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MSD318 Software Upgrades (After Service)
Record the R/G/B-GAIN and R/B/G-OFFSET value under the YPBPR mode,
to be replaced the recorded value after the machine software upgrade
(2) In the condition of VGA signal source, press MENU key and pop-up the main menu, then press 8202 number keys to
enter the factory menu, move the cursor to "ADC Setting" item, press right key to enter the next level menu, move the
cursor to "VGA" in "INPUT SOURCE" option, record the R-GAIN/G-GAIN/B-GAIN value and
R-OFFSET/G-OFFSET/B-OFFSET value.
Press
right
key
Upgrading
Method 2:Keep pressing VOL+ and CH+ key, then power on the machine. About 5 seconds later standby light flicker,
standby light go out and display normally after one minute later, it means that upgrading complete.
U disk
(3). Notice:
①. When the machine Upgrading (U disk light flash), do not remove U disk or switch off the power, otherwise it will
destroy the software and lead can not upgrade.
②. The machine must be power off when inserted or pulled out U disk, to avoid U disk or machine damaged.
③. Because of compatibility between machine and U disk, some machines will not flicker during upgrading. Please
change U disk (The capacity of U disk is not more than 2G) or use method 1 to upgrade.
④. If the display screen can't display menu normally, it cannot use "method 1" to upgrade, you can use Step 4 to upgrade
except method 1 and method 2.
(4). When cannot upgrade in accordance with the step two, or upgrade failed, can only use Mstar ISP TOOL to upgrade,
please refer to the following instructions.
A. Structure demolition process:
4.1. Remove the protective package from machine and clean the table.
4.2. Put bubble bag on the table, then put the machine on bubble bag with it display face downwards, to avoid the cover
scratching.(Figure 1)
4.3. Take out one Φ5×15mm P-head white-zinc-plated tapping screws with flat washers and two Φ4×15mm B-head
pointed-tail nickel-plated tapping screws which fastened to the base, move the base assembly from the machine.
Φ5×15 screw
Φ4×15screw
4.4. Take down Φ3×14 sink-head pointed-tail black-zinc-plated tapping screws(1-2# screws) 、Φ3×10 sink-head
pointed-tail black-zinc-plated tapping screws(1# screw) and Φ3×10 sink-head machine screws (4,5,6# screws)which
fastened to the back cover.
2 1
3
4
5
4.5. Take down two Φ4×15mm round-head pointed-tail tapping screws (NO.1-2 screws) and two Φ4×20mm round-head
pointed-tail tapping screws (NO.3-4 screws).
3 4 2
1
到主板 ISP
4pin 插座
To mainboard
(2) Insert the Mstar USB tool into the USB port of your PC. The PC can recognize the new device. You can choose to
install it in the list, or choose to install at a specified directory and specify the path to the drive file. See the figure below:
(3) When the PC finds the drive file, it will give the prompts as in the figure below during the installation process. Please
click “Continue" to go ahead. The system will go through three drive installation processes, including Mstar USB Debug
Tool A, Mstar USB Debug Tool B, and Mstar USB SerialPort. They will be installed one by one.
C. Program burning
(1)When the drives are installed, connect the Mstar USB Tool board to TV main board in such a way as specified below.
Then, connect the TV main board to the power and run the software ISP_Tool.exe to burn the codes into the TV drive
board.
To mainboard ISP
4pin socket
USB
Insert power
cord
Power switch
is on
(2). In the config menu bar to select Use USB and Auto release USB, Communication Setting items corresponding to
the Port Type menu select USB。Set the burning speed of 48 in I2C Speed Setting item, ISP Slave Address item menu
select OX92,Serial Debug Slave Address menu select 0XB2。
(3). Power on the machine and click Connect button in the main menu to test the current hardware connection. If it
prompts “Can’t Entry ISP Mode!”, that means there is poor connection or the TV is not
connected to the power, please have a check. (Try to slow down the speed. It this doesn’t
work, close the software and unplug & plug the Mstar USB Tool board once again.)
Normal connection will display:
Device Type is EN25B64;
Abnormal connection display:
Can’t Entry ISP Mode!
(4). Press Load button in the main menu,in the popping menu click button to load TV mainboard
program. bin file.
Load button
The loading path
(5). Press Read button in the main menu,in the popping menu click button to read and load TV mainboard
program. bin file.
Read bottom The loading path
(6).Other function setting and loading item as following figure, Please click Run to burn the software:In
blank space (prompt area for burning) you will see a lot of information related to burning. About six minutes later, the
word “Pass" will appear and burning prompt bar no word rolling any more, that means the software has been burnt
successfully.
Read Connect
Reference
(7). Never pull out the connection lines in the burning process. Please turn the power switch to “Off” when installing ISP
board. Pull out the power cord from the machine and then pull out the burning adapter from the machine, when burning
completed, change the TV and click Run key to burn next machine.
5、When upgrade complete, install the machine back cover, then must be adjusted before leave the factory:
(1). Power to the machine, press MENU key to popping the main menu, press 8202 number keys and then will popping
the factory menu automatically, move the cursor to the "Reset" option and press OK key. About 5 seconds later machine
will reset, after 5 seconds the screen will be black and it flashes blue lantern panel display, it means that the order
implement successfully.
Press right
key to enter
next level
menu
Press right
key
Press OK key to
reset
(2). Under the VGA signal source, press MENU button and popping the main menu, then press 8202 number keys to
enter the factory menu, move the cursor to "ADC Setting" item and press right key to enter the next level menu. Move
the cursor and select "VGA" in "INPUT SOURCE" option, change the current R-GAIN/G-GAIN/B-GAIN and
R-OFFSET/G-OFFSET/B-OFFSET value to the value before upgrade.
