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3DJH  RI 
MSD318 Software Upgrades (After Service)

1、 Software upgrade tools and materials


u Personal computer (WINDOWS XP system,USB2.0)
u AC100~240V power supply and power cord
u ISP burning board and connecting line
USB flash disk(2.0 version,Capacity not more than 2G)

2、 Preparatory work before the upgrade


Recorded all the ADC and the white balance data of all the message source in factory menu before upgrade(FLASH
initialization may occur after the upgrade, flush color calibration data, then restore the data you have been recorded):
(1)In the condition of YPbPb signal source, press MENU key and pop-up the main menu, then press 8202 number keys
to enter the factory menu, select "ADC Setting" item, press the right key to enter the next level menu, move the cursor to
the "YPBPR" in "INPUT SOURCE" option, record the R-GAIN/G-GAIN/B-GAIN value and
R-OFFSET/G-OFFSET/B-OFFSET value.

Record the R/G/B-GAIN and R/B/G-OFFSET value under the YPBPR mode,
to be replaced the recorded value after the machine software upgrade
(2) In the condition of VGA signal source, press MENU key and pop-up the main menu, then press 8202 number keys to
enter the factory menu, move the cursor to "ADC Setting" item, press right key to enter the next level menu, move the
cursor to "VGA" in "INPUT SOURCE" option, record the R-GAIN/G-GAIN/B-GAIN value and
R-OFFSET/G-OFFSET/B-OFFSET value.

3、Operations and steps of software upgrading:


(1). Changed file name to "MERGE.bin", then stored software in the blank U disk.
(2). Insert U disk to the machine, upgrade the software as the following operations:
Method 1:
①. Start the machine and wait the normal picture display, then press MENU key on the remote control, will be popping
up the main menu, press 8202 number keys and enter the "Factory Setting" menu.
②. Move the cursor to "SW upgrade" menu, then press right key to enter next level meun "USB-Searching...", searching
the USB:
a. When shows "USB Search Failure!", it means that the machine does not find USB device or upgrade software, please
check if the USB device work normally、the name of software is correct.
b. When shows "USB Search Success!", it means that had been found USB devices and upgrade software.
③. When shows "USB Search Success!", move the cursor to "YES" and press OK key, after display "Software
Upgrading Please Wait..." the machine will black screen and restart, it means that upgrading complete, turn off the
power and pull out U disk. USB Search Failure

Press
right
key
Upgrading

Press OK key to upgrade When software upgrade


complete, the machine will
restart automatically.

Method 2:Keep pressing VOL+ and CH+ key, then power on the machine. About 5 seconds later standby light flicker,
standby light go out and display normally after one minute later, it means that upgrading complete.

Method 2:Keep pressing


VOL+ and CH+ key, then
power on the machine.
About 5 seconds later
standby light flicker,
standby light go out and
display normally after one
minute later, it means that
upgrading complete.

U disk

(3). Notice:
①. When the machine Upgrading (U disk light flash), do not remove U disk or switch off the power, otherwise it will
destroy the software and lead can not upgrade.
②. The machine must be power off when inserted or pulled out U disk, to avoid U disk or machine damaged.
③. Because of compatibility between machine and U disk, some machines will not flicker during upgrading. Please
change U disk (The capacity of U disk is not more than 2G) or use method 1 to upgrade.
④. If the display screen can't display menu normally, it cannot use "method 1" to upgrade, you can use Step 4 to upgrade
except method 1 and method 2.

(4). When cannot upgrade in accordance with the step two, or upgrade failed, can only use Mstar ISP TOOL to upgrade,
please refer to the following instructions.
A. Structure demolition process:
4.1. Remove the protective package from machine and clean the table.
4.2. Put bubble bag on the table, then put the machine on bubble bag with it display face downwards, to avoid the cover
scratching.(Figure 1)
4.3. Take out one Φ5×15mm P-head white-zinc-plated tapping screws with flat washers and two Φ4×15mm B-head
pointed-tail nickel-plated tapping screws which fastened to the base, move the base assembly from the machine.

Φ5×15 screw

Φ4×15screw

4.4. Take down Φ3×14 sink-head pointed-tail black-zinc-plated tapping screws(1-2# screws) 、Φ3×10 sink-head
pointed-tail black-zinc-plated tapping screws(1# screw) and Φ3×10 sink-head machine screws (4,5,6# screws)which
fastened to the back cover.

2 1
3

4
5

4.5. Take down two Φ4×15mm round-head pointed-tail tapping screws (NO.1-2 screws) and two Φ4×20mm round-head
pointed-tail tapping screws (NO.3-4 screws).
3 4 2
1

4.6. Open the back cover carefully.



Notice:
a). Need special tools to open. Do
not force pull the back cover from
surface frame, to avoid break out the
button of surface frame, causing the
② ④ back cover and the surface frame
with big crevice.。
b). Inserted in the back cover open
tool as left illustrated marking
position, and then paddling by
Figure 9 ① / ② / ③ / ④, so that
let the back cover separate to the
surface frame.

Insert the tool from here and then open the


back cover and surface frame

B、ISP upgrade board driver installation


(1). Connect the Upgrade board to computer with USB wire, then burning board light red, it means that ISP board has
been connected to the computer.
到 PC 端

到主板 ISP
4pin 插座

To mainboard

(2) Insert the Mstar USB tool into the USB port of your PC. The PC can recognize the new device. You can choose to
install it in the list, or choose to install at a specified directory and specify the path to the drive file. See the figure below:
(3) When the PC finds the drive file, it will give the prompts as in the figure below during the installation process. Please
click “Continue" to go ahead. The system will go through three drive installation processes, including Mstar USB Debug
Tool A, Mstar USB Debug Tool B, and Mstar USB SerialPort. They will be installed one by one.

C. Program burning
(1)When the drives are installed, connect the Mstar USB Tool board to TV main board in such a way as specified below.
Then, connect the TV main board to the power and run the software ISP_Tool.exe to burn the codes into the TV drive
board.
To mainboard ISP
4pin socket

USB

Insert power
cord
Power switch
is on

(2). In the config menu bar to select Use USB and Auto release USB, Communication Setting items corresponding to
the Port Type menu select USB。Set the burning speed of 48 in I2C Speed Setting item, ISP Slave Address item menu
select OX92,Serial Debug Slave Address menu select 0XB2。

(3). Power on the machine and click Connect button in the main menu to test the current hardware connection. If it
prompts “Can’t Entry ISP Mode!”, that means there is poor connection or the TV is not
connected to the power, please have a check. (Try to slow down the speed. It this doesn’t
work, close the software and unplug & plug the Mstar USB Tool board once again.)
Normal connection will display:
Device Type is EN25B64;
Abnormal connection display:
Can’t Entry ISP Mode!

(4). Press Load button in the main menu,in the popping menu click button to load TV mainboard
program. bin file.

Load button
The loading path

(5). Press Read button in the main menu,in the popping menu click button to read and load TV mainboard
program. bin file.
Read bottom The loading path

(6).Other function setting and loading item as following figure, Please click Run to burn the software:In
blank space (prompt area for burning) you will see a lot of information related to burning. About six minutes later, the
word “Pass" will appear and burning prompt bar no word rolling any more, that means the software has been burnt
successfully.

Read Connect

Reference

(7). Never pull out the connection lines in the burning process. Please turn the power switch to “Off” when installing ISP
board. Pull out the power cord from the machine and then pull out the burning adapter from the machine, when burning
completed, change the TV and click Run key to burn next machine.
5、When upgrade complete, install the machine back cover, then must be adjusted before leave the factory:
(1). Power to the machine, press MENU key to popping the main menu, press 8202 number keys and then will popping
the factory menu automatically, move the cursor to the "Reset" option and press OK key. About 5 seconds later machine
will reset, after 5 seconds the screen will be black and it flashes blue lantern panel display, it means that the order
implement successfully.

Press right
key to enter
next level
menu

Press right
key

Press OK key to
reset

(2). Under the VGA signal source, press MENU button and popping the main menu, then press 8202 number keys to
enter the factory menu, move the cursor to "ADC Setting" item and press right key to enter the next level menu. Move
the cursor and select "VGA" in "INPUT SOURCE" option, change the current R-GAIN/G-GAIN/B-GAIN and
R-OFFSET/G-OFFSET/B-OFFSET value to the value before upgrade.
(3). Under the YPBPR signal source, press MENU button and popping the main menu, then press 8202 number keys to
enter the factory menu, move the cursor to "ADC Setting" item and press right key to enter the next level menu. Move
the cursor and select "YPBPR" in "INPUT SOURCE" option, change the current R-GAIN/G-GAIN/B-GAIN and
R-OFFSET/G-OFFSET/B-OFFSET value to the value before upgrade.

6、Complete the ADC ADJUST debugging, press MENU key succession to exit the factory built-in menu to save the
adjusted data, change signal source to TV and then restore the original packaging.
5 4 3 2 1

PAM8006与PAM8610为二选一
Power Input PAM8006 PAM8610TR 部 分 0603封 装 要 改 成 0402

L601 600R BEAD/NCL603 600R BEAD/NC L16 0805_BEAD L17 0805_BEAD


1 2 1 2 1 2 1 2
12VA AMP_12V1 L0805 L0805
C625 3.3NF/16V/NC C623 C0603 C0N601 CON8
CON1 C0603 ROUT1- L15
1 C123 3.3NF C124 1nF ROUT-
5pin/2.0MM 5Vstb L1 5VU 5VU L609 70R BEAD/NC 1nF/16V/NC 0805_BEAD 1
0805_BEAD 1 2 3.3NF/16V/NC ROUT1+ ROUT+
5VU C626 C624 2 12VA 2
1 L0805 AMP_12V C127 C128
SB5V VCC3.3V C0603
2 1nF/16V/NC L12 3.3NF 1nF
SB5V L2 C2 C12 C1 L610 70R BEAD/NC 1 2 1 2 C0603 0805_BEAD
0805_BEAD ok 1 2 1 2
3 470uF 0.1uF 10uF
1
L0805
2 L0805 L0805
L602 600R BEAD/NCL604 600R BEAD/NC L19 0805_BEAD L20 0805_BEAD
ok
GND

4.7k
4 R87 R81
GND C23 C130 C131
1k 4.7K C11 AMP_12V AMP_12V
R90 C601 C620 4.7uF/16V/NC
D 470uF 470uF 470uF C132 4.7uF C133 4.7uF D

+
R4
NC/0R R85 470uF C0805 C0805

3
5 STANDBY 4.7k 4.7uF/16V/NC

+
ST_BY

+
3

+
H:ON Q12 1 R16
L:OFF 3904 ok
Q9 1 C619 0.1uF/16V/NC
3904 PW_ON/OFF 3 C135 0.1uF C136 C137 C138 0.1uF
C602 C0402 C0402

2
4.7k H:ON 0.1uF/16V/NC C621 C622
1UF/25V 1UF/25V

2
L:OFF 1uF/25V/NC 1uF/25V/NC
+5VAIN L3 5VA C0805 C0805
5VA
0805_BEAD AMP_12V1
1
M+5V_IN

32

31

30

29

28

27

26

25
PAM8006/NC

40

39

38

37

36

35

34

33

32

31
2 C144
M+5V_IN L4 C13 C7

PGNDR

PVCCR

PVCCR

PGNDR
AMP_12V

ROUT-

BSR-

BSR+

ROUT+
0805_BEAD

PGNDR

PVCCR

PVCCR

PGNDR
ROUT-

ROUT-

BSR-

BSR+

ROUT+

ROUT+
10uF
3 470uF 0.1uF C146 2.2uFR249 4.7K 1 30 C166 1uF/25V
GND 1 24 R605 R606 RIN- VCR
4 NC NC
GND AMP-R C147 2.2uFR248 4.7K AMP_12V
C603 2.2uF/16V/NC R601 4.7K/NC AMP_12V1 22R/NC 22R/NC 2 29
+12VAIN L5 2 23 RIN+ /STBY
12VA 12VA C0603 RIN- U601 /STBY R0603 R0603
5 0805_BEAD C155 2.2uF AMP_5V 3 28 R250 R246
+12V_IN R_IN C604 2.2uF/16V/NC R602 4.7K/NC 3 22 AVDD AGND
6 C0603 RIN+ AVCC
+12V_IN R251 4.7K C167 2.2uF 22R 22R
8610_MUTE1 C616 1uF/25V/NC 4 27
L7 4 21 C618 VREF V2P5
C8 MUTE VCLAMP C0805 + C617 +
C9 C10 2.2uF/16V/NC AMP_VOL
GND
GND
7
8
0805_BEAD

