..

1' s _

Dear Sirs

2 MIEND. IENT
OUR TEı ER ENOUIRY -o.s --43 1
COVERING BALL VALVES

Description of item No 04 is "Bali Val e 4, dia, FE$TJ CL-600 full bore full open

AH other terms and conditions of the tender enquiry shall remain unchangecL

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 SCHEDULE OF REOUIREMENT & SBIPMENTS
OUR TENDER ENOUIRY NO.SN-4326/21
Thetota] reguırement of BALL and sh.ıpment requı·red at Karachi are as follows:-
VALVES Sr.
No. Description
Qty.(Nos.)
BALL VALVES FE..RTJ.. CL-600
1 l" Dia 8
BALL VALVES FE3RTJ3 CL-600
2 2 Dia Full Bore Full Open 2
._.,, 4'' Dia Full Bore Full Open 1
4 4 · ·D ia 2
"
1 BALL VALVES FE:ı RF:ı CL-150
5 2'' Dia Full Bore Full ÜQen 5
. BALL VALVES 3W.E:ı CL-600
6 18" Dia, Full Bore, 17.376", Full Open 1

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 Notes:
ı. Shipment is required witnin 14 weeks after receipt of operative UC. Howcve:r, yo u may quote your bests hi pm cn t.
2. Enlu:ııtioo will be madc on itcm wise lowest priced bidder basis. .
3 . Bidde.s arc required to quote their firm unit C&F Karachi prices by sca showing unit FOB cost upto porto f shipment and frıcig!ıt
separatcly. ·
4. All tbe bidders are required to furnisb a bid security in thc amonnt not lcss tban as mcntioned abo e. ADy bid submitted
without bid bond shall not be uccpted and bence will not be re2dout at tbc time of public tender opening. Tbc Company
rcscrvcs the right to nject offcrs(s) ac('ompanled by Bid Bond of insııfficicnt value.
5. lf thc- offcr is on F.O.R Başis plcasc men ü.on tbe nıteş of materiaVTaı:q and doties scpa:ratelv instead of lump şum. 1n
c:ase of non-compliancc quotcd prices sball bt considcrcd indusivc of applicablt taxcs in matcrial cMt.
6. Bids "'ill be evaluated on C&F hasis bowever, order(s) can be placed on FOB (Portof Shipment) or C&F basis. _
7. Unit C&:F prices must be quoted tor each itetn separately failing-which the C&F charges if quoted on lump will be derl
the FOB prices on pro rata prices hasis. C&F prices calculated in such manner shall be used for companson ev.hım ı on a.
ordering purposes
8. Conditional bids are liable for rejection. For example but not limited to:
Rate of excbange
fluctuation, Partial order
acceptance, Govt dutics &
taxes ete.
9. Biddcr must conform to the specified tender tenns.
10. Customer list as required else where in this tender document shall include e:xactly same type of BALL VALVES ·regartlmg. size..
des i gn and matcrial of construction as offered in bid proposal.
11. Brand new and unused BALL VALVES should be quoted Reconditioned and rcfurbished material will not be acoepmble.
12. The bidder shall clearly indicate names, addrcsses of manufacturers and country of origin instead of shmving group of couınrics
or manufacturers.
13. Reservations/clarifications, if any w.r.t tender terms/specifications should be asked by the bidders i days prior to the
closing date oftbe tender.
14. Asa resnlt of evaluation/scrotiny of bid, if any clarification is sooght by SNGPL, biddt-rs are n-quind to adhen to tb
timeline specified by the SNGPL. in case of non compliance to the timeline, SNGPL rcscnes thc right to proceed furthcr
witbout any recourse.
15. In case of purchase ordcr, Performance/Warranty Bond guarantee must be submitted, vithin 15 days aftcr recei;pt o f
purchase order as per clause 18 oftbc tender. Delay in UC operativeness due to dclay in submission of PWBG shall not affect
dclivery in any wa y. Furthcr cutoff date for L/D charges calculatio.n will be calculated aftcr giving 21 days from rcceipt of
ordcr to the loca!
agent (15 days far PWBG).
16. Cl:ıııse 31.2 oflnstruction to Bidders is a mandatory requirement to be aettpted by all bidders un-conditionally. ln cast:
of non acceptance of Oa.use 31.2 tecbnical bid will not be considcred for cvaluation.
17. FT A Certificate and Country of origin CertUicate required in c.asc of Chincsc origin
18. Where -t e·voyage time from port of sbipment .is less than 7 days than advancc shipping docnments does not requircd
witbin 7 days.
19. As per directives of Goverment of Pakistan (Finance Division) "F.N0.2(54) EF-fB:IV)f2019--614 Dated 21.08.2019
All tbe Bidden wbo are quoting Cbincsc origin products arc bcing advised to guot tbcir prices in Chinesc
Yuan(ReominbD instead of USS/any fretly convcrtible currency for ali the up coming and futum tenden
/Contracts/Purchasc Ordcr.
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20. CONTRACTORS' HSE MANUAL
A.11 th,- hiıfr1Areı •• .....,,1_.:. _,t .,_ . - ♦ .... --r1 ----1•.••.:•L .r!.----.-.1 n ..,ı _ . " r"'""' '\. .,.,..n • ncı, TT<""r. • • n t .&.1 n "T"\..- - - - ··- 1 ı. . _.

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 \
. ·ı? ffa4' f,.r- - IE. !q _.. · ..
· SPECIFICATIONS
Baİ.I Vııh. ws (ANSİ CJaa.608)
t·
.

