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A PROJECT REPORT ON
DETERMINATION OF WORKABILITY AND
CHARACTERISTIC STRENGTH OF CONCRETE
USING ADMIXTURE
Submitted in partial fulfillment of requirement for the 8th semester project work of
BACHELOR OF
ENGINEERING IN
CIVIL ENGINEERING
Submitted by
AISHWARYA WAGGE 1GG14CV001
MANJUNATHA M S 1GG16CV029
NITHIN M 1GG16CV033
HAREESH U 1GG17CV406
CERTIFICATE
Certified that the project entitled DETERMINATION OF WORKABILITY AND
CHARACTERISTIC STRENGTH OF CONCRETE USING ADMIXTURE is a
bonafide work carried out by AISHWARYA WAGGE (1GG14CV001) MANJUNATHA
M S (1GG16CV029) NITHIN M (1GG16CV033) HAREESH U (1GG17CV406)
in
partial fulfilment for the award of degree of Bachelor of Engineering in CIVIL
ENGINEERING of Visvesvaraya technological university, Belagavi during the year 2019-
20. It is to certify that all corrections/suggestions indicated for Internal Assessment have
been incorporated in the report deposited in the department library. The project report has
been approved as it satisfies the academic requirements in respect of project work prescribed
for the said degree.
The success of any project depends mainly on the people associated with it.
The task of completing a project needs co-operative and proper guidance of
prominent person in the subject line for amateurs like us to extend personally.
Concrete is a mixture of Portland cement, water, coarse and fine aggregate, and sometimes
admixtures. Proportioning a concrete mix for a given purpose is the art of obtaining a suitable
ratio of various ingredients of concrete with the required property at the lower cost. The
primary difference between high-strength concrete normal-strength concrete relates to the
compressive strength.
High strength concrete has compressive strength of up to 100Mpa as against conventional
concrete which has compressive strength of less than 40Mpa. Low water cement ratio is a
crucial aspect which can be achieved by using chemical admixture such as super plasticisers.
A mineral admixture introduces favourable behaviour with respect to shrinkage and high
evolution of heat of hydration and enhances durability. The project revolves around the
development of high compressive strength and workability using proper mix of ingredients.
CONTENTS
CHAPTER 1 1
INTRODUCTION 1
Concrete 1
Ingredients of concrete 1
ADMIXTURES 4
SUPER PLASTICISER 5
Use of superplasticiser 6
Mechanism of superplasticiser 7
Dosage of superplasticiser 8
CHAPTER 2 9
LITERATURE REVIEW 9
LITERATURE REVIWE 1 9
LITERATURE REVIEW 2 10
LITERATURE REVIEW 3 11
LITERATURE REVIEW 4 12
CHAPTER 3 13
CONCRETE INGREDIENTS 13
CEMENT 13
FINE AGGEREGATES 15
COARSE AGGREGATES 21
WATER 24
Mix design 28
Slump test 35
CHAPTER 4 43
GENERAL INTRODUCTION 43
CHAPTER 5 45
CONCLUSION 45
REFERENCE 46
List of Figures
CHAPTER 1:
INTRODUCTION
Concrete
The concrete is the most important construction material which is manufactured at the site. It
is a composite product obtained by mixing cement, water and an inert matrix of sand and
gravel or crushed stone. It undergoes a number of operations such as transportation, placing,
compacting and curing.
Ingredients of concrete
Portland cement - The cement and water form a paste that coats the aggregate and sand in the
mix. The paste hardens and binds the aggregates and sand together.
Water- Water is needed to chemically react with the cement (hydration) and too provide
workability with the concrete. The amount of water in the mix in pounds compared with the
amount of cement is called the water/cement ratio. The lower the w/c ratio, the stronger the
concrete. (Higher strength, less permeability)
Aggregates- Sand is the fine aggregate. Gravel or crushed stone is the coarse aggregate in
most mixes.
1. Air-entraining admixtures
2. Water-reducing admixtures
3. Plasticizers
4. Accelerating admixtures
5. Retarding admixtures
6. Hydration-control admixtures
7. Corrosion inhibitors
8. Shrinkage reducers
Concrete should be workable, finishable, strong, durable, watertight, and wear resistant.
These qualities can often be obtained easily and economically by the selection of suitable
materials rather than by resorting to admixtures (except air-entraining admixtures when
needed).