470uF 0.1uF 10uF ok


L_IN C605
C607
C0603
2.2uF/16V/NC
AMP_5V1
R603 4.7K/NC
5
AVDD PAM8006 AGND
20

C615
2.2uF/16V/NC
4.7uF/NC
C0805
4.7uF/NC
R252 4.7K 5

6
VOLUME U16 AVCC
26

25 8610_MUTE
6 19 REFGND MUTE + C170 + C171
C0603 LIN+ V2P5
C0603 PAM8610TR
8pin/2.0MM 7 24
C606 2.2uF/16V/NC
R604 4.7K/NC 7 18 C614 220pF/16V/NC AGND1 AGND
CON3 LIN- COSC 4.7uF 4.7uF
C0603 C0402
8 23 R253 120K
8 17 /FADE OSC_R

PGNDL

PGNDL
PVCCL

PVCCL
LOUT+
NC NC C0805

LOUT-

BSL+
BSL-
AMP-L C148 2.2uF R244 4.7K 9 22 C154 220pF
LIN+ OSC_C

PGNDL

PGNDL
PVCCL

PVCCL
LOUT+

LOUT+
LOUT-

LOUT-
1.32V DC-DC C151 2.2uF R243 4.7K 10 21 C160 1uF/25V

BSL+
BSL-
R50 LIN- VCL

10

11

12

13

14

15

16
AMP-R R_IN
AMP-R

11

12

13

14

15

16

17

18

19

20
0R/NC
AMP_12V1 C610 C611 AMP_12V1 AMP_12V AMP_12V
R52 C163 C162
1.32V ok AMP-l L_IN 1uF/25V/NC 1uF/25V/NC
AMP-l
L9 C0805 C0805
C612 AMP-R 1UF/25V 1UF/25V
U3 15uH/2A + C608 C609 + C613
0R/NC AMP-R + C158 C156 C157 + C159
5VA MP1482 4 5 4.7uF/NC
2 3 1482OUT 2 1 4.7uF/16V/NC 0.1uF/16V/NC 0.1uF/NC C0805
C VCC OUT C0402 4.7uF 0.1uF 0.1uF 4.7uF C
C0805 C0402
3

R18 100k 1482EN 7 AMP-L


1482COMP EN C19 R19 AMP-L
6
CA1 COMP 10n 2K 1.32V
+ L0805 L0805
C18 C15
BST
1 L605 低通滤波
600R BEAD/NCL607 600R BEAD/NC L21 0805_BEAD L23 0805_BEAD
100uF/16V 0.1u 10n 8 1 2 1 2 AMP_5V
SS AMP_5V 1 2 1 2
+ C628 C632
0.01u CA3 C16 C0603 C0603 1nF/16V/NC CON602
CON9
R20 470uF/16V 0.1u C17 R123 3.3NF/16V/NC LOUT1+
2 C172 3.3NF C161 1nF LOUT+
4.7k C20 10u 8610_MUTE 8610_MUTE1 8610_MUTE 2
8610_MUTE 8610_MUTE
R25 Low ESR C627 DGND C633 LOUT1-
1 LOUT-
4 5 1482FB C0603 C0603 1
GND FB 0R/NC C168 C169
4.7K 3.3NF/16V/NC 1nF/16V/NC 3.3NF 1nF
1 2 1 2 1 2 1 2
L606 600R BEAD/NCL608 600R BEAD/NC L28 0805_BEAD L24 0805_BEAD
L0805 L0805

12VA
OP_VCC

AMP pre-ap R220 100R


C125 C126 R230 3.3V_Normal AMP_12V AMP_5V
3.3V Power_Standby 3.3V Power_Normal 100uF 0.1uF
1K AMP_12V
U1 5VA U2
5VU VCC3.3V 3.3V_Normal R224 NC/0R R254
AMS1117-3.3 AMS1117-3.3
AMP-L 4.7K R258 R260
3 2 3 2
VIN VOUT VIN VOUT R228 2K

1
C316 4 4 10K
OUT CA5 + OUT CA6
GND

GND

100n CA2 + C413 C323 + CA4 C317 47k Q14 8610_MUTE D34

3
100n 10UF 10UF 100n L:MUTE R256
BAT54C

3
10uF 47uF/6.3V C320 R11 47uF/6.3V 2.2uF C134 2.7K R225 1
R10 3 AMP_LIN H:ON
C318 100n HP_MUTE_AMP Q16 L:ON 20K
1

0R NC/0R 1
10UF R2 R1 3904 2 HP_MUTE_AMP
ok ok L:ON H:MUTE

3
T3904L
H:MUTE

2
3
R229 R226 R257 10K

2
3 AMP_STB AMP_STB 1 Q19 Q18
1 C173 R255
2.5V Power_Normal 1.8V Power_Normal T3904L

2
8.2k 22R 2N3906 100uF NC

3
U4 1.8VA
B U5 R259 10K D33 1N4148 B
5VA 2.5V_Normal R31 2.7R_2W/NC AMS1117-1.8
AMS1117/2.5v
5VA 3 2 OP_VCC
3 2 VIN VOUT
VIN VOUT C425 4
4 OUT
OUT
GND

C535 + CA11 100n + CA10


GND

C321
C539 + CA15 CA17 D1 D19
C322 10uF/16V 47uF/6.3V 100n
100n 10UF 10UF C145 R242
100n
10uF/6.3V R8 R2 0R R7 R1NC/0R
1
1

R12 R14 IN4001 0.1uF


IN4001
0R NC
R2 R1 R232 NC/0R 1K
AMP-R S5 S1 S3 S4 S2
Vout=1.25x(1+(R2/R1))=2.5V ok R234 HOLE-V8 HOLE-V8 HOLE-V8 HOLE-V8 HOLE-V8
ok

1
1
47k Q15 5 9 5 9 5 9 5 9 5 9

3
2.2uF C152 2.7K R236 4 8 4 8 4 8 4 8 4 8
3 AMP_RIN 1
PANEL POWER 5VU 3904 3 7 3 7 3 7 3 7 3 7 H:ON

LED L:OFF

2
R238 R239 2 6 2 6 2 6 2 6 2 6
R235 0R
VCC3.3V
R221

L18 L0805
1K R222

BEAD
12VA VCC-PL TP1 OPTICAL TP2 OPTICAL TP3 OPTICAL
1 2 8.2k 22R
i i i
4.7K

1K/NC
4.7K/NC

R215

LED_G
R217

L0805 LED_R
L10 BEAD LEDG R218 4.7K Q11
3 LEDG 5VU
5VA 1 2 VCC-PL MMBT3904 VCC3.3V
如有变更,恕不另行通知。
3 LEDR
LEDR R216 4.7K/NC Q13
MMBT3904/NC
R196
KEYBOARD
R201

R200

100R
C93
0.1u
JP1
4.7K

4.7K

VCC-Panel ok
5VA VCC-PL Q4 WPM3401
1
VCC-PL2 3 R197
2 10K IR_+5V
12VA 3
3 +5VIR
靠近MSD318放置
C22 IRIN R195 100R IR-IN 1
1

Optical 3 IRIN IR
22pF
C95

A 0.1U SAMSUNG panel 0~3.3V R34=10K 5VA A


VD1
100K

4
LG/CMO/AU panel 0~5V,R34 NC
Inverter Interface LED_R
5
LED_R
LED_G LED_NC
R5 R2
R33

3Pin/2.0MM SAR1 R202 100R KEY1-IN 10

按键控制接口
R34 CON2 3 SAR1 K1
1K 3 4.7K SAR0 R198 100R KEY0-IN 11
GND 3 SAR0 K0
C99

C100

2K 2
GND
2BL-ON/OFF ok 6
GND
BL_ON/OFF
3

7
MUTE
0.1uF

0.1uF

1BL-ADJUST 10K R6 Q2 1 R295 4.7K BLK_ON BLK_ON 3


BL_ADJUST Q3 3904
ok
3

3 Panel_ON R40 4.7K Q5 9


EAR_R
2

MMBT3904 C21 R27 1 4.7K R17 BRI_ADJ-PWM3


BRI_ADJ-PWM3 3
8
L:ON R38 4.7UF EAR_L
Ra 3904 ok
2

H:OFF NC/22K Ra only for 3.3V PWM output 12


NC/10K GND
CON5
12pin/2.0MM

5 4 3 2 1

PDF 文件使用 "pdfFactory Pro" 试用版本创建 www.fineprint.com.cn


5 4 3 2 1

YPbPr INPUT AV INPUT/OUTPUT


P8
Name = SHIELD
Y
PB
PR Y_IN
Y_IN R539 0R C492 1n YPbPr_SOG YPbPr_SOG 3 P3
HDMI0 Connector
D4 AV1_CVBS_IN AV1_CVBS_IN D13 R93 47R C26 47n AV_VIN
YPbPr_IN

R223 75R R540 33R C488 47n YPbPr_GIN+ YPbPr_GIN+ 3 AV_VIN 3

AV1_IN
PB_IN R122 75R R94 47R C28 47n HDMI0-5V H0_5V
R541 68R C489 47n YPbPr_GIN- YPbPr_GIN- 3 VCOM0 3
AV1_L_IN
AV1_R_IN R113 C516 2.2UF LINE_IN_0R
PB_IN R542 33R C501 47n YPbPr_BIN+ YPbPr_BIN+ 3 LINE_IN_0R 3 P9 R176 R177
PR_IN D6 10K
20 4.7K 4.7K
AV1_R_IN R121 12K C46 1NF SHIELD
R219 75R R543 68R C490 47n YPbPr_BIN- 21
YPbPr_BIN- 3 SHIELD

HDMI-0-SDA
HDMI-0-SCL
18 HDMI0-5V
PR_IN YPbPr_RIN+ AV1_L_IN R117 C515 2.2UF LINE_IN_0L +5V
R544 33R C502 47n YPbPr_RIN+ 3 LINE_IN_0L 3 17
10K CEC/DDC GND HDMI-0-SCL
R119 12K C47 1NF 15
R227 75R R545 68R C491 47n YPbPr_RIN- DDC SCL HDMI-0-SDA
D7 YPbPr_RIN- 3 16
DDC SDA HDMI0_CEC
13
CEC
Closed to MST IC HPD
19 HDMI0_HPDIN
22 R179 R178
FB220/100mA L22 SHIELD 100R 100R
5VA 2
Closed to MST IC Dat2 shield
5
D 330R R132 C55
Dat1 shield
8
D
Q44 Dat0 shield HDMI0-SDA 3
MMBT3906 100n 11
clk shield HDMI0-SCL 3
P1 R139 R3 23
75R R135 NC SHIELD
RCA_CVBS_OUT 47K
CA16 7 HDMI0-RX0P HDMI0-RX0P 3
D14

