DAR 108 Rev 01 TC MS Flushing For CHW System

JlJ
ALDAR
ATKINS
Mlddla Ea.t & India
CENTRAL MARKET REDEVELOPMENT
Document Approval Request - DAR

ACC
ARABIAN CONSTRUCTION co.
For the Attention of : DAR N o
WS ATKINS IRev . 1
We are forwarding herewith for your approval the Document as described under
Originator Type of Doc ume nt

Document No
25 MS
S u b m itted F o r Appr oval Info rma tion
Submitted By 1- Ace o 2- Sub- Contractor / Supplier
Con tact Per son Name: THERMO LLC

Fax:
1- Pre-Qualification 0 5- Schedules & Programms 0 9- Non- Conformance report 0

2- Monthly Reports 0 6- Test Records 0 10- 0 & M Manuals 0
3- Design calculation 0 7- QA I QC Document 0 11- Others: (Specify) 0
4- Method Statement 0 8- Health & Safely 0
Discipline Arch itect ural
0 Structural 0 Mechanical 0 Others 0
Civil 0 Electrical 0 Plumbing 0
Document Title
Testing & Commissioning Method Statement for CHW Piping Work Flushing &
Chemical Treatment
ACC Review & Approval

P r e p a r e d By : Revi ew ed by : Approved By:
YASSIR HASSAN
Name : SAEED MIHJAZI
(Th ermo LLC)
Designation: QAlQ C , Pro j ec t Man ager MEP Man ager HSE Ma na ge r Sr. Proj . Q uality Ma n ager
Signature : -, \/
Date : 11.M'~
SOP -EM03/R 2 FM - D14/Rev.03

18-05-2010
Central Market Redevelopment
Retail Podium & Basement Carparks
Testing and Commissioning Method Statement

For Chilled Water Piping Work Flushing
And Chemical Treatment
REV. 01
CLIENT
ALDAR
CONSULTANT
ATKINS
MAIN CONTRACTOR
Arabian Construction Co. (ACC)
SUB CONTRACTOR
Thermo LLC
Contract No: C2 1004
Central Market Redevelopment, Abu Dhabi ,UAE
REF. No: 25-MS-AC-PG- I08
Retail Podium & Basement Ca r parks
Rev. No: 01
Tcs t ing and C Olllmissioning Method Sta te ment For C hillcd Wa ter piping Date : 24 January 20 12
WORK FLUS HII'C AI'n C HEMICAL T REAnm;\;T Page : 1 of 12
Testing and Commissioning Method Statement

for Chilled Water Piping Work Flushing
and Chemical Treatment
Commissioning E ngineer Co mmissioning M a nager

Date I Revi sion
Name Signature Na me Sigl~ye
24 January 20 12/REV 01 Ammar Ahmed

~ Hussain Taher ])v X(-
l LJ
Ma in C ont r act or
ACC TH·~~~~W
Ar a bian Construction C o. (ACC)
ARABIAN CONSTRUCTION CO. MEP Cont r ac tor

T he r mo L.L.c.
Reply to Consultant Comments Sheet

Item Description: Reference No: 25 -MS - AC - PG - 0108
Testing & Commissioning Method Statement for Revision No: 1
CHW Piping Work Flushing & Chemical Treatment Date: 10.02.2012
Sl.No Comments Reply to Comments Remarks
WSA Mechanical Comments:
the method statement shall be in line with the project
1 Comply
specifications refer comments of BDSP &CML in this regards.
Test report format/sheet furnished does not include space/column
for name & signature of BDSP.test report format shall be as per
Comply/Refer to sheet reference number:TCR-014WB , TCR-013WB
2 approved template /format for the project with signature column for
& TCR-012WB
various agencies under title for test performed by, checked by and
witnessed by.
List of instruments /equipments used for Testing & Comply/Refer to sheet reference number:TCR-014WB , TCR-013WB
3
Commissioning shall be furnished on the test report. & TCR-012WB
Contractor to furnish details of the proposed temporary pumps
This activity will be achieved prior to commencing of testing & commissioning
4 for flushing demonstrating that is required pressure,velocity
operation
etc.Can be achieved
Contractor is required to submit and obtain approval for the
5 specialist supplier, and for the chemicals used for flushing and final Comply/Refer to section 3.5/attachment 9.10
treatment appropriate documents submittal.
WSA safety Team Comment:
1 COSHH assessment of the chemical is not submitted Comply/find the attachment-section 9.1
BDSP Comments:
1 of 4

please declare to which standard the proposed method statement
complies. Method statement for flushing of chilled water system
1 Comply/Refer to section 2.5
shall be done in accordance with the specified BSRIA application
Guide 1/2001.
the contractor shall refer to the contract specification volume 2

2 Comply/Refer to note 2 in section 6.2.6 - 2.5 & 6.2.3
clauses 3.6,5.1.y,24.2&24.13.3.1.
method statement shall list all equipment which shall be isolated
3 or by-passed during flushing .such equipment shall be back-flushed Comply / Refer to the note at section 6.2.5
once the pipe work is flushed and clean.
4 Only clean fresh water shall be used for flushing. Comply
method statement shall comprise equipment connection details
approved specifically for the retail which will be indicated which
5 Comply/Refer to attachment section 9.5
valves will be open and which will be closed during flushing. Same
applies to the tenant connection detail.
Water treatment ,testing and sampling shall be done by specialist
supplier.
Please explain how the water sampling will be done and how the Comply/Refer to section 6.2.13 and relevant Test sheet ref #TCR-012WB
6
relevant chemical testing will be performed. &TCR-013WB
Water quality shall be verified by pre-qualified third party
laboratory.
2 of 4

Test verification table in the bottom of the test report sheet shall
be arranged to reflect individual roles of all concerned parties
7 Comply
WSA,CML,BDSP and EXOVA for live safety system. Template
for the table will be shortly issued to contractor by the engineer.
CML Comments:
include BSRIA AG 1/2001 Pre-commissioning & cleaning of

1 Comply/Refer to section 2.5
pipe work system
Please specify and incorporate size of the flushing water supply
pipe as per recommended (BSRIA) mains supply sizes of pipe for
2 different system volumes. Comply / Refer to the note at section 6.2.4
Identify and incorporate feed and drain point's location.
Approved Hydrostatic pressure testing procedure or method
statement to be submitted and attached as part of the flushing and Comply/prior flushing process, pressure test of CHW pipes should be
3 chemical cleaning documentation. completed .
Test result record sheets to be included in the attached Find the approved attachment test record sheet for pressure test
Commissioning Test Sheets(9.9)
3 of 4

Please incorporate
WSA Mechanical the location of pressure Gauges need to be
Comments: permanent pressure gauges for the chilled water pumps shown in attached
monitored to ensure that the filling and draining is balanced and equipment details drawing will monitored the pressure during flushing process.
that we are not losing water from the upper level. comply/refer to section 6.2.4
Please incorporate that the flushing velocity is need to be schematic drawings will be submitted at the time of testing
measured and recorded whilst maintaining a balanced flush
4 (incorporate also the reference table showing the nominal pipe size
and the flushing velocity required)
Submit highlighted as-built schematic drawing showing all the
valve reference number where the flushing velocities has to be
taken and all pipes that included in the flushing process.
Back Flushing is an activity of its own and should have a
separate Method Statement. Comply/Back flushing process for HVAC equipment has refered in section
5
Back flushing to be commended after final chemical treatment of 6.2.12 and has declared in attached -section 6.5
the system.
All sentences which are not related to the chilled water
flushing(i.e. Fire alarm system and as built record of Fire alarm
6 system,etc…..) to be revised accordingly. Comply
4 of 4
Contract No: C21004
REF. No: 25-MS-AC-PG-108
Retail Podium & Basement Car parks
Rev. No : 01
Testing and Commissioning Method Statement For Chilled Water piping Date : 24 January 2012
WORK FLUSHING AND CHEMICAL TREATMENT Page : 2 of 12
Table of Contents
1. Scope and Purpose ...........................................................................................................................................3
1.1. Project Description ..................................................................................................................................................... 3
1.2. System Introduction Brief .......................................................................................................................................... 3
1.3. Abbreviation ............................................................................................................................................................... 3
2. Reference & Related Standards .....................................................................................................................4
2.1. Project Quality Plan / Commissioning Plan ............................................................................................................... 4
2.2. Project Technical Specification .................................................................................................................................. 4
2.3. Project Approved Material Submittal ......................................................................................................................... 4
2.4. Approved Shop Drawings Schedule ........................................................................................................................... 4
3. Responsibilities .................................................................................................................................................4
3.1. Commissioning Manager ........................................................................................................................................... 4
3.2. Commissioning Team ................................................................................................................................................ 4
3.3. QA/QC Engineers ...................................................................................................................................................... 5
3.4. Health & Safety .......................................................................................................................................................... 5
3.5. Specialist Sub-Contractor ........................................................................................................................................... 5
4. Instruments & Tools ........................................................................................................................................5
5. Surveying Equipment and instrument checking &calibration ....................................................................6
6. Work sequence/commissioning phase ............................................................................................................6
6.1. Pre Commissioning Phase .......................................................................................................................................... 6
6.2. Testing and Commissioning Phase ............................................................................................................................. 7
7. Inspection and test plan / Commissioning Plan ..........................................................................................12
8. Risk Assessment: ............................................................................................................................................12
9. Attachments: ..................................................................................................................................................12
9.1. Risk Assessment Sheet ............................................................................................................................................. 12
9.2. Flushing & Chemical Treatment Valves Operating Diagram .................................................................................. 12
9.3. Flushing Valves Operation Schedule ....................................................................................................................... 12
9.4. Automatic Self Cleaning Filter Catalogue................................................................................................................ 12
9.5. HVAC Equipment Backwash Details ...................................................................................................................... 12
9.6. Schedule of Engineer & CML Inspection Attendance ............................................................................................. 12
9.7. Pre- Commissioning Check Lists ............................................................................................................................. 12
9.8. Chilled Water System Chemical Schedule ............................................................................................................... 12
9.9. Testing & Commissioning Test Sheets .................................................................................................................... 12
9.10. Details of Equipments .............................................................................................................................................. 12
Main Contractor
MEP Contractor
Thermo L.L.C.
Contract No: C21004
Rev. No : 01
1. Scope and Purpose
 This Method Statement is to provide guidance for the Testing and Commissioning process of Chilled
Water Piping Work Flushing and Chemical Treatment for central market development.
 Purpose of this Method Statement is to control the commissioning activities in line with the Project
Quality Plan and Project Commissioning Specification requirements to achieve the optimum results.
1.1. Project Description
The redevelopment will involve construction of a five storey basement that can accommodate for over
5,000 cars. A seven (7) level building will be occupied by the world’s leading retail brands covering all
possible categories, from luxury shopping / designer fashion to high quality restaurants, branded retail /
food outlets, and banks. A retail bridge will also be constructed crossing Khalifa Street, the main high
street in Abu Dhabi.
1.2. System Introduction Brief
The goal of Water Treatment and Flushing for Chilled Water System is to minimize corrosion and to
prevent of metal loses and the formation of corrosion products.
To protect the Chilled Water System from the problem associated with micro biological falling.
Chemical Treatment is used to prevent corrosion, pitting and other contamination in the Chilled Water
System.
1.3. Abbreviation
AHU : Air Handling Unit

