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AutographPC Case Report

PB03_20210510.apcx (Case 0)

General Description
Customer Name: Texcal Mahato EP Ltd Reservoir: Unknown Well: PB-03
Well API#: 33.1 Country: INDONESIA State:
Engineer: PUTRDED01 Project Date: 05/11/2021 Print Date: 05/31/2021
Project:
Case Number: Case 0 Case Description:

Technical Design Summary


Pump: 184-400CENTURION P10SND Total Oil Produced: 1015 BPD
Gas Separator: None Total Gas Produced: 71 Mscf/D
Seal: 513GSB3 DB Total Water Produced: 0 BPD
Motor: 562SP_ 100HP 1005V/ 61A (60 Hz) Flow @ Std Conditions: 1015 BPD
Surface Cable: #4 CELF5.0kV 100.0 ft Pump Intake Flow: 1142 BPD
Cable: #4 CELF5.0kV 5787 ft Pump Discharge Flow: 1140 BPD
Motor Lead: #4 MLE-KLHT5.0kV 55.0 ft Pump Intake Pressure: 849 psi
Panel: VSD 2150-VT 163kVA 480V/ 196A MFL (Mixture): 2954 ft
Sensor: Zenith 150C-400bar E7 MW 456 - Aflas FLOP: 2411 ft
Free Gas Into Pump: 0%

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Pump Normal Curves

184 - 400CENTURION - P10 - SND

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Design Values
Casing Pressure (Pc): 10 psi Tubing Pressure (Pt): 100 psi Flow @ Std Cond (Qsc): 1015 BPD
Well Flowing Pressure (Pwf): 879 psi Pump Intake Pressure (Pip): 849 psi Total Dynamic Head (TDH): 3200 ft
Pump Intake VDepth: 5365 ft Perfs Vertical Depth: 5453 ft

Inflow performance
Inflow Model: Composite IPR Productivity Index: 1.18 BPD/psi Reservoir Pressure (Pr): 1739 psi
Datum Vertical Depth: 5453 ft Static Pressure @ Datum: 1739 psi

Well Profile (String Description)


TVD (ft) MD (ft) Casing ID (in) Tubing ID (in)
5365 5842 6.366 2.992
5453 5942 6.366 2.992
5603 6112 6.366 2.992

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Fluid Data
Sol Gas/Oil Ratio Above
Oil Specific Gravity: 0.86 Deg API: 33.1 61.32 scf/STB
Bubble Point (Rs):
Water Specific Gravity: 1.0 Water Cut: 0% Fluid Surface Temperature: 105.0 ºF
Producing GOR: 70.0 scf/STB Producing GLR: 70.0 scf/STB Bottom Hole Temperature: 245.0 ºF

Gas Properties
Gas Specific Gravity: 1.18 Bubble Point Pressure: 308 psia
N2: 0% H2S: 0% CO2: 0%

Gas Separation
Natural Separation Eff: N/A Mechanical Separation Eff: N/A User-entered Sep Eff: 0%
LT Gas Separator: None UT Gas Separator: None Packer Installed: No

PVT Correlations
Bubble Point Pressure / Rs: Standings Oil Formation Vol Fac: Standings
Oil Compressibility: Kartoatmodjo Gas Compressibility: Hall & Yarborough

Fluid Viscosity Correlations


Dead Oil Viscosity: Kartoamodjo Satured Oil Viscosity: Kartoamodjo
Unsaturated Oil Viscosity: Kartoatmodjo Emulsion Viscosity: N/A

Multi-Phase Flow Correlations


Tubing Flow: Hagedorn & Brown Casing Flow: Hagedorn & Brown
Roughness Factor: 0.00473 in

LEGAL NOTICE: Because of the uncertainty of variable well conditions and the necessity of relying on facts, information and supporting services furnished by others, Baker Hughes is unable to guarantee the accuracy of any chart interpretation, research analysis, or recommendations
contained herein. While best efforts should be used in gathering and interpreting such information, USERS OF THIS REPORT AGREE THAT Baker Hughes SHALL NOT BE RESPONSIBLE FOR ANY DAMAGES ARISING FROM THE USE OF THIS REPORT.