AV_OUT
DAT0+
2Vp-p HDMI0-RX0N
HD_AUDIO_IN

P5 R163 9 HDMI0-RX0N 3
Q6 75R DAT0-

+
R136 CVBS_OUT 3 4 HDMI0-RX1P HDMI0-RX1P 3
AV_L_OUT AV_R_OUT MMBT3904 DAT1+
YPbPr_R_IN R101 10K HD1_RIN 2.2UF C520 LINE_IN_2R 27K 6 HDMI0-RX1N
1 YPbPr_L_IN LINE_IN_2R 3 47UF DAT1- HDMI0-RX1N 3
R105 47K R140 1 HDMI0-RX2P
3 R103 12K C48 1NF R137 DAT2+ HDMI0-RX2P 3
75R 3 HDMI0-RX2N
YPbPr_R_IN
C35 1NF AV_R_OUT 75R Rf Rg DAT2-
10 HDMI0-CLKP
HDMI0-RX2N
HDMI0-CLKP
3
3
2 YPbPr_L_IN R233 10K HD1_LIN 2.2UF C519 LINE_IN_2L AV_L_OUT clk+ HDMI0-CLKN
LINE_IN_2L 3 12 HDMI0-CLKN 3
4 clk-
R104 47K
R231 12K C92 1NF Gain=Rf/Rg
C53 1NF
HDMI
AV2_R_IN R68 2.2UF C44 IPOD-Rin 3
10K D18 H0_5V U12
Closed to MST IC R69 12K C45 1NF BAT54C 24C02
CON12 1 HDMI-0-SDA 5 4
HDMI0-5V SDA GND
CON4-2.0/NC AV2_L_IN R58 2.2UF C50
AV2_CVBS_IN IPOD-Lin 3 3 HDMI-0-SCL 6 3
1 10K SCL A2
AV2_L_IN R67 12K C49 1NF
2 AV2_R_IN
S-V INPUT 3
4
AV2_CVBS_IN R63 47R C51 47n
5VU 2 7

8
WP

VCC
A1

A0
2

1
IPOD_CVBS_IN 3
D12 R62 75R
C68
0.1uF
CON11

1
SV_Y
SV_C
SV_Y
D2
R71 33R C52 47n IPOD_SV-Yin 3 ok
2
3 R70 75R

CON3-2.0/NC

SV_C R74 33R C56 47n IPOD_SV-Cin 3


R48

R47
D-SUB IN
debug
ok D5 P7 R46
HDMI1 Connector

16
R77 75R
11 1 R546 33R C495 47n H1_5V
RIN+ 3
6
12 2 R548 33R C486 47n GIN+ 3 HDMI1-5V
C R182 R183 C
7 4.7K 4.7K
13 3 R550 33R C496 47n
SPDIF Output 8
BIN+ 3 P10

HDMI-1-SDA
HDMI-1-SCL
20
14 4 SHIELD
21
P4 5VA 9 VGA_5VIN SHIELD HDMI1-5V
R143 R144 R145 18
L11 FB 15 5 +5V
3 75R 75R 75R 17
10 CEC/DDC GND HDMI-1-SCL
2 R92 15
SPDIF_OUT 3 DDC SCL HDMI-1-SDA
1 16
DDC SDA HDMI1_CEC R181 R180

17
C61 C62 10R 13
D9 R95 CEC HDMI1_HPDIN 100R 100R
Optical R- R547 68R C485 47n 19
10K VGA RIN- 3 HPD
0.1uF 47u 22
G- R549 68R C487 47n SHIELD
GIN- 3 2 HDMI1-SDA 3
Dat2 shield
B- R551 68R C497 47n 5
BIN- 3 Dat1 shield HDMI1-SCL 3
8
Dat0 shield
11
clk shield
R146 23
Closed to MST IC SHIELD
100R VGA_HSYNC0 3 7 HDMI1-RX0P HDMI1-RX0P 3
R147 DAT0+ HDMI1-RX0N
9 HDMI1-RX0N 3
100R DAT0- HDMI1-RX1P
4 HDMI1-RX1P 3
DAT1+
Audio out R149 R148 C60 C63
VGA_VSYNC0 3

VGA_+5V
DAT1-
DAT2+
6
1
3
HDMI1-RX1N
HDMI1-RX2P
HDMI1-RX2N
HDMI1-RX1N
HDMI1-RX2P
HDMI1-RX2N
3
3
3
10K 10K 22PF 22PF DAT2-
10 HDMI1-CLKP
clk+ HDMI1-CLKP 3
+12V_PH-Drive R79 4.7K/NC 12 HDMI1-CLKN HDMI1-CLKN 3
clk-
12VA R363 47R C325 2.2UF R444 47R C288 2.2uf D8 R80 4.7K/NC U6
DDC_SCL
R287 100R AV_L_OUT AV_R_OUT DDC_SCL 3 BAT54C 24C02
+12V_PH-Drive DDC_SDA DDC_SDA 3 HDMI
1 DDC_SDA 5 4
VGA_5VIN SDA GND
C64 C65 R442
CA82 + + CA52 0.1uF R329 0.1uF 47K 3 DDC_SCL 6 3 H1_5V
SCL A2 D17 U10
47K BAT54C 24C02
10uF 10uF 2 7 2
5VU WP A1 1 HDMI-1-SDA 5 4
Q54 C327 2.2UF Q55 HDMI1-5V SDA GND
3 AOUT_L1 MMBT3904 3 AOUT_R1 MMBT3904 8 1
VCC A0 3 HDMI-1-SCL 6 3
C326 2.2UF R507 10K R330 R362
10K
47R R451 10K R443 R447
10K
47R ok C59
0.1uF
5VU 2 7
SCL

WP
A2

A1
2

8 1
VCC A0

C67
0.1uF
B
VGA Audio IN B

PHONEJACK
5
2 R210 10K VGA_RIN 2.2u C518 LINE_IN_1R LINE_IN_1R 3
4

3
TUNER Hot-Plug Control Hot-Plug Control
1 R211 10K VGA_LIN 2.2u C517 LINE_IN_1L LINE_IN_1L 3 HDMI0-5V HDMI1-5V
CAM_Tuner-5V 后续要省掉单声表
R213R214 U24 DA58GT-13-E
CON4 C69 C70
Closed to MST IC R535 NC/4.7K CAM_Tuner-5V R162 R164

12K 12K
1NF 1NF NC
+5V
RF-AGC
1
2
3
4
T_RF-AGC
R534
NC/0R
12VA R262
100R
CA22
R270 680R
1K

HDMI0_HPDIN R189
ok 1K

HDMI1_HPDIN R192
BT 10K 10K
5

3
100uF/16V L27 R271

3
AS R165 R193
6 T_SCL R532 47R + R263 0.82uH
SCL SCLK 3 22R R64
1 4.7K 1 4.7K
7 T_SDA R533 47R 6.8K A1 HDMI0-HPDIN 3 HDMI1-HPDIN 3
SDA SDAT 3
8 Q8 Q10
B2 IFAGC MMBT3904

2
9 MMBT3904

2
3
IF-AGC C221 100n
USB CONNECTOR 10 IF+ IF+ 3 C211 R273 2 ING
VIFN_OUT OUT1 4 VIF_M 3

GND
DIF2
3

11 IF- IF- 3 10n 200R


DIF1 AIF L32
12 AIFC215 10n R283 1
P2 AIF C149 C150 NC/2.2uH
5V_USB1 56R
13 Q17
1 R237 10R GND R290
2SC2216
2

PW
DATA-
2 USB1_DM0
USB1_DP0
USB1_DM 3 GND
GND
14
15
22p 20p
1K 10n
VIFP_OUT
C220 1
IN
SAW
OUT2
5 C222 100n VIF_P 3
CEC
3 USB1_DP 3
DATA+ 16 R277 X6764N
4 GND
GND R240 10R 22R U23 R72
5 A2 HDMI1_CEC R199 R204
FGND1 VCC3.3V
6 D30 D29 0R 22K
FGND2 R291
USB-A Do not assemble these components when MT2063 tuner uned NC/390R HDMI0_CEC R206 R208 HDMI-CEC 3
0R 100R
R282
NC
RF AGC Switch 12VA
3.3V_Normal
HDMI
T_RF-AGC RF_AGC CAM_Tuner-5V
4

U19 LM7805
NC/0805_BEAD

CAM_Tuner-5V Q59 IF-5V


MMBT3906 R264
R281 R276
A 5V_USB1 F2
0R/NC
L50
0805_BEAD
5VA
5V Cam Tuner 10R C143 NC/1K A
IN

GND

R438 R440 L29 100n


OUT

1 2 100K CAM_Tuner-5V
10K 12R/2W
IFAGC R284 R279
DEMOD_IF_AGC 3
1

+ CA79 3.3V_Normal + CA80 C153 100R C139 10K


C536 C537
100uF/16V 100uF/16V 100n 22n/47N
0.1u R564
0.1u 3.3V_Normal R437
10K C410 R278
R560 U202 RF_AGC_SEL 3 C129
+ C409 + CA57 0/NC
100n C80 C81 10K
Q58 100n IF-5V
10K 5 4 R561 470uF/16V 10u 10u RF_AGC R280
VOUT VIN MMBT3904 47uF/16V D_RF_AGC 3
4.7K C142 10K
3 USB1_PWR_FLAG USB1_PWR_FLAG 1 22n/47N
FLG
2
GND EN
3 USB1_PWR_CTRL
USB1_PWR_CTRL 3
Closed to MstIC
C538
0.1u RT9711C 无声表时,要删除Q59,C215,R276,R280 断开R276和R280,短接R564为省声表电路。
断开R564,短接R276和R280为外挂声表电路。
把R564贴上0R