(3). Under the YPBPR signal source, press MENU button and popping the main menu, then press 8202 number keys to
enter the factory menu, move the cursor to "ADC Setting" item and press right key to enter the next level menu. Move
the cursor and select "YPBPR" in "INPUT SOURCE" option, change the current R-GAIN/G-GAIN/B-GAIN and
R-OFFSET/G-OFFSET/B-OFFSET value to the value before upgrade.
6、Complete the ADC ADJUST debugging, press MENU key succession to exit the factory built-in menu to save the
adjusted data, change signal source to TV and then restore the original packaging.
5 4 3 2 1
PAM8006与PAM8610为二选一
Power Input PAM8006 PAM8610TR 部 分 0603封 装 要 改 成 0402
4.7k
4 R87 R81
GND C23 C130 C131
1k 4.7K C11 AMP_12V AMP_12V
R90 C601 C620 4.7uF/16V/NC
D 470uF 470uF 470uF C132 4.7uF C133 4.7uF D
+
R4
NC/0R R85 470uF C0805 C0805
3
5 STANDBY 4.7k 4.7uF/16V/NC
+
ST_BY
+
3
+
H:ON Q12 1 R16
L:OFF 3904 ok
Q9 1 C619 0.1uF/16V/NC
3904 PW_ON/OFF 3 C135 0.1uF C136 C137 C138 0.1uF
C602 C0402 C0402
2
4.7k H:ON 0.1uF/16V/NC C621 C622
1UF/25V 1UF/25V
2
L:OFF 1uF/25V/NC 1uF/25V/NC
+5VAIN L3 5VA C0805 C0805
5VA
0805_BEAD AMP_12V1
1
M+5V_IN
32
31
30
29
28
27
26
25
PAM8006/NC
40
39
38
37
36
35
34
33
32
31
2 C144
M+5V_IN L4 C13 C7
PGNDR
PVCCR
PVCCR
PGNDR
AMP_12V
ROUT-
BSR-
BSR+
ROUT+
0805_BEAD
PGNDR
PVCCR
PVCCR
PGNDR
ROUT-
ROUT-
BSR-
BSR+
ROUT+
ROUT+
10uF
3 470uF 0.1uF C146 2.2uFR249 4.7K 1 30 C166 1uF/25V
GND 1 24 R605 R606 RIN- VCR
4 NC NC
GND AMP-R C147 2.2uFR248 4.7K AMP_12V
C603 2.2uF/16V/NC R601 4.7K/NC AMP_12V1 22R/NC 22R/NC 2 29
+12VAIN L5 2 23 RIN+ /STBY
12VA 12VA C0603 RIN- U601 /STBY R0603 R0603
5 0805_BEAD C155 2.2uF AMP_5V 3 28 R250 R246
+12V_IN R_IN C604 2.2uF/16V/NC R602 4.7K/NC 3 22 AVDD AGND
6 C0603 RIN+ AVCC
+12V_IN R251 4.7K C167 2.2uF 22R 22R
8610_MUTE1 C616 1uF/25V/NC 4 27
L7 4 21 C618 VREF V2P5
C8 MUTE VCLAMP C0805 + C617 +
C9 C10 2.2uF/16V/NC AMP_VOL
GND
GND
7
8
0805_BEAD
C615
2.2uF/16V/NC
4.7uF/NC
C0805
4.7uF/NC
R252 4.7K 5
6
VOLUME U16 AVCC
26
25 8610_MUTE
6 19 REFGND MUTE + C170 + C171
C0603 LIN+ V2P5
C0603 PAM8610TR
8pin/2.0MM 7 24
C606 2.2uF/16V/NC
R604 4.7K/NC 7 18 C614 220pF/16V/NC AGND1 AGND
CON3 LIN- COSC 4.7uF 4.7uF
C0603 C0402
8 23 R253 120K
8 17 /FADE OSC_R
PGNDL
PGNDL
PVCCL
PVCCL
LOUT+
NC NC C0805
LOUT-
BSL+
BSL-
AMP-L C148 2.2uF R244 4.7K 9 22 C154 220pF
LIN+ OSC_C
PGNDL
PGNDL
PVCCL
PVCCL
LOUT+
LOUT+
LOUT-
LOUT-
1.32V DC-DC C151 2.2uF R243 4.7K 10 21 C160 1uF/25V
BSL+
BSL-
R50 LIN- VCL
10
11
12
13
14
15
16
AMP-R R_IN
AMP-R
11
12
13
14
15
16
17
18
19
20
0R/NC
AMP_12V1 C610 C611 AMP_12V1 AMP_12V AMP_12V
R52 C163 C162
1.32V ok AMP-l L_IN 1uF/25V/NC 1uF/25V/NC
AMP-l
L9 C0805 C0805
C612 AMP-R 1UF/25V 1UF/25V
U3 15uH/2A + C608 C609 + C613
0R/NC AMP-R + C158 C156 C157 + C159
5VA MP1482 4 5 4.7uF/NC
2 3 1482OUT 2 1 4.7uF/16V/NC 0.1uF/16V/NC 0.1uF/NC C0805
C VCC OUT C0402 4.7uF 0.1uF 0.1uF 4.7uF C
C0805 C0402
3
12VA
OP_VCC
1
C316 4 4 10K
OUT CA5 + OUT CA6
GND
GND
100n CA2 + C413 C323 + CA4 C317 47k Q14 8610_MUTE D34