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Pump Summary
400CENTURION P10SND 184 Stages
BHP / RPM: 41.48 HP / 3094 RPM Intake / Discharge Viscosity: 1.02 / 1.06 cp
Efficiency: 50.61 % Intake / Discharge Ch: 1.0 / 1.0
Total Dynamic Head: 3200 ft Intake / Discharge Cq: 1.0 / 1.0
GIP: 0% Intake / Discharge Cbhp: 1.0 / 1.0
Intake / Discharge Pressure: 849 / 1931 psi Flow / Head / Power Adj Factor: 1.0 / 1.0 / 1.0
Intake / Discharge Flow Rate: 1142 / 1140 BPD Pump Range Min/BEP/Max: 650 / 1000 / 1400 BPD @ 60 Hz
Intake / Discharge Spec Gravity: .78 / .78 Pump OP Range Min/BEP/Max: 574 / 883 / 1236 BPD @ 53 Hz
CMP = Compression, FLT = Floater, MDLR = AR Modular
Stage Description: 400CENTURION P10SND Pump Construction: FLT
141.2 HP @ 53 Hz / 41.5 HP / Shaft
Stage Count: 184 STD Shaft HP Limit/Op HP/Loading:
load =(STD 29%) / (HS 20%)

Intake/Gas Separator Summary


Intake / Separator Housing Shaft Strength HP Head Efficiency Flow Gas In Pump Is AR

Intake 1142 BPD 0% N/A

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Seal Section Summary
Selected: 513GSB3 DB Shaft Load: 42 HP
Oil: CL6 Shaft HP Limit: 442 HP @ 53 Hz
Operating Temp: 300 ºF Shaft Load %: 10%
Seal Bearing Type: HL Oper Thrust Bearing Load: 402 lbf
Seal Shaft Material: STD Max Thrust Bearing Load: 726 lbf
Thrust Bearing Capacity: 5933 lbf
Oper Thrust Loading %: 7%
Max Thrust Loading %: 12%

Chamber Capacity Used (Top-down): 14% 12% 14%

Motor Summary
Motor Np @60 Hz Line Freq: 562SP_ 100HP 1005V 61A Motor Load: 48%
Motor Np HP @Op Hz: 88 HP Motor Op HP: 42 HP
Motor Np V @Op Hz: 887 V Motor Op Volt: 753 V
Motor Np Amp: 61 A Motor Op Amp: 35 A
Operating RPM: 3094 RPM Motor Op Temp: 313 ºF
Liquid Vel Past Mtr: 1.5 ft/s Motor Op Pwr Factor: 80
Zenith 150C-400bar E7 MW 456 -
Sensor: Motor Op Eff: 88%
Aflas
Pot Head: CentrLink 20 Motor OP Freq: 53 Hz
Motor KVA: 46

Motor Section Details


Motor @53Hz Op: 562SP_ 42HP 753V 35A 313ºF Shaft Op / Limit / %Load: 42 HP / 840 HP @53 Hz / 5%

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Controller Summary
Panel: VSD Output Current: 67 A
Input kVA: 52 Output Voltage: 465 V
Cost $/KWH: 0.05

Motor Lead Cable Summary


Selected MLE: #4 MLE-KLHT5.0kV 55.0 ft
Wire Size: #4 Armor: Monel
Dimension: 0.5 in x 1.295 in Motor Lead Clearance (Dia.): 0.322 in

Power Cable Summary


Selected Cable: #4 CELF5.0kV
Cable Length: 5787 ft Cable Voltage Loss: 116 V
Cable Amps: 35 A Cable Power Loss: 7 KW
Cable Voltage Loss / kft: 20 V/kft Cable Conductor Temp: 278 ºF
Cable Clearance (Dia.): 1.149 in

Surface Cable Summary


Selected Cable: #4 CELF5.0kV
Cable Length: 100.0 ft Total Voltage Loss: 2V
Cable Amps: 35 A Cable Power Loss: 0.104 KW
Cable Voltage Loss / Kft: 17 V/kft Cable Conductor Temp: 125 ºF

Total Electrical Parameters for Power Cable and Surface


Total Surface Voltage: 872 V System Power Cost / Month: 1629 $/mo
Total Voltage Loss: 119 V Cable Power Cost / Month: 258 $/mo
Total Voltage Loss / kft: 20 V/kft Power Cost: 0.05 $/KWH
Total Cable Length: 5942 ft Cable Power Loss: 7 KW
Surface KVA: 53 KVA Surface KW: 44 KW

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Equipment
Amperage: 34.94 A
Surface KVA: 52.78 KVA Supply Line Freq: 60.0 Hz
Surface Volt: 872.1 V Controller: VSD 2150-VT 163kVA 480V/ 196A
Surface Cable: #4 CELF5.0kV 100.0 ft Total Oil Produced: 1015 BPD
Total Water Produced: 0 BPD
Power Cable: #4 CELF5.0kV 5787 ft
Total Gas Produced: 71 Mscf/D
Tbg Pressure: 100.0 psi
Qg Up Tubing: 71.05 Mscf/D
Csg Pressure: 10.0 psi
Qg Up Casing: 0 Mscf/D