如有变更,恕不另行通知。
5 4 3 2 1

PDF 文件使用 "pdfFactory Pro" 试用版本创建 www.fineprint.com.cn


5 4 3 2
U11A 1

RGB Block GPIO PULL-UP


2
2
RIN-
RIN+
RIN-
RIN+ 4.7K
5VA U11C U11D U11E DDR2 Power
2 GIN- GIN- SCLK R306 1.8VA H18
2 SCLK AVDD_DDR
2 GIN+ GIN+ SDAT R304 4.7K H19 D9 GND_EFUSE
2 SDAT AVDD_DDR GND_EFUSE
2 BIN- BIN- 3.3V_Normal H20 1.8VA
BIN+ SPI-CS0N RIN- AVDD_DDR
2 BIN+ I2C-SDA R309 4.7K A3 K1 H21 R15
VGA_HSYNC0
SPI_CSZ SPI-SDO
RIN0M RIN+
AVDD_DDR MIUA_DQ0 1.8VA
2 VGA_HSYNC0 I2C-SCL R307 4.7K C4 K2 J18 C13 10K
VGA_VSYNC0 SPI_DO SPI-SDI RIN0P GIN- AVDD_DDR PAD_IO[14](A-DQ0) MIUA_DQ1
2 VGA_VSYNC0 A4 J3 J19 K11 A20
SPI_DI SPI-SCK GIN0M GIN+ AVDD_DDR VSS PAD_IO[32](A-DQ1) MIUA_DQ2
B4 J2 J20 K12 A12 B_MDDR_VREF
SPI_CK GIN0P BIN- AVDD_DDR VSS PAD_IO[15](A-DQ2) MIUA_DQ3
YPbPr_RIN- RF_AGC_SEL R26 4.7K H2 J21 K13 B20
2 YPbPr_RIN- BIN0M BIN+
AVDD_DDR VSS PAD_IO[33](A-DQ3) MIUA_DQ4 C399 C400
2 RF_AGC_SEL H1 F18 K14 B21
2 YPbPr_RIN+ YPbPr_RIN+ BRI_ADJ-PWM3 R24 4.7K BIN0P AVDD_DDR VSS PAD_IO[34](A-DQ4)
1 BRI_ADJ-PWM3 U9 BLK_ON H3 G18 K15 B12 MIUA_DQ5 100n 100n
2 YPbPr_GIN- YPbPr_GIN- Panel_ON R21 4.7K GPIO_PM0 SOGIN0 AVDD_DDR VSS PAD_IO[13](A-DQ5) R22 C354
1 Panel_ON V9 LEDR N4 VGA_HSYNC0 B19 MIUA_DQ6
2 YPbPr_GIN+ YPbPr_GIN+ GPIO_PM1 HSYNC0 PAD_IO[31](A-DQ6) 10K 100n
T10 N5 VGA_VSYNC0 AVDD_MEMPLL F16 L10 A13 MIUA_DQ7
2 YPbPr_BIN- YPbPr_BIN- AMP_STB R28 4.7K GPIO_PM2 VSYNC0 AVDD3.3V_MEMPLL VSS PAD_IO[17](A-DQ7)
1 AMP_STB T9 M3 YPbPr_RIN- G16 L11 B14 MIUA_DQ8
2 YPbPr_BIN+ YPbPr_BIN+ GPIO_PM3 RIN1M AVDD3.3V_MEMPLL VSS PAD_IO[18](A-DQ8)
G5 PW_ON/OFF N2 YPbPr_RIN+ VDDP F17 L12 A18 MIUA_DQ9
2 YPbPr_SOG YPbPr_SOG
RA4
PM Domain GPIO_PM4
U10 AMP_STB RIN1P
K3 YPbPr_GIN- G17
VDDP3.3V VSS
L13
PAD_IO[29](A-DQ9)
C14 MIUA_DQ10
0/NC GPIO_PM5 LEDG GIN1M YPbPr_GIN+ VDDP3.3V VSS PAD_IO[19](A-DQ10) MIUA_DQ11
V10 L1 H17 L14 A19
LVDS_CTL_O LVDS_CTL GPIO_PM6 FLASH_WPN GIN1P YPbPr_BIN- AVDD2P5_PGA VDDP3.3V VSS PAD_IO[30](A-DQ11) MIUA_DQ12
T8 L3 M10 L15 C19
GPIO_PM7 BIN1M YPbPr_BIN+ 2.5V_MAINCHIP AVDD2.5V_PGA VSS PAD_IO[28](A-DQ12) MIUA_DQ13
RGB Inx3 M2 K8 B13
LVDS_CTL R82 4.7K/NC
BIN1P
SOGIN1
L2 YPbPr_SOG K9
AVDD2.5V_ADCB
AVDD2.5V_ADCB
PAD_IO[16](A-DQ13)
PAD_IO[27](A-DQ14)
B18 MIUA_DQ14 MSTIC_POWER_MAIN
E4 SAR0 R4 L9 C15 MIUA_DQ15
CVBS Block SAR0
B6 SAR1
HSYNC1
P6 L8
AVDD2.5V_AU PAD_IO[20](A-DQ15)
C16 MIUA_DQS1 VDDP AVDD_MEMPLL
D SAR1 VSYNC1 AVDD2.5V_REF_Demod PAD_IO[21](A-UDQSP) 3.3V_Normal D
2 DDC_SCL DDC_SCL 3.3V_Normal E5 R2 M8 L7 A15 MIUA_DQSB1
AV_VIN DDC_SDA
SAR2 RIN2M AVDD2.5V_MOD VSS PAD_IO[22](A-UDQSM) MIUA_DQS0
2 AV_VIN 2 DDC_SDA J6 R3 N8 M11 B16
IPOD_CVBS_IN 1 BLK_ON BLK_ON R23 4.7K SAR3 RIN2P AVDD2.5V_MOD VSS PAD_IO[23](A-LDQSP) MIUA_DQSB0
2 IPOD_CVBS_IN N1 M12 A16 L6 FB220/100mA
IPOD_SV-Yin PW_ON/OFF IRIN
GIN2M VCC3.3V
VSS PAD_IO[24](A-LDQSM) MIUA_DQM1
2 IPOD_SV-Yin 1 PW_ON/OFF A6 N3 D7 M13 C18 C524 C336 C345
IPOD_SV-Cin IRIN System-RST GIN2P VCC3.3V AVDD3.3V_ADC VSS PAD_IO[25](A-UDQM) MIUA_DQM0
2 IPOD_SV-Cin C7 P2 D8 M14 B17 100n 100n
VCOM0 RESET BIN2M AVDD3.3V_DVI VSS PAD_IO[26](A-LDQM) MIUA_A0
2 VCOM0 P3 E8 M15 A9 1u
I2C-SDA BIN2P AVDD3.3V_DVI VSS PAD_IO[8](A-AD0) MIUA_A1
U14 P1 F7 DDR2 16bit E20
DDCR_DA SOGIN2 AVDD3.3V_DVI PAD_IO[41](A-AD1)
2 CVBS_OUT
CVBS_OUT LVDS Block I2C-Master DDCR_CK
T14 I2C-SCL VCC3.3V E7
AVDD3.3V_DMPLL PAD_IO[5](A-AD2)
B9 MIUA_A2
U1 VCOM0 VCC3.3V G7 N10 F21 MIUA_A3
R0_RXOC- XTALO
VCOM0 AV_VIN VCC3.3V
AVDD_AU33 VSS PAD_IO[44](A-AD3) MIUA_A4
AA5 U3 1.32V F8 N11 C9
R1_RXOC+ XTAL_OUT XTALI CVBS0P IPOD_CVBS_IN AVDD_EAR33 VSS PAD_IO[3](A-AD4) MIUA_A5
XTAL Y5 U2 N12 F20 2.5V_Normal L13
XTAL_IN CVBS1P VSS PAD_IO[43](A-AD5)
Audio Block R6_RXO0-
CVBS Inx6 CVBS2P
T3 IPOD_SV-Yin 1.32V D15
VDD VSS
N13
PAD_IO[6](A-AD6)
B8 MIUA_A6
FB220/100mA AVDD2P5_PGA
R7_RXO0+ E3 HDMI0-RX0N T4 IPOD_SV-Cin D16 N14 G21 MIUA_A7
LINE IN R4_RXO1-
A_RX0N HDMI0-RX0P
CVBS3P VDD VSS PAD_IO[45](A-AD7) MIUA_A8
LINE_IN_0L F2 T1 D17 N15 C8
2 LINE_IN_0L R5_RXO1+ A_RX0P HDMI0-RX1N CVBS4P C328 C329 VDD VSS PAD_IO[4](A-AD8) MIUA_A9
F3 T2 D18 G19 C534
2 LINE_IN_0R LINE_IN_0R R2_RXO2- A_RX1N HDMI0-RX1P CVBS5P 100n 100n VDD PAD_IO[46](A-AD9) MIUA_A10
LINE_IN_1L G2 E16 P10 F19 AVSS_PGA 100n
2 LINE_IN_1L R3_RXO2+ A_RX1P HDMI0-RX2N VDD VSS PAD_IO[42](A-AD10) MIUA_A11
G1 E17 P11 B7
2 LINE_IN_1R LINE_IN_1R G6_RXO3- A_RX2N HDMI0-RX2P CVBS_OUT VDD VSS PAD_IO[2](A-AD11) MIUA_A12
LINE_IN_2L G3 R5 E15 P12 G20
2 LINE_IN_2L G7_RXO3+ A_RX2P HDMI0-CLKN CVBS_OUT1 VDD VSS PAD_IO[35](A-AD12) MIUA_A13
E1 E18 P13 A7 L14 2.5V_MAINCHIP
2 LINE_IN_2R LINE_IN_2R G4_RXO4- A_RXCN HDMI0-CLKP LINE_IN_0L DVDD VSS PAD_IO[0](A-AD13) MIUA_BA0
IPOD-Rin E2 AA3 F15 P14 D20 FB220/100mA
2 IPOD-Rin G5_RXO4+ A_RXCP HDMI0-SCL LINE_IN_0L LINE_IN_0R C523 DVDD_NODIE AVDD1P2_ADC VSS PAD_IO[39](A-BA0) MIUA_BA1
K6 Y3 G15 P15 D21
2 IPOD-Lin IPOD-Lin DDCDA_CK HDMI0-SDA
LINE_IN_0R LINE_IN_1L 1u DVDD_NODIE VSS PAD_IO[38](A-BA1) MIUA_BA2
G4 W2 B15 E19 C379 C377
B4_RXEC- DDCDA_DA HDMI0-HPDIN LINE_IN_1L LINE_IN_1R VSS PAD_IO[40](A-BA2) MIUA_CASZ
J5 W1 C20 C10 100n 100n
LINE OUT B5_RXEC+
HOTPLUGA HDMI1-RX0N
LINE_IN_1R LINE_IN_2L AVSS_PGA
VSS PAD_IO[7](A-CAS) MIUA_RASZ
EARPHONE-OUTR B3 AA2 M9 C12 A10
G2_RXE0- B_RX0N HDMI1-RX0P LINE_IN_2L LINE_IN_2R L49 AVSS_PGA VSS PAD_IO[9](A-RAS) MIUA_MCKE
2 EARPHONE-OUTR C2 W3 H7 C17 D19
EARPHONE-OUTL G3_RXE0+ B_RX0P HDMI1-RX1N LINE_IN_2R IPOD-Lin FB/60R/0.3A VSS VSS PAD_IO[37](A-CKE) MIUA_MCLK
2 EARPHONE-OUTL
AOUT_R1 C3 Y2 H8 T5 B11
G0_RXE1- B_RX1N HDMI1-RX1P LINE_IN_3L IPOD-Rin L0603 VSS VSS PAD_IO[12](A-CLK+) MIUA_MCLKZ
2 AOUT_R1 D2 Y1 J7 R6 C11
AOUT_L1
G1_RXE1+
B_RX1P HDMI1-RX2N
LINE_IN_3R VSS VSS PAD_IO[10](A-CLK-) MIUA_WEZ VCC3.3V
2 AOUT_L1
AMP_RIN D1 Audio In/Out V4 J8 R7 C21
B6_RXE2- B_RX2N HDMI1-RX2P LINE_IN_4L VSS VSS PAD_IO[36](A-WEZ) MIUA_ODT
1 AMP_RIN D3 W4 D10 P7 B10
AMP_LIN B7_RXE2+ B_RX2P HDMI1-CLKN LINE_IN_4R VSS VSS PAD_IO[11](A-ODT)
1 AMP_LIN SPDIF_OUT HDMI Inx3 B1 D11 N7 C42 C353
B2_RXE3- B_RXCN HDMI1-CLKP AUOUTL0 VSS VSS
2 SPDIF_OUT B2 V5 D12 M7 100n 100n
B3_RXE3+ B_RXCP HDMI1-SCL LINE_OUT_0L AUOUTR0 VSS VSS B_MDDR_VREF
A2 W5 D13 P8 J17
B0_RXE4- DDCDB_CK HDMI1-SDA LINE_OUT_0R AUOUTL1 VSS VSS MVREF
D5 U5 D14 PWR/GND V1
B1_RXE4+
DDCDB_DA HDMI1-HPDIN
LINE_OUT_1L AUOUTR1
VSS VSS
D6 V6 E9 V2
HOTPLUGB LINE_OUT_1R EARPHONE-OUTL VSS VSS
0R/10n Y12 U6 E10
C_RX0N EARPHONE_OUTL EARPHONE-OUTR VSS
AA12 T6 E11 H16
2 IF- C141 R289 0R/220R
DTV-IFN NTSC RF C_RX0P
W12
EARPHONE_OUTR
E12
VSS VSS
U4
C_RX1N VSS VSS MSD318-ATSC
C_RX1P
AA13
VRP
T7 AUVRP Close to IC E13
VSS VSS
V3 U11B
VIF_P Y13 U7 AUVAG E14 Y4
C30 L8 DIF BLOCK 2
2
VIF_P
VIF_M VIF_M
C_RX2N
C_RX2P
W13
VAG
VRM
U8 AUVRM with width trace F9
VSS
VSS
VSS
VSS
AA4 AUDIO_OUT
Y11 C6 C5 F10 N9
C_RXCN
W11 1u F11
VSS VSS
P9
Place close to MSD229
2 IF+ C140 R308 OR/220R DTV-IFP C_RXCP VSS VSS T21 R6_RXO0-
Y10 1u F12 R_ODD6/LB0N/RLV6N
0R/10n DDCDC_CK VSS T20 R7_RXO0+
W10 F13 R_ODD7/LB0P/RLV6P AUOUTL0 R552 0R AMP_LIN
DDCDC_DA VSS T19 R4_RXO1-
2 DEMOD_IF_AGC DEMOD_IF_AGC AA10 P4 F14 R_ODD4/LB1N/RLV7N
D_RF_AGC
USB Block HOTPLUGC
K4 HDMI-CEC I2S_IN_BCK
P5
VSS
R_ODD5/LB1P/RLV7P
U20 R5_RXO1+
2 D_RF_AGC CEC I2S_IN_SD U19 R2_RXO2-
L4 R_ODD2/LB2N/RLV8N C529 R553
I2S_IN_WS V20 R3_RXO2+
C5 F5 I2S_OUT_BCK G9 R_ODD3/LB2P/RLV8P
DP_P0 I2S_OUT_BCK VSS V21 R0_RXOC-
I2S_OUT_MCK 1N 100K
DDR2-SDRAM Block DM_P0
B5
I2S_OUT_MCK
H5
F6
G10
G11
VSS
R_ODD0/LBCKN/LLV0N
R_ODD1/LBCKP/LLV0P
V19 R1_RXOC+
C USB Hostx2 W14 USB1_DP
I2S IN/OUT I2S_OUT_WS
G6 I2S_OUT_SD G12
VSS
G_ODD6/LB3N/LLV1N
W21 G6_RXO3- C
DP_P1 I2S_OUT_SD VSS W20 G7_RXO3+
MIUA_MCLK Y14 USB1_DM L5 G13 G_ODD7/LB3P/LLV1P
MIUA_MCLK DM_P1 I2S_OUT_SD1 VSS Y21 G4_RXO4-
MIUA_MCLKZ L6 G14 G_ODD4/LB4N/LLV2N
MIUA_MCLKZ I2S_OUT_SD2 VSS Y20 G5_RXO4+
MIUA_MCKE
MIUA_MCKE
2 USB1_DP
USB1_DP
I2S_OUT_SD3
D4 H9
VSS
LVDS G_ODD5/LB4P/LLV2P
AA20 G2_RXE0-
AUOUTR0 R554 0R AMP_RIN
MIUA_WEZ USB1_DM H10 G_ODD2/LA0N/LLV3N
MIUA_WEZ 2 USB1_DM VSS Y19 G3_RXE0+
MIUA_CASZ USB1_PWR_FLAG H11 G_ODD3/LA0P/LLV3P
MIUA_CASZ 2 USB1_PWR_FLAG VSS AA19 G0_RXE1-
MIUA_RASZ USB1_PWR_CTRL P19 M5 H12 G_ODD0/LA1N/LLV4N C530 R555
MIUA_RASZ 2 USB1_PWR_CTRL PF_ALE SPDIF IN VSS W19 G1_RXE1+
MIUA_BA0 N19 C6 SPDIF_OUT H13 G_ODD1/LA1P/LLV4P
MIUA_BA0
MIUA_BA1 PF_CE0Z
P20
SPDIF SPDIF OUT
H14
VSS
B_ODD6/LA2N/LLV5N
AA18 B6_RXE2-
1N 100K
MIUA_BA1 PF_CE1Z VSS Y18 B7_RXE2+
MIUA_BA2 N20 H15 B_ODD7/LA2P/LLV5P
MIUA_BA2 PF_OEZ VSS W18 B4_RXEC-
MIUA_ODT R20 B_ODD4/LACKN/LLV6N
MIUA_ODT PF_WEZ Y17 B5_RXEC+
MIUA_DQSB0 N21 B_ODD5/LACKP/LLV6P
MIUA_DQSB0 PF_RBZ W17 B2_RXE3-
MIUA_DQS0 KEY&LED&IR R21 W7 DTV-IFP J9 B_ODD2/LA3N/LLV7N
MIUA_DQS0 NAND_WPZ/PF_OND_A15 IP VSS Y16 B3_RXE3+
MIUA_DQSB1 Y8 DTV-IFN J10 B_ODD3/LA3P/LLV7P AUOUTL1 R556 0R AOUT_L1
MIUA_DQSB1 IM VSS AA16 B0_RXE4-
MIUA_DQS1 LEDR K21 W8 VIF_P J11 B_ODD0/LA4N/LLV8N
MIUA_DQS1 1 LEDR NAND_IO_0 VIFP VSS W16 B1_RXE4+
MIUA_DQM0 LEDG K20 Y9 VIF_M J12 B_ODD1/LA4P/LLV8P
MIUA_DQM0 MIUA_DQM1 1 LEDG SAR0 NAND_IO_1 VIFM VSS R557
MIUA_DQM1 1 SAR0
K19 AA9 J13
MIUA_DQ[15:0] SAR1
NAND_IO_2 SSIF/SIFP VSS C531
MIUA_DQ[15:0] 1 SAR1
L20 W9 J14
MIUA_A[13:0] IRIN NAND_IO_3 SSIF/SIFM VSS 1N 100K
MIUA_A[13:0] 1 IRIN
L19 J15 LVDS_CTL
NAND_IO_4 VSS T12
M20 Front End J16 LVSYNC USB1_PWR_CTRL
NAND_IO_5 DEMOD_IF_AGC VSS GPIO U12
M21 AA6 LHSYNC
HDMI Block NAND_IO_6
M19
IFAGC
Y6 D_RF_AGC K7 LDE
T13 USB1_PWR_FLAG
HDMI-CEC NAND_IO_7 RF_TAGC VSS U13
2 HDMI-CEC L16 Y7 LCK
HDMI0-RX0P
PF_OND_D8 TGPIO0/UPGAIN RF_AGC_SEL AUOUTR1 R558 0R AOUT_R1
2 HDMI0-RX0P K16 V7 K10
HDMI0-RX0N PF_OND_D9 TGPIO1/DNGAIN SCLK VSS
2 HDMI0-RX0N K17 AA7 TESTPIN
HDMI0-RX1P
PF_OND_D10 TGPIO2/ I2C_CLK SDAT
R10
2 HDMI0-RX1P M18 W6 TESTPIN
HDMI0-RX1N PF_OND_D11 TGPIO3/ I2C_SDA C532 R559
2 HDMI0-RX1N M17
HDMI0-RX2P
PF_OND_D12
2 HDMI0-RX2P R19
HDMI0-RX2N PF_OND_D13 1N 100K
2 HDMI0-RX2N K18
HDMI0-CLKP PF_OND_D14 MSD318-ATSC MSD318-ATSC
2 HDMI0-CLKP Parallel Flash N18
HDMI0-CLKN PF_OND_D15
2 HDMI0-CLKN V15 MSD318-ATSC
PF_OND_A0
2 HDMI0-HPDIN HDMI0-HPDIN System XTAL PF_OND_A1
V17
R16
HDMI0-SCL R9 1M PF_OND_A2
2 HDMI0-SCL R18
HDMI0-SDA PF_OND_A3
2 HDMI0-SDA V16
24.000MHz PF_OND_A4
V18
Y1 PF_OND_A5
HDMI1-RX0P N16
2 HDMI1-RX0P XTALI XTALO
PF_OND_A6
R17
2 HDMI1-RX0N HDMI1-RX0N
HDMI1-RX1P
PF_OND_A7
PF_OND_A8
M16 DDR2 LVDS CONNECTOR
2 HDMI1-RX1P N17 22RX4 RP13
HDMI1-RX1N
3