ı. SCQPE; ·
.
Tliis Specification covers the supply of fully welded body, (full bore/full opening) Ball
Valves with pressure. dassification of .ANSI Oass 600, generally confonning to API Sp cations
6D latest edit:ion. These Valves are required for service·onJİigh Pressure Natura) Gas Pipelines.
Valves are to be capable to tight Shut-off under all pressrire d.ifferentiaJ and fuDy fire-safe to API
6FA& BS67S5 part2 standards. Valves shall besupplied complete with wrench and hand wheel
operation through a Gear System except where specified otherwise.
2
MATERIAL SPECifJCı\TlQN;
Valve Components shall be·of following material:-
2.1 Valft Body(Sbell}:
Cast/Forged Steel terial conf nning to ASJ1d A35.0 GR. LF2(M) or ASDf AS16
Gr.70 ot-AS'-r-MA216 Gr. WCC or' ASTM A10S.F-orged steel will be preferred.
2.2 BaD (Sphen) Plug: .
Forged Steel material conforming to ASTM A3S0 Gr.LF2(M) or.ASTM A395 orAISI
4130, or ASTM A48 O SOB, ·
Ball -to be_ electı:oless nickel plated . (ENP), Oırome plated or PTFE ceated.
2.3 Minimum thickness of.ENP oi- Oırome platlng sball be 0.075 mm (75· micron).
SeatRtn
. . p: . .· . ·. .
MateriaI conf'onıüııg-to AISI 4130 or AISI 4140 or ASTM A3-50 Gr. LF2 or ASTM
:A668 Gr 4140 or.ASTMA633.
2.4 Seat Rl Iıısert':
· Material confonnlng to PTFE,- PCTFE or Nylon
2.5 Steiıı: .
Material conformiiıg to.AISI 41-4-0, .ASTM A.322 Gr. 4140, orASTM A633 Gı:'.C.
St:em to be elect:roless nickel plated ôr chro e plated.·
2.6 Stem Seal.s: PTFE
Lip Seais: PTFE
2.7 0-IUngs Viton
TnımdonjPlvot: . .
·2.8 Materfal ı;onforııiing to .ASTI_,f A350 Gr LF2(M) or AS{M A:516 Gr.70. Suitably
2.9
2.10 Gears/J)rtve:
f
ci::ıat.ed Io·wconslstent torqu.e and wear resistant
Castor Forged steel of mostsuitable
material 2;11 Wr..endi.es: Cast or Forged Steel
ofmos. ts.uitable mate.rial

3. vaıvc Qperators; .
Valvıes are to o Wrench/Gear oi- pow_er operated or specified in the schedule of
i c r e q u l remen t s . ·
- -· · -· · · · " " O pe i_i _........--··- -- ·-
tors •
.ı• 1 Wrencb operated preferab}y 'D' Drive Wrendı
6• aııd abov-e -·

4. VALVE olMEN$IoNS; .
4.1 FulJ bore/Full opening. bore (Intemal Dia) as per schedule of valve requirem t
4.2 The face to face or end to end dlmensions ofvalves shall be in accordance with
latest edltion of API 6D Staıidards. Wberever such dlmensions are not given in
API 6D, the same shall be in accordance with BS-5 53.
 , SPECIFICATIONS

Ball Valns (ANSI

auı.,oo)
0oc.,
Rav. t
ReY.DD
Pmı!
St-1'-SPC-Bl.V-3

01
... . . . . ..
S N G P L

31.10.2016 SPEC°R:A.TDIS
Pa 2d 7·

5. . GENERAL BEQUIREMENTS:
5.1 Valve shaD be fully welded body design with sm .>othly contoured spherical body.
ı.
Forged htgb strength body valves with low weight to higb strength ratio shaD be
preferred.
5.2 Ball PJug sball be tnınnlon mounted or pivo·t supported incorporatiııg bigb
st:.ength forged stems lmpregnated with a low-friction material preferabiy PTFE.
. Floating ball design shall not be considered.
5.3 Valve sball be •nouble blockand bleed• in fully dosed position.
5.4 Valve operator stem sbaD be anti-blowout type to ensure that line pressure cannot
pusb out the operating mm.
5.5 Valve sball incorporate provision of automatic lntemal relief ofbody pressure so
as to auto tically arnnge relief of excess body cavity pressure.
5.6 Seat Seallııg:System: t sealing systeİn shall be -designed .foı-- coıısistent and
durable tight shut-ofl, and shall bave followiıig featııres:

() Primaıymetal to metal sealing with.a der laİıd area.an d second.aıy

P'IFE seal for backup.· floating seats on batlı sides of ball possessing
.self adjustment toball surface. Metal oftbe seatiıigs are to be
properly swfac
la.pped togetber with the ball pliıg for pı:edse madng. Basic desigı:ı of Seat
(b) · Sealing is metal to metal, softi.İi.sert:s aie only a badcıip
· Secondary sealing wit:h pressure energ;zed seals and 0-rings on the rear
(c) for sealiııg with valve body. · ·
Seat rings $aD be self-relieving.with featııre of relievfng excess pressure
on the body cavity to valve downstrea;m.

