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4
GlNEERlNG DATA TRANSMIITAL
~.EDT 608815
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ASAP
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15. DATA LANSMITTI
(A) (C) (D)
Item Sheet Rev. (E)Title or Descriptionof Data Impact for nator
(B)’Docurnent/DrawingNo. Transmitted Level
No. No. No.
1 I
I KFY
I I I
‘‘4
Proj/Prog.
1 Other TC Mackey
BM Koons
See ATP Coversheet 52-03
See ATP Coversheet S3-08
19. 20. ,f//lh7 21.
It, L t r . APPROVAL
DOE No. ( i f required)
MJ Ostrom [I Approved
[I Approved w/comnents
Signature of EDT 11 Disapproved
I
CognizanVProject Date .. w/comnents
Originator for Receiving Organization Engineer’sManager i I
BD-7400-172-2 (07/91) GEF097
DISCLAIMER
11 / 16/94
V. L. Birkland
TRADEMARK DISCLAIMER. Reference herein t o any specific carmercial product, process, or service by trade
name, trademark, manufacturer, or othewise, does not necessarily constitute or i n p l y i t s endorsement,
recarmendation, o r favoring by the United States Goverrment o r any agency thereof or i t s contractors or
subcontractors.
This report has been reproduced from the best available copy. Available i n paper copy and microfiche.
Printed i n the U n i t e d States of America. Available t o the U.S. Department of Energy and i t s contractors
f ran:
U.S. Department of Energy
O f f i c e of S c i e n t i f i c and Technical Information (OSTI)
P.O. Box 62
Oak Ridge, TN 37831
Telephone: (615) 576-8401
A-6001-400.2 ( 0 9 / 9 4 ) UEF256
I SUPPORTING DOCUMENT I 1. T o t a l Pages 20
4. Rev No.
FAT
Acceptance Test
Hydraul i c Trai 1e r
KAMP
101-SY
7. Abstract
This Factory Acceptance Test Procedure (FAT) i s f o r the Westinghouse 100 Ton
Hydraulic T r a i l e r . The t r a i l e r will be used for the removal of the 101-SY pump.
DISCLAIMER
This report was prepared as an account of work sponsored by an agency of the United States
Government. Neither the United States Government nor any agency thereof, nor any of their
employees, makes any warranty, express or implied, or assumes any legal liability or responsi-
bility for the accuracy, completeness, or usefulness of any information, apparatus, product, or
process disclosed, or represents that its use would not infringe privately owned rights. Refer-
ence herein to any specific commercial product, process, or service by trade name, trademark,
, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, r a m -
' mendation, or favoring by the United States Government or any agency thereof. The views
and opinions of authors expressed herein do not necessarily state or reflect those of the
United States Government or any agency themf.
8. RELEASE STAMP
A-6400-073 ( 0 8 / 9 4 ) WEF124
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112
Submitted by
KAMP Systems
P.0. Box 3243
Ontario, CA 91761
Nov 8, 1994
-/
Date Date
Executive Officer
’ Prident Date Executive Officer, Control 1er Date
QG6-&w-
T. C. Mackev
lOlSY ERS Engineer I I I/qqq Date //-/5-5?+
Date
//-/Y-p’y
lOlSY Engineer Date Eng i neer Date
M. Jp&k.c La=&
. Ostrom
lOlSY ERS Project Engineer
‘‘-‘5-q4’
- ! ! ! %C.!
Date
E %
101SY Project Manager
id*&-
Date
yy4?c%
M. L. McElro
lOlSY QA Date lOlSY Safety
I
JI I S/?y
Date
f
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11/08/94
PREFACE
The objective of this acceptance test procedure is t o verify that the Westinghouse
Hydraulic Trailer meets the WHC-S-0280 Rev. 1, specification(s).
The test director may modify this test procedure during testing as he deems necessary,
although all modifications must be approved by Westinghouse representatives.
WARNING:
All signature lines and/or Q.C. approvals must be signed or stamped in sequence as this
document is written. Any out of sequence steps could cause damage to equipment, or
possible harm to personnel.
2
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11/08/94
SECTION 1.0
3
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP- 112 11/08/94
SECTION 2.0
REFERENCE DOCUMENTS
AND
SUPPORT EQUIPMENT
2.1 DRAWINGS/DOCUMENTS
KAMP Systems dwgs. KSI 5000694 all sheets
REMCO dwgs. (as provided)
WHC-SD-WM-DA-170, Bo1 tins Sequence for Attachinq the Container to the
Stronq-Back for 241SY 101
WHC dwg. H-2-83743
4
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11/08/94
2.3 DEFINITIONS
T r a i l e r primary pump i s r e f e r r e d t o as Pump # l .
T r a i l e r mounted back-up pump i s r e f e r r e d t o as Pump #2.
5
FACTORY ACCEPTANCE TEST PROCEDURE, WHC-SD-WM-ATP-112 11/08/94
SECTION 3.0
TEST DIRECTOR:
Signature Date
SAFETY MONITOR:
Signature Date
6
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11/08/94
SECTION 4.0
7
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11/08/94
SECTION 5.0
START UP
5.1 Verify a l l primary and secondary disconnects are in OFF position.
Q.C.:
5.2 Connect 480V AC Power Cable t o receptacle located adjacent t o the
manual ON/OFF power switch encl osure.
Q.C. :
5.3 Uncoil remote control pendant - verify 100 f t . length and connect
t o the fixed mounted e l e c t r i c a l control console receptacle.