2 HDMI1-RX1N C3 C4 PF_OND_A9 MIUA_DQS0 MA_DQS0 1.8VA MIUA_MCLK


P16

1 3 5 7

2 4 6 8
2 HDMI1-RX2P HDMI1-RX2P PF_OND_A10 MIUA_MCLK
22p 22p P17 MIUA_DQSB0 MA_DQSB0 MIUA_MCLKZ
HDMI1-RX2N PF_OND_A11 MIUA_MCLKZ VCC-Panel
2 HDMI1-RX2N L17 MIUA_MCKE
2 HDMI1-CLKP HDMI1-CLKP PF_OND_A12 MIUA_MCKE CON7
T15 MIUA_WEZ
2 HDMI1-CLKN HDMI1-CLKN PF_OND_A13 C432 C445 C441 C442 C443 C430 C431 C444 C468 MIUA_WEZ 40PIN/2.0mm
U15 MIUA_CASZ
2 HDMI1-HPDIN HDMI1-HPDIN PF_OND_A14 100n 100n 100n 100n 100n 100n 100n 100n 100n MIUA_CASZ 1 2
MIUA_RASZ MIUA_RASZ GND VCC
PWM0 MIUA_BA0 3 4
HDMI1-SCL W15 MIUA_BA0 GND VCC C116 C117
2 HDMI1-SCL PWM0 PWM1 MIUA_BA1
5 6
Y15 NC VCC
2 HDMI1-SDA HDMI1-SDA
Reset PWM
PWM1
PWM2
AA15 Panel_ON 22RX4 RP39
MIUA_BA0 75RX4 RP15 MA_BA0
MIUA_BA2
MIUA_BA1
MIUA_BA2
7
9
GND VCC
8
10
+
B V13 BRI_ADJ-PWM3 MIUA_MCLK MA_MCLK MIUA_ODT GND VCC B
1 3 5 7

2 4 6 8

PWM3 MIUA_BA1 MA_BA1 MIUA_ODT 11 12 LVDS_CTL_O 0.1uF 100uF

1 3 5 7

2 4 6 8
MIUA_MCLKZ MA_MCLKZ MIUA_DQSB0 GND GND
VCC3.3V MIUA_MCKE MA_CKE MIUA_DQSB0 13 14
N6 UART-TXD MIUA_DQS0 MIUA_DQS0 GND GND
DDCA_DA MIUA_WEZ MA_WEZ B0_RXE4- 15 16 B1_RXE4+
M6 UART-RXD MIUA_DQSB1 E4- E4+
IC Configuration Selection Debug Port DDCA_CK
1.8VA MIUA_DQS1
MIUA_DQSB1 B2_RXE3- 17
E3- E3+
18 B3_RXE3+
MIUA_DQS1 B4_RXEC- 19 20 B5_RXEC+
MIUA_DQM0
3

