Professional Documents
Culture Documents
Assessed by-
Engr. Md. Mehedi Hasan
Lead Structural Engineer,
Sthapona Consultants
M.Sc. (Structural Engineering, BUET) B.Sc. (BUET),
MIEB -24748, Rajuk Reg. DMINB-CE0233.
Submitted by
TABLE OF CONTENTS
EXECUTIVE SUMMARY ...................................................................................................... 1
1 INTRODUCTION.................................................................................................................. 2
1.1 BACKGROUND..................................................................................................................... 2
1.2 GENERAL OBJECTIVE ..................................................................................................... 3
2 ANALYSIS FOR STRUCTURAL ADEQUACY .......................................................... 4
2.1 STRUCTURAL SYSTEM ................................................................................................... 4
2.2 CODES AND PRACTICES ................................................................................................ 5
2.3 MATERIAL PROPERTY .................................................................................................... 5
2.4 LOADS ...................................................................................................................................... 6
2.4.1 Dead Load ......................................................................................................................................................... 6
2.4.2 Live Load........................................................................................................................................................... 6
2.4.3 Wind Load (W) ................................................................................................................................................ 6
2.4.4 Earthquake Load (E) ...................................................................................................................................... 8
4 CONCLUSION ..................................................................................................................... 30
5 RECOMMENDATION ...................................................................................................... 30
6 EVALUATION OF STRUCTURAL MEMBERS AFTER RETROFITTING .... 31
6.1 CHECKING ADEQUACY OF FOUNDATION ....................................................... 31
6.1.1.1 Evaluation of Steel Columns & Bracing ..........................................................................36
6.1.1.2 Evaluation of Steel Beams ...............................................................................................43
6.1.1.3 Evaluation of RCC Columns ...........................................................................................47
STHAPONA CONSULTANTS
[T.K GROUP (BD) LTD.] DETAILED ENGINEERING ASSESSMENT REPORT
7 DISCLAIMER ...................................................................................................................... 51
List of Figures
Figure 1.1.1: Location of Project ..................................................................................... 2
Figure 2.4.1: Wind Load for steel shed (perpendicular to ridge) ................................. 7
Figure 2.4.2: Wind Load for steel shed (parallel to ridge) ............................................ 7
STHAPONA CONSULTANTS
[T.K GROUP (BD) LTD.] DETAILED ENGINEERING ASSESSMENT REPORT
STHAPONA CONSULTANTS
[T.K GROUP (BD) LTD.] DETAILED ENGINEERING ASSESSMENT REPORT
Figure 6.1.18: Conditions of Vertical Steel Bracing (Red coloured members having
DCR>1, inadequate). ....................................................................................................... 46
Figure 6.1.23: Conditions of RCC Members in grid- 4 (Red colour: DCR>1, inadequate &
O/S: Reinforcing provided is below minimum required). ............................................... 48
List of Tables
Table 1.1.1: Basic information ............................................................................................ 2
STHAPONA CONSULTANTS
[T.K GROUP (BD) LTD.] DETAILED ENGINEERING ASSESSMENT REPORT
EXECUTIVE SUMMARY
The existing Factory building of T.K GROUP (BD) LTD. is currently in operation as a 3-storied Steel
building.
For improving structural condition T.K GROUP (BD) LTD. has engaged Sthapona Consultants
for performing Detailed Engineering Assessment along with checking architectural and structural
drawing of the building.
For Detail Engineering Assessment, one of the key input is the strength of structural steel and the
strength of concrete. As we didn’t collect any cores from pedestal columns. However, considering
the Guide line of NTPA, the Equivalent Concrete Strength for columns with brick chips is
assumed as 2045 psi. We collected three samples of steel from columns and tested it in BUET
lab and the average strength was found as 50 ksi. The yield strength of structural rebar is 40 ksi.
Considering BNBC referred loading combinations, we analysed the structure & found that all the
spread footings are adequate for bearing capacity as well as for punching shear. But pedestal
columns and grade beams are not adequate. Few steel columns, beams and almost all rafters are
also inadequate.
We recommend to rectify the overstressed Steel Column, Beam and all Rafters shown in this
report with proper rectification design to meet loadings and load combinations as per BNBC.
Overstressed pedestal column and grade beams are recommended for retrofitting RCC columns.
Until rectification the factory can continue its operation under allowable load.