Q.C.:
5.4 Place primary e l e c t r i c a l c i r c u i t breakers in the "ON position.
Verify proper voltages a t the control panel e l e c t r i c a l bus within
the NEMA 4X enclosure.
Q.C.:
5.5 Bump Hydraulic Pump #2, by pressing the Pump #2 Motor S t a r t B u t t o n
located on the main control panel and immediately pressing the red
Motor Stop button. Verify t h a t pump #2 r o t a t e s i n the proper
direction.
Q.C.:
5.6 Energize Hydraulic Pump #2, by pressing the Pump #2 Motor S t a r t
Button located on the main control panel. Verify Pump #2 Panel
Indicator l i s h t i s "ON".
Q.C.:
1
8
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11/08/94
9
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11 /08/94
SECTION 6.0
10
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-I 12 11/08/94
Q.C.:
Trailer level within 0.5 inches
Q.C.:
6.10 Record s p i r i t level tolerance required t o maintain 0.5 inch level
of t r a i l e r deck.
S p i r i t Level Tolerance:
6.11 Verify s p i r i t levels are s e t and s p i r i t level tolerance i s
correct.
Q.C. :
6.12 Extend landing gear until the sand shoes make contact with the
ground by actuating landing gear valves 1 and 2 . Check s p i r i t
levels t o verify the t r a i l e r i s level when landing gear are
extended.
Q.C. :
6.13 Stop pump #2.
Q.C.:
11 '
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11/08/94
13
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11/08/94
Record p o r t s i d e t a r g e t p o s i t i o n s .
Record starboard s i d e t a r g e t p o s i t i o n s .
V e r i f y t h a t a minimum v e r t i c a l p o s i t i o n o f 90 degrees v e r t i c a l i s
ach ievabl e. Q.C. :
Record p o r t s i d e t a r g e t p o s i t i o n s .
Record starboard s i d e t a r g e t p o s i t i o n s .
FORWARD/AFT DIM: Q.C. :
INBOARD/OUTBOARD DIM: Q.C. :
14
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11/08/94
7.15 Record fluid temperature. Actuate Extend Cy1 inder and raise the
strongback and container to the full vertical position. Record
el a w e d times.
TEMP: Q.C.:
TIME: Q.C. :
7.16 Record fluid temperature. Actuate Retract Cylinder to return the
strongback and container to the horizontal pos i ti on. Record
el apsed times.
TEMP: Q.C. :
TIME: Q.C.:
During the test cycling, observe for any of the following:
e Smooth transition from horizontal to vertical.
e Smooth transition from vertical to horizontal.
e Container returns smoothly to horizontal cradle position.
Any unplanned starts and/or stops through entire travel
cycle.
Record any observed discrepancies in Section 1.0.
Q.C.:
7.17 With strongback and container in their horizontal positions,
switch the power OFF to Pump #2. Verify light out and pump
stopped.
Q.C.:
7.18 By use of the Remote Control Pendent start up Pump #1 and lift the
strongback and container to a position approximately half way
between horizontal and vertical position. At the half way
position stop Pump #1, wait a minimum of three (3) minutes and
turn on pump #2 using the pendant. Resume lift to vertical
position using Pump #2 and Remote Control Pendant. Verify smooth
operation throughout this step.
Q.C.:
7.19 After reaching the vertical position switch pump #2 OFF. Verify
pump #2 off.
Q.C. :
7.20 Start Pump #1 and lower strongback and container to approximately
half way between horizontal and vertical position. Stop Pump #1,
wait a minimum of three (3) minutes and turn on Pump #2. Resume
lowering to horizontal position. Verify smooth operation
throughout this step.
Q.C. :
This completes the functional testing of the Main Hydraulic
Cylinder System.
15
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11/08/94
SECTION 8.0
PROOFLOAD TESTING
16
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP- 112 1 1 /08/94
SECTION 9.0
17
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP-112 11 /08/94
9.6.4 All loose hand tools or any loose items have bekn removed
from trailer, strongback and container.
Q.C. :
9.6.5 Pendent control and cable has been removed and stored.
Q.C. :
9.6.6 Bulk weight has been added to system to bring trailer to its
designed 200,000 Lbs. rolling load capacity.
Q.C. :
9.6.7 Verify that the strongback, container, and added bulk
weight is secured to the trailer. (Ref. use trailer tie
downs to secure load).
Q.C. :
9.7 Rolling Load Test Procedure
9.7.1 Start up tractor and pull trailer forward and backward
within the yard as space allows.
Q.C.:
9.7.2 Test trailer brakes by causing the trailer to come to an
abrupt stop while rolling forward and while rolling
backward. Verify a1 1 braked trai 1 er wheel s 1 ock-up
Q.C.:
9.7.3 Verify and log minimum turning radius for hydraulic trailer.
Obtain the minimum turning radius by theoretical calculation
or by minimum turn demonstrated by pulling trailer into
street and backing trailer into yard with a minimum turning
maneuver.
MINIMUM TURNING RADIUS:
CALCULATED: Q.C.:
DEMONSTRATED :
9.7.4 Return trailer to Yard and disconnect from tractor.
Q.C.:
9.7.5 Visually inspect hydraulic trailer for any signs of
structural damage. Q.C. :
9.7.6 MT test trailer welds as designated by manufacturer.
Q.C.:
18
FACTORY ACCEPTANCE TEST PROCEDURE WHC-SD-WM-ATP- 112 11/08/94
SECTION 10.0
CONCURRENCE/COMMENTS
10.2 Comments
19