CxM : Commissioning Manager
CxA : Commissioning Authority
FCU : Fan Coil Unit
HSE : Health Safety and Environment
ITL : Independent Test Laboratory
MAR : Material Approval Request
MIR : Material Inspection Request
MS : Material Submittal
PPE : Personal Protective Equipment
QA/QC : Quality Assurance / Quality Control
QAM : Thermo QA Manager
RA : Risk Assessment
RFIA : Request for Inspection & Approval
SD : Thermo Approved Shop Drawing
WN : Works Notification
HVAC : Heating Ventilation Air Conditioning
Main Contractor
MEP Contractor
Thermo L.L.C.
Contract No: C21004
Rev. No : 01
2. Reference & Related Standards
2.1. Project Quality Plan / Commissioning Plan
2.2. Project Technical Specification

 Package 6200 MEP Specification Retail Volume 2-Mechanical Service
2.3. Project Approved Material Submittal
 ACC-MAR-PG-1074
 ACC-MAR-PG-0765
 ACC-MAR-PG-0676
 ACC-MAR-PG-2003
 ACC-MAR-PG-1058
2.4. Approved Shop Drawings Schedule

 25-AC-1000-PG-FAF-SH-0004
 25-AC-1000-PG-FAF-SH-0002
 25-AC-1000-PG-FAF-SH-0003
 25-AC-1000-PG-FAF-SH-0033
 25-AC-1000-PG-FAF-SH-0031
 25-AC-1000-PG-FAF-SH-0039&40
2.5. Standard & Code Reference:
BSRIA- Application Guide 1/2001 Flushing and Cleaning of Water Systems.
2.6. HSE Manual:
Safe Energization Isolation Reference ACC-DAR-5359
3. Responsibilities
3.1. Commissioning Manager
 CxM shall be responsible for entire Pre-commissioning and Commissioning of the Secondary
Chilled Water Piping Work Flushing & Chemical Treatment. All necessary manpower, apparatus
and instruments which are required for Pre-commissioning and commissioning activities shall be
supplied by commissioning team.
 CxM leads, plans, schedules and coordinates the Commissioning team to implement the procedure
for Secondary Chilled Water Piping Work Flushing & Chemical Treatment.
 Notification of any witnessing of Pre-commissioning & Commissioning activities shall be

forwarded two (2) working days prior to commencement of activity.
3.2. Commissioning Team
 All Pre-Commissioning and Commissioning activities of Secondary Chilled Water Piping Work
Flushing & Chemical Treatment are the responsibility of Commissioning Team.
 CxT shall check the Commissioning works prior to submission for inspection and approval.
Main Contractor
MEP Contractor
Thermo L.L.C.
Contract No: C21004
Rev. No : 01
 In case of failure in any test, the Commissioning team will rectify, and CxT to re-offer the test for
re-inspection and approval.
 All Original Test reports witnessed and approved will be retained by the CxT. A copy of the final
testing & Commissioning Report for Secondary Chilled Water Piping Work Flushing & Chemical
Treatment will be forwarded to the CxA.

forwarded two (2) working days prior to commencement of activity.
3.3. QA/QC Engineers
 QA/QC Engineer shall inspect the installation activities to ensure system completeness/readiness is
achieved before commencement of any Commissioning activity.
 QA/QC Engineers shall be monitoring the Commissioning activities to ensure quality standards are
maintained throughout testing and commissioning of Secondary Chilled Water Piping Work
Flushing & Chemical Treatment.
 QA/QC Engineers shall be witness the Pre-Commissioning and commissioning activities.

forwarded to the QA/QC Engineer two (2) working days prior to commencement of activity
3.4. Health & Safety
 All the safety requirements as per ACC HSE rules shall be strictly followed by every individuals in
order to have a safe working environment and avoid hazards.
 Safety permits to be prepared in advance and obtained approval as per the site safety requirements.
 Isolation of the area, and warning signs display if necessary, to be carried out for any testing and
energizing. Ensure all concerned personnel shall use PPE and all other safety items as required.

forwarded to Safety Team two (2) working days prior to commencement of activity.
3.5. Specialist Sub-Contractor
 Chemical dozing system supplied by CoolTech to be used for secondary chilled water system. The
system is used to prevent corrosion, pitting, sludge, scale formation and other contamination in the
chilled water system.
 Testing & Commissioning process of chilled water piping work flushing will be performed by
Thermo Team in line with the specialist supplier CoolTech under direct supervision by
THERMO Commissioning Engineer.
 The specialist third party is also in charge for water sampling and related laboratory results that
will be submitted for consultant approval.
4. Instruments & Tools
 Leveling Instruments
 Ladder
Main Contractor
MEP Contractor
Thermo L.L.C.
Contract No: C21004
Rev. No : 01
 Portable Hand Tools

 Measuring Instruments
 Flow meter
 Pressure gauge
 Thermometer
 Water Quality Tester Kit
 Chemicals: Industrial Cleaner, Passivation Chemical, Corrosion/Scale Inhibitor, Micro biocide
 Circulation pump
 Filtration housing with strainer filter
 Chemical dosing pot
5. Surveying Equipment and instrument checking &calibration
 All the instruments used for the commissioning shall have a valid Calibration Test Certificates and
must be made available.
 All commissioning results shall be prepared, obtained and maintained by the commissioning team
as given in this procedure.
6. Work sequence/commissioning phase
6.1. Pre Commissioning Phase
 Preliminary Activities
1. Submit to Engineer the Material Submission for approval of flushing & chemical cleaning
material and related accessories.
2. Submit for approval the shop drawings detailing layout of chilled water piping.
3. Make sure that testing of chilled water pipeline is completed and obtained approval for hydro
testing from the ACC QA/QC before starting the flushing and chemical cleaning of chilled water
pipe.
4. Submit Method Statement, Risk Assessment and Inspection & Test Plan to ACC QA/QC for
approval.
5. Identify, Quantify and ensure all risks are managed in this Method Statement and residual risks
are acceptable. Refer Risk Assessment attached.
6. Ensure QA and HSE monitoring documents and procedures are established and approved.
 Site Establishing Activities

1. Quality plan, Work notification, shop drawing and material approval have been obtained.
2. All material and documentation relevant to a particular section of works will be checked prior to
the commencement of work, ensuring that the materials are as per approved shop drawing and
submittals.
3. Prior to commencement of any work, inspect the area and access to confirm readiness and safety
to start the work.
4. Ensure adequate lighting and ventilation is provided in the work areas in order to execute the
task and to facilitate required level safety.
Main Contractor
MEP Contractor
Thermo L.L.C.
Contract No: C21004
Rev. No : 01
5. Ensure delivery and placement of all temporary cleaning and flushing equipment at the required
position within the designated area as per the agreed location.
6. Carry out all rigging and set-up of the media filtration and chemical dosing plant.
7. Ensure all temporary piping works and the holding tanks are installed as per the piping
schematic prior to commencement of the Flushing process.
8. Ensure to isolate all the connected cooling coils and open the bypass for flushing.
9. Ensure to make available the sewerage collection tankers.
10. Ensure to keep one sewerage collection tanker to act as standby in order to meet any eventuality
that might arise during the process of draining.
11. Allocate dedicated manpower round the clock during the process of water filling and draining to
monitor.
6.2. Testing and Commissioning Phase
 Flushing Process
1. Pre Cleaning
 This method of pre cleaning is proposed for the chilled water pipes.
 Pre-cleaning stage water will be filled through temporary pump from fresh filing water tank .
At this stage the entire system shall be blown down and all the flush water discharged off
via the system bleed off valve to the temporary holding tank and disposed off suitably .This
step shall be repeated until the entire system is free of all free standing water.
2. Fresh Water Filling

 Please refer to the attached temporary Fresh clean water Fill and Drain Piping Schematic for
Flushing of Chilled water Pipe Network. Fresh water will be supplied from water supply
tanks.
 Coordinate with site Engineer before opening any valves and ensure that no undue incidents
take place later on.
 Open/ Close the valves as per valve operation schedule indicate in the attached temporary
piping schematic.
 Finally open the fresh water inlet valve gradually.