1 INTRODUCTION
1.1 BACKGROUND
The factory building of T.K GROUP (BD) LTD. is a three storied steel building including pre-
fabricated roof top shed located at Chandgaon I/A, Chittagong, Bangladesh having Latitude:
22°20'21.28"N and Longitude: 91°50'38.17"E.
Information Description
Structural System The structural system of this building is steel moment resisting
frame system and foundation system is spared footing.
Floor Area 26286sft. Per floor
Number of Stories Three storied steel building including pre-fabricated roof top shed
For the present project, relevant sections of Bangladesh National Building Code (BNBC, 2006)
have been used for analyses. For the reinforced concrete design, American Concrete Institute
(ACI 318-08) & for steel design, AISC360-05 (American Institute of Steel Construction, LRFD)
code has been consulted as and when became necessary to complement the BNBC.
The principal material of construction is reinforced concrete & structural steel. As per
investigation and design drawings, the following material properties has been used:
The above concrete strength is Equivalent concrete strength found assuming as per NTPA
guideline and the strength of steel is based on the test result from BUET Lab.
2.4 LOADS
Prior to structural analysis it is essential that the loads that may act upon the building during its
lifetime be duly considered and incorporated in the analysis. The loads that may act upon the
structure are as follows:
Live load is the gravity load due to non-permanent objects like machines, furniture, and human.
Analysis has been carried out base on load recommended by BNBC (2006). For checking if
needed reduced live load are also used to find the allowable live load for the structure. For general
area,
Bangladesh is typically a storm prone area where due consideration to the thrust due to storm
must be given in the analysis and design of building and structures. Wind load due to storm is
typically modelled as lateral thrust force causing sway or overturning of the building. Detailed
specifications on wind loading on buildings are outlined in BNBC (2006). The present project is
located in Chittagong, for which the following basic parameters are used in wind load calculation,
The following figure illustrates the procedure of calculating wind load for this structure-
Regarding the earthquake resistant structural design, it essential that the specific design code is
followed. For the analysis and design checking of this building, Equivalent Static Force Method
of BNBC (2006) is followed. The main considerations for calculation of earthquake load are given
below.
Depending on the type of project, there are several well-established methods among which Finite
Element Method (FEM) is perhaps the most sophisticated and all-encompassing one. For analysis
and design checking of the building, powerful finite element based structural design software
package ETABS 2016 V 16.2.1 has been employed for analysis. Some aspects of the analysis
process are discussed in the following paragraphs.
A full three dimensional modelling of the structure has been developed using frame and plate/shell
elements. The frame elements are typical two-nodded frame elements in space having six degrees
of freedom per node – three translations and three rotations in three mutually perpendicular axes
system. The plate/shell elements are of rectangular (or quadrilateral) and triangular shape. The
quadrilateral element has four nodes at its four corners. Each node has six degrees of freedom –
three translations and three rotations in a 3D space configuration. The frame elements are used to
model the columns while the plate/shell elements are used to model the ribs and the roof shell etc.
At base level, the columns are assumed to be held fixed in one direction but hinged in other
direction.
The basic sources of loads are described in earlier section. These loads are applied on the model
in seven basic categories. These are as follows:
These seven basic load cases are analysed in ETABS 2016 V 16.2.1 the results are then combined
in accordance with the specifications set forth by BNBC.
But in analysis, we do not calculate combination cases 27, 28, 29 & 30.