3
100n 10UF 10UF 100n L:MUTE R256
BAT54C
3
10uF 47uF/6.3V C320 R11 47uF/6.3V 2.2uF C134 2.7K R225 1
R10 3 AMP_LIN H:ON
C318 100n HP_MUTE_AMP Q16 L:ON 20K
1
0R NC/0R 1
10UF R2 R1 3904 2 HP_MUTE_AMP
ok ok L:ON H:MUTE
3
T3904L
H:MUTE
2
3
R229 R226 R257 10K
2
3 AMP_STB AMP_STB 1 Q19 Q18
1 C173 R255
2.5V Power_Normal 1.8V Power_Normal T3904L
2
8.2k 22R 2N3906 100uF NC
3
U4 1.8VA
B U5 R259 10K D33 1N4148 B
5VA 2.5V_Normal R31 2.7R_2W/NC AMS1117-1.8
AMS1117/2.5v
5VA 3 2 OP_VCC
3 2 VIN VOUT
VIN VOUT C425 4
4 OUT
OUT
GND
C321
C539 + CA15 CA17 D1 D19
C322 10uF/16V 47uF/6.3V 100n
100n 10UF 10UF C145 R242
100n
10uF/6.3V R8 R2 0R R7 R1NC/0R
1
1
1
1
47k Q15 5 9 5 9 5 9 5 9 5 9
3
2.2uF C152 2.7K R236 4 8 4 8 4 8 4 8 4 8
3 AMP_RIN 1
PANEL POWER 5VU 3904 3 7 3 7 3 7 3 7 3 7 H:ON
LED L:OFF
2
R238 R239 2 6 2 6 2 6 2 6 2 6
R235 0R
VCC3.3V
R221
L18 L0805
1K R222
BEAD
12VA VCC-PL TP1 OPTICAL TP2 OPTICAL TP3 OPTICAL
1 2 8.2k 22R
i i i
4.7K
1K/NC
4.7K/NC
R215
LED_G
R217
L0805 LED_R
L10 BEAD LEDG R218 4.7K Q11
3 LEDG 5VU
5VA 1 2 VCC-PL MMBT3904 VCC3.3V
如有变更,恕不另行通知。
3 LEDR
LEDR R216 4.7K/NC Q13
MMBT3904/NC
R196
KEYBOARD
R201
R200
100R
C93
0.1u
JP1
4.7K
4.7K
VCC-Panel ok
5VA VCC-PL Q4 WPM3401
1
VCC-PL2 3 R197
2 10K IR_+5V
12VA 3
3 +5VIR
靠近MSD318放置
C22 IRIN R195 100R IR-IN 1
1
Optical 3 IRIN IR
22pF
C95
4
LG/CMO/AU panel 0~5V,R34 NC
Inverter Interface LED_R
5
LED_R
LED_G LED_NC
R5 R2
R33
按键控制接口
R34 CON2 3 SAR1 K1
1K 3 4.7K SAR0 R198 100R KEY0-IN 11
GND 3 SAR0 K0
C99
C100
2K 2
GND
2BL-ON/OFF ok 6
GND
BL_ON/OFF
3
7
MUTE
0.1uF
0.1uF
5 4 3 2 1
AV1_IN
PB_IN R122 75R R94 47R C28 47n HDMI0-5V H0_5V
R541 68R C489 47n YPbPr_GIN- YPbPr_GIN- 3 VCOM0 3
AV1_L_IN
AV1_R_IN R113 C516 2.2UF LINE_IN_0R
PB_IN R542 33R C501 47n YPbPr_BIN+ YPbPr_BIN+ 3 LINE_IN_0R 3 P9 R176 R177
PR_IN D6 10K
20 4.7K 4.7K
AV1_R_IN R121 12K C46 1NF SHIELD
R219 75R R543 68R C490 47n YPbPr_BIN- 21
YPbPr_BIN- 3 SHIELD
HDMI-0-SDA
HDMI-0-SCL
18 HDMI0-5V
PR_IN YPbPr_RIN+ AV1_L_IN R117 C515 2.2UF LINE_IN_0L +5V
R544 33R C502 47n YPbPr_RIN+ 3 LINE_IN_0L 3 17
10K CEC/DDC GND HDMI-0-SCL
R119 12K C47 1NF 15
R227 75R R545 68R C491 47n YPbPr_RIN- DDC SCL HDMI-0-SDA
D7 YPbPr_RIN- 3 16
DDC SDA HDMI0_CEC
13
CEC
Closed to MST IC HPD
19 HDMI0_HPDIN
22 R179 R178
FB220/100mA L22 SHIELD 100R 100R
5VA 2
Closed to MST IC Dat2 shield
5
D 330R R132 C55
Dat1 shield
8
D
Q44 Dat0 shield HDMI0-SDA 3
MMBT3906 100n 11
clk shield HDMI0-SCL 3
P1 R139 R3 23
75R R135 NC SHIELD
RCA_CVBS_OUT 47K
CA16 7 HDMI0-RX0P HDMI0-RX0P 3
D14
AV_OUT
DAT0+
2Vp-p HDMI0-RX0N
HD_AUDIO_IN
P5 R163 9 HDMI0-RX0N 3
Q6 75R DAT0-
+
R136 CVBS_OUT 3 4 HDMI0-RX1P HDMI0-RX1P 3
AV_L_OUT AV_R_OUT MMBT3904 DAT1+
YPbPr_R_IN R101 10K HD1_RIN 2.2UF C520 LINE_IN_2R 27K 6 HDMI0-RX1N
1 YPbPr_L_IN LINE_IN_2R 3 47UF DAT1- HDMI0-RX1N 3
R105 47K R140 1 HDMI0-RX2P
3 R103 12K C48 1NF R137 DAT2+ HDMI0-RX2P 3
75R 3 HDMI0-RX2N
YPbPr_R_IN
C35 1NF AV_R_OUT 75R Rf Rg DAT2-
10 HDMI0-CLKP
HDMI0-RX2N
HDMI0-CLKP
3
3