 Ensure to keep all air release valves open and continue to fill water until entire Secondary
Chilled Water Pipe Network is full.
 All release valves will be closed, once the system is filled completely.
3. Hydrostatic Pressure Test

 Once the system is pre-cleaned and all temporary loops, pumps and 5 micron temporary
filters are installed , the system shall be filled with clean potable water to a static head of no
more than 1 bar followed by hydrostatic test as required. The results shall be recorded on a
chart recorder. The system shall be approved to commence flushing.
 Refer approved Hydrostatic Pressure Testing Procedure.25-MS-AC-PG-007-R3
Main Contractor
MEP Contractor
Thermo L.L.C.
Contract No: C21004
Rev. No : 01
4. Water Flushing
 Flushing team shall then commence initial circulation of the fresh clean potable water via
temporary filter plant unit by running the System Pump connected in the network. The
System pump shall deliver the desired velocity of approx 10% more the design velocity
through the Main system ring (excluding any friction losses) for approximately 4-6 hours.
The flushing velocity shall be as per the table below or the design velocity plus 10% whichever
is the greater
Nominal Pipe Size Flushing Velocity (m/s)

15 0.96
20 1.00
25 1.03
32-50 1.11
65-100 1.21
150-300 1.36
The flushing velocity will be determined by taking the system schematic volume and the
table above value preceding this is greater will be used and recorded on the flushing velocity
test sheet.
The water supply is from the temporary tanks located on the grade level and the drain is to
the temporary drain tank located on same level.
The acceptance of this step of the process shall be that the Delta P (Pressure Differential)
across the filter units remains constant for at least one (1) hour, indicating that all particles
are greater than 5 micron have been removed from the system.
 All temporary system strainers shall be inspected and cleaned as required. Following
accepted levels obtain.
PH Conductivity TDS Total Iron Chlorites

7.0 – 9.0 max 400 max 200 NA NA
5. Chemical Flushing & Cleaning:
 The System shall be filled with clean fresh water supplied by the fresh water tanker and the
applicable quantity for flushing process.
 Specialist recommendation shall be dosed in to achieve homogeneous mixing throughout

the entire system while circulating for 48 hours.
 Once the system is dosed and freed of all entrapped air, circulation shall continue at the
desired flow rated to the satisfaction of the water treatment specialist via the temporary
filter bank units until recommended values are achieved and any loose or foreign particles
are removed from the system. Flow patterns shall be carried out to make sure that there are
no dead legs in the circuit.
 The acceptance for this step of the process shall be that the Delta P across the filter units
remains constant for at least one hour, including that all the particles greater than five
micron have been removed from the system. The dissolved Iron and TDS shall have
Main Contractor
MEP Contractor
Thermo L.L.C.
Contract No: C21004
Rev. No : 01
repeated results of similar values for the last four hours of the 24 hours. The Iron and TDS
levels will be monitored and logged every hour throughout this process.
 At this stage the entire system shall be blown down and all Chemicals be discharged of via
the system bleed–off valve to the temporary holding tanks and disposed off suitably with
NOC from municipality. This step shall be repeated until the entire system is free of all free
standing water.
 All system strainers shall be inspected and cleaned as required.
 Once the bulk solution has been removed from the system, the system shall be flushed for
one hour with one volume clean Water & drained ,this step shall be repeated until the
following Acceptance level is obtained:
Suspend
PH Conductivity TDS Total Iron Chlorites
Solids
<9.0 max 400 max 300 1.0+make up max 200 <10.0
6. HVAC Equipment connected to circuit
 During this stage the cooling coils of HVAC equipments are connected to the circuit and
bypass will be closed as per attached schematic diagram for Backwashing of equipment. In
this stage feed and bleed process to be commented as requirement to achieve required
parameters.
NOTE 1:
 Fan Coil Units
 Air Handling Units
 Close Control Units
 Retail Units
 Primary Heat Exchanger
Must be isolated (By-Passed) during Flushing and will be Back-Flushed once the pipe work
is flushed and clean.
NOTE 2: Purpose of dirt separator:
Dirt particles in the water flow clash with the many PALL rings in the Flamco Clean and sink to
the bottom. The blow-off cock at the bottom of the unit provides an escape for the collected dirt
particles. This means that the installation will no longer be subject to dips in output due to silt
and containments. It also means a minimum drop in pressure and improved accessory service
life. Flamco Clean is a low-maintenance system. It merely needs the removal of the built-up
sediment from time to time.
7. System Passivation
 With the system fill of water matching the above criteria while circulating via the filter bank
unit the passivation phase shall commence by injection of Chemical at the required dosages as
specified by specialist water Treatment Company (Cool Tech).
 After and during the passivation process samples shall be taken by the Thermo commissioning
team at hourly intervals and submitted for approval/ acceptance of the passivation phase.
Main Contractor
MEP Contractor
Thermo L.L.C.
Contract No: C21004
Rev. No : 01
 The acceptance of the passivation phase shall be as per Specialist guideline parameters for
chilled water.
 The system shall be accepted cleaned and passivated on the issuing of the final water treatment
analysis report.
8. Final Chemical Treatment of the System

 After the Passivation is complete and relevant check sheet has been signed off, the system is
then filled with corrosion and biocide inhibiting chemicals as a final stage of treatment.
 After the system has circulated for a few hours, the sample will be tested to confirm whether
an adequate inhibitor reserve has been established or additional inhibitor is required.
 Upon testing the chemical levels are replenished accordingly as required.
 All temporary plant and equipment shall be removed from site and the final flushing and
Chemical Treatment completion Form is filled and submitted.
Suspend
PH Conductivity TDS Total Iron Chlorites Nitrites
Solids
8.5 – 11.0 max 3000 max 2000 1.0+make up max 200 Min 700 <20.0
9. Draining ( Intermittent Operation)
 Please refer to the attached temporary Fresh Water Fill and Drain Piping schematic For
Flushing of Secondary Chilled Water Pipe Network.
 Perform valve operation as per the operation schedule indicated in the temporary Piping
schematic.
 Ensure all precautionary measures are undertaken and NOC obtained from municipality
before disposing off the Flushed water.
 Analyze the quality of flushed water before draining to make sure that parameters are within
the control limit indicated in the attached waste water parameters by the specialist.
10. Protection of BMS devices and other Controlling Valves
 Protection of BMS device and other controlling valve procedure to be followed as describe
 At through the static and dynamic stage of chilled water pipes chemical flushing and
cleaning the isolation and by passing of all sensitive BMS device flow controlling valve,
equipment such as chiller, cooling coil of air handling units, terminal unit, plate heat exchanger
and other equipment, Will be passed during the curse of flushing and cleaning operation.
By pass lines are fixed with isolation valve to prevent short circuiting during subsequent normal
plant operation. For further at the stage the flushing and cleaning mechanical services valve
arrangement detail plan drawing will be provided.
11. Flow Measurements at Chemical Treatment and Flushing Stage
 Pump Flow measurement
a) Pump flow rate is obtained when all system valve are full open (except bypass valves) and the
Main Contractor
MEP Contractor
Thermo L.L.C.
Contract No: C21004
Rev. No : 01
pump is running at full speed.
b) Opening position is recorded and the pump flow rate is obtained with the help of Pump
Performance & characteristics curves supplies by the manufacturer of the VODRV.
c) Pump is adjusted until the indicated design pump flow rate is achieved
d) Pump head is obtained by the differential pressure measure by the pressure gauge across the
chilled water pump.
 Flow measurement by Variable Orifice Device
 For Main Branch Only
The System flow rate is obtained by fully opening of all the manual valves (except the Bypass
valves) in the system network and running the required number of pumps at desired current to
maintain 10 % high velocity. The flow across the floor VODRV is measured and balanced.
Flow can be adjusted to a set value by turning the set position corresponding to design flow rate
of main branch / floor. The Calculated flow rate or pressure loss for each individual branch can
be preset centrally and be regulated precisely. The required value of presetting can be obtained
by using the KV value flow chart.
12. Equipment Back Flushing
 For back flushing of equipment and valve package system pump will be used to meet the desired
velocity and head. Drain will be subject to advice by ACC at the time of back flushing.
(Refer to attachment 9.5).
13. Sample Collection:
The purpose of sampling is to obtain for analysis a portion of the main body of water that is truly
representative. The most critical factors necessary to achieve this are:
- Point of sampling;
- Time of sampling;
- Frequency of sampling;
- Maintenance of sample integrity prior to analysis.
The sample point must be remote from excessive amounts of particulate matter, incoming feed or
make-up water, and chemical feed points.
Samples must be collected during normal operation prior to chemical dosing.
The frequency of sampling is determined by the amount of deviation of the control parameters
from their control limits.
Fill the sample bottle completely, allowing no air space at the top of the bottle.
Samples must be analyzed as soon as possible after they have been collected.
Note:
Water samples will be collected by Consultant/Contractor in CoolTech presence, CoolTech