To maintain the quality of concrete during the stages of mixing, transporting, placing, and
curing in adverse weather conditions
Despite these considerations, it should be borne in mind that no admixture of any type or
amount can be considered a substitute for good concreting practice. The effectiveness of an
admixture depends upon factors such as type, brand, and amount of cementing materials;
water content; aggregate shape, gradation, and proportions; mixing time; slump; and
temperature of the concrete.
Trial mixtures should be made with the admixture and the job materials at temperatures and
humidities anticipated on the job. In this way the compatibility of the admixture with other
admixtures and job materials, as well as the effects of the admixture on the properties of the
fresh and hardened concrete, can be observed. The amount of admixture recommended by the
manufacturer or the optimum amount determined by laboratory tests should be used.
RETARDING ADMIXTURES
Retarding admixtures are used to delay the rate of setting of concrete. High temperatures
of fresh concrete (30°C [86°F]) are often the cause of an increased rate of hardening that
makes placing and finishing difficult. One of the most practical methods of counteracting this
effect is to reduce the temperature of the concrete by cooling the mixing water and/or the
aggregates. Retarders do not decrease the initial temperature of concrete. The bleeding rate
and bleeding capacity of concrete is increased with retarders.
DAMPPROOFING ADMIXTURES
The passage of water through concrete can usually be traced to the existence of cracks or
areas of incomplete consolidation. Sound, dense concrete made with a water cement ratio of
less than 0.50 by mass will be watertight if it is properly placed and cured.
Super plasticiser
Superplasticizers (SP's), also known as high range water reducers, are additives used in
making high strength concrete. Plasticers are chemical compounds that enable the production
of concrete with ca. 15% less water content. Superplasticers allow reduction in water content
by 30% or more. These additives are employed at the level of a few weight per cent.
Plasticizers and superplasticizers retard the curing of concrete.
SPs are used where well-dispersed particle suspension is required to improve the flow
characteristics (rheology) of suspensions such as in concrete applications. Their addition to
concrete or mortar allows the reduction of the water to cement ratio without negatively
affecting the workability of the mixture, and enables the production of self-consolidating
concrete and high performance concrete. They greatly improve the performance of the
The addition of SP in the truck during transit is a fairly modern development within the
industry. Admixtures added in transit through automated slump management systems, such as
Verify, allows a concrete producer to maintain slump until discharge without reducing
concrete quality.
History of Superplasticiser
Kenichi Hattori from japan introduced the first superplasticizer in 1964 which consisted
of beta-naphthalene sulfonate. The second was Melment introduced in Germany in the same
year and consisted of melamine formaldehyde sulfonate condensation. It was after a decade
that the application of the superplasticizers was introduced to America Continent . The
application of the superplasticizers in the concrete started from the 1960s and got known in
the concrete technology and the construction field as a benchmark. This way concrete was
created with a higher functionality and strength. With adding superplasticizers, the concrete
got higher efficiency and yet lower w/c. The superplasticizers are the polyelectrolytes with
organic origin which act like the distribution of the chemicals in the heterogeneous system .
These materials are high reactive. They do not have sulfonic group and get ionized
completely in an alkali environment. The super-plasticizers with high reactivity that do not
defer the concrete's curing in high doses. Make it possible to produce cement with high
amount of fly ash or slag. The superplasticizers are the macromolecules which are hundreds
of times larger than the water molecule. Because of the function of the CA3, the mechanism
of the superplasticizers is defined as the surface absorption. The superplasticizers repel the
similar charges and producing water gets trapped and hence decreases the density. The
mechanism of the superplasticizers is somewhat different from the WRA. The difference
depends on the consistency of the superplasticizers with Portland cement. It is necessary to
know that the superplasticizers in the cement particles won't be fixed by the C3A because this
decreases the cement efficiency. The common dose of the superplasticizer used to increase
the cement efficiency varies between 1-3 litters per cubic meter and the liquid super-
plasticizer includes 40 % active elements. In the process of the w/c ratio reduction, a higher
dose of relatively 5-20 litters per cubic meter of the concrete is used.
Use of superplasticiser
The use of superplasticizers may produce high strength concrete (compressive strength up
to 22,000 psi).