5.7 Stem Bearing.aııdSeals:sball possess elflubricating feabıres forpredictable

and wn operating torque throughout the fulllife o,f the ve.Stem seals used for
preventioıi oflealcage to atmosphere shaU m ple seals with ammgem nts for
replacemeıi.t of at Jeasttop seal uıider fuil line pressure.· .
s.a · Valve shall be equipped witlı stem sealant and s t sealant injection arrangıement
incorporating check valves. V.alve Body bleed fittings sball also b·e mcorpora ted.
5.9 A stainless stee1 or inconel spri.ng s be incorporated betweeıı the stem
continufty between aif vaıve.componeiıt:s. ·
5.10 Valves shalİ be finrsafe toAPI 6FA, APİ' 607 &BS 6755; Necessary Gtaphite sealing
in the stem and body'to ball sball be incmı><>rated.
5.11 Valves sh.all be provided with a suita,ble stop.for the balrplug Asseı::İlbly in both the·
fully open and fully closed positions. Tbe direction of closing sball be dockwise.
The positfon (opeiı and dosed) of tbe hail plug in tbe body shall be shown by
a
siiitıl>lfliıörciitör.Sudi 1naıcattırs uası ö- r füfie-d ım graDy maiı preff:rablyoe
rai.secl'rather than r:ecessed, SQ that accumulation of dirt cannot iınpair its visiblllty.
5.12 Valves shaD be proyided witb an operating han. d wheel. wrench or power operatDr
as specified in the sdıedule of reqüirement Hand wbeels wbere supplied ·tor
operating gear assemblies, shall be öfspoke desi prefenıbly with not more than
six spokes. Hand wbeels shall be mounted on boıizontll axis and tbe valve sball
be closed by turnlng the b d wbeel in a dockwise direction wben facing tbe band
wheel Hand wheels sb3Il be non-reve ble on the spindle and shal! bave one
word
•sınrı- and indicating arrow cast or stamped on outer suıface only.
5.13 When tbe ban ping is operated through gear by means of worm gear reduction unlt.

the gear assembly shail be suitably guarded.

tt_
 SPECIFICATIONS
ı:xc.'
Rev. l . Stf>-s?CaV-3 sg,ı.
! BaU v.ıves ( Oasuot)
Rev. Oaı
01
hMlııı?H -
31.10.2016 SPECRATDNS
Paoe Paoe3d7
6. QPERATINGfTESDNG:ıu;oriiımmo:ş;
6.1 Ali valves scheduled und r this specificatlon will be i:nstılled in a pipeline
transporti.ng Natııral Gas. Detalled analysis ofNaturaJ Gas and si conditions are
p vided at Sr. 1'4 herefn. A posltive shut-off' under ali condttions ·of
pressure
differential is essentiaL Valves shall be capable of being operated byband against
a full worldng pressure differential without the use of extension levers or ban.
6.2 Valves shall be suitable for mamnum worlring pressure of 1480 Psig. Test
pressures and duration oftestaregiven hereunder:

Test 1 Duriıtionoftests
.. ı·
153 1 30 ·
Seat 114· -ı · - · ·s ·
1 Seat: 55 1 5

.3- ·Vawes shaD be-sabjected to hydrostı.tic se.at aıid_shell testin-aa:ordance with API
f
. 6D. Test p re and Duration shell test and seat test is specified at Sr. 6.2
above. Pressure sbail not fail below e specified test pressure dnıing the test
peri Valves shall sh. noJeakage ei er farShell_ or Seat t2st during th-e
test
period. · ·
6.4 Valves sh_all alscfbe subjected to Air Seat Tests subsequent tD hydrostatic
test. Pressure for c-hair te.st shallbe atl - 55. for aperiod ofSiniıiutes specilied
atSr.6.2 above.Valvessubjected to anairtestshailshowno]eakageexceptvalves
haviııg metal-to-metal seats for whidı mmmum. penııissible rat:ıi of alı" leakage
per riıillimeter'.-o f non1inal seateter shall be 1 0 mlfh: · .
6.5 Manufacturer shall furnish a report of pressure tests performed. Such repom
shall include the t.est pressuru and test durations.
6.6 The bidders slıallfurnlsh alongwtttı thelrblds details of testin(to be canied
out Le. SlıellfSeat T doratloıi of ı:esttn Fmtbermore the bidders shaII
spedfy du• ıiıaxfmum operatlng/woıidııg pressure (MOP) for_ ttie
offered valves.·
6.7 The bldders shall pnmde complet:e detalls of no -destnıctive testtng to be
caniedout.
· 6.8 Bids teceived withoııt information stated at 0.6.6 aııd 6.-7 aı;m.e will not be
entertalned..
.7.
YALVE END CQNNECIJQNS CQNEJGURATIQN .

7.1 ::;! t;; = fo;a d:el _s_ :!:

ratio. The manufactun!rjbidd r sball eiısure 6eld weldability of weld end valves
to the APJ Spec SL grade of pipe material spedfied in tbe schedule of requirement
Bevel ends sbaİI conform to matching pipe/fittings size spedfied in the attacbed
Annex A/ schedule of requirements. Bevel ends shall confonn ta matdıing
pfpe/fittings .size spedfied in Aonex·A of the spedfications. ln case the matdıing
pipe nın·-spedfications are İnentioned separat:eJy in SOR. these should supersede
theAnnexA.
7.2 End Flanges: End Flanges shall be furnlsbed with raised .face or ring type joint
as specilied in schedule of requirements of the Tender Enquiry. ·

t
 SPECIFICAT10HS 0cc.' &P.sıc-at.V-3 SNGPL
Bal! Vahrs (AN9İ O.U.6IO)
Rav.l 01 ,, il t
ReY. Dalı 31.10.2016
Pmı f-'1Qe4d7 SPECFl:A"()QIIS