should provide the report in the same day for samples collected before noon time and next
Main Contractor
MEP Contractor
Thermo L.L.C.
Contract No: C21004
Rev. No : 01
morning for the samples collected in afternoon session. Parameters tested are inside the actual
procedure submitted.
7. Inspection and test plan / Commissioning Plan
 The Commissioning Engineer should verify that the CxT who is responsible for Testing &
Commissioning responsibilities for Commissioning is familiar with this Method Statement and is
issued with copies of the inspection checklists and test plans.
 As part of the assessment, the CxT Inspection Procedures must ensure a quantitative or qualitative
acceptance criteria for determining the prescribed activities have been accomplished satisfactorily.
 Request for Work Inspection Request (WIR) shall be submitted by Commissioning Engineer to ACC
QA/QC Department for verification and inspections.
 Commissioning Engineer will forward WIR to ACC for inspection and approval in accordance with
Commissioning Plan.
 Readable stamped approved Method of Statement to be available during installation and inspection.
 All the instruments engaged for testing shall have valid calibration and certificate should be
furnished.
8. Risk Assessment:
Refer to Attachment 9.1 (Risk Assessment Sheet)

9. Attachments:
9.1. Risk Assessment Sheet

9.2. Flushing & Chemical Treatment Valves Operating Diagram
9.3. Flushing Valves Operation Schedule
9.4. Automatic Self Cleaning Filter Catalogue
9.5. HVAC Equipment Backwash Details
9.6. Schedule of Engineer & CML Inspection Attendance
9.7. Pre- Commissioning Check Lists
9.8. Chilled Water System Chemical Schedule
9.9. Testing & Commissioning Test Sheets
9.10. Details of Equipments
Main Contractor
MEP Contractor
Thermo L.L.C.
9.1
Risk Assessment Sheet
THER~~ ~~W ACC
ARABIAN CONSTRUCTION CO.
HAZARD IDENTIFI CATION AND RISK ASSESSMENT SHEET
Hazard Identifica tio n & Risk Assessment Shee t for I Flushing for CHW Syste m
Proj ect : CENTRAL MARKET REDEVELOPMENT - RETAIL AND KHALIFA BRIDGE
I
Risk Risk
Assessment Assessment
No Process Hazard (No Controls With
Control) Controls
PISI R P S R
~ Competent Testing and Commissioning team with Specialist Subcontractor
Employees are only allowed to mix th e flushing chemicals by mixing unit
installed in th e plant room and do the flushing.
~ The areas must free from dust and construction debris.
~ Competent Operatives from the Specialist subcontractor and Thermo T & C
1 ) Use of chemicals team must inspect the mixing unit and the connections for tightening and
for the flushing damage to avoid th e leakage.
(Physical and ~ Supporting documents for the competency of th e specialist contractor
Fire Hazards). employees, third party inspection certificates for the equipments, and
2) Respiratory
calibration certificates for the gauges must be provided to both the ACC and
Hazards.
Thermo safety Department prior to start the work .
3) Chemical
~ Arrange sufficient lightin g (provide task light) and vent ilation in th e work area.
Spillage.
Flushing of CHW ~ Conduct a special training and explain all the employees regarding the
1. 1
4) Electrical I 4 I 4 B 1 4 C
I System hazards, precautions and emergency procedures (refer the attached MSDS and
Hazards (Burn,
CoSHH Assessments).
Shock, Arcing &
~ Refer the attached CoSHH Assessments for th e four different chemicals for
Fire).
5) High Pressure arranging th e required personal protective equipments and ensure its correct
Ejection usage while mixing.
(Explosion). ~ Use the appropriate cans (provided by the manufacturer) to bring th e
6) Slips trips and chemicals to the site (Never use Juice Bottles and Water Bottl es).
falls. ~ Minimize the exposure tim e of individual operatives by arranging th e time
schedule and giving break tim es in regular interval of time .
~ Strictly instruct " No eating and No Smoking on the Work Area".
~ Ensure th e operat ives washing their hands properly before eating.
~ Bring only the required quant ity of the chemicals to t he site and stack it in a
safe place.
Page 1 of 4
THER~~ ~~W' ACC
HAZARD IDENTIFICATION AND RISK ASSE SSMENT SHEET

Hazard Ident ific ation & Risk Assessment Shee t for I Flushing for CHW System
Proj ect : CENTRAL MARK ET REDEVELOPMENT - RETAIL AND KHALIFA BRIDGE I
Risk Risk
Control) Controls
PISI R P S R
>- Ensure the physical competency of all the operatives prior to start th e work
and at the end of the shift .
>- Keep a Drip Tray underneath while putting the chemicals on the mixing unit to
avoid the floor contaminat ion.
>- Before start doing th e testing evacuate all ot her workers, Combustible
Materials and Unwanted Tools from th e Plant Room.
>- Provide adequate information to others working nearby and display warning
signage's (Danger Flushing Going on, No Unauthorized Entry, Danger Keep
Away, etc...) on the doors of that particular plant room.
>- Maintain housekeeping throu ghout the work activity.
>- Responsible Site Engineer must be present at all the work area to ensure the
work being conducted safel y as low as reasonably practicable.
>- For energizing the CHW Pump for the Flushing; th e testing commissioning
team must follow the approved Lockout/ Tag out Procedures (Ref. No:
C21004/ TH/LOTO/Ol) with out fail.
>- Isolate all the electrical devices which are not necessary thr ough the Lock out
Tack out procedures.
>- Ensure an adequate power supply through isolati ng devices RCD's, ELCB/GFCI.
>- Adequate informati on (do not perform any hot work near to the flushing line,
do not interrupt or disturb flushing line, do not open th e valves and end caps,
etc...) to be passed to all th e groups working in th e vicinity (special training
and tool box talks).
>- Display sufficient number of suitable warning signage's (Flushing Going on
Take Care, Keep Away, No Hot Work near to This Line, etc...) on the Flushing
CHW pipe line to alert and prevent harm to others.
>- Arrange one competent operative as watchman (24 hours) to control the
Page 2 of 4
'THERMO
L.L.C.
~w'
.,o.p.J
ACC
HAZARD IDENTIFICATION AND RISK ASSESSM ENT SHEET

Hazard Id entification & Risk Assessment Sheet for I Flushing for CHW System
Project: CENTRAL MARKET REDEVELOPMENT - RETAIL AND KHALIFA BRIDGE I
Risk Risk
Control) Controls
P S R P S R
unauth orized entries/works and monitor t he leakages.
~ St rictly instruct t he operatives that "no maintenance work is allowed on
flushing pip e line".
~ Use Face Mask and Transparent Safety Goggles for more care.
~ Adequate supervision by th e Responsible T & C Engineer is mandatory
throughout th e work activity.
~ Display suita ble numbers of Emergency Contact Numbers includin g Chemical
safety Team on the remote locations.
~ Any spillage in the work area shall be informed ad cleared immediately.
~ In case of any major spill; isolate t he power supply and sto p the spread out if
possible and contact th e Thermo HSE Team/ Chemical Safety Team
immediately.
~ Aft er the pressure testing th e waste water shall drain to a temporary tank and
disposed by a licensed third party.
~ In case of an electrical emergency; follow the emergency procedures th at are
menti oned in the attached Electrical Emergency Procedures (Ref. No:
CMRjTH/EP/C21004EE01).
When completing this Performa you must take du e conside rat ion of local conditions including adj acent operations and premises.
Person Respon sible for Revi ewing th e Risk Assessment:
Name Shamnas P SjJ.erieff Position safety Manager
Signat ure
(~
f"'t\/
Date 10/03/ 2012 I Review Date 1 10/ 03/ 2013
Page 3 of 4
THER~~ ~~W ACC
HAZARD IDENTIFICATION AND RISK ASSESSMENT SHEET

