PAGE 1 OF 12

APPLICATION SHEET

APPLICATION SHEET No ITEM TAG No

CUSTOMER : MIDOR
3800-210-710-AS-01
PROJECT M/R No M/R ITEM No
: MIDOR REFINERY EXPANSION
TITLE 3800-210-710-01-Q
SITE P O No P O ITEM No
: ALEXANDRIA-EGYPT
LOCATION
SUPPLY OF ITEMS TO THE REQUIREMENTS OF THIS
SUPPLIER : AS PER ENPPI VENDOR LIST APPLICATION SHEET TO COMPLY WITH THE FOLLOWING
SPEC(S) :
PACKAGING & PREPARATION FOR SHIPMENT AND STORAGE
TO BE TO :

☐ JOB PACKAGING & SHIPMENT INSTRUCTION

☐ SUPPLIER STANDARD

☐ OTHERS :

EQUIPMENT :

SERVICE : CHEMICAL CLEANING AND STEAM BLOWING APPLICATION SHEET

10000-000-GE1-TMP-0009 (05/15)

1 04/11/2021 ISSUED FOR COMMERCIAL EVALUATION S.I.K R.I.K M.E.M

0 04/08/2021 ISSUED FOR INQUERY S.I.K R.I.K M.E.M
REV DATE REVISIONS BY CH’D APPR
 PAGE 2 OF 12
MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

REVISION RECORD:

Rev.
Date Changed by Description of Change
No.

1 Sayed Kmnory Addition of Unit-19 Boiler Feed Water Piping

Chemical Cleaning and Chemical Boilout for 19-E-05

Name Title Initial

PRE-COMMISSIONING
Prepared By SAYED IBRAHIM ELKAMANORY LEADER S.I.K

RAAFAT ISMAIL KAFAFY PROCESS LEADER R.I.K

Checked By
GM ASSISTANT/
Approved By COMMISSIONING AND
MAHMOUD ELADL MOHAMED START-UP M.E.M

NOTES:

1- BIDDER MUST COMMITTED TO OCCUPATIONAL HEALTH AND SAFETY

STANDARDS.
2- ALL EQUIPMENTS WILL BE INSPECTED BY ENPPI.
3- THE ACTIVITIES CAN BE SPLIT.
10000-000-GE1-TMP-0009 (05/15)
 PAGE 3 OF 12
MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

CONTENTS

REVISION RECORD: 2
1.0 BACKGROUND & FACILITIES DESCRIPTION 4
2.0 DESCRIPTION OF WORK 5
3.0 CHEMICAL CLEANING/DEGREASING REQUIREMENTS 5
4.0 CHEMICAL CLEANING/DEGREASING DOCUMENTS 6
5.0 CHEMICAL CLEANING/DEGREASING PLANNED EXECUTION PERIODS 7
TABLE (A) - CHEMICAL CLEANING/DEGREASING RESPONSIBILITY MATRIX 8
6.0 STEAM BLOWING REQUIREMENT 9
7.0 STEAM BLOWING DOCUMENTS 10
8.0 PLANNED EXECUTION PERIOD 11
TABLE (B) - STEAM BLOWING RESPONSIBILITY MATRIX 12

APPENDICES

APPENDIX -1 (JOB SPECIFICATIONS AND TECHNICAL SPECIFICATIONS)

i- 2544-00-MS-1393-07 Job Specification For Start-Up Chemical Cleaning of

Carbon Steel Piping and Equipment.

ii- 2544-0A-MS-0093-19 Technical Specification for Chemical Cleaning for CDU

Overhead Vapor Compressors 17-K-01A/B piping in unit-17.

iii- 2544-0A-MS-0093-16 Technical Specification for Degreasing of Amine Circuit

in Unit-17.

iv- 2544-00-MS-1393-06 Job Specification for Start-Up Steam Blowing of Piping

and Equipment.

v- 2544-0A-MS-0093-15 Technical Specification for Steam Blowing for LP, MP

And HP Steam Systems of Units 17,19,47 And 61.
10000-000-GE1-TMP-0009 (05/15)

1 vi- Boiler Feed Water and 19-E-05 Drawings

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MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

1.0 BACKGROUND & FACILITIES DESCRIPTION

The existing MIDOR Refinery will be revamped to increase its current capacity of
100,000 BPSD to 160,000 BPSD in order to maximize the production of middle distillates
and produce no fuel oil products for two crude blends:

• CRUDE A - Arab Blend (50% of Arab Heavy and 50% of Arab Light)
• CRUDE B - MIDOR 2010 Blend (a blend of 11 different crudes).