Dimensions and toierances, lncludJng drllling templates, flange fadng spot facing
and back facing sliall confonn to ANSI B16.5 for size upto 24• and MSS-SP44 for
size exceeding 24• d.ia. End F1anges shall be fully macbine.finished on the joint
side. Gasket contact surface for all raised face shall have a serrated finlsh
confonning to MSS SP-6. .
8.
PACKING, PAINTING AND PROTECTIQN;
8.1 Packiııg shall be suffldendy robust to withstand rougb bandling during ocean
sbipment and up--country joumey. All it.eros shall bav their respective
ideiıtific:ation letters or numbers painted on body and these shall be suitably
pacted to provide c:ase of haııdling and storage and maimwn prot«tion during
transport and $tDrage periods. Cnıtes or boxes shall bave a list of ttems
contained
therein secured to the extmor by
mw of an envelopi.ng piece of-tinsheet naile.d
to the wood. A duplicat:e list shail a1so be induded inside with tbe canten.ts
8.2 Protection of tıie equipaient agalııst corrosion/deterioration sbaD be en
.spedal Jllion. .Madıined steel d - parts sball _ Jıeml. y /
vamished as a p entive gainst nıst and grease where used sball be such thatit
retains its consisteıicy, and does not melt at tropical temperatııres and is ad.d free.
8.3 Valves shallbe shipped with th faces-of the Flaııges or the welding ends protected
over dıe entire contact rurfaces with suitable protectors securely attadıed to tbe
va1ves. HandwheelsjWıenches sb21! packed separately. · -

9. QUALITY ot MATERIAL; .
The materials used in tbe construction of the subject ltem sball be the best of their
respective kinds and of the natııre which expeıience bas shown to be th·e most suitable .
for dıe purpose. Special consideration sball be· giveıi to galvanic electrolytic and other
destnıctive actions upon the subject itern. ·

ıo. JNSPEC]]QN AND.TFS[S;

. 10.1 A.il Cast bodies sha_ll be subjected to radiograpby and magnetic partide
exaroiı;ıatipn to ANSI B 1634 Section B and Test -rep orts tn this effect sbail be
submitted. · ·
ı 0.2 A:1} welds, forginp and plates ball be 1O % NOT tested and test reports shall be
fumlshed. . . •, . .
103 Ali valves and andllary equipment .shall be subject to inspection at our discretion,
but sucb inspection shall not relieve supp-µers of tbeir responsıôility to supply
correct material in accordance with this specification.

10.4- Except where-otherwise agreed· the·tem -called for iii this sj>edficatiôn iliall be
canied out ln the presence of our Representatlve appointed for the pUJl>ose
and to his satisfaction. Ali appliances, apparatus, labor, ete., necessary for
these tests shall be provided by e supplier at his cost.
10.5 Material test certificate sball be furnished by the manufacturer.

11. MANJJEACJJJBEB:SGUARAN'[EE;
The inanufacturer shall gua.rant!e the material, design and operation of the valves and
actuators (where requi!ed) covered by the plirchase order, to tbe extent that if any
defects
a
. chargeable to faulty workmanship, desi . or material found in tbe valves and
actuators (W'here requlred) within a period of twoyears after the va1ves and actuators are
instilled in regular service, the manuf.ıcturer shall fumish replacenient for any defective

· ?t
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0 ,O_oc:_,.I
SPECFICATIONS SNP-SPC-81..V-3 ı,aıı.
8d .ValTeı (ANSI CluıMe) 01 hııı it
ı= . . Aırı. Oılı31.10.2016 WB.IHCAllONI
PıQe5d7

part or parts thereof free of dıarge. lf the valve or actuator Is found defective at the time
it Is placed 1n service, the manufacturershall replace it ·

12. CQMPLIANCE:
The ·manufacturer will be responsible for complying with alI the provision this ·or
specific:ation a certificate to this effect sball be fumished with the bid.Any variation from
the specifications sball be spedfically indicated by the bidder in their offe-r.

13. TRACEABIIJIXIINDENTIFICADQN:
eh valve shall be suitably and pennanently ıİıarked with valve identffication/
traceabillty infoniıation/data·.whidı. shall indude the following:-
L ANSI Class ...
ii · Valve Si:ze/Type -· · -_ · ·
iii Manufacturer's name, and year of manufa.cturing and any specific identifiation
No. as·per their Catılogue. ·
iv. -Purdıase-Or-der/Contract No.

14. NATURAL GAS ANALVSISAND sm;CONDITIONS;

14.1 NA1'UIW. WANAI.YSIS .
BTU/ftJ . : 900 -1200
-Total Sulphur <ZO gr.ıins{100 Scf.
Gas Spedfic Grrnty : Q.6,. 0.7
Hydrogen Swphide : <1grain/100 Scf.
Water <7 l s/million cıı.ft.@ H.7 Psig

· 14.2 SITECQNDmQNS:
The fullowing refers to maximuın conditions likely to be met along the pipeline
route:. ·

Maximum Sbade Temperature 130-F

Minimum Shade.Temperature 259F
Humidity@70•F . 85 CMı
Humidity@ 9S-F 78 %
Humidity O 10S-F 76 96
Huniidity@I 120•F 70%

Altitude varies between -400 feet and 1700 feet above sea level
Atmosphere - Saliniferous corrösive and dusty.
• - - · ·- -· ·· • • • - 7" ·- - - · - - . • • -· • • •• • · ·- • • ••

15. ACCREDITATIQNS/CERTIFICATIONS;
15.1 All valvessballıiıeett:he.firesafe requirementof API 6FA{latestedition)
andBS675S Part 2 for fire test valves from 0.150 through Class 6·00 anda valid
Certificate to that etfectshall be fumished. Fire-safe qualified valves must be
proven in natural gas service for a miniriıum period of three years. Bids received
without fire test certiflcates at the time ofbid opening shall not be entertained
and would $lld
reject.ed;
15.2 Tbe manuf.ıcturer must have API accreditation to use offidal API monogram to
manufacture valves in accordance with the requirements of API 6D. A
current/valld certUkat! to this effect obtained not less than five years from the
date ofbid opening murt be submltted along with at the tim-e of bid opening
date.