2 YPbPr_L_IN R233 10K HD1_LIN 2.2UF C519 LINE_IN_2L AV_L_OUT clk+ HDMI0-CLKN
LINE_IN_2L 3 12 HDMI0-CLKN 3
4 clk-
R104 47K
R231 12K C92 1NF Gain=Rf/Rg
C53 1NF
HDMI
AV2_R_IN R68 2.2UF C44 IPOD-Rin 3
10K D18 H0_5V U12
Closed to MST IC R69 12K C45 1NF BAT54C 24C02
CON12 1 HDMI-0-SDA 5 4
HDMI0-5V SDA GND
CON4-2.0/NC AV2_L_IN R58 2.2UF C50
AV2_CVBS_IN IPOD-Lin 3 3 HDMI-0-SCL 6 3
1 10K SCL A2
AV2_L_IN R67 12K C49 1NF
2 AV2_R_IN
S-V INPUT 3
4
AV2_CVBS_IN R63 47R C51 47n
5VU 2 7
8
WP
VCC
A1
A0
2
1
IPOD_CVBS_IN 3
D12 R62 75R
C68
0.1uF
CON11
1
SV_Y
SV_C
SV_Y
D2
R71 33R C52 47n IPOD_SV-Yin 3 ok
2
3 R70 75R
CON3-2.0/NC
R47
D-SUB IN
debug
ok D5 P7 R46
HDMI1 Connector
16
R77 75R
11 1 R546 33R C495 47n H1_5V
RIN+ 3
6
12 2 R548 33R C486 47n GIN+ 3 HDMI1-5V
C R182 R183 C
7 4.7K 4.7K
13 3 R550 33R C496 47n
SPDIF Output 8
BIN+ 3 P10
HDMI-1-SDA
HDMI-1-SCL
20
14 4 SHIELD
21
P4 5VA 9 VGA_5VIN SHIELD HDMI1-5V
R143 R144 R145 18
L11 FB 15 5 +5V
3 75R 75R 75R 17
10 CEC/DDC GND HDMI-1-SCL
2 R92 15
SPDIF_OUT 3 DDC SCL HDMI-1-SDA
1 16
DDC SDA HDMI1_CEC R181 R180
17
C61 C62 10R 13
D9 R95 CEC HDMI1_HPDIN 100R 100R
Optical R- R547 68R C485 47n 19
10K VGA RIN- 3 HPD
0.1uF 47u 22
G- R549 68R C487 47n SHIELD
GIN- 3 2 HDMI1-SDA 3
Dat2 shield
B- R551 68R C497 47n 5
BIN- 3 Dat1 shield HDMI1-SCL 3
8
Dat0 shield
11
clk shield
R146 23
Closed to MST IC SHIELD
100R VGA_HSYNC0 3 7 HDMI1-RX0P HDMI1-RX0P 3
R147 DAT0+ HDMI1-RX0N
9 HDMI1-RX0N 3
100R DAT0- HDMI1-RX1P
4 HDMI1-RX1P 3
DAT1+
Audio out R149 R148 C60 C63
VGA_VSYNC0 3
VGA_+5V
DAT1-
DAT2+
6
1
3
HDMI1-RX1N
HDMI1-RX2P
HDMI1-RX2N
HDMI1-RX1N
HDMI1-RX2P
HDMI1-RX2N
3
3
3
10K 10K 22PF 22PF DAT2-
10 HDMI1-CLKP
clk+ HDMI1-CLKP 3
+12V_PH-Drive R79 4.7K/NC 12 HDMI1-CLKN HDMI1-CLKN 3
clk-
12VA R363 47R C325 2.2UF R444 47R C288 2.2uf D8 R80 4.7K/NC U6
DDC_SCL
R287 100R AV_L_OUT AV_R_OUT DDC_SCL 3 BAT54C 24C02
+12V_PH-Drive DDC_SDA DDC_SDA 3 HDMI
1 DDC_SDA 5 4
VGA_5VIN SDA GND
C64 C65 R442
CA82 + + CA52 0.1uF R329 0.1uF 47K 3 DDC_SCL 6 3 H1_5V
SCL A2 D17 U10
47K BAT54C 24C02
10uF 10uF 2 7 2
5VU WP A1 1 HDMI-1-SDA 5 4
Q54 C327 2.2UF Q55 HDMI1-5V SDA GND
3 AOUT_L1 MMBT3904 3 AOUT_R1 MMBT3904 8 1
VCC A0 3 HDMI-1-SCL 6 3
C326 2.2UF R507 10K R330 R362
10K
47R R451 10K R443 R447
10K
47R ok C59
0.1uF
5VU 2 7
SCL
WP
A2
A1
2
8 1
VCC A0
C67
0.1uF
B
VGA Audio IN B
PHONEJACK
5
2 R210 10K VGA_RIN 2.2u C518 LINE_IN_1R LINE_IN_1R 3
4
3
TUNER Hot-Plug Control Hot-Plug Control
1 R211 10K VGA_LIN 2.2u C517 LINE_IN_1L LINE_IN_1L 3 HDMI0-5V HDMI1-5V
CAM_Tuner-5V 后续要省掉单声表
R213R214 U24 DA58GT-13-E
CON4 C69 C70
Closed to MST IC R535 NC/4.7K CAM_Tuner-5V R162 R164
12K 12K
1NF 1NF NC
+5V
RF-AGC
1
2
3
4
T_RF-AGC
R534
NC/0R
12VA R262
100R
CA22
R270 680R
1K
HDMI0_HPDIN R189
ok 1K
HDMI1_HPDIN R192
BT 10K 10K
5
3
100uF/16V L27 R271
3
AS R165 R193
6 T_SCL R532 47R + R263 0.82uH
SCL SCLK 3 22R R64
1 4.7K 1 4.7K
7 T_SDA R533 47R 6.8K A1 HDMI0-HPDIN 3 HDMI1-HPDIN 3
SDA SDAT 3
8 Q8 Q10
B2 IFAGC MMBT3904
2
9 MMBT3904
2
3
IF-AGC C221 100n