MIDOR Refinery Products can be summarized as follows:

a. LPG.
b. Euro V Gasoline.
c. Euro V Diesel.
d. Jet (A-1) Kerosene.
e. Coke.

The expansion project is covering modifications in existing facilities and installation of new
facilities, as follows:

1. Unit-17: (New Crude / Vacuum Distillation Unit) with a design capacity of 60,000
BPSD.

2. Unit-19: (New UOP Licensed Solvent De-Asphalting Unit) with a design capacity
of 20,164 BPSD.

3. Unit-47: (New Cooling Water System Unit) with a design flow rate of 15000 m3/h.

4. Unit-61: (New Storage Tanks Unit).

Overall Project BFD:

10000-000-GE1-TMP-0009 (05/15)
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MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

2.0 DESCRIPTION OF WORK

The bidder will be responsible for performing the following work for MIDOR REFINERY
EXPANSION PROJECT.

2.1 Chemical Cleaning for below systems: (on lumpsum basis)

1. Chemical Cleaning of Suction lines for CDU Overhead Vapor Compressors (17-K-
01A/B) in Unit-17.
2. Degreasing of Amine Circuit in Unit-17.
3. Chemical Cleaning forUnit-19 Boiler Feed Water Piping.
1 4. Chemical Boilout for 19-E-05. (OPTIONAL)

2.2 Steam Blowing.

1. To provide Engineering and Execution of the steam blowing service for high
1
pressure, medium pressure and low pressure steam piping including the main
headers, sub-headers and branched lines till end users of Units 17,19,47 and 61
(Scope-1).
2. To provide steam blowing temporary material/equipment, fabrication and erection
services (Scope-2). (OPTIONAL)

1 3.0 CHEMICAL CLEANING/DEGREASING/CHEMICAL BOIL OUT REQUIREMENTS

3.1 Bidder shall consider that 2544-00-MS-1393-07 Job Specification For Start-Up Chemical
Cleaning Of Carbon Steel Piping And Equipment, 2544-0A-MS-0093.19 Technical
Specification for Chemical Cleaning for CDU Overhead Vapor Compressors 17-K-01A/B
piping in unit-17 and 2544-0A-MS-0093-16 Technical Specification For Degreasing Of
Amine Circuit In Unit-17 are part of this application sheet, therefore bidder shall carefully
read, apply and stick to all the technical requirements and duties mentioned in them and
consider them obligatory (Bidder shall refer to Appendix-1).

1 3.2 Bidder shall calculate and quote for his estimated quantities of chemical solution in
Gallons/Kilograms per each loop.

3.3 Drying by inert gas for each system should be performed after completion of chemical
10000-000-GE1-TMP-0009 (05/15)

cleaning services and system preservation under a slightly positive nitrogen pressure (0.5
to 1 Barg.).

3.4 Bidder shall quote a detailed procedure for job execution as well as chemicals safety data
sheets and site safety instructions.

3.5 Bidder shall avail field laboratory to perform all required tests and analysis for job
execution.
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MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

3.6 Bidder shall consider the acceptance criteria for the Chemical Cleaning/Degreasing activity
via Borescope device with a suitable length and camera size to inspect the system from
different entry points with different sizes after job completion.

3.7 Bidder shall consider the acceptance criteria for the Chemical Boil out activity via
1 Licensor/Vendor Instructions (Optional Scope)

3.8 Bidder shall perform final reinstatement of the dismantled connections, flanges and piping
spools by applying flange management method.

NOTE: In case of extra consumables quantities consumed during job execution within the
1 scope of work, this will be on bidder cost and will not back charged to Enppi.

4.0 CHEMICAL CLEANING/DEGREASING/CHEMICAL BOILOUT DOCUMENTS

4.1 BIDDING DOCUMENTS

The bidding documents shall include, but not limited to, the following:

(A) Technical Documents

1- Detailed Chemical Cleaning/Degreasing/Chemical Boil out Procedures for the

1
above-mentioned scope (section 2.1) and as defined in attached the P &ID’s.
2- Bidder’s equipment specifications (description, dimensions and weight) and list of
capacity required against available for each.
3- Applicable site safety regulations.
4- Samples of Bidder’s reporting forms and certificates that may be attached to project
approved Quality Control Forms.
5- Updated equipment test certificates.

For more details, Bidder shall refer to Appendix-1.

(B) Non-Technical Documents

1. Organization chart at the field and persons of each shift, the minimum team
Personnel required for each shift shall consist of one supervisor, two technicians and
three helpers for the job.
10000-000-GE1-TMP-0009 (05/15)

2. Detailed execution schedule (in hour).

3. C.V’s for all proposed field team personal.
4. Lump sum price to perform the work as described in section 2.1 using the price
breakdown list of the material requisition.