H6 22RX4 RP12 MIUA_DQM0 B6_RXE2- EC- EC+ B7_RXE2+


GPIO0(UART_TX1) 21 22

A_MVERF
H4 MIUA_DQM1 E2- E2+
GPIO MA_DQS1 MIUA_DQS1 MIUA_DQM1 G0_RXE1- G1_RXE1+

8 6 4 2

7 5 31
R51 2 GPIO1(UART_RX1) MIUA_DQ[15:0] 23 24
K5 MA_DQSB1 MIUA_DQSB1 MIUA_DQ[15:0] G2_RXE0- E1- E1+ G3_RXE0+
3.3V_Normal GPIO2 1.8VA MIUA_A[13:0] 25 26
D3 C370 MIUA_A[13:0] G4_RXO4- E0- E0+ G5_RXO4+
1M 27 28
BAV99 2.2UF G6_RXO3- O4- O4+ G7_RXO3+
MA_DQ11 22RX4 RP1 MIUA_DQ11
29 30
R0_RXOC-
O3- O3+ R1_RXOC+
31 32

M9

G1
G3
G7
G9
R1
E1
A1
C1
A9
C3
C7
C9

E9
MA_DQ12 MIUA_DQ12

8 6 4 2

7 5 3 1
1

OC- OC+

J9

J1
J2
1K 1K 1K 1K 1K R56 R107 R2_RXO2- 33 34 R3_RXO2+
R44 R43 R45 R42 R41 R37 4.7K Q1 MSD318-ATSC 10K MA_DQ9 MIUA_DQ9 O2- O2+
R4_RXO1- 35 36 R5_RXO1+
MA_DQ14 MIUA_DQ14 O1- O1+

VDD
VDD
VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDL
VREF
NC/1K MMBT3906 R6_RXO0- 37 38 R7_RXO0+
MA_A0 M8 F7 MA_DQS0 O0- O0+
I2S_OUT_BCK R57 100R System-RST A_MVERF MA_A1 A0 LDQS MA_DQSB0 MA_DQ6 22RX4 RP2 MIUA_DQ6 39 40
M3 E8 GND GND
I2S_OUT_MCK PWM1 MA_A2
A1 LDQS MA_DQM0 22R R66 MIUA_DQM0 MA_DQ1 MIUA_DQ1
M7 F3

1 3 5 7

2 4 6 8
A2 LDM B4_RXEC-
I2S_OUT_SD PWM0 R61 MA_A3 N2 G8 MA_DQ0 MA_DQ3 MIUA_DQ3
A3 DQ0 B5_RXEC+
100K R116 C428 MA_A4 MA_DQ1 MA_DQ4 MIUA_DQ4

All Config Pin should


C369
2.2UF
10K 10n MA_A5
MA_A6
MA_A7
N8
N3
N7
A4
A5
A6
DQ1
DQ2
DQ3
G2
H7
H3
MA_DQ2
MA_DQ3
MA_DQ4
MA_DQ15 22RX4
MA_DQ8
RP3 MIUA_DQ15
MIUA_DQ8
R0_RXOC-
R1_RXOC+ ok

8 6 4 2

7 5 3 1
P2 H1 C118 C119 C120 C121
A7 DQ4
be LOW when SYSTEM MA_A8
MA_A9
P8
A8 DQ5
H9 MA_DQ5
MA_DQ6
MA_DQ10
MA_DQ13
MIUA_DQ10
MIUA_DQ13
P3 F1 5pF 5pF 5pF 5pF
A9 DQ6
power on MA_A10 M2
A10 DQ7
F9 MA_DQ7 3.3V_Normal
MA_A11 P7 U9 MA_DQ7 22RX4 RP4 MIUA_DQ7
A11 DDRII512M

8 6 4 2 2 4 6 8

7 5 3 1 1 3 5 7
MA_A12 R2 C8 MA_DQ8 MA_DQ0 MIUA_DQ0
Boot Loader SPI Flash MIUA_A13R73 75R MA_A13 R8
A12
A13
DQ8
DQ9
C2 MA_DQ9 MA_DQ2 MIUA_DQ2
MA_BA0 L2 D7 MA_DQ10 MA_DQ5 MIUA_DQ5
DEBUG PORT MA_BA1 L3
BA0
BA1
DQ10
DQ11
D3 MA_DQ11 RA2
VCC3.3V MA_BA2 L1 D1 MA_DQ12 MIUA_A12 75RX4 RP7 MA_A12 1K
BA2 DQ12
SPI-SDO
SPI-SCK

SPI-CS0N

MA_MCLK MA_DQ13 MIUA_A7 MA_A7


SPI-SDI

VCC3.3V J8 D9 RA3
CK DQ13 MA_DQ14 MIUA_A9 MA_A9
B1 4.7K
MA_MCLKZ DQ14 MA_DQ15 MIUA_A3 MA_A3 LVDS_CTL_O
K8 B9
MA_CKE
CK DQ15 MA_DQS1
K2 B7 MIUA_A5 75RX4 RP6 MA_A5 RA1

3
CKE UDQS MA_DQSB1
A8
VSSDL

UDQS MIUA_A10 MA_A10 4.7K


VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ

1 3 5 7

2 4 6 8
R203 R205 2 DDC_SCL DDC_SCL U7 B3 MA_DQM1 22R R1 MIUA_DQM1 CC1 1
24
23
22
21

ODT
RAS
CAS

VSS
VSS
VSS
VSS
VSS

UDM MIUA_A1 MA_A1 BRI_ADJ-PWM3 1


WE

2 DDC_SDA DDC_SDA RP40 MX25L6405D 4.7UF/nc


CS

7 5 31 R83 R84 MIUA_BA2 MA_BA2


22RX4 QA1
SOP8-DI
SOP8-VCC
SOP8-HOLD

NC/56R
SOP8-CLK

2
4.7K NC/56R MIUA_A4 75RX4 RP5 MA_A4 3904
K7
L7
K3
L8
MA_ODT K9

J7
B8
B2
D2
D8
E7
F2
F8
H8
H2
A7
J3
N1
P9
E3
A3

CON6 4.7K 1 16 SPI_SCK MIUA_A6 MA_A6

7 5 3 1 1 3 5 7

8 6 4 2 2 4 6 8
CON4-2.0 HOLD CLK MIUA_A8 MA_A8
8 6 4 2
SPI_CSN_1

2 15 SPI_SDI C446 MIUA_A11 MA_A11


MA_RASZ
MA_CASZ
MA_WEZ

1 VCC DI
SPI_SCK

SP_SDO

DDC_SCL R212 22R UART-RXD 10n


SPI_SDI

2 22R C356
DDC_SDA UART-TXD 3 14 C358 MIUA_A2 75RX4 RP18 MA_A2
3 NC1 NC8 MIUA_ODT
R209 100n MIUA_A0 MA_A0
4 22p
4 13 R13 75R MIUA_CASZ MA_CASZ
Debug Port NC2 SOIC8 NC7 MIUA_RASZ MA_RASZ
5 208mil 12 FLASH_WPN
NC3 NC6
A A
6 11 R59
NC4 NC5
SOP8-WP/Vpp

SPI_CSN_1 4.7K
7 10
3.3V_Normal SO16-CS VSS
SOP8-DO
SOP8-CS

3.3V_Normal SP_SDO 8
DO WP/Vpp
9 EARPHONE-OUT
VSS

CON10
I2C address CA12
R54 U201 at A4 C357 R60 L26
4.7K 24C04 100n 4
+

4.7K C181 100n EARPHONE-OUTR R247 HP_MUTE_AMP


3
17
18
19
20

1 8
A0 VCC 5P/2.0mm 2
2 7
A1 WP 1
+

3 6 I2C-SCL EARPHONE-OUTL
A2 SCL 5 R241
4 5 I2C-SDA L25
GND SDA 4 CON4-2.0/NC
3 CA9
DO not use Microchip EEPROM for U9 2
3.3V_Normal 1
CON13

HDCP KEY 如有变更,恕不另行通知。

5 4 3 2 1

PDF 文件使用 "pdfFactory Pro" 试用版本创建 www.fineprint.com.cn


Operation Instructions
Model 50L31 Document No. ITCD0101 Version v5.0
Station Name Speaker Processing Section/Serial No. Preprocessing 01
Panel V500HJ1-LE1 Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Put 1PCS speaker on table and check if blade terminals are fine with one
1 7711-22858A-50000011 2 8Ω 10W speaker with sponge Figure 2
wide and one narrow and with no oxidation.
Take 1PCS red/black wire, and insert red binding post to wide blade
2 850mm 2Pin red/black speaker wire with one end PH- terminal. Figure 3
6149-850045-02101201 1
2.0 terminal, another end straight pin self-hold terminal
3 Insert black binding post to narrow blade terminal. Figure 4
Insert binding post of red/black wire to binding post of speaker, then pull
4 6149-650045-02101101 1 650mm 2Pin yellow/black speaker wire with one end Figure 4
it gently to ensure not coming off.
PH-2.0 terminal, another end straight pin self-hold
Insert yellow/black speaker wire to another speaker with the same
5 terminal Figure 1
method.
When finished, step on the switch with foot and send the product to next
6
station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Insert the binding post to the blade terminal correctly and in place. 1
Figure: Figure 4
Figure 1 Figure 1 Figure 2 Figure 3 NG

The terminal is not


inserted in place.

Blade terminals of speaker with


After inserting wire terminal, Fit未将端子插
the binding post in
one wide and one narrow
fit this buckle to the binding 到位
place and pull it
post of speaker. gently to ensure not
coming off. Project Controlled Seal

Prepared by Reviewed by Approved by


Recent Please read and understand the
Modification operating instructions carefully
Record Zhang Wei
Model 50L31 Document No. ITCD0102 Version v5.0
Station Name Back Cover Processing-A Section/Serial No. Preprocessing 02
Panel V500HJ1-LE1 Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7002-500L31-44BDDY01 1 50L31 DW DISPLAY injection molding 26074 back cover Take back cover and check if it looks fine. Figure 1 Electric screwdriver

8Ω 10W speaker with sponge pad(yellow/black wire Take yellow/black wire speaker assembly and put it to the left side of
2 1 Figure 1 7±1kgfcm
900mm) base bottom properly.
8Ω 10W speaker with sponge pad(red/black wire Take red/black wire speaker assembly and put it to the right side of base
3 1 Figure 1
300mm) bottom properly.
4 7B11-041082-30105113 4 Φ4×10mm pointed-tail tapping screw with flat washer Fasten speaker assembly to back cover with 4PCS screws. Figure 1
When finished, step on the switch with foot and send the product to next
5
station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 2
3 Self-chek to avoid defective product entering next procedure.
Figure:
Process Requirements:
Figure 1 1. Check for rusted screws, missing slots
or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to the
screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
The left side yellow/black The right side red/black contact between electric screwdriver
wire speaker should face wire speaker should face and screw slot to avoid slipped screw.
the right side and panel. the left side and panel. 5. Put the defective screws in the
defective product box and do not throw
them at will.