tt
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Scanned with
$ ı=
SPECIFICATIONS
ııaa Vı1r·is cANSJ ,qo>
Doc.'
ı.v.,
Rev.Dı1e
Page
·-
SNP-SPC-SLV-3
Pt e : • •
01
31.10.2016 ·
6d7
L
- and a
·is.3 The m ufacturer and suppller must have relevant ıso 9001 accredftation
S NC 3 P

current/valid ·certificat! fu this effect obtained not less than five years from the
date of bid opening must be submitted along with the bid at the time of bid
opening. · · ·

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 SPECIFICATIONS. D:ıc..# ·SNP-SPCB..V-3 SNQPL
BsUVmei(ANSi ) . Paı.t 01
Ji .. ıı.-nııt
ı= Re-t. Daı,31.10.2016 SPECFCA?DIS
7d7

Annemre-A
Sdıedııle of Matchlng Pipe Spedficatloo.s

· Valve · Matchlng Plj,e Run Spedftcatfons for weld end valns

Size.
Q .;.1SO. ' a ·- 300 0.-600
ı- 0.133• wr Gr - B 0.179"Wr Gr- B 0.179WT Gr - B

.2·. .
3• O.tS4•wr Gr-8
0.216• wr Gr- B
0.23T WT Gr- B
0218". wr Gr-B
03oo·wr Gr-B
OJ3rwrGr...;B
o.2ur wr Gr - e·
0300-WTGr-B
0.33T wr Gr - B
6. 0.1889 W'r Gr- B 0.43?9 WI' Gr- B 0.43T WT Gr - B
e- .0.219"WT.Gr-B o. :ı.7T. wr Gr x-, _o_.;ır:YCT arx - 4{j
46 .
10" 0.219" WT Gr- B 03orwrcrX-46 o.3or wr Gr x -46
ıı- 0.250- WI' Gr.;, B ;i '4 · wr Gr X- 4. 6 - o.l--H·. wr GrX - 46
. . .. . -
16. ·o.ıso· wr Gr- B o.-438" wr er x:..46 0.-438" wr Gr x - 46
18". . 0.:43S- Wl' Gr X - 52 0.43S- wr Gr X - 52
20" osoo·wtcrx-s2 0500• Wl' Gr X- 52
24-• 0.438"' wr Gr X - 70
30" 056rwl' GrX - 70
36" 0.68S- r X - 70 .
42". 0,750• Wf GrX- 70
4g• . 0.875" Wf Gr X - 70
JY
Note

' J

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tlı-1!
. Doc.' SNP-S."Ca.V-1
Red . 00
Re-ı.Dıl! 01 Jaı2009
Pııge Pıge 1d6

ı. SCOPE: .
This Spedfication covers the supply ofweldedfbolted body, (full bore/full openlng) Ban Valves
with pressure classiflcation of ANSI Class 150, generally conforming to APl Spedfications 6D
latest ediUon. These Valves are requ!red for servic·e on High Pressure Natural Gas Pipellnes.
Valves are to be capable to tigbt Sbut-off under ali pressure differential and fully fire-safe to API
6FA & BS6755 paıt 2 standards. Valves shall be supplled complete with wrench and bandwheel
operation through a Gear System except where speci.fied otherwise.
2
MATERIAL SPECIFJCADQN:
Valve CompQnents sbal.1.be of following material:-
2.1 Valve Body (Shell): .
. CastfForged Steel material conformlng to ASTM A350 GR. LF2(M) or ASTM AS16
Gr.70 or ASTM A216 Gr.WCC or ASTM A105. Forged steel wiil be preferred.
2.2 BaD (Spbere) Plq: .
Forged Steel material conformingto.ASTMA350 Gr.LF2(M) or ASTMA395 or AISI
4130, or ASTM A"'8 a 50B,
Ball tobe electroless nidcel plat.ed (ENP), ciırome plated or PTFE coat.ed.
Minimum thidmess ofENP or Chrome plating sball be 0.075 mm (75 micron).
23 SeatlUııp! .
Mat.e aı nfom.ıİng to AISI. 4130 or AISl-414-0 or ASTMA3S0 Gr. LF2 or ASI'M
A668 Gr, :4i-ıo or AsrM A633. ·
2.4 SeatRinıiıısert: ,
Material c:onforming to PTFE, PCTFE or Nyion
2.5 Stem: .
Material mı:ıforming to AISI 4140, ASTM A322 Gr. 140, or ASTM A633 Gr.C.
Stem to be el less nidcel plated or chrome plated.
2.6 Stem Seals: PTFE
2.7 IJp Seals: PTFE
2.8 0-1Uııg$ Vlton
2. ':1 TnuinlonfPlvot:
Materlal .conformlng to ASTM .AJSO Gr LF2(M) or ASTM A516 Gr.70. Suita.bly
ma for Jow con.sistent torque and wear resistant
2.10 GearsjDrlve: ti.stor Forged stee·l of Diost suJtable mat.erlal
2.11 · Wrendies: Cast or Forged Steel of mest sultable matertal

3. YM,YE ()PERAIORS; .
Valves are to be Wrench/Gear or power operated or as specified in the schedule of
requirements. FoUowing table gfves spedftc requlrements.