Mechanism of superplasticiser
Superplasticizers are soluble macromolecules, which are hundreds of times larger than
water molecule (Gani, 1997). Mechanism of the superplasticizers is known as adsorption by
C3A, which breaks the agglomeration by repulsion of same charges and releases entrapped
water. The adsorption mechanism of superplasticizers is partially different from the WRA.
The difference relates to compatibility between Portland Cement and superplasticizers. It is
necessary to ensure that the superplasticizers do not become fixed with C3A in cement
particle, which will cause reduction in concrete workability.
Dosage of superplasticiser
Typical dosage of superplasticizers used for increasing the workability of concrete ranges
from 1 to 3 liters per cubic meter of concrete where liquid superplasticizers contained about
40 % of active material. In reducing the water cement ratio, higher dosage is used, that is
from 5 to 20 liters per cubic meter of concrete.
Dosage needed for a concrete mixture is unique and determined by the Marsh Cone Test.
You know that the amount of plasticizers added to concrete ranges from 0.1 to 0.5 % of the
total weight of cement.
CHAPTER 2
LITERATURE REVIEW
LITERATURE REVIWE 1
ABSTRACT
In modern days, due to optimum and rapid construction there is a high demand for the use
of chemical admixtures. Among these admixtures, nowadays, superplasticizer has a great
market as workability is one of the major issues of a freshly prepared concrete, which can be
enhanced by superplasticizer. These superplasticizers, on one hand, they enhance the
workability to sufficient extent by lowering the flow and shear resistance and on the other
hand, lower the water-cement ratio. Even in the case of selfconsolidating concrete,
superplasticizer greatly enhances the workability of fresh and hardened concrete. The
dramatic effect of superplasticizer on properties of concrete in fresh and hardened state was
studied and the properties of concrete inspected are workability and strength. The effect of
superplasticized concrete was experimented, together with one control mix. An experimental
investigation was conducted to determine the dosage of superplasticizer. In this study,
concrete designed for strength of 53 Mpa at 28 days with ordinary portland cement (OPC)
was evaluated for its early age properties. The study is based on the effect of two different
types of superplasticizer namely: Sulphonated Naphthalene Formaldehyde (SNF) and Poly
Carboxylate Ether (PCE) and comparing with that of control mix. The results of the study
reveal the complex nature of interactions between cement and superplasticizers in concrete.
LITERATURE REVIEW 2
ABSTRACT
LITERATURE REVIEW 3
ABSTRACT
LITERATURE REVIEW 4
ABSTRACT
CHAPTER 3
The main objective of the project is to determine the workability and strength of
To determine the workability of concrete slump test is adopted, And to determine the strength
of concrete compressive strength test using universal testing machine is adopted
CONCRETE INGREDIENTS
1.CEMENT
Cement is an extremely fine-grounded material with adhesive and cohesive properties and
acts as a binding material in concrete.
The properties of concrete are very much influenced with the properties of cement, hence if
it of worth importance to know the cement properties. Following are the main tests
conducted to know the cement propertie.
Specific gravity
Specific gravity is the ratio of the density of substance to the density of a reference
substance. Specific gravity is needed in calculation of soil properties like void ratio, degree
of saturation. This property is very important in the mix design.
Procedure
It is determined by correlated the weights of cement, water, and kerosene. Since, the cement
on mixing with the water hardens, it is mixed with kerosene and the corresponding weight is
used for specific gravity determination.
1 Wt. of density 48
2. FINE AGGEREGATES
Aggregates are important constituents of concrete and they constitute 75 to 80% of total
volume of concrete. They reduce shrinkage and effect economy to a great extent. As
aggregates are main part of a body in concrete, its properties affect the economy to a great
extent.
Following are the properties of aggregates, which effect concrete.
i. Size
Largest maximum size that can be under given set of conditions should be used.
Generally 80mm is the largest size of aggregates in concrete, which is generally
used.
ii. Shape
Shape of aggregate is an important characteristic since it affects workability of concrete. As
per shape they are classified as rounded irregular or partly rounded, angular, flaky. The
angular aggregates are generally preferred as compared to other due to their durability and
strength in concrete and good binding capacity
iii. Texture
Generally rough texture aggregates are preferred as compared to smooth due to their good
binding capacity. Rough texture increases the surface area, which increases the bonding
strength of concrete.
iv. Strength
Strength of aggregates is defined as the resistance to given set of forces. It is measured as its
crushing value i.e. resistance to crushing loads and impact value.