Provided
Bearing FoS (From Ultimate Load Reaction Available FoS Remarks
Joint Foundation Foundation
Capacity Soil Test Bearing Capacity (DL + LL) (For Existing (Minimum
Label Type Size
Report) Foundation) FoS=2.0)
sft ksf kip kip
1 F2 52.6 4.7 2.5 617.61 56.583 10.92 OK
2 F2 52.6 4.7 2.5 617.61 79.408 7.78 OK
3 F1 31.1 4.7 2.5 364.98 87.467 4.17 OK
4 F1 31.1 4.7 2.5 364.98 94.019 3.88 OK
5 F1 31.1 4.7 2.5 364.98 93.968 3.88 OK
6 F1 31.1 4.7 2.5 364.98 128.565 2.84 OK
7 F1 31.1 4.7 2.5 364.98 119.385 3.06 OK
8 F2 52.6 4.7 2.5 617.61 57.095 10.82 OK
9 F2 52.6 4.7 2.5 617.61 30.774 20.07 OK
10 F2 52.6 4.7 2.5 617.61 74.086 8.34 OK
11 F2 52.6 4.7 2.5 617.61 32.053 19.27 OK
13 F1 31.1 4.7 2.5 364.98 124.107 2.94 OK
14 F2 52.6 4.7 2.5 617.61 128.96 4.79 OK
15 F2 52.6 4.7 2.5 617.61 130.096 4.75 OK
16 F3 69.4 4.7 2.5 815.65 192.752 4.23 OK
17 F3 69.4 4.7 2.5 815.65 227.365 3.59 OK
18 F3 69.4 4.7 2.5 815.65 208.483 3.91 OK
19 F3 69.4 4.7 2.5 815.65 213.95 3.81 OK
20 F3 69.4 4.7 2.5 815.65 211.996 3.85 OK
21 F1 31.1 4.7 2.5 364.98 176.928 2.06 OK
22 F1 31.1 4.7 2.5 364.98 170.561 2.14 OK
23 F1 31.1 4.7 2.5 364.98 169.306 2.16 OK
24 F1 31.1 4.7 2.5 364.98 169.939 2.15 OK
25 F1 31.1 4.7 2.5 364.98 182.422 2.00 OK
26 F1 31.1 4.7 2.5 364.98 101.379 3.60 OK
27 F3 69.4 4.7 2.5 815.65 248.696 3.28 OK
28 F3 69.4 4.7 2.5 815.65 244.529 3.34 OK
29 F3 69.4 4.7 2.5 815.65 244.88 3.33 OK
30 F3 69.4 4.7 2.5 815.65 240.155 3.40 OK
31 F3 69.4 4.7 2.5 815.65 264.328 3.09 OK
32 F1 31.1 4.7 2.5 364.98 169.637 2.15 OK
33 F3 69.4 4.7 2.5 815.65 230.129 3.54 OK
34 F3 69.4 4.7 2.5 815.65 228.688 3.57 OK
35 F3 69.4 4.7 2.5 815.65 227.659 3.58 OK
36 F3 69.4 4.7 2.5 815.65 225.772 3.61 OK
37 F3 69.4 4.7 2.5 815.65 248.192 3.29 OK
38 F1 31.1 4.7 2.5 364.98 165.544 2.20 OK
39 F3 69.4 4.7 2.5 815.65 229.462 3.55 OK
40 F3 69.4 4.7 2.5 815.65 229.304 3.56 OK
41 F3 69.4 4.7 2.5 815.65 227.744 3.58 OK
42 F3 69.4 4.7 2.5 815.65 222.048 3.67 OK
43 F3 69.4 4.7 2.5 815.65 249.807 3.27 OK
44 F1 31.1 4.7 2.5 364.98 162.008 2.25 OK
45 F3 69.4 4.7 2.5 815.65 229.328 3.56 OK
Provided
Bearing FoS (From Ultimate Load Reaction Available FoS Remarks
Joint Foundation Foundation
Capacity Soil Test Bearing Capacity (DL + LL) (For Existing (Minimum
Label Type Size
Report) Foundation) FoS=2.0)
sft ksf kip kip
46 F3 69.4 4.7 2.5 815.65 224.386 3.64 OK
47 F3 69.4 4.7 2.5 815.65 223.636 3.65 OK
48 F3 69.4 4.7 2.5 815.65 222.675 3.66 OK
49 F3 69.4 4.7 2.5 815.65 246.024 3.32 OK
50 F1 31.1 4.7 2.5 364.98 159.159 2.29 OK
51 F3 69.4 4.7 2.5 815.65 243.113 3.36 OK
52 F3 69.4 4.7 2.5 815.65 245.905 3.32 OK
53 F3 69.4 4.7 2.5 815.65 243.219 3.35 OK
54 F3 69.4 4.7 2.5 815.65 239.803 3.40 OK
55 F3 69.4 4.7 2.5 815.65 261.401 3.12 OK
56 F1 31.1 4.7 2.5 364.98 169.024 2.16 OK
57 F3 69.4 4.7 2.5 815.65 172.846 4.72 OK
58 F3 69.4 4.7 2.5 815.65 172.243 4.74 OK
59 F3 69.4 4.7 2.5 815.65 170.964 4.77 OK
60 F3 69.4 4.7 2.5 815.65 169.751 4.80 OK
61 F3 69.4 4.7 2.5 815.65 185.182 4.40 OK
62 F1 31.1 4.7 2.5 364.98 103.653 3.52 OK
Figure 3.1.4 to Figure 3.1.13 shows the failure of columns & rafters up to the particular level.