USB CONNECTOR 10 IF+ IF+ 3 C211 R273 2 ING
VIFN_OUT OUT1 4 VIF_M 3
GND
DIF2
3
PW
DATA-
2 USB1_DM0
USB1_DP0
USB1_DM 3 GND
GND
14
15
22p 20p
1K 10n
VIFP_OUT
C220 1
IN
SAW
OUT2
5 C222 100n VIF_P 3
CEC
3 USB1_DP 3
DATA+ 16 R277 X6764N
4 GND
GND R240 10R 22R U23 R72
5 A2 HDMI1_CEC R199 R204
FGND1 VCC3.3V
6 D30 D29 0R 22K
FGND2 R291
USB-A Do not assemble these components when MT2063 tuner uned NC/390R HDMI0_CEC R206 R208 HDMI-CEC 3
0R 100R
R282
NC
RF AGC Switch 12VA
3.3V_Normal
HDMI
T_RF-AGC RF_AGC CAM_Tuner-5V
4
U19 LM7805
NC/0805_BEAD
GND
1 2 100K CAM_Tuner-5V
10K 12R/2W
IFAGC R284 R279
DEMOD_IF_AGC 3
1
如有变更,恕不另行通知。
5 4 3 2 1
1 3 5 7
2 4 6 8
2 HDMI1-RX2P HDMI1-RX2P PF_OND_A10 MIUA_MCLK
22p 22p P17 MIUA_DQSB0 MA_DQSB0 MIUA_MCLKZ
HDMI1-RX2N PF_OND_A11 MIUA_MCLKZ VCC-Panel
2 HDMI1-RX2N L17 MIUA_MCKE
2 HDMI1-CLKP HDMI1-CLKP PF_OND_A12 MIUA_MCKE CON7
T15 MIUA_WEZ
2 HDMI1-CLKN HDMI1-CLKN PF_OND_A13 C432 C445 C441 C442 C443 C430 C431 C444 C468 MIUA_WEZ 40PIN/2.0mm
U15 MIUA_CASZ
2 HDMI1-HPDIN HDMI1-HPDIN PF_OND_A14 100n 100n 100n 100n 100n 100n 100n 100n 100n MIUA_CASZ 1 2
MIUA_RASZ MIUA_RASZ GND VCC
PWM0 MIUA_BA0 3 4
HDMI1-SCL W15 MIUA_BA0 GND VCC C116 C117
2 HDMI1-SCL PWM0 PWM1 MIUA_BA1
5 6
Y15 NC VCC
2 HDMI1-SDA HDMI1-SDA
Reset PWM
PWM1
PWM2
AA15 Panel_ON 22RX4 RP39
MIUA_BA0 75RX4 RP15 MA_BA0
MIUA_BA2
MIUA_BA1
MIUA_BA2
7
9
GND VCC
8
10
+
B V13 BRI_ADJ-PWM3 MIUA_MCLK MA_MCLK MIUA_ODT GND VCC B
1 3 5 7
2 4 6 8
1 3 5 7
2 4 6 8
MIUA_MCLKZ MA_MCLKZ MIUA_DQSB0 GND GND
VCC3.3V MIUA_MCKE MA_CKE MIUA_DQSB0 13 14
N6 UART-TXD MIUA_DQS0 MIUA_DQS0 GND GND
DDCA_DA MIUA_WEZ MA_WEZ B0_RXE4- 15 16 B1_RXE4+
M6 UART-RXD MIUA_DQSB1 E4- E4+
IC Configuration Selection Debug Port DDCA_CK
1.8VA MIUA_DQS1
MIUA_DQSB1 B2_RXE3- 17
E3- E3+
18 B3_RXE3+
MIUA_DQS1 B4_RXEC- 19 20 B5_RXEC+
MIUA_DQM0
3
A_MVERF
H4 MIUA_DQM1 E2- E2+
GPIO MA_DQS1 MIUA_DQS1 MIUA_DQM1 G0_RXE1- G1_RXE1+
8 6 4 2
7 5 31
R51 2 GPIO1(UART_RX1) MIUA_DQ[15:0] 23 24
K5 MA_DQSB1 MIUA_DQSB1 MIUA_DQ[15:0] G2_RXE0- E1- E1+ G3_RXE0+
3.3V_Normal GPIO2 1.8VA MIUA_A[13:0] 25 26
D3 C370 MIUA_A[13:0] G4_RXO4- E0- E0+ G5_RXO4+
1M 27 28
BAV99 2.2UF G6_RXO3- O4- O4+ G7_RXO3+
MA_DQ11 22RX4 RP1 MIUA_DQ11
29 30
R0_RXOC-
O3- O3+ R1_RXOC+
31 32
M9
G1
G3
G7
G9
R1
E1
A1
C1
A9
C3
C7
C9
E9
MA_DQ12 MIUA_DQ12
8 6 4 2
7 5 3 1
1
OC- OC+
J9
J1
J2
1K 1K 1K 1K 1K R56 R107 R2_RXO2- 33 34 R3_RXO2+
R44 R43 R45 R42 R41 R37 4.7K Q1 MSD318-ATSC 10K MA_DQ9 MIUA_DQ9 O2- O2+
R4_RXO1- 35 36 R5_RXO1+
MA_DQ14 MIUA_DQ14 O1- O1+
VDD
VDD
VDD
VDD
VDD
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDL
VREF
NC/1K MMBT3906 R6_RXO0- 37 38 R7_RXO0+
MA_A0 M8 F7 MA_DQS0 O0- O0+
I2S_OUT_BCK R57 100R System-RST A_MVERF MA_A1 A0 LDQS MA_DQSB0 MA_DQ6 22RX4 RP2 MIUA_DQ6 39 40
M3 E8 GND GND
I2S_OUT_MCK PWM1 MA_A2
A1 LDQS MA_DQM0 22R R66 MIUA_DQM0 MA_DQ1 MIUA_DQ1
M7 F3
1 3 5 7
2 4 6 8
A2 LDM B4_RXEC-
I2S_OUT_SD PWM0 R61 MA_A3 N2 G8 MA_DQ0 MA_DQ3 MIUA_DQ3
A3 DQ0 B5_RXEC+
100K R116 C428 MA_A4 MA_DQ1 MA_DQ4 MIUA_DQ4
8 6 4 2
7 5 3 1