Wrendı oi>erat.ed pref rablv 'D' Drlve Wrench

Gear'

4. VALYE DIMENSJQNS;
4.1 Full bore/Full openlng, bore (Intemal Dia) as per schedule of valve reqııirement
4.2 The face to face or end to end dimensions of valves sbaİl be in accordance with
latestedltion of API 60Standards. Wherever such dlmensions are not gtven in A.Pl
6D, the same shall be ln accordante with BS-5353. ·

5. GENERAL BEQUIREMENJS:
5.1 Valve shall be fullywelded bodyfbolted body desfgn. Forged high strength body
valves wtth low welght to hlgh strengtb ratio shall be preferred.

Scanned with
 m . >_ S PECFIC_ATIOMS -·:.· u., . : · :. l
:.:St;> V
RıY.o•01Jsım
• . PıgePıgı2d6
, · .. . . _ ;. , . ·: -:.

5.2 Ball Plug shall be tnınnlon mounted or p\vot supported lncorporating hlgb
strength forged stems impregnated with a low-frlction material preferabty P1rE.
F\oatinghail design sbaU not be considered.
5.3 Valve shall be "Double block and bleed• tn both fully opeo and fully closed
position.
5.4 Valve operator stem shall be anti-blowout type to ensure that llne pressure cannot
push ut operating stem.
5.5 Valve sball \ncorporıte prov\sion of autorİıat1c \nternal rellef of body presrure so
as·tı> automatic:ally amnge relief of excess body c:avtty pressure.
5.6 Seat Seallıı& System: Seat seallng system sball be designed for consistent and
durab\e tigbtshut-off.anılshall have folkıwing fntures:

(a) Primary metal to metalseallngwlth awid r la.Dd area and secondary PTFE
seal for backup. Floating seats on 'both sides of ball pos:sesstog self
adjustment to ball surface. Metal surfaces of the seatings are to be
properly lapped tngether with the·hail plug for pl'Kise mattng. Bask
designof Seat Sealing is meal to metal, soft lnserts are oııly a. backııp. .
(b) Secondary sealing with pressure energrzed sea1s and 0-rlngs on the rear
fur seallng with W\'e body. .
(c) Seat ti$ sball be self-rellevingwithfeature of relievtng excess pressure
on the body cavity to valve·downstream.

S.7 Stem Bearlng aııd Seals: sball possess self-lubricati.ııg featıns for predictable
and minimum operating torque througbout the f1lll life of the valve. Stem seals
used for prevention or leabge to atmosphere shall be multiple seals with
an.ngement:s for replacement of at least top 'imder fullline·pressure.
5.8 Valve shall be equipped with stem· sealant and seat sealant i.DJection
a.rrangement incorponting cbeck-valves. Valve Body bleed fi sball also
be.int'Orporated.
5.9 Valves sball be fire safe to APl 6FA & BS 67S5. Necessary Gr.phlte sealing in tbe
· stemand body to ball.sba.ll be lncorporated. . .
5.10 Valves sball be provided wtth a suitable stop for the ball pluc Assembly iiı'both
the fully open and fully closed posltions. T_he dlrection of doslng sball be
clockwise. T'ne position (open and dosed.) of the ba)l plug in the. body sball be
sh by a su.1.table' lndk:a.tor. Such lııdlcatorsU cast or'foııed integrally
sbaD preferably be ra1sed rather than recessed, so tbat·accıımulation of dirt
cannot
impair its bility.
5.11 . Valves sballbe provided withan operating bandwheel. wrench orpower operator
as spedfied_ in the schedule of requirement Handwbeels wbıere suppllıed for
operatinggear asseıiıblles, sball be of spou design.pref-enblywlthnot more tban
stxspokes.Handwheels.shall be mountal onhorizontalms and the vılve sball
be dosed by turnlng the b.mdwbeel 1n a dockwise diİ'edion wben fadng tlie
bandwbeet Handwbeels sballbe non-reversibleon the spindle and sball bave one
word•smrı- and lndlcating anow castorstaınped on outer suıface only. ·
S·.12 Wben·the-ballı,lug isl> ed tbrouğli"ğear oy'mea.ru öf wônii' g-m
reduction
unit:. the gear assembly shall be suitably guarded.
6. OPER.\İINGrrFSI]NG REQUIREMENTS;
6.1 All valves sdıeduled under this specification will be inst:alled in a pipelint
transportin. g Natural Gas. Detıı.iled 'analysis of Natural Gas and te condl.tions
an provtded at Sr. 14 henin. A posltlve shut-off·under all conditions of pressun
dlffermtlal ts·esseiıtlal.Valves sball be capable ofb-..1.ng opera.ted by balın against
a full woıidng pressure dlfferentıal without the use of extension \ever.; or bars.
6.2 Valves shall be suttable for maximum worldng pressure of 285 Psig.Test
pressures and duratlon of test an gtven hereunderA:::ı
2
 Doc.' SHP-sPCa.V-1

,$ ı.v.Rev. l _. . 00
Datı ! 01 Jaı.2009
Page . PıııeJ d6

Test Pressure Duratfon ofTests

nutes
30 2
21 2
6.3
Valves shall be subjectecİ to hydrostatic seat and shell test in accordance wtth API
6D. Tes·t pre and Duration for shell test and seat test ıs spedfled at Sr. 6.2
above. Pressure shall not fail below the spedfied test pressure during the test
period. Valves shall sbow no leakage either for Sbell or Seat test during tlıe test
period. . .
6.4
Valves shall also be subjerted to Air Seat Tests subsequent to hydrostatic test.
Pressure for sudı air st shall be at Ieast 5.5bar fora period of 5.minutes spedfied
at Sr. 6.2 above. Valves subject.ed to an air ttstsball showno leakage euept valves
having metal-to-metıl seats for wlıtdı maximum permissfble rate of air Ieakage
6.5
per millimeter of nominal seat diameter shaD be 110 ml/h
Man cturer sbaJI fumish iı report of pressure tests performed. Suth reports
shall indude tbe test pressures and test duratii:>ns.
6.6
11ıebidderssbaD fıımislıaloııcwitlı dıeir blds detailsoftestfııgto becırıied
oat i.e.·Shell/Seat Test. dıırati n of testiq. Furtbermore the bfdders
.shaII specify·dıe maxlmum operating/working pressure (MOP) lor the
6.7 offered valves. .
11ıe bldders sball provide complete details ofnon-demııctive testiııg tD be
6.8 c:amedout. ·
Bfds recetved witlıoııt information stated at Cl.6.6 and 6. 7 above wiil not be
eİıieıtıfned. .