Hazard I de ntificatio n & Risk Assessment Shee t for I Flushing for CHW Syste m
Proj ect : CENTRAL MARKET REDEVELOPM ENT - RETAIL AND KHALIFA BRIDGE I
Risk Risk
Control) Controls
P S iR p iS I R
Probability (P) X Severity (S) = Risk Risk l evel (PIS) Conclusions:
Hazard MUST be avoid ed (or level of risk reduced significant ly & reliably
1 = Unlikely 1 = Negligibl e Sl S2 S3 S4 A = by controls)
Hazard SHOULD be avoided ( or level of risk reduced significant ly &
2 = Low 2 = Minor Injury P1 X X D C B = reliably by cont rols)
--
3 = Medium 3 = Severe Injury P2 X
--
D C B C = Risk to be cont rolled as far as reasonably practicable
4 = High 4 = Fatal P3
--
D C B A D = Risk is controlled as far as reasonably practicable
P4 D B A A X = Norm al PPE to be worn as dictated by ACC policy
Page 4 of 4
ELECT RICAL RESPONSE PROCEDURES
Ref. No: CMRlTHlE P/C2 1004EE 01)
I. INTROD UCTIO N:
This procedure is designed to carry out a safe evacuation of Thermo opera tives from Electrical Eme rge ncy
Situation while doing the Energization of the DB' s in Central Market Redevelopment -Retai l Project.
2. PLANNING:
The spec ial conditions of wor king on a Live System make it v ital that the work sho uld be planned in detai l
and risk assessments/ J SEA' s made in order to determ ine ap propriate health and safety measures and
emergency arra ngement s.
3. SAFE SYST EMS OF WORK:
An agreed , set sequence of opera tions, using Appropriate Isolation Devices and Person nel Pro tective
Equipment (Mentioned in the Approve d JSEA) , so as to complete a jo b safe ly and witho ut danger to health,
-I. PERS ONNEL SELECTION:
Person s who will be ex pec ted to work in this Energ ization Activity must be Compe tent Electric ians
(Preferably Auth orized by the Senior Accountable Per son ). It is recommended that employees taken on for
such work arc over 18 years and preferably under 55 years of age .
5. TRA INING:
Work in confined spaces mus t only be undertaken by employees who have been properly train ed for the job.
Supervisor should conduct TIff/SST before work starts.
Training mu st be planned specifically for:
} Safe sys tem of work
>- Work Permit System
} Proper Access and Egress
} Usage Of PPE
} Aware of Emergency Proced ure
} Explain Related Hazards/ JSEA)
} The Comm unication Media used.
} Importance of Pro per Communication
} How to act in case of emergency.
6. ENERGIZATION ACTI VITIES:
} All work s carried out according to relev ant Method StatementlRA and JSEA
>- Have an Approved Valid LoA and EWP Permi ts.
~ Wear high voltage hand gloves and rubber mats (if neces sary) .
~ Proper Planning.
~ Proper Supervision
, Proper Co-ordina tion with HSE Department (THE RMO & ACC)
} Emergency num bers must be available.
Page I 01' 2
Thermo Safe ly Department - Centra l Marke t Redevelopment Proje ct
THERMO
ELECTRICAL RESPONSE PROCEDURES

Ref. No: CMRffH/EP /C2 1004EE Ol)
7. IN AN EMERG ENCY:
7. 1. Electric Shock Emergency:
}- In the event of an electric shock always isolate Supply.
}- Ensure the Re-energization.
}- Do not touch the man with naked hands.
}- Isolate the Patient from the Work area ifPossiblc.
}- Don' t panic or rush.
}- Do not Put Yourself at Risk.
}- Get help.
}- Inf orm the Team Leader/ First Aider/ Safety Officer at the earliest.
}- If you are a Trained First Aider: Check the ABC and if needed conduct the CPR.
7.2. Other Emergencies IiI{C Elcctrical Fire, Explosion, A rci n~ Etc.. .
}- Don 't panic or rush
}- Don't attempt to take your tools out
}- If you know; then immediately isolate the Electrical Supply from the Main Incomer.
}- If you don't ; then inf orm the leader of the Team via Mobile or Walkie Talkie (Radio) at the earliest.
}- Don't attempt to save anyone else's until you have the confident to do so and you confirmed that you
will not be at a Risk.
}- Inform to concern Person & HSE Department. Giving the location and as much detail as possible
about the accident.
8. TRAINING FOR EMERGENCY RESPONSE PERSONNEL:
}- Rescue plan (The Location of the Isolating Devices in Each Substation Panels, How it wiII operate,
the egress, etc...) and procedures developed for each Substation.
}- Use of Communication Media in case ofan Emergency.
}- Work location and Assembly Points Location's (Gate No: 10).
}- Emergency Contact Names and Numbers.
prepa
w
Sham~$~S
Site Safety Manager,
Cent ra l Market Redevelopm ent -Retail Project.
Page 2 01'2
Thermo Safety Department - Central Market Redevelopment Project
THERM~~~W COSHH ASSESSMENT
ACC
Product Name SPECTRUS NXl164 Assessment No. CMR/ CoSHH/034

Description of Safety Data Sheet
Biocide Yes
Substance Attached
Workplace
Referthe attached MSDS Assessed by Shamnas P Sherieff
Ex osure Limits
Cleaning of the Cooling Water
Task / Activity Date 10th March 2012
Pi e Line S stems
Suppliers contact GE Infrastructure Water &
10th March 2013
..
Review Date
details Process Technolo ies
: .. .
CORROSIVE TOXIC
YES NO NO NO YES YES YES YES
Route of Exposure Persons at Risk
Skin .J Membersof
Ingestion .J
Users of Products v Public
No
Eyes .J
Other Workers No Young Persons .J
Cuts / Abrasions v
Inhalation .J
Visitors No
Injection v
. II
1 ~ ~\ I
A
V \t? ~
H
~~
AVOID CONTACT WEAR SUITABLE USE LOCAL
WITH EYES DO NOT WEAR EYEIFACE PROTECTIVE WEAR SUITABLE
GLOVES EXHAUST
BREATHE DUST PROTECTION CLOTHING SK IN CHECK VENTILATION
YES: EN YES: EN140/ YES: YES: EN374- YES (After
NO EN/340/EN368/ NO
166 EN 141
EN369/EN467
1/2/3: EN420 the job)
General Precautions &. Control Measures

Causes burns, may cause sensitization by the skin Conditions to avoid: Protect from freezing. Material
contact, harmful to the aquatic organisms, may to avoid: avoid contact with strong oxidizers.
cause log term adverse effects in the aquatic No Naked Flames and Hot Work Activities in the
environment, vicinity. No Smoking. Keep it into cool and dry place.
Special exposure hazards: Hydrogen chloride, oxides Use in fresh air ventilated area. Keep it away from
of carbon and nitrogen evolved in fire. While foodstuff and beverages. Avoid the prolonged
Handling: contains an OXidizer, avoid contact with inhalation and skin contact. Chemical resistant
skin and eyes. gloves recommended for operations where skin
Recommended engineering control measure: contact is likely.
adequate ventilation to maintain air contaminants Use adequate general and local exhaust ventilation.
below ex osure limits.
Page 1 of 2
COSHH ASSESSMENT
ACC
First Aid I Hygiene Arrangements

General: I n all cases of doubt whil e observ ing a first aid emergency or when the symptoms persist seek
medical attention' never qive anything by mouth to an unconscious person.
Eye: Check for and remove contact lenses. Flush the affected eye
for at least ten minutes. Tilt the head to prevent chemical from Fire Precautions:
transferring to the uncontaminated eye. Seek medical advice if the
irritation persists. Keep it in a safe, cool and dry place
Skin: Remove the contaminated cloths and shoes. Wash
immediately with plenty of water. If irritation persists seek Use C02, Dry Powder, Foam and water spary.
medical attenti on.
Inhalation: remove to fresh air. Get medical attenti on if the
Hydrogen chloride, Oxides of carbon and nitrogen evolved in fire
irritation or other symptoms develop and persists.
Ingestion/ Swallowed: Do not induce vomiting; immediately
give 1-2 glass of water (if the victim is fully conscious). seek
medical atte ntion if symptoms develop. Provide medical care
provider with MSDS.
LEV Requirements Monitoring Requirements
Active monitoring must be carried out by the works

Ensure good ventilation. Use LEV or other engineering
supervisor/store man to ensure safe usage of product and its
controls to minimize exposure.
storage.
Transport Arrangements Storage Requirements
Store in a cool dry area, away from ignition sources.

Keep the containers inside the CoSHH Storage, Retail Ground
Proper shipping name: Not Applicable Floor.
Do not keep it under direct sunlight.
Store containers closed when not in use.
Spillage Procedures Disposal Requirements
Inform the Chemical Safety Team.