P2 H1 C118 C119 C120 C121
A7 DQ4
be LOW when SYSTEM MA_A8
MA_A9
P8
A8 DQ5
H9 MA_DQ5
MA_DQ6
MA_DQ10
MA_DQ13
MIUA_DQ10
MIUA_DQ13
P3 F1 5pF 5pF 5pF 5pF
A9 DQ6
power on MA_A10 M2
A10 DQ7
F9 MA_DQ7 3.3V_Normal
MA_A11 P7 U9 MA_DQ7 22RX4 RP4 MIUA_DQ7
A11 DDRII512M
8 6 4 2 2 4 6 8
7 5 3 1 1 3 5 7
MA_A12 R2 C8 MA_DQ8 MA_DQ0 MIUA_DQ0
Boot Loader SPI Flash MIUA_A13R73 75R MA_A13 R8
A12
A13
DQ8
DQ9
C2 MA_DQ9 MA_DQ2 MIUA_DQ2
MA_BA0 L2 D7 MA_DQ10 MA_DQ5 MIUA_DQ5
DEBUG PORT MA_BA1 L3
BA0
BA1
DQ10
DQ11
D3 MA_DQ11 RA2
VCC3.3V MA_BA2 L1 D1 MA_DQ12 MIUA_A12 75RX4 RP7 MA_A12 1K
BA2 DQ12
SPI-SDO
SPI-SCK
SPI-CS0N
VCC3.3V J8 D9 RA3
CK DQ13 MA_DQ14 MIUA_A9 MA_A9
B1 4.7K
MA_MCLKZ DQ14 MA_DQ15 MIUA_A3 MA_A3 LVDS_CTL_O
K8 B9
MA_CKE
CK DQ15 MA_DQS1
K2 B7 MIUA_A5 75RX4 RP6 MA_A5 RA1
3
CKE UDQS MA_DQSB1
A8
VSSDL
1 3 5 7
2 4 6 8
R203 R205 2 DDC_SCL DDC_SCL U7 B3 MA_DQM1 22R R1 MIUA_DQM1 CC1 1
24
23
22
21
ODT
RAS
CAS
VSS
VSS
VSS
VSS
VSS
NC/56R
SOP8-CLK
2
4.7K NC/56R MIUA_A4 75RX4 RP5 MA_A4 3904
K7
L7
K3
L8
MA_ODT K9
J7
B8
B2
D2
D8
E7
F2
F8
H8
H2
A7
J3
N1
P9
E3
A3
7 5 3 1 1 3 5 7
8 6 4 2 2 4 6 8
CON4-2.0 HOLD CLK MIUA_A8 MA_A8
8 6 4 2
SPI_CSN_1
1 VCC DI
SPI_SCK
SP_SDO
2 22R C356
DDC_SDA UART-TXD 3 14 C358 MIUA_A2 75RX4 RP18 MA_A2
3 NC1 NC8 MIUA_ODT
R209 100n MIUA_A0 MA_A0
4 22p
4 13 R13 75R MIUA_CASZ MA_CASZ
Debug Port NC2 SOIC8 NC7 MIUA_RASZ MA_RASZ
5 208mil 12 FLASH_WPN
NC3 NC6
A A
6 11 R59
NC4 NC5
SOP8-WP/Vpp
SPI_CSN_1 4.7K
7 10
3.3V_Normal SO16-CS VSS
SOP8-DO
SOP8-CS
3.3V_Normal SP_SDO 8
DO WP/Vpp
9 EARPHONE-OUT
VSS
CON10
I2C address CA12
R54 U201 at A4 C357 R60 L26
4.7K 24C04 100n 4
+
1 8
A0 VCC 5P/2.0mm 2
2 7
A1 WP 1
+
3 6 I2C-SCL EARPHONE-OUTL
A2 SCL 5 R241
4 5 I2C-SDA L25
GND SDA 4 CON4-2.0/NC
3 CA9
DO not use Microchip EEPROM for U9 2
3.3V_Normal 1
CON13
5 4 3 2 1
8Ω 10W speaker with sponge pad(yellow/black wire Take yellow/black wire speaker assembly and put it to the left side of
2 1 Figure 1 7±1kgfcm
900mm) base bottom properly.
8Ω 10W speaker with sponge pad(red/black wire Take red/black wire speaker assembly and put it to the right side of base
3 1 Figure 1
300mm) bottom properly.
4 7B11-041082-30105113 4 Φ4×10mm pointed-tail tapping screw with flat washer Fasten speaker assembly to back cover with 4PCS screws. Figure 1
When finished, step on the switch with foot and send the product to next
5
station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 2
3 Self-chek to avoid defective product entering next procedure.
Figure:
Process Requirements:
Figure 1 1. Check for rusted screws, missing slots
or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to the
screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
The left side yellow/black The right side red/black contact between electric screwdriver
wire speaker should face wire speaker should face and screw slot to avoid slipped screw.
the right side and panel. the left side and panel. 5. Put the defective screws in the
defective product box and do not throw
them at will.