7. VALVE END CQN1lECTION$ CQNFIGURADQN

7.1 Welding Eııds: WeldJng Ends of ve-s sball be suitable for field welding on to the
pipe/.fittiııg as mentfo ed in the ANSI B16.25 aİıd ANSI B31.8 for waD thickness
ratio; 1be manufacturerfbidder sball en.sure field weldabllity ofweld ·e nd
valves to the API Spec SL grade of pipe material spedfied ·lıi tbe attacbed
Annex Af
schedule of requlrement Deve] eıids sball confomı to matchiııg plpe/fitı:ings sl7.e
specified in .Anııeı A _of the sjıedfications. in case tlie matdıiııg pipe nın
specificationsare mentfoned separately inSOR. these sh9uld supersede the Aıınex
A . .
7. ı End Flaııgı$: End Flanges sha.D·be fumlshed with raised tice or ring type Joint as
ed Jn scbedule of requireİnents of the Te der Enquiry.
Dimensions aıid tolerances, iıicluding drilling templates, flange facing spot
facing and bade .fadng shall conform to ANSI B16.5 for size up to 24• and MSS-
2
SP-H- tor sf7.e exceeding dfa:.
Eod .Flanges shail be fully machine finisbed on the jolnt side. Gasket contact
swface.for.ali.raised face shalJ.bave..a serrated.finish.confoıınin g..tQ. MSS.SJ'-6.

8. PACKING. PAJNTWG ANQ PROTECTION;

8.1 Pack:ing sball be suffideıitly robust to withstand rough handling during ocean
shfpment and up-countty journey. Ali items shall have tbelr respective
fdentiftcation Ietters or numbers painted on body and·these shall be suitably
packed to provide case of ba.ndling and storage and maı:fm.um protection during
transP.Jrt aııd storage periods. Crates or boxes sball bave a list of ftems contained
thereln secured to the exterior by means of an enveloplng piece of tin sheet lliiilcd
to the wood. A duplicate list shall also be lncluded inside with the contents.
8.2 Protection of the equipment aga.Inst corrosion/deterioration sball be given
spedaJ attentioıt Machined steel and· iron parts shall be heavily
3
 -·. . '. -
_:1-t
. .. '
Ooc.'
Riv:i
. SIE'-&e-a.V-1
li5
Reoı. Oılı 01.ıan 2009
Pçe(d6

greased/varnished asa preventtve against nıst and g:re.ase where used shall be
such thatit retains fts conststency, and does not melt at tropica.l tempmıtures and
is acid free_
. 8.3
Valves shall beshlpped With tbef.ıces of tbe Flanges ortbe welding eDds
protected over the entire ntact surfaces withsuftabte protectors secıırely
attached to the va1ves. Handwbeels{Wrenches shall be packed sepa:rately.
9.
QUALny OF MATElUAJ.i
The materials tised in the construction of the subject ite.m shalJ be tbe best of their
respective kinds and of the nanın whidı experience has shown to be tbe most suitable
for the puıpose. Spedal conslderation shall be given to galvanic clectrolytic and other
destnıctive actioıi·s upon the subject iteın.
10.
IlıSPECTJQN .um 'İ'F$l'S;
18.1 All Cast· bodies shall be subjected to radiograpby and magnetic partide eumt?
a1ion to ANSI B 16.34 Section B and Test repom to this effect shall be
submitted. . ·· · ·
10.2 All welds, forgings and plates shall be 100% NDT tested and test reports shallbe
. fumished.
10.3 ..All-'U'alv es.aııd.ııcillaryequtp:ı:nent sbail be şubject to.bısped;i at.Qıır ıı,.
but such: inspection sba.ll not relieve suppliers oftheir.responsibility to-supply
correct material in 2ccord.aric·e with thisspec:ification. ·
10.4 Except wbel"I! otherwise agreed the tests c;alled for in this specification be
canied out in tb·e presence of O\ll" Represeotative appofnted forttıe puıpose
and to his satisf.ıctfoıı.All appUances, apparatus, labour, ete., necessary for these
tem
sbail be provfded by ti:İe supplier at his a>st·. _
105 Material test certfficate shall be fumished by the manufacturer.

11. M4NQFAQ1JRER SGJJAIWIIEE; ·

Tbe manufacturer mıil gummtee the material. des-ign and operation of the valves and
actuators (where.requl1'(i) cowered bythe purchase order, to the
emmtthatif.aııydefects dıaıgeabJe to fau.lty worianaıv;bip, design, or material are
fOUnd ln the valves and actuators (wlıere nquired) witbin aperiod of two
yearsafterthevams and actııati>rs are installedinreguJar service, the manu.fai:turer sbaD
furn1sh replacement for any de.f'ectİft
part or parts thereof free-0f dıarge. Jf the n1ve or actuator is found defective at the time
it is placed in service, tbe maiıı.İfacturer sball reJllace ft
12.
CQMPLIANCE:
The manufacturer will be responslble far complying with all the provision of this
specificatıon a certfficate to thJs effect sball be fumlshed with tbe bid. Any variation
from the spedficatlons shaJ.I be spedfically indlcated by the bidder in their offer.