Project Controlled Seal

Prepared by Reviewed by Approved by


Recent Take only
Please read and understand the
Modification one screw
operating instructions carefully Zhang Wei
Record at a time
Model 50L31 Document No. ITCD0103 Version v5.0
Station Name Back Cover Processing-B Section/Serial No. Preprocessing 03
Panel V500HJ1-LE1 Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7030-420L31-4U711101 1 42S31glossy black button array(seven buttons) Fit the button array to the slot of back cover properly. Figure 1 Tape dispenser

2 9014-112L31-00001031 1 37L31/42S31 key board assembly Fit the key board assembly to button array bracket on back cover. Figure 1 Electric screwdriver

Φ3×6mm flat-head flat-tail nickel-plated tapping


3 7B11-0306A4-00101111 2 Fasten key board to back cover with 2PCS screws. Figure 1 3±0.5kgfcm
screw
4 7912-712500-020R1311 4 Viscose tape(long 50mm) Fix the speaker wire to back cover with 4PCS 80mm viscose tape. Figure 1
When finished, step on the switch with foot and send the product to next
5
station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.Stick viscose tape as requirement, stick it as “Ω" tightly, without curling up. 3
3 Self-chek to avoid defective product entering next procedure.
Figure: Black glossy
Notice:
button array
After installing buttons, check if
Figure 1 the buttons are installed in place
without any abnormalities.
Process Requirements:
1. Check for rusted screws, missing slots
or bad cross slot.
2. Check if the electric screwdriver
Key board torque force is within the specified
assembly requirements.
3.When installing screws, align the
electric screwdriver and the screw to the
screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the Project Controlled Seal
defective product box and do not throw
them at will.

Prepared by Reviewed by Approved by


Recent Take only
Please read and understand the
Modification one screw
operating instructions carefully Zhang Wei
Record at a time
Model 50L31 Document No. ITCT0201 Version v5.0
Station Name Surface Frame Placement Section/Serial No. Unit Assembly 01
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7001-500L31-03YDDY11 1 50L31 DW DISPLAY blank black surface cover Clean power cord, base on the board, put the cushion.

2 7033-420L31-40011201 1 42L31 light pipe(white) Remove the packing from surface frame and check if it looks fine. Figure 1
Take light pipe and check if it looks fine, then fit it to the slot of
3 Specific subject in Figure 2
surface frame.
accordance with work order
4 Put the surface frame on table with inner side facing upwards. Figure 1
When finished, step on the switch with foot and send the product to
5
next station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.Check if any scratches, cracks, paint coming off on surface frame. 1
Figure:
Figure 1 Figure 2

slot

light pipe Project Controlled Seal

Prepared by Reviewed by Approved by


Recent Please read and understand the
Modification
operating instructions carefully
Record Zhang Wei
Model 50L31 Document No. ITCT0202 Version v5.0
Station Name Display Screen Placement Section/Serial No. Unit Assembly 02
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7422-500CM2-38000011-F 1 50″TFT V500HJ1-LE1 Rev.C1 LED panel Remove its protective package and check if it looks fine. Figure 1

2 Specific subject in Hold its metallic frame and do not touch its display area by anything. Figure 1
accordance with work order Put it into surface frame with display side facing downward with the
3 Figure 2
buckle of surface frame locking display screen.
When finished, step on the switch with foot and send the product to
4
next station.
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.Take it slowly and carefully, do not scratch, hold its metallic frame and do not touch or scratch display area by anything. 2
3.Make preparation for static electricity by wearing anti-static glove.(select display screen and lower bracket according to work order)
Figure:
Figure 1 Ensure no Figure 2
abnormalities such as
scratches/smudginess/
crack.

Remove
protective film
from screen

Process Requirements in Screen Operations:


1. When taking the screen, hold its metallic frame and do not
touch the display screen by any part of your body.
2. Check if the screen is scratched /dirty/cracked. Project Controlled Seal
3. You are required to wear anti-static clothes and gloves
during operating, to avoid damaging the screen by static.

Need two Prepared by Reviewed by Approved by


Recent
Please read and understand the people to
Modification
operating instructions carefully cooperate Zhang Wei
Record
Model 50L31 Document No. ITCT0203 Version v5.0
Station Name Panel-pressing Plate Installation-A Section/Serial No. Unit Assembly 03
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7116-420L32-42F20031 1 50L31 panel-press plate(M) Fit 1PCS panel-pressing plate(M) to surface frame as illustrated. Figure 1 Electric screwdriver
Φ4×8mm round-head flat-tail black zinc-plated
2 7B11-0408D4-00105111 2 Fasten 2PCS screws to panel-pressing plate(M). Figure 1 7±1kgfcm
tapping screw
Mark fragile label then stick it to the screw hole of cover board of
3 7373-000000-10000011 1 Fragile label 38×14mm Figure 1,2
panel driver.
When finished, step on the switch with foot and send the product to
4
next station.
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 3
Figure:
Figure 1 Figure 2
Process Requirements:
1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
Mark production date and warranty deadline of
requirements.
machine on the fragile(Select 13/15/18/24/36
3.When installing screws, align the
warranty months according to work order,mark
electric screwdriver and the screw to the
it in the blank if it does not warranty, if the
screw hole vertically (do not tilt).
number of months of warranty and the number
4. In the process of installing screws,
of these groups does not match, please write in
properly exert pressure to make a close
the blank space on the specific number of
contact between electric screwdriver
months)stick it on fixing screws for cover plate
and screw slot to avoid slipped screw.
Fragile of drive board on the display screen.
5. Put the defective screws in the
label defective product box and do not throw
panel-press them at will.
Project Controlled Seal
plate(M)

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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0204 Version v5.0
Station Name Panel-pressing Plate Installation-B Section/Serial No. Unit Assembly 04
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Fit 2PCS panel-pressing plates(L2) to surface frame as illustrated, and
1 7116-420L32-42F20011 2 42L32 panel-pressing plate(L2) Figure 1
make sure it is fit in place.
Fit 3PCS panel-pressing plate(L1) to surface frame as illustrated, and
2 7116-420L32-42F20001 3 42L32 panel-pressing plate(L1) Figure 1
make sure it is fit in place.
Fit 1PCS panel-pressing plate(R1) to surface frame as illustrated, and
3 7116-420L32-42F20021 1 42L32 panel-pressing plate(R1) Figure 1
make sure it is fit in place.
When finished, step on the switch with foot and send the product to
4
next station.
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Panel-pressing plate should be inserted in place, do not misplacing. 4
Figure:
Figure 1
OK
In place

Not in place NG

panel-pressing
plate(L1)

panel-pressing panel-pressing panel-pressing


panel-pressing plate(R1)
plate(L1) plate(L2) plate(L2)
Project Controlled Seal

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operating instructions carefully
Record Zhang Wei
Model 50L31 Document No. ITCT0205 Version v5.0
Station Name Remote Control Receive Board Installation Section/Serial No. Unit Assembly 05
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 6149-110303-12112303 1 1100/600mm three-terminal 8pin,5pin(lack Take 1PCS three-terminal connecting wire and 1PCS remote control Figure 1
3pin),4pin wire main board to key board/remote receive board, then insert 5PIN end of connecting wire to remote
2 control receive board control receive board. Check if it is inserted in place.
32-42L31 remote control receive board assembly Fit the remote control receive board to surface frame as illustrated, and
3 9015-112L31-61034031 1 Figure 2
(blue) A5version make sure remote control receive board is fit in the slot completely.
4 6149-510063-517U1203 1 510mm dual-terminal LVDS Insert LVDS wire to horizontal socket on panel.
When finished, step on the switch with foot and send the product to
5
next station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Fit remote control receive board in place, fit it entirely into the slot of surface frame. 5
Figure:

Figure 1 Figure 2

Insert panel end


of LVDS here.
First align the plug of data cable to the interface of
socket, then press it slightly to insert into the socket
firmly, and then pull it back gently to check if it is
inserted firmly; if not, press the elastic snaps at both
sides of plug with thumb and forefinger and take
out the data cable, and then reinsert LVDS wire
properly. Project Controlled Seal

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Modification
operating instructions carefully
Record Zhang Wei
Power Board Hexagonal Screw Model 50L31 Document No. ITCT0206 Version v5.0
Station Name Section/Serial No. Unit Assembly 06
Locking Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7B11-0305F3-01902111 4 M3*5*5 nylok outer hexagonal screw Fasten 4PCS screws to panel. Figure 1 Electric screwdriver
When finished, step on the switch with foot and send the product to
2 Figure 1 4±1kgfcm
next station.
3 Figure 2

4 Figure 2

5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 6
Figure: Process Requirements:
1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.

Project Controlled Seal

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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0207 Version v5.0
Station Name Mainboard Bracket Locking Section/Serial No. Unit Assembly 07
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7131-320L1B-42F20023 1 32L11N adapter plate bracket C1 (2012-11-07) Place mainboard bracket and lower bracket to panel as illustrated. Electric screwdriver
Figure 1
2 Fasten brackets to panel back with 3PCS screws.
7119-420L31-42E20011 1 42L31 mainboard bracket Figure 1 4±1kgfcm
When finished, step on the switch with foot and send the product to
3
7B11-030696-00101111 3 Φ3×6mm B-head nickel-plated machine screw next station.
4

5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 7
Figure: Process Requirements:
Figure 1
1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.

Project Controlled Seal

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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0208 Version v5.0
Station Name Mainboard Installation Section/Serial No. Unit Assembly 08
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7913-010935-01020111 1 PC board isolation pillar(H9.5mm)(94L-2) Figure 1
Check if any damage on mainboard, then fit 2PCS PC board isolation
pillar to the screw hole on mainboard.
2 7913-011435-01020111 1 PC board isolation pillar(H14.3mm)(94L-2) Figure 1
Over 26" T8 large board 12V MSD318QT-LF(with Check if IO baffle plate looks good without distortion, paint coming
3 9011-11T828-13353021 1 Figure 1
dolby)2-path HDMI mainboard(America ATSC) off and other abnormalities, then fit mainboard to IO baffle plate.
4 7111-550L11-41C2C801 1 Side IO baffle plate(T_8 MSD318 scheme)black paint Then place mainboard on mainboard brackets properly.
When finished, step on the switch with foot and send the product to
5
next station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Isolation pillar should be fit in place. 8
Figure: Process Requirements:
1. Check for rusted screws, missing
Figure 2 slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
Figure 1 requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
Fit PC board isolation
properly exert pressure to make a close
pillar(H9.5mm)(94L-2) to the
contact between electric screwdriver
screw hole on mainboard.
and screw slot to avoid slipped screw.
Fit PC board isolation 5. Put the defective screws in the
pillar(H14.3mm)(94L-2) to defective product box and do not
the screw hole on mainboard. throw them at will.

Project Controlled Seal


12V MSD318QT-LF scheme
mainboard

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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0209 Version v5.0
Station Name Mainboard Locking Section/Serial No. Unit Assembly 09
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7B11-030696-00101111 4 Φ3×6mm B-head nickel-plated machine screw Fasten mainboard to mainboard bracket with 4PCS screws. Figure 1 Electric screwdriver
When finished, step on the switch with foot and send the product to
2 5±1kgfcm
next station.
3

5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 9
Figure: Process Requirements:
Figure 1
1. Check for rusted screws, missing
slots or bad cross slot.
4 2. Check if the electric screwdriver
1 torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
12V MSD318QT-LF scheme 4. In the process of installing screws,
mainboard properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.

2 3 Project Controlled Seal

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operating instructions carefully
Record at a time Zhang Wei
Model 50L31 Document No. ITCT0210 Version v5.0
Station Name Power Board Locking Section/Serial No. Unit Assembly 10
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 9012-111A18-15004011 1 26-42" 150W LED ultra-thin power board Check if power board looks fine without any abnormalities. Figure 1 Electric screwdriver

2 7912-211025-0109R511 2 10*25*9.5mm 60±5° black fire-proof silica gel pad Stick 2PCS EVA pad to the side of switch of the back of power board. Figure 1 5±1kgfcm

3 7B11-030696-00101111 4 Φ3×6mm B-head nickel plated machine screw Place power board to panel back properly(direction) Figure 2

4 Specific subject in Fasten power board to panel with 4PCS screws. Figure 2
accordance with work order
When finished, step on the switch with foot and send the product to
5
next station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 10
Figure: Process Requirements:
Figure 1 Figure 2
1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
1 3 contact between electric screwdriver
防火硅胶胶垫片
Fire-proof silica and screw slot to avoid slipped screw.
gel pad 5. Put the defective screws in the
defective product box and do not
throw them at will.