2 9014-112L31-00001031 1 37L31/42S31 key board assembly Fit the key board assembly to button array bracket on back cover. Figure 1 Electric screwdriver
2 7033-420L31-40011201 1 42L31 light pipe(white) Remove the packing from surface frame and check if it looks fine. Figure 1
Take light pipe and check if it looks fine, then fit it to the slot of
3 Specific subject in Figure 2
surface frame.
accordance with work order
4 Put the surface frame on table with inner side facing upwards. Figure 1
When finished, step on the switch with foot and send the product to
5
next station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.Check if any scratches, cracks, paint coming off on surface frame. 1
Figure:
Figure 1 Figure 2
slot
2 Specific subject in Hold its metallic frame and do not touch its display area by anything. Figure 1
accordance with work order Put it into surface frame with display side facing downward with the
3 Figure 2
buckle of surface frame locking display screen.
When finished, step on the switch with foot and send the product to
4
next station.
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.Take it slowly and carefully, do not scratch, hold its metallic frame and do not touch or scratch display area by anything. 2
3.Make preparation for static electricity by wearing anti-static glove.(select display screen and lower bracket according to work order)
Figure:
Figure 1 Ensure no Figure 2
abnormalities such as
scratches/smudginess/
crack.
Remove
protective film
from screen
Take only
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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0204 Version v5.0
Station Name Panel-pressing Plate Installation-B Section/Serial No. Unit Assembly 04
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Fit 2PCS panel-pressing plates(L2) to surface frame as illustrated, and
1 7116-420L32-42F20011 2 42L32 panel-pressing plate(L2) Figure 1
make sure it is fit in place.
Fit 3PCS panel-pressing plate(L1) to surface frame as illustrated, and
2 7116-420L32-42F20001 3 42L32 panel-pressing plate(L1) Figure 1
make sure it is fit in place.
Fit 1PCS panel-pressing plate(R1) to surface frame as illustrated, and
3 7116-420L32-42F20021 1 42L32 panel-pressing plate(R1) Figure 1
make sure it is fit in place.
When finished, step on the switch with foot and send the product to
4
next station.
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Panel-pressing plate should be inserted in place, do not misplacing. 4
Figure:
Figure 1
OK
In place
Not in place NG
panel-pressing
plate(L1)
Figure 1 Figure 2
4 Figure 2
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 6
Figure: Process Requirements:
1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.
Take only
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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0207 Version v5.0
Station Name Mainboard Bracket Locking Section/Serial No. Unit Assembly 07
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7131-320L1B-42F20023 1 32L11N adapter plate bracket C1 (2012-11-07) Place mainboard bracket and lower bracket to panel as illustrated. Electric screwdriver
Figure 1
2 Fasten brackets to panel back with 3PCS screws.
7119-420L31-42E20011 1 42L31 mainboard bracket Figure 1 4±1kgfcm
When finished, step on the switch with foot and send the product to
3
7B11-030696-00101111 3 Φ3×6mm B-head nickel-plated machine screw next station.
4
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 7
Figure: Process Requirements:
Figure 1
1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.
Take only
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operating instructions carefully
Record at a time Zhang Wei
Model 50L31 Document No. ITCT0208 Version v5.0
Station Name Mainboard Installation Section/Serial No. Unit Assembly 08
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7913-010935-01020111 1 PC board isolation pillar(H9.5mm)(94L-2) Figure 1
Check if any damage on mainboard, then fit 2PCS PC board isolation
pillar to the screw hole on mainboard.
2 7913-011435-01020111 1 PC board isolation pillar(H14.3mm)(94L-2) Figure 1
Over 26" T8 large board 12V MSD318QT-LF(with Check if IO baffle plate looks good without distortion, paint coming
3 9011-11T828-13353021 1 Figure 1
dolby)2-path HDMI mainboard(America ATSC) off and other abnormalities, then fit mainboard to IO baffle plate.
4 7111-550L11-41C2C801 1 Side IO baffle plate(T_8 MSD318 scheme)black paint Then place mainboard on mainboard brackets properly.
When finished, step on the switch with foot and send the product to
5
next station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Isolation pillar should be fit in place. 8
Figure: Process Requirements:
1. Check for rusted screws, missing
Figure 2 slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
Figure 1 requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
Fit PC board isolation
properly exert pressure to make a close
pillar(H9.5mm)(94L-2) to the
contact between electric screwdriver
screw hole on mainboard.
and screw slot to avoid slipped screw.
Fit PC board isolation 5. Put the defective screws in the
pillar(H14.3mm)(94L-2) to defective product box and do not
the screw hole on mainboard. throw them at will.
Take only
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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0209 Version v5.0
Station Name Mainboard Locking Section/Serial No. Unit Assembly 09
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 7B11-030696-00101111 4 Φ3×6mm B-head nickel-plated machine screw Fasten mainboard to mainboard bracket with 4PCS screws. Figure 1 Electric screwdriver
When finished, step on the switch with foot and send the product to
2 5±1kgfcm
next station.
3
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 9
Figure: Process Requirements:
Figure 1
1. Check for rusted screws, missing
slots or bad cross slot.
4 2. Check if the electric screwdriver
1 torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
12V MSD318QT-LF scheme 4. In the process of installing screws,
mainboard properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.
Take only
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operating instructions carefully
Record at a time Zhang Wei
Model 50L31 Document No. ITCT0210 Version v5.0
Station Name Power Board Locking Section/Serial No. Unit Assembly 10
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 9012-111A18-15004011 1 26-42" 150W LED ultra-thin power board Check if power board looks fine without any abnormalities. Figure 1 Electric screwdriver
2 7912-211025-0109R511 2 10*25*9.5mm 60±5° black fire-proof silica gel pad Stick 2PCS EVA pad to the side of switch of the back of power board. Figure 1 5±1kgfcm
3 7B11-030696-00101111 4 Φ3×6mm B-head nickel plated machine screw Place power board to panel back properly(direction) Figure 2
4 Specific subject in Fasten power board to panel with 4PCS screws. Figure 2
accordance with work order
When finished, step on the switch with foot and send the product to
5
next station.