For more details, Bidder shall refer to Appendix-1.

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MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

4.2 DOCUMENTS TO BE SUBMITTED PRIOR TO COMMENCING OF THE WORK

The successful bidder shall provide Enppi with the following documents for review and
approval prior to proceeding to site work.

1 1. Detailed Chemical Cleaning/Degreasing/Boil out procedures to cover the

above-mentioned scope (Section 2.1).
2. Calibration certificates for instrumentation.
3. Updated equipment test certificates.
4. Detailed schedule for the job execution.

For more details, Bidder shall refer to Appendix-1.

4.3 FINAL REPORT

Four copies of the final report will be submitted in bound volumes. The report shall
include the following documentation (as a minimum)

1. Approved applied chemical cleaning procedures.

2. Chemical cleaning drawings marked on copies of P&ID's showing
Chemical cleaning limits.
3. Calibration certificates of all instruments used as well as the updated
equipment test certificates. (These will be submitted for Enppi review
prior to starting the work)
4. Individual systems’ approved project Quality Control Forms signed by
Enppi and client site representatives and Bidder may additionally attach
its own Certificates form.

For more details, Bidder shall refer to Appendix-1.

1 5.0 CHEMICAL CLEANING/DEGREASING/BOILOUT PLANNED EXECUTION

PERIODS

1. The bidder shall define in his quotation the required period to execute the
10000-000-GE1-TMP-0009 (05/15)

work.
2. Within this period, the bidder shall submit his detailed execution schedule to
suit the requirements of this application sheet.
3. The bidder will be notified two weeks prior the starting date for mobilization

For more details, Bidder shall refer to Appendix-1.

 PAGE 8 OF 12
MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

1 TABLE (A) - CHEMICAL CLEANING/DEGREASING/BOIL OUT RESPONSIBILITY

MATRIX

Sr ACTIVITY ENPPI BIDDER

1 Mobilization and demobilization to/ from site. X

2 Accommodation of Sub-contractor personnel. X

Sub-Contractor Temporary Site Facilities (Caravans/TCF) and

3 X
its utilities (water, sewage drain, electricity,…etc.)

4 Lifting equipment and scaffolding. X

5 Lighting and power supply for Sub-Contractor Equipment. X

6 Fuel, lube oil and water for Bidder Equipment X

Temporary rig up flanges, hoses, stainless steel connections

7 X
and other requirements.

Tightening tools, temporary spades, blinds, connections,

8 hoses, instruments, field lab required for chemical cleaning X
job execution.

9 Chemicals required to perform full scope of work X

10 Nitrogen for systems drying and preservation X

Camera Borescope device with a suitable length/size for

11 X
system inspection

Final Reinstatement of the dismantled connections, flanges

12 X
and piping by applying Flange management Method
10000-000-GE1-TMP-0009 (05/15)

For more details, Bidder shall refer to Appendix-1.

Where: X = Responsible
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MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

1 6.0 STEAM BLOWING REQUIREMENT

1. Bidder shall consider that 2544-00-MS-1393-06 Job Specification for Start-Up

Steam Blowing of Piping and Equipment and 2544-0A-MS-0093-15
Technical Specification for Steam Blowing for LP, MP and HP Steam
Systems of Units 17,19,47 And 61 are part of this application sheet, therefore
bidder shall carefully read, apply and stick to all the technical requirements
and duties mentioned in them and consider them obligatory (Bidder shall refer
to Appendix-1).

2. Client will provide the HP, MP & LP steam satisfactory to execute the job.

3. LP Steam blowing activity will be considered completed successfully when

the expelled steam at exit point is observed clean and clear without any
foreign material such as duct, rust, etc. then cleaning activity is considered
completed.

4. High and Medium Pressure Steam blowing activity will be considered

completed successfully when the target plate, especially for turbines feeding
lines, is showing satisfactory results against the required cleaning criteria.

5. Bidder shall perform the engineering phase for the job execution requirement.

6. Bidder shall avail all required material & equipment for job execution at site.

7. Bidder shall quote a detailed procedure for job execution as well as site safety
instructions.

8. Bidder shall calculate steam capacity required to blow out each user separately
according to required cleanliness factor and avail a properly sized temporary
flow meter device to be installed upstream the circuit to be blown to verify
steam flow rate.

9. Bidder shall perform final reinstatement of the dismantled connections,

flanges and piping spools by applying flange management method.

For more details, Bidder shall refer to Appendix-1.

