodiak


on their PulsFrac software, is
this true?
Actually, that is correct. Currently only Owen
Oil Tools and Baker Hughes can model Kodiak
performance using PulsFrac.

Can I run Kodiak guns in (a) Laboratory explosive test Pressure vs. time for typical explosive event
horizontal wells?
Propellant event
YES. Kodiak guns were designed for Horizontal
wells as an alternative to StimGun™. The
advantages are that you do not have to worry
about protecting the sleeve and secondly you can
run larger OD guns with bigger charges.

Is it the same pellet that is


used for 2 ¾ guns all the way
to 4 ½” guns?
(b) Laboratory propellant test Pressure vs. time for typical propellant event
NO. There are three pellet sizes. One pellet for
2 ¾” guns, another pellet for 3 1/8 – 3 3/8” guns Gas/liquid event
and the last pellet for 4 ½” guns. Do not mix these
pellets between different gun sizes.

I only have standard


primacord in my magazine,
can I use that?
NO. Only XHV primacord (RDX or HMX) is
recommended for Kodiak systems.

(c) Laboratory hydraulic fracture test Pressure vs. time for typical hydraulic fracturing
Can I run Kodiak with
StimGun™ sleeve together?
Great question!! it has never been tested before,
but possibly.

Does Owen offer any training


courses on propellants?
YES we do. We have just completed making a
Safety training course that is delivered in 2 parts.
· Part 1: Propellants, Manufacturing and
Handling
· Part 2: Owen Stim Technology

All users of the product must first develop their own instruction manual based on their company specific safety policies, procedures,
and best practices. All users must also develop their own set of operational procedures for each specific well stimulation.
StimGun™, StimTube™, KODIAK Enhanced Perforating System™ and WST are
registered trade marks of Owen Oil Tools. PulsFrac is a registered trade marked product of Baker Hughes.

© 2020 Owen Oil Tools All Rights Reserved


Owen Oil Tools LP. is a subsidiary of Core Laboratories,
12001 County Road 1000, Godley, TX 76044
TEL: 1.800.333.6936 • www.corelab.com/owen

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