KR QUANTEC prime

Maintenance
symbols
Oil change

Lubricate with grease gun

Lubricate with brush

Tighten screw/nut

Check component, visual inspection

Fig. 9-1: Maintenance work

Maintenance Interval Item Activity Lubricant

table, KR prime Once only, 11 Check screws.
with IW 150/180/ after MA 640 Nm
210 100 h
5,000 h 7 Counterbalancing system SKF LGEP 2
or 1 year bearing, link arm, Art. no. 00-119-990
at the latest lubricate. 10 cm³
1) Grease nipples in the mid-
dle position and at the plus
and minus end positions of
axis 2.

110 / 233 Issued: 18.09.2014 Version: BA KR QUANTEC prime V7

 9 Maintenance

Interval Item Activity Lubricant

5,000 h 9 Counterbalancing system SKF LGEP 2
or 1 year bearing, rotating column, Art. no. 00-119-990
at the latest lubricate. 10 cm³
1) Grease nipples in the mid-
dle position and at the plus
and minus end positions of
axis 2.
5,000 h 8 Counterbalancing system, Hyspin ZZ 46
check pressure. Art. no. 83-236-202
Setpoint, tolerance -5 bar
10,000 h 1 Grease cables of cable set Cable grease RB1
and energy supply system. 00-101-456
(>>> 9.8 "Greasing the ca- 200 cm³
ble set" Page 123)
20,000 h 2 Oil change, Optigear Synthetic
or 5 years gear unit A6. RO 150
at the latest (>>> 9.7 "Changing the Art. no. 00-144-898
gear oil on axis 6" 1.000 l
Page 122)
20,000 h 3 Oil change, Optigear Synthetic
or 5 years gear unit A5. RO 150
at the latest (>>> 9.6 "Changing the Art. no. 00-144-898
gear oil on axis 5" 0.900 l
Page 121)
20,000 h 4 Oil change, Optigear Synthetic
or 5 years gear unit A4. RO 150
at the latest (>>> 9.5 "Changing the Art. no. 00-144-898
gear oil on axis 4" 2.100 l
Page 120)
20,000 h 5 Oil change, Optigear Synthetic
or 5 years gear unit A3. RO 150
at the latest (>>> 9.4 "Changing the Art. no. 00-144-898
gear oil on axis 3" 1.800 l
Page 118)
20,000 h 6 Oil change, Optigear Synthetic
or 5 years gear unit A2. RO 150
at the latest (>>> 9.3 "Changing the Art. no. 00-144-898
gear oil on axis 2" 2.700 l
Page 117)
20,000 h 10 Oil change, Optigear Synthetic
or 5 years gear unit A1. RO 150
at the latest (>>> 9.2 "Changing the Art. no. 00-144-898
gear oil on axis 1" 6.500 l
Page 115)

1) In the case of frequently recurring, short-distance movements, the mainte-

nance interval is 3000 hours.