1 Specific gravity
The specific gravity of fine aggregate is define as the ratio between the mass of given
volume of fine aggregate and mass of an equal volume of water
Description Readings
Results
a. Compacted State:
4.75mm 0 0 0 100
3. COARSE AGGREGATES
The size of the aggregate bigger than 4.75mm is considered as course aggregate. its
maximum size can be up to 63mm. aggregate materials originate from bed rocks. aggregates
may be derived from igneous rocks or sedimentary rocks or metamorphic rocks . the most
important function of the fine aggregate is to provide workability and uniformly in the
mixture. The fine aggregate also helps for the cement paste to hold the course aggregate
properties in suspension.
1 Specific Gravity
The specific gravity of coarse aggregate is define as the ratio between the mass of
given volume of coarse aggregate and mass of an equal volume of water.
We will get %age voids by comparing loose state and compacted state.
Bulk Density: It is the mass of the unit volume of bulk aggregate
Results
c. Compacted State:
4. WATER
Water cement ratio is the ratio of the volume of water mixed in concrete to volume of cement
used the strength and workability of concrete depended to a great extent on the amount of
water used. For a given proportion of the materials, there is an amount of water which gives
the greatest strength.
Uses
To produce pumpable concrete
To produce high strength, high grade concrete by substantial reduction in water resulting
in low permeability and high early strength.
To produce high workability concrete requiring little or no vibration during placing.
Advantages
Improved workability - Easier, quicker placing and compaction.
Increased strength - Provides high early strength for precast concrete if water reduction is
taken advantage of.
Improved quality - Denser, close textured concrete with reduced porosity and hence more
durable.
Higher cohesion - Risk of segregation and bleeding minimised; thus aids pumping of
concrete
Chloride free - Safe in prestressed concrete and with sulphate resisting cements and
marine aggregates.
Standards
Conplast SP500 complies with IS:9103:1999 and BS:5075 Part 3 and with ASTM C494
Type ‘F’ and ‘G’ admixture depending on dosage. Also Confi rms to IS 2645-2003 as
waterproofi ng admixture.
Description
Conplast SP500 is based on Sulphonated Napthalene Polymers and is supplied as a brown
liquid instantly dispersible in water.
Conplast SP500 has been specially formulated to give high water reductions upto 25%
without loss of workability or to produce high quality concrete of reduced permeability
Properties
Specifi c gravity 1.250 - 1.270 at 270C*
pH at 270C Minimum 6*
Chloride content Nil toIS:456*
* The uniformity parameters like specifi c gravity, pH, chloride content etc. will vary for
specifi c customer requirements and mix design. Please refer our MTC issued for specifi c
product confi guration for measuring our product parameters that will be constantly and
consistently administered.
Compatibility : Can be used with all types of cements except high alumina cement.
Conplast SP500 is compatible with other types of Fosroc admixtures when added
separately to the mix. Site trials should be carried out to optimise dosages.
Workability : Can be used to produce fl owing concrete that requires no compaction. Some
minor adjustments may be required to produce high workable mix without segregation.
Compressive strength : Early strength is increased upto 40% if water reduction is taken
advantage of. Generally, there is improvement in strength upto 20% depending upon W/C
ratio and other mix parameters.
Durability : Reduction in W/C ratio enables increase in density and impermeability thus
enhancing durability of concrete.
Application instructions
Dosage
rials need to be carried out at site to determine the exact dosage of the admixture for the
particular mix design and materials. However for normal grades of concrete a dosage from
0.5% - 1.0% by weight of cementitious material is recommended, the dosage may be
increased to 1.5% to achieve specifi c slump requirements. For microsilica concrete where
a high amount of water reduction and slump retention are required, trials need to be carried
out to arrive at the correct dosage, as the dosage may increase upto 2.0% or even upto 2.5%
by weight of cementitious material depending on mix design and performance required.
Overdosage
An overdose of above the recommended level of admixture may result in high workability,
slight increase in air entrainment and retardation of setting time. The ultimate strength of
the concrete will not be adversely affected and will generally be higher than for normal
concrete if properly placed and cured.
Dispensing
The measured quantity of Conplast SP500 should be added along with the gauging water.
For best results, add Conplast SP500 in the last phase after prewetting the mix with 80% of
the total water required.