13. IMWDUUXIDlDmmFJCATION; - ..
f.acb valve shall be suftably and permanently marked witb valve tdentification/
traceability fnformation/datı whJch şhall lnclude the following:-
L .ANSI CJass
.t.i - ValveS fzeffype- -- - - - . - - - - . . -- - - - - . . . . . - - - - . . -- - ..
UL Manufacturer's name, and year of manufacturing and any specific indentification
No. as per tbetr cataıogue.

t
iv. Pıirchase Order/Contract No.

4
 6PEClflCATIONS
·- ·· .·.
- .. --=:-
-:;:: ==- - _..,. • Doc.' SNP.,s;:ıc.&V-1
· Rev. l
Rev.Oate
00
01 Jaı2009
.P-a',1e 5d'6
14. NATIIIUL GA$ AN4IJ'SIS ANP sm: c(>NDmoNs;
u GasAnalysls
The valves sball be suftable far operating on Natura] Gas of the following analysis·•
Metbane {Cf4) = 94.42 % ·
Ethane (C21Lı) = 1.05 %
Propane (C3ffa). = 0.28 %
1-Butane (C.Flıo) = 0.06 %
N-Butane = 0.06 % .
1-Pentane (CsH12) = 0.03 %
N- entane = 0.02 %
Nitro CN2) = 3.89 %
Carbon Dioxide (COı) = 0.02 %
0xygen (Oz) = 0.17 %
Total Sulphur 03889 gn.in per 100 ru.ft.
Gas·Spedfic Gra vity _ 0.587
Hydrogen Sulphide : 1 Grain/100 cu.ft.
Water· . 7 lbs/million cu.ft. @ 14.7 Psig.
1 .2 · Side Qmditioıış; · .
The following refers to maxiınum condftions likely to be met along the pipeline route:
Maxirnrnn Shap.e mpe:r.iture 130°F , .- .. . . . . _ . .
Miiıimum Shade Temperature 25°F
Hıimidity@ 70."F . 85 %
Humidity@95"F 78%
Huinidicy-@ 10S"F 76 %
Humidity@ 12o•F 70%
Altitııde varies_between400 feet and 1700 feet above sea leveL Atmosphere -
Salliıiferous corrosive and dusty.
ıs. · AÇCREDITATİONS/CERTlf'ICA]]ONS;
15.1 AD valves shall meet the firesafe requireıiıent of API 6FA (latzst edition) and
BS6755 İ>art 2 for fire valves !rom a.ı o through Oass 600 and a .valid
Certifu:ate· to that. effect shall be fumished. Fire-safe qualified valves must be
proven fn natural gas service for a minimum period of three years. Bids
receiftd without fire test certfficates at the time of bid openlng shalJ not be
eı:rtertained and would scmd reject.ed. ·
15.2 The manufacturer ııiust have.API accreditatioıi to use offidal API mooogram to
maİıufacture valves in aa:ordance with the requirements of API 6D. A ·
cwrentfvalid certific:ate, obta.1:ned not less _than five year from the date of bid
openfng, must be submftted at the time of bld openlng..Bids received Y4thout
requlred API certificates w1ll not be entertained and would staiıd rejected..
15.3 Tbe manufacturer arid suppİier must haw relevant ISO 9001accredftıtion and a
current/valid· certlficate, obtained not less than five year frouı the date of
bid openiııg,to th!s effect- must be-submJtted.at the time.o!.bl .ope.n.ing.··Bids
recei
without relevant ısa 9001 certifirate wil1 not be entertained and would stand
rejected. ·

4
5
· 4) SNP Y-1
CX)
01Ja,
6-of-6
Annexure-A
Schedule of Matdıing Pipe Spedficatıons

Valve
She . .Matchlııg Plpe Run Spedficatl ns for weld end valves
a-ıso C-300
ı- wr
. 0.1331! ·Gr - B . 0.179"WI' Gr- B a-600
2· 0.1S4"WT Gr-B o.21s·wrGr-e 0.179'Wr Gr - B
3" 0.2i6 WT Gi"-, B o.Joo·wr Gr:.. B 0.21S-WT Gr-B
o.Joo·.wr Gr- e
4· 0.237"wr Gr- B 0.337" WT.Gr - B
0337"WJ'Gr-B
6" O.lSS-WfGr-B
. . 0.432"WTGr-B . 0.43l9WI'Gr-B
s· 0.219" wr Gr- B 0.277"Wl'GrX-46 o.211·wrGrX %
10· 0.219"wr ·c r - B 0.307" W'I'Gr X- -46 0.307"Wf Gr x-%
ıı- 0.250" wr Gr- B 03-M"WI'GrX-46 0.3-M"Wf GrX--4-6
16" 0.250" wr Gr- B . 0.438"WI' GrX- -46 0.-4-38"Wl' .Gr X-%
ıs- . 0.438 .wr Gr X- S2 o.438"wr Gr:x - 52
o.soo·wr Gr x- s2
20· .- . ·- . - 0.500" WI' Gr X- S2 ··- .. - -- --- -- --
24'" Ö.438"wr Gr:X - 70
· 30" 0.562" wr GrX - 10
36" 0.688" Wf Gr X 70 ;:
42" 0.750"wr Gr X - 70
. 489 0;875"wt Gr X- 70

Note: Ali Pipes are API :- SL 4)'