4 2
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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0211 Version v5.0
Station Name Wire Insertion-A Section/Serial No. Unit Assembly 11
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 6142-800035-14112301 1 800|400mm 14Pin,8Pin,3Pin three-terminal wire Insert 14 pin end to high-voltage board. Figure 1

2 Insert 8 pin end to CON2 on power board. Figure 1

3 Insert 3 pin end to CN102 on mainboard. Figure 1

4 Insert LVDS wire to CON401 on mainboard.


When finished, step on the switch with foot and send the product to
5
next station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. The connecting wire should be inserted in place, when inserting connecting wire, make sure it is inserted to right place. 11
Figure: Process Requirements:
Figure 1 1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
14pin terminal 4. In the process of installing screws,
properly exert pressure to make a close
CN102 contact between electric screwdriver
and screw slot to avoid slipped screw.
CON2
5. Put the defective screws in the
C0N401 defective product box and do not
throw them at will.

Project Controlled Seal


Insert LVDS wires with plug holes on
black terminals towards pin-lacking
direction.

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operating instructions carefully
Record Zhang Wei
Model 50L31 Document No. ITCT0212 Version v5.0
Station Name Wire Insertion-B Section/Serial No. Unit Assembly 12
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
750mm 13pin(lack 3,4pin),8pin(lack 4pin)5pin(lack
1 6142-750033-13211301 1 Insert 13pin end of two-terminal wire to CON4 on power board. Figure 1
2pin) three-terminal wire
2 Insert 8pin end of two-terminal wire to CN101 on mainboard. Figure 1
Insert 5pin end of remote control receive board to mainboard/keyboard
3 Figure 1
wire to CN103.
When finished, step on the switch with foot and send the product to
4 Figure 1
next station.
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. The connecting wire should be inserted in place, when inserting connecting wire, make sure it is inserted to right place. 12
Figure:
Figure 1
CN101

CN103

Hold the
CON4 Project Controlled Seal
bottom of
PCB with
12V A.MSD309.71A scheme finger.
mainboard

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Record
Model 50L31 Document No. ITCT0213 Version v5.0
Station Name Wire Arrangement-A Section/Serial No. Unit Assembly 13
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7912-712500-020R1311 6 Viscose tape(long 60mm) Fix the wire to panel back with 6PCS 60mm long viscose tapes. Figure 1 Tape dispenser

When finished, step on the switch with foot and send the product to
2
next station.
3

5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.Stick viscose tape as requirement, stick it as “Ω" tightly, without curling up. 13
Figure:
Figure 1

Project Controlled Seal

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Record Zhang Wei
Model 50L31 Document No. ITCT0214 Version v5.0
Station Name Wire Arrangement-B Section/Serial No. Unit Assembly 14
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7912-712500-020R1311 6 Viscose tape(long 70mm) Fix the wire to panel back with 6PCS 70mm long viscose tapes. Figure 1 Tape dispenser

When finished, step on the switch with foot and send the product to
2
next station.
3

5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.Stick viscose tape as requirement, stick it as “Ω" tightly, without curling up. 14
Figure:
Figure 1

Do not
arrange wire
on the bulge. Project Controlled Seal

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operating instructions carefully
Record Zhang Wei
Model 50L31 Document No. ITCT0215 Version v5.0
Station Name Panel Back Installation Section/Serial No. Unit Assembly 15
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Place panel back plate on the bottom of panel back with screw hole
1 7114-500L31-42120001 1 50L31 panel back plate Figure 1 Electric screwdriver
aligning.
Φ4×6mm round-head nickel-plated machine screw
2 7B11-0406D6-20101111 4 Fasten support back plate to panel back with 4PCS screws. Figure 1 7±1kgfcm
with spring washer
When finished, step on the switch with foot and send the product to
3
next station.
4

5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 15
Figure: Process Requirements:
Figure 1 1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
Do not press
electric screwdriver and the screw to
keyboard the screw hole vertically (do not tilt).
wire. 4. In the process of installing screws,
A properly exert pressure to make a close
contact between electric screwdriver
Enlarged and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
3 Do not press throw them at will.
1
keyboard
Do not press A wire. Project Controlled Seal
keyboard 4
wire. 2

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operating instructions carefully
Record at a time Zhang Wei
Model 50L31 Document No. ITCT0216 Version v5.0
Station Name Power Cord Installation Section/Serial No. Unit Assembly 16
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1.5M+0.16M American three-core
1 6110-151634-04451601 1 Insert power cord to power board. Figure 1 Electric screwdriver
(SR2+VH3.96+grounding ring) power cord
2 Q.S. Red glue Spread red glue on power socket to fix it. Figure 1 4±1kgfcm

Ф4×5mm round-head white-zinc-plated machine When finished, step on the switch with foot and send the product to
3 7B11-0405D6-40102111 1
screw with jugged washer next station.
4 Select to use(three core power)

5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 16
Figure:

Project Controlled Seal


1

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Record
Model 50L31 Document No. ITCT0217 Version v5.1
Station Name Process Inspection Section/Serial No. Unit Assembly 17
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 Check whether screws are fastened in place. Figure 1

2 Check whether viscose tapes are stuck in place. Figure 1

3 Check whether wires are inserted in place. Figure 1


Check whether 4PCS panel-pressing plate and 4PCS panel buckle are
4 Figure 1
locked in place.
When finished, step on the switch with foot and send the product to
5
next station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.Specific standards refers to LCD Inspection Code, Plastic Inspection Code and Factory Order 17
Figure: Process Inspection Requirements:
Figure 1 12V MSD318QT-LF scheme
1.Connection wires being missed to insert, misplaced, inserted reversely
mainboard
or inserted not in place are not allowed and also do not touch high-power
components such as power board and mainboard.
2. Screws can not be missed to install, tilted or made loose; do not drop
any screw into PCB board or power board.
3.Keyboard not locked into place or keys hard to be pressed is not
allowed.
4.Viscose paper must be attached in the shape of “Ω”, without edges and
corners curling up.
5.Connection wires in the machine must be strictly arranged according to
the process requirements and keep all wires away from transformer and
cushion.
6.Check whether the connecting wires are inserted in right place.
7.Make sure no any sundries are left in the machine.
8.Do not change the technical and scheme.
9.Make sure no abnormalities in machine.

Project Controlled Seal

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Record
Model 50L31 Document No. ITCT0218 Version v5.0
Station Name Back Cover Installation Section/Serial No. Unit Assembly 18
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 1 Processed back cover Take out back cover and check if it looks fine.
Insert 4pin end of remote control receive board to mainboard/keyboard
2 Figure 1/2/3
wire to keyboard socket on back cover.
Insert red/black wire speaker connecting wire to R-OUT on main
3 Figure 1/2/3
board, and yellow/black wire speaker to L-OUT on main board.
Pass power cord throught wire hole on back cover then assembly back
4
cover and surface frame properly.
When finished, step on the switch with foot and send the product to
5
next station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.When covering back cover, do not press connecting wire, and avoid misposition of AV terminals and the hole on back cover. 18
3.When installing back cover, press the back cover with hand(do not pat) to avoid misplacing or cracking.
Figure:
Figure 1
A Dismantling back cover
Figure 1

Dismantling back cover from


ROUT LOUT
left side with tool.

When dismantling
back cover, arrange Dismantling back cover Then pat lower power of
keyboard wire to the Figure 2 left to dismantle back
left to avoid pressing cover.
wire.

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operating instructions carefully Zhang Wei
Record
Model 50L31 Document No. ITCT0219 Version v5.0
Station Name Power Cord Cover Locking Section/Serial No. Unit Assembly 19
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
50L31 injection molding 26074 black power cord
1 7057-500L31-44B01111 1 Lid power cord cover as illustrated. Figure 1 Electric screwdriver
cover(with power switch)
M3×10 countersunk-head pointed-tail black-zinc- Fasten power cord cover and back cover with 2PCS 2pcs M3×10
2 7B11-031013-00105111 2 Figure 1 4±0.5kgfcm
plated tapping screw screws.
Φ3×7mm countersunk-head black-zinc-plated machine
3 7B11-030716-00105111 3 Fasten IO baffle plate and back cover with 3pcs Φ3×7mm screws. Figure 1
screw
When finished, step on the switch with foot and send the product to
4
next station.
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 19
3.Select main board interface screw according the mainboard assigned by work order.
Figure: Process Requirements:
Figure 1 1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.

Project Controlled Seal

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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0220 Version v5.0
Station Name Back Cover Locking-A Section/Serial No. Unit Assembly 20
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Φ4×6mm round-head black-zinc-plated machine
1 7B11-0406D6-00105111 5 Fasten back cover and surface frame together with 5PCS screws. Figure 1 Electric screwdriver
screw
When finished, step on the switch with foot and send the product to
2 5±1kgfcm
next station.
3

5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 20
Figure: Process Requirements:
Figure 1 3
1 2 1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
4 the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
5 defective product box and do not
throw them at will.

Project Controlled Seal

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Modification one screw
operating instructions carefully
Record at a time Zhang Wei
Model 50L31 Document No. ITCT0221 Version v5.0
Station Name Back Cover Locking-B Section/Serial No. Unit Assembly 21
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Φ4×6mm round-head black-zinc-plated machine
1 7B11-0406D6-00105111 5 Fasten back cover and surface frame together with 5PCS screws. Figure 1 Electric screwdriver
screw
When finished, step on the switch with foot and send the product to
2 5±1kgfcm
next station.
3

5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 21
Figure: Figure 1 Process Requirements:
3
2 1. Check for rusted screws, missing
1 slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
4 requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
5 and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.

Project Controlled Seal

Take only
Prepared by Reviewed by Approved by
Recent
Please read and understand the
Modification one screw
operating instructions carefully
Record at a time Zhang Wei
Model 50L31 Document No. ITCT0222 Version v5.0
Station Name Back Cover Locking-C Section/Serial No. Unit Assembly 22
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Φ3×7mm countersunk-head black-zinc-plated machine
1 7B11-030716-00105111 5 Fasten back cover and surface frame together with 5PCS screws. Figure 1 Electric screwdriver
screw
When finished, step on the switch with foot and send the product to
2 5±1kgfcm
next station.
3

5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 22
Figure: Process Requirements:
1. Check for rusted screws, missing
图一 1
Figure slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.

Project Controlled Seal

1 4 5
2 3

Take only
Prepared by Reviewed by Approved by
Recent
Please read and understand the
Modification one screw
operating instructions carefully
Record at a time Zhang Wei
Model 50L31 Document No. ITCT0223 Version v5.0
Station Name Base Installation Section/Serial No. Unit Assembly 23
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Picture of actual
1 1 Processed base assembly Fit base assembly to the bottom of base. Electric screwdriver
item
Ф4×16mm B-head black-zinc-plated machine screw Picture of actual
2 7B11-041696-20105111 4 Fasten base assembly to the bottom of machine with 4PCS screws. 7±1kgfcm
with spring washer item
3 Specific subject in Set up machine and power on.
accordance with work order When finished, step on the switch with foot and send the product to
4
next station.
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 23
3. When uprighting machine, keep the machine on the middle of table.
Figure: Process Requirements:
1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.

Project Controlled Seal

Take only
Prepared by Reviewed by Approved by
Recent
Please read and understand the
Modification one screw
operating instructions carefully
Record at a time Zhang Wei

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