Mix design
Fosroc has an advisory service on Concrete Mix Design and can be contacted if assistance
is required.
Estimating
Packing
Conplast SP500 is supplied in 200 litre, 250kg and bulk tanker.
Storage
Conplast SP500 has a minimum shelf life of 12 months when stored under normal
temperatures. It should be protected from extreme temperatures and preferably stored in
shade.
Precautions
Fire
Conplast SP500 is non fl ammable.
where
s = standard deviation.
0.5<0.55
Hence okay
From Table 2 of IS 10262:2009, maximum water content for 20 mm aggregate = 186 litre
Estimated water content for 100 mm slump = 186+ (6/186) = 197 litre.
(Note: If Super plasticizer is used, the water content can be reduced upto 20% and above.)
Based on trials with Super plasticizer water content reduction of 20% has been achieved,
w/c = 0.5
From table 5 of IS456 minimum water content for severe exposed condition = 320kg/m³
aggregate and fine aggregate (Zone II) for water-cement ratio of 0.50 =0.62 .
MIX CALCULATIONS
The mix calculations per unit volume of concrete shall be as follows:
a. Volume of concrete = 1 m3
MIX PROPORTIONS
Mixing of concrete
Carrying out hand mixing of concrete requires special skills and care during the process for
quality control of fresh concrete. The precautions and the correct way of performing hand
mixing of concrete is to undergo the mixing process as recommended by the standard
procedures.
Concrete is mixed by any two methods, based on requirement as per quality and quantity of
concrete required.
Mixing by hand is employed only to specific cases where quality control is not of much
importance and quantity of concrete required is less. Stone aggregate is washed with water to
remove dirt, dust or any other foreign material before mixing.
The main purpose of mixing the concrete is to finally obtain a uniform mixture that shows
uniformity in terms of color and consistency.
Hand mixing should be done on a smooth, clean and water tight platform of suitable size in
the following manner:
by a water-can fitted with rose head, slowly turning the whole mixture over and over again
until a uniform color and consistency is obtained throughout the pile.
8. 5 percent extra cement shall be added than the specified for machine mixing, when
hand mix cement concrete is produced.
9. The required PPEs (Personal Protective Equipment) shall be worn by the labors and
masons while mixing and handling the concrete.
10. The mixing platform should be washed at the end of the day.
Certain tips, measures that must be taken care while mixing concrete by hand is mentioned
below:
1. The Hand Mixing procedures have to be carried out only for small concrete works.
Large works will ask for large quantity of concrete at a time, for which we must use
either a machine mixer or ready mix concrete.
2. The hand mixing must be employed only for works that will give adequate interval
time for mixing between the work. This means we must not mix large quantities very
earlier for a work that is going to start later.
3. The mixing procedure have to be conducted on a water tight platform. This platform
have to be impervious. This can be either a concrete platform or a brick floor.
4. The floor must have the space to take one bag of cement at a time and their respective
materials (water + aggregate).
5. Initially, the measured quantities of cement and fine aggregate is mixed properly over
the watertight platform. The mixing is continued till a uniform mixture is obtained.
6. The coarse aggregate has to be placed over this bed of uniform mixture. An
inappropriate order of addition of material must not be followed.
7. The addition of water must be done in intervals and not in a single stretch.
8. The whole mixing must be done neatly and uniformly without a hurry.
9. A good and clean showel should be used for the mixing procedure.
During hand mixing, it is recommended to avoid large buckets for measurement. Use of large
buckets will end up having a large heap that is difficult to be mixed by hand.
10. In some cases, the large heap is divided into two large heaps and performed
individually. This can be only carried out by one will proper skill and experience.
11. Every time after the use, the worming space have to cleaned and made free from any
debris.
The main issue faced in hand mixing is the addition of too much water that required.
This must be avoided.
12. The workers carrying out the concrete mixing are asked to use masks so as not to
inhale the powder, which can cause serious issues as time passes.
13. For inside concrete works, avoid the hand mixing procedure in the outside or direct
sun. This increase in temperature will evaporate the water content, hence making the
mixture dry.
14. Over mixing of the concrete mixture have to be avoided. Once the required amount of
mixing is performed, keep it idol and mixing in small quantities during the time of
placing.