Remove/ shut off all the ignition sources. After finish the flushing; drain the chemical waste water to a
Stop the spreading of spillage if possible. temporary tank and dispose through a license third party .
Inform the Thermo safety Department.
COMMENTS
Nil
Are hazards to health adequate ly controlled with all cont rol measures in place? Yes No
Assessment Pre pared by
Name Sham~as PJPerieff

Signature Ii('
~
Date 10TH March 2012
Page 2 of 2
COSHH ASSESSMENT
ACC
Product Name DEPOSITROL SF5100 Assessment No. CMRj CoSHHj 031

Deposit Control Agent Yes
Substance Attach ed
Workplace
Refer the attached MSDS Assessed by Shamnas P Sherieff
Exposure Limits
Task j Activity Date 10th March 2012
Pipe Line Systems
details Process Technolocles
Review Date io" March 2013
: ..•. -
.: --..
CORROSIVE
~TOXIC HARMFUL
YES NO NO NO NO YES YES YES
Route of Expos ure Persons at Risk
Skin v v Members of
No
Users of Products
Ingestion v Public
Eyes v Other Workers No Young Perso ns v

Cuts / Abrasions v
Inhalation v Visitors No
Injection v
-"
A H
V
AVOID CONTACT
WITH EYES
~ DO NOT
BREATHE DUST
.ar~
USE LOCAL
EXHAUST
VENTILATION
YES: EN 140/ YES: EN YES: EN374-

YES: EN 166 NO 340/EN369/EN4 1/2/3; EN 420 NO NO
EN 140
65
General Precautions & Control Measures

Irritating to th e skin, Risk of serious damaged to th e
eyes, This prod uct is not classified as dangerous for No Naked Flames and Hot Wor k Activities in t he
th e enviro nme nt. vicinity . No Smoking. Keep it into cool and dry place.
Special expos ure hazards: Oxides of carbon and Use in fresh air ventilated area. Keep it away from
sulphur evolved in fire. foodstuff and beverages. Avoid the prolonged
While Handling: Arrange for Eye Wash Possibility. inhalation and skin contact. Chemical resistant
Recommended engineering control measure: gloves recommended for operations where skin
adequate ventilat ion to maintain air contaminants contact is likely.
below exposure limits . Use adequate genera l and local exhaust ventil ati on .
Conditions to avoid: Protect from fr eezin . Material
Page 1 of 2
THERM~~~W COSHH ASSESSMENT
ACC
to avoid: avoid contact with strong oxidizers.

General: In a ll cases of doubt while observing a first aid emergency or when the symptoms persist seek
medical attention' never qlve anything by mouth to an unconscious person,
for at least ten minutes. lilt the head to prevent chemical from Fire Precautions:
transferring to the uncontaminated eye. seek medical advice if the
immediately with plenty of water. If irritation persists seek Use C02, Dry Powder, Foamand water fog
medical attention.
Inhalation: remove to fresh air. Get medical attention if the
Oxides of carbon and sulphur evolved in fire
give 1-2 glass of water (if the victim is fully conscious). Seek
medical attention if symptoms develop. Providemedical care
provider with MSDS.
LEV Requi rements Monitoring Requi rem ents
Active monitoJing must be carried out by the works

Ensure good ventilation. Use LEV or other engineering supervisor/store man to ensure safe usage of product and its
controls to minimize exposure storage.
Transport Arrangem ents Storage Requirements

Keep the containersinside the CoSHH Storage, RetailGround
Proper shipping name: Not Applicable
Floor.
Spillage Procedures Disposal Requirem ents
Inform the Chemical Safety Team.

Stop the spreading of spillage. temporary tank and disposethrough a license third party.
Inform the Thermo Safety Department.
COMMENTS
Nil
Are hazards to health adequately controlled w ith a ll control measures in p lace? Yes No
Assessment Prepared by
Name Shamnas P Sherieff

.A
Signature ~V
Date 10T~~ch 2012
Page 2 of 2
COSHH ASSESSMENT
ACC
Product Name DEPOSITROL BL5313 Assessment No. CMR/ CoSHH/032

Deposit Control Agent Yes
Substance Attached
Workplace Sodium Hydroxide: MAC - TGG
Assessed by Shamnas P Sherieff
Exposure Limits 2mg/m 3 (8h) C
Task / Activity
Pipe Line Systems
Date io" March 2012
Review Date 10th March 2013
details Process Tedmoloqies
: •••• .
CORROSIVE
~TOXIC HARMFUL
t
NO NO NO NO NO YES YES YES
Route of Ex posu re Persons at Risk
Skin
" Users of Products
"
Members of
Public
No
Ingestion
"
Eyes
Cuts I Abrasions "" Other Workers No Young Persons
"
Inhalation
" Visitors No
Injection
"
AVOID CONTACT 00 NOT

WITHEYES BREATHE OUST
YES: EN YES: EN 340/ YES: EN 374- YES (After
YES: EN166 140/EN143 /EN1 NO NO
49
EN 369/ EN465 1/213: EN 420 the job)
I.!.1I111I1[e1 " ...'II riWeli'lIl::{e . .

General Precautions &. Control Measures
Irritating to the skin, Risk of serious damaged to the Conditions to avoid: Protect from freezing. Material
eyes, prolonged exposure may causes transient to avoid: avoid contact with strong oxidizers.
irritation. May cause slight gastrointestinal irritation. No Naked Flames and Hot Work Activities in the
This product is not classified as dangerous for the vicinity. No Smoking. Keep it into cool and dry place.
environment. Use in fresh air ventilated area. Keep it away from
Special exposure hazards: Oxides of carbon and foodstuff and beverages. Avoid the prolonged
phosphorus evolved in fire. inhalation and skin contact. Chemical resistant
While Handling: Do not mix it with acidic materials. gloves recommended for operations where skin
Recommended engineering control measure: contact is likely.
adequate ventil ati on to maintain air contam inants Use adequate qeneral and local exhaust ventilati on.
Page 1 of 2
COSHH ASSESSMENT
ACC
below exposure limits.

General: In all cases of doubt while observing a first aid emergency or when the symptoms persist seek
medical attention' never qive anvthtno by mouth to an unconscious person.
transferring to the uncontaminated eye. Seek medical adviceif the
immediately with plenty of water. If irritation persists seek UseC02, Dry Powder, Foam and water fog
medical attention.
Inhalation: remove to fresh air. Get medical attention if the
Oxides of carbon and phosphorus evolved in fire
give 1-2 glassof water (if the victim is fully conscious). Seek
medical attention if symptomsdevelop. Provide medical care
provider with MSDS.
LEV Requirements Monitoring Requirements

Ensure good ventilation. Use LEV or other engineering supervisor/store man to ensure safe usage of product and its
controls to minimize exposure storage.
Transport Arrangements Storage Requirements

Do not keep it underdirect sunlight.
Storecontainers closed when not in use.
Spillage Procedures Disposal Requirem ents
Inform the Chemical SafetyTeam.

Stop the spreading of spillage if possible. temporary tank and dispose through a license third party.
COMMENTS
Nil
Are hazards to health adequately controlled with all control measures in place? Yes No
Name Sh~as~herieff
Signature ~
Date 10TH March 2012
Page 2 of 2
COSHH ASS ESSMENT
ACC
Product Name CORRSHIELD NT4292 Assessment No. CMR/ CoSHHj033

Corrosion Inhibitor Yes
Substance Attached
Workplace
Refer the attached MSDS Assessed by Shamnas P Sherieff
Ex osure Limits
Task j Activity
Pi e Line S stems
Date io" March 2012
io" March 2013
..
Review Date
details Process Technolo ies
: .. .
CORROSIVE
~ lOXI!; HARMFUL
YES YES NO NO YES YES YES YES
Route of Expos ure Persons at Risk
Skin
" Users of Products
"
Members of
Public
No
Ingestion
"
Eyes
" Other Workers No Young Persons
"
Cuts / Abrasions
"
Inhalation
" Visitors No
Injection
" . II
A
V
AVOID CONTACT
H
~ ~ 1 ~ s
~ \ ...
WEAR EYE/FACE
WEAR SUITABLE
WEAR SUITABLE
~
U SE LOCAL
EXHAUST
00 NOT PROTECTIVE
WITH EYES BREATHE OUST PROTECTION CLOTHING GLOVES SKIN CHECK VENTILATION
YES: EN 140/ YES: EN340/ YES: EN374- YES (After

YES: EN 166 NO NO
EN 143/EN 149 EN369/ EN465 1/213: EN 420 the lob
• •• • • • • •
General Precautions & Control Measures
Contact with t he combustible material may cause
Conditions to avoid: Protect from freezing. Material
fire tox ic if swallowed, very toxic to the aquatic
org~nisms. Irritating to the skin, Risk of serious to avoid: avoid contact with strong oxidizers.
No Naked Flames and Hot Work Activities in the
damaged to the eyes, prolonged exposure may
Vicinity. No Smoking. Keep it into cool and dry place.
causes transient irritation. May cause slight
Use in fresh air ventilated area. Keep it away from
gastroi ntestinal irritation. Special expos~re haza~ds:
foodstuff and beverages. Avoid the prolonged
Oxides of nitrogen evolved in fire. While Handling:
inhalation and skin contact. Chemical resistant
contains an oxidizer.
gloves recommended for operations where skin
Recommended engineering contro l measure:
contact is likely.
adequate ventilation to maintain air contaminants
Use adequate general and local exhaust ventilat ion.
below ex osure limits.
Page 1 of 2
COSHH ASSESSMENT
ACC

General: I n a ll cases of doubt wh ile observing a first aid emergency or when the symptoms persist seek
medical attention; never g ive anything by mouth to an unconscious person.
transferring to the uncontaminated eye. seek medical advice if the
immediately with plenty of water. If irritation persists seek Flood with water, Use C02 and Foam may not be effective
medical attention.
Inhalation: remove to fresh air. Get medical attenti on if the
Oxides of carbon and phosphorus evolved in fire
Ingestion/ Swa llowed: Do not induce vomiting; immediately
give 1-2 glass of water (if the victim is fully conscious). Seek
medical att ention if symptoms develop. Provide medical care
provider with MSDS.
LEV Requirements Monitoring Requirem ents

Ensure good ventilation. Use LEV or other engineering
supervisor/store man to ensure safe usage of product and its
controls to mini mize exposure. storage.
Transport Arrangements Storage Requirem ents

Store containers closed when not in use.
Spillage Procedures Disposal Requirements
Info rm the Chemical Safety Team.