Measured Outside Inside Diameter


Description
Depth (ft) Diameter (in) (in) Length (ft)
Tubing
5842 ft 3.492 in 2.992 in 5842 ft
Discharge

Pump
CENTURION P10SND
N/A 4.0 in 17.5 ft Stages 184
41.48 HP

Intake
N/A 0 in 0 ft

Seal 513GSB3
N/A 5.13 in 6.9 ft DB

Motor
Motor Lead:
562SP_
N/A 5.62 in 8.3 ft Nameplate: 100HP 1005V 61A (60Hz) #4 MLE-
KLHT5.0kV 55.0
Operating: 88HP 887V 35A (53Hz)
ft
Oper Temp: 313.0ºF

Sensor Base
N/A N/A N/A Zenith 150C-400bar
E7 MW 456 - Aflas
Total MD: N/A

Top of Prod Interval: 5942 ft Reservoir


Pressure: 1739 psi Design Inflow
(Pwf): 879 psi

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Field Service Information

Well Information
Customer Name: Texcal Mahato EP Ltd
Well: PB-03

Technical Design Summary


Pump: 184-400CENTURION P10SND Total Oil Produced: 1015 BPD
Gas Separator: None Total Gas Produced: 71 Mscf/D
Seal: 513GSB3 DB Total Water Produced: 0 BPD
Motor: 562SP_ 100HP 1005V/ 61A (60 Hz) Flow @ Std Conditions: 1015 BPD
Surface Cable: #4 CELF5.0kV 100.0 ft Pump Intake Flow: 1142 BPD
Cable: #4 CELF5.0kV 5787 ft Pump Discharge Flow: 1140 BPD
Motor Lead: #4 MLE-KLHT5.0kV 55.0 ft Pump Intake Pressure: 849 psi
Panel: VSD 2150-VT 163kVA 480V/ 196A MFL (Mixture): 2954 ft
Sensor: Zenith 150C-400bar E7 MW 456 - Aflas FLOP: 2411 ft
Free Gas Into Pump: 0%

Controller Setup
Motor ADR @ 60 Hz: 62 HP 900V / 42A (Use this rating for doing calculations when setting up controller)
Min Hz: 45
Max Hz: 60 (Max Hz is where target production is expected but actual setup should be higher based on operation expectations)

Sensitivity Analysis
Freq Flow Pip Gip MtrLoad MtrV MtrA SurfV MtrTemp
(Hz) (BPD) (psi) (%) (%) (V) (A) (V) (ºF)
45 807.3 1025 0 34.37 602.2 27.66 694.5 300.3
46 833.7 1003 0 35.96 620.2 28.51 715.7 301.6
47 860.1 980.3 0 37.6 638.5 29.39 737.1 303.0
48 886.4 958.0 0 39.28 657.1 30.28 758.9 304.4
49 912.6 935.8 0 40.99 675.9 31.18 781.1 305.9
50 938.7 913.7 0 42.74 695.1 32.11 803.6 307.6
51 964.8 891.6 0 44.52 714.4 33.05 826.5 309.3
52 990.8 869.6 0 46.34 734.1 34.01 849.7 311.1
53 1017 847.6 0 48.2 754.0 34.98 873.3 313.0
54 1043 825.7 0 50.09 774.1 35.97 897.2 315.1
55 1068 803.9 0 52.02 794.5 36.98 921.4 317.2
56 1094 782.1 0 53.98 815.2 38.0 946.0 319.5
57 1120 760.4 0 55.98 836.1 39.03 970.9 322.0
58 1145 738.7 0 58.01 857.2 40.08 996.2 324.5
59 1171 717.1 0 60.07 878.6 41.15 1022 327.2
*60 1196 695.6 0 62.16 900.2 42.22 1048 330.1
61 1221 674.2 0 64.28 922.0 43.31 1074 333.1

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Field Service Information

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Inflow performance Curve ( Composite_IPR )

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2-D Well Profile

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Well Pressure & Temperature Gradient

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Pump Curves @ 53 Hz

184 - 400CENTURION - P10 - SND

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Pump Stage Curves

184-400CENTURION P10SND

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Turpins Plot

184 - 400CENTURION - P10 - SND

putrded01 / AutographPC™ File: PB03_20210510.apcx


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Main Cable Clearance

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MLE Clearance

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