Issued: 18.09.2014 Version: BA KR QUANTEC prime V7 111 / 233

 KR QUANTEC prime

Maintenance Interval Item Activity Lubricant

table, KR prime Once only, 11 Check bolts
with IW 210/240 after MA 640 Nm
100 h
5,000 h 7 Counterbalancing system SKF LGEP 2
or 1 year bearing, link arm, Art. no. 00-119-990
at the latest lubricate. 10 cm³
1) Grease nipples in the mid-
dle position and at the plus
and minus end positions of
axis 2.
5,000 h 9 Counterbalancing system SKF LGEP 2
or 1 year bearing, rotating column, Art. no. 00-119-990
at the latest lubricate. 10 cm³
1) Grease nipples in the mid-
dle position and at the plus
and minus end positions of
axis 2.
5,000 h 8 Counterbalancing system, Hyspin ZZ 46
check pressure Art. no. 83-236-202
Setpoint, tolerance -5 bar
10,000 h 1 Grease cables of cable set Cable grease RB1
and energy supply system. 00-101-456
(>>> 9.8 "Greasing the ca- 200 cm³
ble set" Page 123)
20,000 h 2 Oil change, Optigear Synthetic
or 5 years gear unit A6. RO 150
at the latest (>>> 9.7 "Changing the Art. no. 00-144-898
gear oil on axis 6" 1.200 l
Page 122)
20,000 h 3 Oil change, Optigear Synthetic
or 5 years gear unit A5. RO 150
at the latest (>>> 9.6 "Changing the Art. no. 00-144-898
gear oil on axis 5" 1.100 l
Page 121)
20,000 h 4 Oil change, Optigear Synthetic
or 5 years gear unit A4. RO 150
at the latest (>>> 9.5 "Changing the Art. no. 00-144-898
gear oil on axis 4" 2.100 l
Page 120)
20,000 h 5 Oil change, Optigear Synthetic
or 5 years gear unit A3. RO 150
at the latest (>>> 9.4 "Changing the Art. no. 00-144-898
gear oil on axis 3" 1.800 l
Page 118)
20,000 h 6 Oil change, Optigear Synthetic
or 5 years gear unit A2. RO 150
at the latest (>>> 9.3 "Changing the Art. no. 00-144-898
gear oil on axis 2" 2.700 l
Page 117)
20,000 h 10 Oil change, Optigear Synthetic
or 5 years gear unit A1. RO 150
at the latest (>>> 9.2 "Changing the Art. no. 00-144-898
gear oil on axis 1" 6.500 l
Page 115)

1) In the case of frequently recurring, short-distance movements, the mainte-

nance interval is 3000 hours.

112 / 233 Issued: 18.09.2014 Version: BA KR QUANTEC prime V7

 9 Maintenance

Maintenance Interval Item Activity Lubricant

table, KR prime Once only, 11 Check bolts
CR with IW 210/ after MA 640 Nm
240 100 h
5,000 h 7 Counterbalancing system SKF LGEP 2
or 1 year bearing, link arm, Art. no. 00-119-990
at the latest lubricate. 10 cm³
1) Grease nipples in the mid-
dle position and at the plus
and minus end positions of
axis 2.
5,000 h 9 Counterbalancing system SKF LGEP 2
or 1 year bearing, rotating column, Art. no. 00-119-990
at the latest lubricate. 10 cm³
1) Grease nipples in the mid-
dle position and at the plus
and minus end positions of
axis 2.
5,000 h 8 Counterbalancing system, Hyspin ZZ 46
check pressure Art. no. 83-236-202
Setpoint, tolerance -5 bar
10,000 h 1 Grease cables of cable set Cable grease RB1
and energy supply system. 00-101-456
(>>> 9.8 "Greasing the ca- 200 cm³
ble set" Page 123)
20,000 h 2 Oil change, Tribol FoodProof
or 5 years gear unit A6. 1800/220
at the latest (>>> 9.7 "Changing the Art. no. 00-125-302
gear oil on axis 6" 1.200 l
Page 122)
20,000 h 3 Oil change, Tribol FoodProof
or 5 years gear unit A5. 1800/220
at the latest (>>> 9.6 "Changing the Art. no. 00-125-302
gear oil on axis 5" 1.100 l
Page 121)
20,000 h 4 Oil change, Tribol FoodProof
or 5 years gear unit A4. 1800/220
at the latest (>>> 9.5 "Changing the Art. no. 00-125-302
gear oil on axis 4" 2.100 l
Page 120)
20,000 h 5 Oil change, Tribol FoodProof
or 5 years gear unit A3. 1800/220
at the latest (>>> 9.4 "Changing the Art. no. 00-125-302
gear oil on axis 3" 1.800 l
Page 118)
20,000 h 6 Oil change, Tribol FoodProof
or 5 years gear unit A2. 1800/220
at the latest (>>> 9.3 "Changing the Art. no. 00-125-302
gear oil on axis 2" 2.700 l
Page 117)
20,000 h 10 Oil change, Tribol FoodProof
or 5 years gear unit A1. 1800/220
at the latest (>>> 9.2 "Changing the Art. no. 00-125-302
gear oil on axis 1" 6.500 l
Page 115)

1) In the case of frequently recurring, short-distance movements, the mainte-

nance interval is 3000 hours.

Issued: 18.09.2014 Version: BA KR QUANTEC prime V7 113 / 233