Stop the spreading of spillage if possible. temporary tank and dispose through a license third party.
COMMENTS
Nil
Are ha zards to heal t h adeq uately cont ro lled with a ll contro l measu res in p lace? Yes No
Name Sha~ Pjbtir ieff

Signature N f'
<sa:»
Date 10th March 2012
Page 2 of 2
9.2
Flushing Chemical Treatment Valves
Operating Diagram
Flushing & Chemical Treatment Valves Operating Diagram
From Circuit
CHW Pump
IV -1 IV -2 IV -8
Equipment Tag number is subject

to Relative Flushing Circuit IV -4
(Permanent Pump Set )
IV -3
Temporary Filters for Flushing Purpose
Temporary Pump
IV -5 IV -6
IV -7
Temporary Waste Temporary Waste Temporary Filling Temporary Filling

Water Tank Water Tank Water Tank Water Tank
Capacity 5000 Gal. Capacity 5000 Gal. Capacity 5000 Gal. Capacity 5000 Gal.
Temporary Tanks for Flushing Purpose Temporary Tanks for Flushing Purpose
9.3
Flushing Valves Operation Schedule
Flushing Valves Operation Schedule
Isulating Isulating Isulating Isulating Isulating Isulating Isulating Isulating
Item Flushing Stage Pumps Operational Status Comments
Valve - 1 Valve - 2 Valve - 3 Valve - 4 Valve - 5 Valve - 6 Valve - 7 Valve - 8
Temporary Pump in
1 Pre-Cleaning Stage Close Close Open Close Close Open Open Open
Operation
Temporary Pump in
2 Fresh Water Filing Stage Close Close Open Open Open Close Close Close
Operation
3 Hyrdostatic Pressure Test Stage Close Close Close Close Close Close Close Close Manual Pressure Test
Secondary Chilled Water

4 Water Flushing / Pre-Cleaning Stage Open Open Close Open Close Close Close Close
Pump in Operation
Chemical Flushing and Cleaning Secondary Chilled Water
5 Open Open Close Open Close Close Close Close
Stage Pump in Operation
6 Drain (Chemical) Flush Water Stage Close Close Close Close Close Close Open Close

7 Passivation Chemical Stage Open Open Close Open Close Close Close Close
Pump in Operation
8 Final Chemical Treatment Stage Open Open Close Open Close Close Close Close
Pump in Operation
9.4
Automatic Self Cleaning Filter
Catalogue
9.5
HVAC Equipment Backwash Details

Valve package connection details for individual FCU’S not on group
Back flushing procedures for fan coil units:
 Close bypass valve (C)

 Open the strainer (A)
 Have a bucket near strainer (A)
 Open valve(B) and drain all the water from strainer(A) into the bucket
 Continue the flushing till water is clear from strainer(A)
 Once the water is clear from the strainer(A) close valve(B)
 Make sure that the motorized valve(E) is fully opened manually
 Open DRV valve(F) fully and drain through the strainer(A)
 Continue draining till the water is clear
 Once the water is clear close DRV valve(F), close strainer(A), open valve(B) and DRV
valve(F)
 Put the FCU in operation
 The above method should be followed to flush all the FCU’S
Air handling unit package Details
Back flushing procedures for Air Handling units:
 Close bypass valve (E)

 Open the strainer (B)
 Have a bucket near strainer (B)
 Open valve(D) and drain all the water from strainer(B) into the bucket after closing
valve(A)
 Continue the flushing till water is clear from strainer(B)
 Once the water is clear from the strainer(B) close valve(D)
 Make sure that the motorized valve(G) is fully opened manually
 Open DRV valve(H) and valve(A) fully and drain through the strainer(B)
 Once the water is clear close DRV valve(H) and valve(A), close strainer(B), open
valve(D), valve(A) and DRV valve(H)
 Put the AHU in operation
 The above method should be followed to flush all the AHU’S
D
A
B
Primary heat exchanger connection details
Back flushing procedures for Primary heat exchanger:
 Close bypass valve © and valve(D)

 Open the drain point (A)
 Connect it with flexible hose to the nearest drain point.
 Open valve(B) and drain all the water from drain point (A) to nearest drain
 Continue the flushing till water is clear from the drain point (A)
 Once the water is clear from the drain point (A) close valve(B)
 Open valve(D) fully and drain through the drain point (A)
 Once the water is clear close valve(D), close drain point (A), open valve(B) and
valve(D)
 Put the HEX’s in operation

D
C
A
Floor standing CCU unit-CHW Valve package connection details
Back flushing procedures for close control units:
 Close bypass valve (C)

 Open the strainer (A)
 Have a bucket near strainer (A)
 Open valve(B) and drain all the water from strainer(A) into the bucket
 Continue the flushing till water is clear from strainer(A)
 Once the water is clear from the strainer(A) close valve(B)
 Open DRV valve(D) fully and drain through the strainer(A)
 Once the water is clear close DRV valve(D), close strainer(A), open valve(B) and DRV
valve(D)
 Put the CCU in operation
 The above method should be followed to flush all the CCU’S
9.6
Schedule of Engineer and CML
Inspection Attendance
Schedule of Engineer & CML Inspection
Attendance
1 Water Flow Measurement Stage
2 Before adding cleaning chemical
3 Before adding Passivation chemical
4 Before adding final chemical

9.7
Pre-Commissioning
Check Lists
Central Market Development-Abu Dhabi-UAE
Retail podium & basement car park
Mechanical System
Pre-Commissioning Check List / Strainer Cleanliness
Project: System:
Equipment Name/Tag: Location:
Drawing No: Method Statement Ref:
STRAINER STAGE IN CLEANING DESCRIPTION OF TYPE OF

DATE PROCESS STRAINER DEBRIS FOUND REMARKS
TAG ID LOCATION
Preliminary checks by: Witness Date: _______________________

(ACC QC Engineer)
Pre-Commissioning by: Witness Date: _______________________

(CxT- Engineer)
Witnessed by (Optional): Witness Date: _______________________

(CML- Engineer) (Name) (Signature)
Chilled Water System & Chemical Treatment Checklist Reference number: TCR-010WB Page ___ of ____
Central Market Development-Abu Dhabi-UAE
Retail podium & basement car park
Mechanical System
Pre Comissioning Checklist / System Verification
Project: System:
Equipment Name/Tag: Location:
Drawing No: Method Statement Ref:
Test Data √/X Notes

Chilled Water Pipe
1. Method statement reviewed
2. Operation and maintenance information
3. Approved installation and pressure test for piping
4. Continuous supply of fresh water is available
5. Availability of continuous electric power
6. Availability of manpower (24 hours basis)
7. Amount of chemicals required is available at site
8. Feed and drain points identified
9. Piping circuit to be flushed is closed into a single
loop
10. Bypass connections provided for HVAC
equipments
11. Precision valves, heating and cooling coils isolated
12. Bypass connections are sufficiently sized
13. Valves enabling circulation are fully open
14. Circulation pump/s operational
15. All air vents required are present in the circuit
16. Water sampling containers available at site
17. Water analysis instruments ready
General Notes & Specialist Sub-Contractor Signature:
Preliminary checks by: Witness Date: _______________________

(ACC QC Engineer)
Pre-Commissioning by: Witness Date: _______________________

(CxT- Engineer)
Witnessed by (Optional): Witness Date: _______________________

(CML- Engineer) (Name) (Signature)
Chilled Water System & Chemical Treatment Checklist Reference number: TCR-011WB Page ___ of ____
ACC
JlJ ~!9~j
ALDAR
AllAaIAN CONSTKUCTJON CO .
THERM.~~~W
Title : Chille d Water Pipes & Fittings - Hyd ostati c Pressure Test Report
SYSTEM: LOCATI ON/AREA:
DRAWII"G NO.: TAG/J.D.:
INSTRUM EI"T: CALIB RATIO N DATE:
SERIAL 1"0.: EXPI RY:
10 .9 16.4
Comments :
Verification Of Above Items Release For Next Activit

ATKINS SUPERVISION ENGINEER - Date &
THERMO QNQC ENGINEER - Date & Signature ACC QNQC ENGINEER - Date & Signature
Signature
FM E16 Re v 0, Dated 2010312010

9.8
Chilled Water System Chemical Schedule
Estimated Water Volume: 313.765 m3 in two Chilled Water Loops:
a. first circuit (plant room RE/PR/B4/01): 112.690 m3
b. second circuit (plant room RE/PR/B4/02): 201.075 m3
Chilled Water System Chemical Schedule
Item System Discription System Volume Chemical Detail Quantity Remarks
Depositrol BL5313 5 drums of 25 Kg