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 10
Figure: Process Requirements:
Figure 1 Figure 2
1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
1 3 contact between electric screwdriver
防火硅胶胶垫片
Fire-proof silica and screw slot to avoid slipped screw.
gel pad 5. Put the defective screws in the
defective product box and do not
throw them at will.
4 2
Project Controlled Seal
Take only
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Model 50L31 Document No. ITCT0211 Version v5.0
Station Name Wire Insertion-A Section/Serial No. Unit Assembly 11
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1 6142-800035-14112301 1 800|400mm 14Pin,8Pin,3Pin three-terminal wire Insert 14 pin end to high-voltage board. Figure 1
CN103
Hold the
CON4 Project Controlled Seal
bottom of
PCB with
12V A.MSD309.71A scheme finger.
mainboard
When finished, step on the switch with foot and send the product to
2
next station.
3
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.Stick viscose tape as requirement, stick it as “Ω" tightly, without curling up. 13
Figure:
Figure 1
When finished, step on the switch with foot and send the product to
2
next station.
3
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2.Stick viscose tape as requirement, stick it as “Ω" tightly, without curling up. 14
Figure:
Figure 1
Do not
arrange wire
on the bulge. Project Controlled Seal
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 15
Figure: Process Requirements:
Figure 1 1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
Do not press
electric screwdriver and the screw to
keyboard the screw hole vertically (do not tilt).
wire. 4. In the process of installing screws,
A properly exert pressure to make a close
contact between electric screwdriver
Enlarged and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
3 Do not press throw them at will.
1
keyboard
Do not press A wire. Project Controlled Seal
keyboard 4
wire. 2
Take only
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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0216 Version v5.0
Station Name Power Cord Installation Section/Serial No. Unit Assembly 16
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
1.5M+0.16M American three-core
1 6110-151634-04451601 1 Insert power cord to power board. Figure 1 Electric screwdriver
(SR2+VH3.96+grounding ring) power cord
2 Q.S. Red glue Spread red glue on power socket to fix it. Figure 1 4±1kgfcm
Ф4×5mm round-head white-zinc-plated machine When finished, step on the switch with foot and send the product to
3 7B11-0405D6-40102111 1
screw with jugged washer next station.
4 Select to use(three core power)
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 16
Figure:
When dismantling
back cover, arrange Dismantling back cover Then pat lower power of
keyboard wire to the Figure 2 left to dismantle back
left to avoid pressing cover.
wire.
Take only
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Model 50L31 Document No. ITCT0220 Version v5.0
Station Name Back Cover Locking-A Section/Serial No. Unit Assembly 20
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Φ4×6mm round-head black-zinc-plated machine
1 7B11-0406D6-00105111 5 Fasten back cover and surface frame together with 5PCS screws. Figure 1 Electric screwdriver
screw
When finished, step on the switch with foot and send the product to
2 5±1kgfcm
next station.
3
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 20
Figure: Process Requirements:
Figure 1 3
1 2 1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
4 the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
5 defective product box and do not
throw them at will.
Take only
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operating instructions carefully
Record at a time Zhang Wei
Model 50L31 Document No. ITCT0221 Version v5.0
Station Name Back Cover Locking-B Section/Serial No. Unit Assembly 21
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Φ4×6mm round-head black-zinc-plated machine
1 7B11-0406D6-00105111 5 Fasten back cover and surface frame together with 5PCS screws. Figure 1 Electric screwdriver
screw
When finished, step on the switch with foot and send the product to
2 5±1kgfcm
next station.
3
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 21
Figure: Figure 1 Process Requirements:
3
2 1. Check for rusted screws, missing
1 slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
4 requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
5 and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.
Take only
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Record at a time Zhang Wei
Model 50L31 Document No. ITCT0222 Version v5.0
Station Name Back Cover Locking-C Section/Serial No. Unit Assembly 22
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Φ3×7mm countersunk-head black-zinc-plated machine
1 7B11-030716-00105111 5 Fasten back cover and surface frame together with 5PCS screws. Figure 1 Electric screwdriver
screw
When finished, step on the switch with foot and send the product to
2 5±1kgfcm
next station.
3
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 22
Figure: Process Requirements:
1. Check for rusted screws, missing
图一 1
Figure slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.
1 4 5
2 3
Take only
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Model 50L31 Document No. ITCT0223 Version v5.0
Station Name Base Installation Section/Serial No. Unit Assembly 23
Panel V500HJ1-LE1 Rev.Cx Effective from 2013-9-10 Date Updated 2013-9-10
NO Part Number Amount Descriptions Operations and Requirements Diagram Tool Parameters
Picture of actual
1 1 Processed base assembly Fit base assembly to the bottom of base. Electric screwdriver
item
Ф4×16mm B-head black-zinc-plated machine screw Picture of actual
2 7B11-041696-20105111 4 Fasten base assembly to the bottom of machine with 4PCS screws. 7±1kgfcm
with spring washer item
3 Specific subject in Set up machine and power on.
accordance with work order When finished, step on the switch with foot and send the product to
4
next station.
5
1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List .
Notice 2. Install screws by the serial number (install one by one) and abnormalities such as screws being neglected, tilted and slipped are not allowed. 23
3. When uprighting machine, keep the machine on the middle of table.
Figure: Process Requirements:
1. Check for rusted screws, missing
slots or bad cross slot.
2. Check if the electric screwdriver
torque force is within the specified
requirements.
3.When installing screws, align the
electric screwdriver and the screw to
the screw hole vertically (do not tilt).
4. In the process of installing screws,
properly exert pressure to make a close
contact between electric screwdriver
and screw slot to avoid slipped screw.
5. Put the defective screws in the
defective product box and do not
throw them at will.
Take only
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Modification one screw
operating instructions carefully
Record at a time Zhang Wei