1 NOTE: In case of extra consumables quantities consumed during job execution within the scope of
work, this will be on bidder cost and will not back charged to Enppi.
10000-000-GE1-TMP-0009 (05/15)

1 NOTE: the following items may be amended to be included in Bidder’s scope of work Scope-2.
(OPTIONAL)

1. Bidder may be asked to provide all the required material/consumables

such as but not limited to, silencers, target plates and the required piping
 PAGE 10 OF 12
MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

spools, piping testing equipment to be utilized during job mechanical

preparation etc. (on Lumpsum Basis)

2. Bidder may avail the required heavy lifting equipment and scaffoldings for
temporary piping and equipment erection during the execution period. (on
Unit rate Basis)

3. To avail the required personnel to fulfill all Scope-2 requirement.

NOTE: In case of extra consumables quantities consumed during job execution within the scope of
1 work, this will be on bidder cost and will not back charged to Enppi.

7.0 STEAM BLOWING DOCUMENTS

1
7.1 BIDDING DOCUMENTS

The bidding documents shall include, but not limited to, the following:

(A) TECHNICAL DOCUMENTS

1. Detailed Steam blowing procedure.
2. Bidder’s equipment specifications (description, dimensions and weight) and list of
capacity required against available for each.
3. Applicable site safety regulations.
4. Samples of Bidder’s reporting forms and certificates that may be attached to project
approved Quality Control Forms.
5. Updated equipment test certificates.

For more details, Bidder shall refer to Appendix-1.

(B) NON-TECHNICAL DOCUMENTS

1. Organization chart at the field and persons of each shift, the minimum team
Personnel required for each shift shall consist of one supervisor, three technicians
and three helpers for the job.
10000-000-GE1-TMP-0009 (05/15)

2. Detailed execution schedule (in hour) versus recommended blowing rate option I /
option II per each service (HP / MP/ LP).
3. C.V’s for all proposed field team personal.
4. Lump sum price to perform the work as described in section 2.2 using the price
breakdown list of the material requisition.

For more details, Bidder shall refer to Appendix-1.

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MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

7.2 DOCUMENTS TO BE SUBMITTED PRIOR TO COMMENCING OF THE WORK

The successful bidder shall provide Enppi with, but not limited to, the following
documents for review and approval prior to proceeding to site work.

1. Steam blowing procedure.

2. Calibration certificates for instrumentation.

3. Updated equipment test certificates.

4. Detailed schedule for the job execution.

For more details, Bidder shall refer to Appendix-1.

7.3 FINAL REPORT

Four copies of the final report will be submitted in bound volumes. The
report shall include the following documentation (as a minimum)

1- Approved applied steam blowing procedures.

2- Calibration certificates of all instruments used as well as the updated
equipment test certificates. (These will be submitted for Enppi review prior to
starting the work)
3- Individual systems’ approved project Quality Control Forms signed by Enppi
and client site representatives and Bidder may additionally attach its own
Certificates form.

For more details, Bidder shall refer to Appendix-1.

8.0 PLANNED EXECUTION PERIOD

1- The bidder shall define in his quotation the required period to execute the work.
2- Within this period, the bidder shall submit his detailed execution schedule to suit the
requirements of this application sheet.
3- The bidder will be notified two weeks prior the starting date for mobilization
10000-000-GE1-TMP-0009 (05/15)

For more details, Bidder shall refer to Appendix-1.

 PAGE 12 OF 12
MIDOR 3800-210-710-AS-01.
CHEMICAL CLEANING AND
3800-210
STEAM BLOWING APPLICATION SHEET
ALEXANDRIA -EGYPT REV. 1

TABLE (B) - STEAM BLOWING RESPONSIBILITY MATRIX

Sr ACTIVITY ENPPI BIDDER

1 Mobilization and demobilization to/ from site X

2 Accommodation of sub-contractor personnel. X

Sub-Contractor Temporary Site Facilities (Caravans/TCF)

3 X
and its utilities (water, sewage drain, electricity,…etc.)

4 Lifting equipment and scaffolding (*) X

5 Lighting and power supply for Subcontractor equipment X

6 Fuel, lube oil and water for Bidder Equipment X

Temporary rig up flanges, silencers hoses, stainless steel

7 X
connections and other requirements

Target plates from mild steel highly

8 polished (copper, aluminum or stainless steel) required to X P
1
perform full scope of work. (*)
9 Silencers, required piping spools, supports etc. (*) X P

Tightening tools, temporary spades, blinds, connections,

9 X
instruments, hoses, field lab required for the job

Insulation material to cover all temporary fabricated blow

10 X
out lines.

Final Reinstatement of the dismantled connections, flanges

11 X
and piping using Flange management Method

Where: X = Responsible & P = Provide the technical specs.

Note: (*) OPTIONAL ITEMS that may be amended to Bidder scope of work.
10000-000-GE1-TMP-0009 (05/15)