Depending on the water cement ratio in the concrete mix, the workability may be determined
by the following three methods.
1. Slump test
SLUMP TEST
Concrete slump test or slump cone test is to determine the workability or consistency of
concrete mix prepared at the laboratory or the construction site during the progress of the
work. Concrete slump test is carried out from batch to batch to check the uniform quality of
concrete during construction.
The slump test is the most simple workability test for concrete, involves low cost and
provides immediate results. Due to this fact, it has been widely used for workability tests
since 1922. The slump is carried out as per procedures mentioned in ASTM C143 in the
United States, IS: 1199 – 1959 in India and EN 12350-2 in Europe.
Generally concrete slump value is used to find the workability, which indicates water-cement
ratio, but there are various factors including properties of materials, mixing methods, dosage,
admixtures etc. also affect the concrete slump value.
8. Measure the slump as the difference between the height of the mould and that of
height point of the specimen being tested.
Test for compressive strength is carried out either on cube or cylinder. Various standard
codes recommends concrete cylinder or concrete cube as the standard specimen for the test.
American Society for Testing Materials ASTM C39/C39M provides Standard
For cube test two types of specimens either cubes of 15cm X 15cm X 15cm or 10cm X 10cm
x 10cm depending upon the size of aggregate are used. For most of the works cubical moulds
of size 15cm x 15cm x 15cm are commonly used.
This concrete is poured in the mould and tempered properly so as not to have any voids. After
24 hours these moulds are removed and test specimens are put in water for curing. The top
surface of these specimen should be made even and smooth. This is done by putting cement
paste and spreading smoothly on whole area of specimen.
These specimens are tested by compression testing machine after 7 days curing or 28 days
curing. Load should be applied gradually at the rate of 140 kg/cm2 per minute till the
Specimens fails. Load at the failure divided by area of specimen gives the compressive
strength of concrete.
Specimen
6 cubes of 15 cm size
Compact each layer with not less than 35 strokes per layer using a tamping rod (steel bar
Curing of Cubes
The test specimens are stored in moist air for 24 hours and after this period the specimens
are marked and removed from the molds and kept submerged in clear fresh water until taken
out prior to test.
1. Remove the specimen from water after specified curing time and wipe out excess
water from the surface.
2. Take the dimension of the specimen to the nearest 0.2m
3. Clean the bearing surface of the testing machine
4. Place the specimen in the machine in such a manner that the load shall be applied to
the opposite sides of the cube cast.
5. Align the specimen centrally on the base plate of the machine.
6. Rotate the movable portion gently by hand so that it touches the top surface of the
specimen.
7. Apply the load gradually without shock and continuously at the rate of 140
kg/cm2/minute till the specimen fails
8. Record the maximum load and note any unusual features in the type of failure.
CHAPTER 4
RESULTS
GENERAL INTRODUCTION
7 375 16.66
14 420 18.67
28 435 19.33
7 405 18.00
14 494 21.95
28 535 23.77
CHAPTER 5
Conclusion
The workability of concrete increases with increase of chemical admixture
The compressive strength of the concrete also increases
By adding super plasticiser, self-compacting concrete can be produced
The concrete sets normally with optimum addition of admixture. The concrete does
not set if over dosage of admixture is done
Low water cement ratio can be achieved if admixture is added. The water
cement ratio should be reduced by 0.05 if admixture is added
REFFERENCE
1. Hannah S. Mattam1, Raunac K. Paulose 2, Sherin Robert 2, Vijay Mathew2, “A Study on
Flow and Strength Characteristics of Superplasticized Concrete” ,International Research
Journal of Engineering and Technology (IRJET) , Volume: 05 Issue: 02 | Feb-2018
2. Anitha J1, Pradeepa S1, Lalit Soni2, Rakshit K B3, “Influence of Admixtures on Behavior
of Concrete”, International Journal of Research in Advent Technology, Vol.4, No.11,
November 2016
4. Sreekumar K K1, Dr.Elson John2, Indu Susan Raj3, “Study on Correlating Properties of
Cement Paste and Concrete”, IOSR Journal of Mechanical and Civil Engineering (IOSR-
JMCE,Volume 13, Issue 5 Ver. II ,Sep. - Oct. 2016
5. Rixom, R., and Mailvaganam, N., 2000. Chemical Admixtures for concrete. E & F Spon
books, 464.