Pre Commission Cleaning of
1 313.765
Secondary CHW system
Depositrol SF5100 1 drum of 25 Kg
8-Nov-00
Corrshield NT4292 27 drums of 25 Kg
2 Initial Fill of Secondary CHW system 313.765
Spectrus NX1164 1 drum of 25 Kg
Corrshield NT4292 4 drums of 25 Kg

3 One year Maintenance 313.765
Spectrus NX1164 1 drum of 25 Kg
9.9
Testing & Commissioning Test Sheets
Central Market Redevelopment, Abu Dhabi, UAE
Mechanical System
Commissioning Test Sheet / Parameters for Final Treated Chilled Water Quality
Sample
Detail Analysis Parameters
Point
Total Iron
(TDS) PH Conductivity (us/cm) Nitrite NaNO2 Chloride CI Total Suspended Solid
No. Sample Sample as Fe++
Analyzed
Collected Point Control Limits
Report No By
by Circuit <1+make up < 2000
8.5 – 11 < 3000 700 – 1000 ppm Max. 200 ppm <20 ppm
ppm ppm3
INSTRUMENT: SERIAL NO: CALIBRATION DATE: EXPIRY:
CxT Engineer ACC QA/QC Eng. CML Engineer ATKINS Engineer BDSP Engineer
Company
(performed by) (checked by) (witnessed by) (approved by) (approved by)
Name
Signature
Date
Chilled Water System Flushing & Chemical Treatment Test sheet Reference number /TCR-012WB Page ___ of ___
Mechanical System
Commissioning Test Sheet / Make Up Water Quality Parameters
Sample
Detail Analysis Parameters
Point
Total Iron as Conductivity Total Suspended
(TDS) PH Nitrite NaNO2 Chloride CI
No. Sample Sample Fe++ (us/cm) Solid
Analyzed
Collected Point Control Limits
Report No By
by Circuit < 1+make up
< 300 ppm3 <9.0 < 400 N/A < 200 ppm <10.0 ppm
ppm
Company
Name
Signature
Date
Mechanical System
Commissioning Test Sheet / Water Flow Reading During Flushing Process
Duration / Test Readings Regulating Valve Position
Valve (VODRV) Design
SN Time Initial Reading Final Reading
Valve Setting KV-Value Comments
No.
KV Value Kpa Δp Kpa Flow Flow No of turns final
Start End Type Size Flow L/s Kpa Δp Flow L/s Flow %
Open Open Δp L/s %
General Notes & Specialist Sub-Contractor Signature:
Company
Name
Signature
Date
Table for Recommended Flushing Velocity And Flow as per BSRIA Standard
Pipe diameter Flushing

SN Flushing Velocity m/s Comment
in mm volume L/s
1 15 0.96 0.20
2 20 1.0 0.37
3 25 1.03 0.60
4 32 1.06 1.08
5 40 1.08 1.49
6 50 1.11 2.45
7 65 1.15 4.25
8 80 1.17 5.98
9 90 1.19 8.10
10 100 1.21 10.47
11 125 1.24 16.41
12 150 1.26 23.98
13 200 1.31 42.58
14 250 1.33 68.76
15 300 1.37 100.31

9.10
Details of Equipments
Intertek
Certificate of Registration
The following organization's Occupational Health and Safety Management System has been assessed
and registered by Intertek Semko Certification AB as conforming to the requirements of:
OHSAS 18001 :2007

Certificate Number
1601588
Organization:
Initial Certification Date Cooltech Energy Water Treatment (L.L.C.)

16 September 2008
Certificate Issue Date P.O. Box 49965, Dubai, United Arab Emirates
30 June 2009
Certificate Expiry Date

15 September 2011 The Occupational Health and Safety Management System is applicable to the management of
occupational health and safety risks associated with:
Provision of water quality management services and mechanical services
In the issuance of this certificate, Intertek assumes no liability to any party other than to the Client, and then only in accordance with the agreed upon
1639 Certification Agreement.
ISOllEe 17021
05 JAN 2011
Intertek Semko Certification AB - Kista (Stockholm), Sweden

Intertek
Certificate
The following organization'~gement System has been assessed
and registered by Intertek ~ the requirements of:
OHSAS 180t
Certificate Number
1601588
Organization:
Initial Certification Date Cooltech EnergL.C.)

16 September 2008
Certificate Issue Date P.O. Box 49965, Dubai, Un

30 June 2009
Certificate Expiry Date

15 September 2011 The Occupational Health ~plicable to the management of
occupational health and 5
Provision of water quality m9rvices
In the issuance of this certificate, Intertek a~ then only in accordance with the agreed upon
1639 Certification Agreement.
rsonec 17021
05JAN~
C .- , _
Certification AB - Kista (Stockholm), Sweden

COOLTECH WATER TREATMENT PROGRAM
FOR CHILLED WATER SYSTEMS
START UP CHEMICALS - CLEANING PROGRAM
Depositrol BL5313
Depositrol BL5313 is a blend of inhibitor and polymers for use in cleaning of cooling water
systems. It works by a combination of chelation, crystal modification and the threshold effect and
is effective against a wide range of sealants such as calcium and magnesium, iron oxide and
silica.
Depositrol BL5313 is also very effective to be used as pre-commission cleaning chemical.
Depositrol SF5100
Depositrol SF5100 improves the performance of systems by removing and dispersing impurities,
particularly oil/grease based products. It is very effective when used in conjunction with
Depositrol BL5313, for pre-commission cleaning of new systems.
PASSIVATION & LONG TERM MAINTENANE CHEMICALS
Corrshield NT4292
Corrshield NT4292 is a corrosion inhibitor based on synergic blend of organic and inorganic
chemistry used to protect steel, copper and other non-ferrous metals. As such, NT4292 is an ideal
treatment for closed chilled water and low pressure heating systems. This product is a high level
nitrite based product, which can be used with varying quality of make-up water.
Spectrus NX1164
Spectrus NXl164 is a broad spectrum, non-foaming readily biodegradable biocide for use in
industrial cooling water systems. It is a blend of isothiazalone derivatives and is completely
soluble in water.
T IL,.
05 JAN 2011
\I ...~ ~..,.. . .
L __
r

DAR 108 Rev 01 TC MS Flushing For CHW System

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Document Approval Request - DAR

For the Attention of : DAR N o

Originator Type of Doc ume nt

S u b m itted F o r Appr oval Info rma tion

Submitted By 1- Ace o 2- Sub- Contractor / Supplier

Con tact Per son Name: THERMO LLC

1- Pre-Qualification 0 5- Schedules & Programms 0 9- Non- Conformance report 0

ACC Review & Approval

SOP -EM03/R 2 FM - D14/Rev.03

Testing and Commissioning Method Statement

Testing and Commissioning Method Statement

Commissioning E ngineer Co mmissioning M a nager

24 January 20 12/REV 01 Ammar Ahmed

ARABIAN CONSTRUCTION CO. MEP Cont r ac tor

Reply to Consultant Comments Sheet

Reply to Consultant Comments Sheet

the contractor shall refer to the contract specification volume 2

Reply to Consultant Comments Sheet

include BSRIA AG 1/2001 Pre-commissioning & cleaning of

Reply to Consultant Comments Sheet

1. Scope and Purpose

1.1. Project Description

1.2. System Introduction Brief

AHU : Air Handling Unit

2. Reference & Related Standards

2.1. Project Quality Plan / Commissioning Plan

2.2. Project Technical Specification

2.4. Approved Shop Drawings Schedule

2.5. Standard & Code Reference:

BSRIA- Application Guide 1/2001 Flushing and Cleaning of Water Systems.

2.6. HSE Manual:

Safe Energization Isolation Reference ACC-DAR-5359

3.1. Commissioning Manager

 Notification of any witnessing of Pre-commissioning & Commissioning activities shall be

3.2. Commissioning Team

 Notification of any witnessing of Pre-commissioning & Commissioning activities shall be

3.3. QA/QC Engineers

 QA/QC Engineers shall be witness the Pre-Commissioning and commissioning activities.

3.4. Health & Safety

 Notification of any witnessing of Pre-commissioning & Commissioning activities shall be

3.5. Specialist Sub-Contractor

4. Instruments & Tools

 Portable Hand Tools

5. Surveying Equipment and instrument checking &calibration

6. Work sequence/commissioning phase

6.1. Pre Commissioning Phase

 Site Establishing Activities

6.2. Testing and Commissioning Phase

2. Fresh Water Filling

 Finally open the fresh water inlet valve gradually.

3. Hydrostatic Pressure Test

Nominal Pipe Size Flushing Velocity (m/s)

PH Conductivity TDS Total Iron Chlorites

5. Chemical Flushing & Cleaning:

 Specialist recommendation shall be dosed in to achieve homogeneous mixing throughout

 All system strainers shall be inspected and cleaned as required.

NOTE 2: Purpose of dirt separator:

8. Final Chemical Treatment of the System

10. Protection of BMS devices and other Controlling Valves

11. Flow Measurements at Chemical Treatment and Flushing Stage

 Pump Flow measurement

pump is running at full speed.