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum
required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum
required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum
required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum
required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum
required).
4 CONCLUSION
5 RECOMMENDATION
We recommend to rectify the overstressed pedestal column and grade beams shown in this
report with proper rectification design to meet loadings and load combinations as per BNBC. All
the rafters are needed to replace. The overstressed steel columns and beams are also
recommended to rectify. Until rectification the factory can operate its operation under allowable
load.
Provided
Bearing FoS (From Ultimate Load Reaction Available FoS Remarks
Joint Foundation Foundation
Capacity Soil Test Bearing Capacity (DL + LL) (For Existing (Minimum
Label Type Size
Report) Foundation) FoS=2.0)
sft ksf kip kip
1 F2 52.6 4.7 3 741.13 101.17 7.33 OK
2 F2 52.6 4.7 3 741.13 82.599 8.97 OK
3 F1 31.1 4.7 3 437.98 93.417 4.69 OK
4 F1 31.1 4.7 3 437.98 100.848 4.34 OK
5 F1 31.1 4.7 3 437.98 100.844 4.34 OK
6 F1 31.1 4.7 3 437.98 137.587 3.18 OK
7 F1 31.1 4.7 3 437.98 126.447 3.46 OK
8 F2 52.6 4.7 3 741.13 58.842 12.60 OK
9 F2 52.6 4.7 3 741.13 50.893 14.56 OK
10 F2 52.6 4.7 3 741.13 75.5 9.82 OK
11 F2 52.6 4.7 3 741.13 35.518 20.87 OK
13 F1 31.1 4.7 3 437.98 129.983 3.37 OK
14 F2 52.6 4.7 3 741.13 123.412 6.01 OK
15 F2 52.6 4.7 3 741.13 132.424 5.60 OK
16 F3 69.4 4.7 3 978.78 192.936 5.07 OK
17 F3 69.4 4.7 3 978.78 229.586 4.26 OK
18 F3 69.4 4.7 3 978.78 210.103 4.66 OK
19 F3 69.4 4.7 3 978.78 215.002 4.55 OK
20 F3 69.4 4.7 3 978.78 213.098 4.59 OK
21 F1 31.1 4.7 3 437.98 185.92 2.36 OK
22 F1 31.1 4.7 3 437.98 187.381 2.34 OK
23 F1 31.1 4.7 3 437.98 177.255 2.47 OK
24 F1 31.1 4.7 3 437.98 179.284 2.44 OK
25 F1 31.1 4.7 3 437.98 185.973 2.36 OK
26 F1 31.1 4.7 3 437.98 136.197 3.22 OK
27 F3 69.4 4.7 3 978.78 249.776 3.92 OK
28 F3 69.4 4.7 3 978.78 245.845 3.98 OK
29 F3 69.4 4.7 3 978.78 246.069 3.98 OK
30 F3 69.4 4.7 3 978.78 241.168 4.06 OK
31 F3 69.4 4.7 3 978.78 264.769 3.70 OK
32 F1 31.1 4.7 3 437.98 169.985 2.58 OK
33 F3 69.4 4.7 3 978.78 231.389 4.23 OK
34 F3 69.4 4.7 3 978.78 230.511 4.25 OK
35 F3 69.4 4.7 3 978.78 229.426 4.27 OK
36 F3 69.4 4.7 3 978.78 227.513 4.30 OK
37 F3 69.4 4.7 3 978.78 249.539 3.92 OK
38 F1 31.1 4.7 3 437.98 173.851 2.52 OK
39 F3 69.4 4.7 3 978.78 230.912 4.24 OK
40 F3 69.4 4.7 3 978.78 231.084 4.24 OK
41 F3 69.4 4.7 3 978.78 229.33 4.27 OK
42 F3 69.4 4.7 3 978.78 224.123 4.37 OK
43 F3 69.4 4.7 3 978.78 247.642 3.95 OK
44 F1 31.1 4.7 3 437.98 174.805 2.51 OK
45 F3 69.4 4.7 3 978.78 230.242 4.25 OK
46 F3 69.4 4.7 3 978.78 226.199 4.33 OK
Provided
Bearing FoS (From Ultimate Load Reaction Available FoS Remarks
Joint Foundation Foundation
Capacity Soil Test Bearing Capacity (DL + LL) (For Existing (Minimum
Label Type Size
Report) Foundation) FoS=2.0)
sft ksf kip kip
47 F3 69.4 4.7 3 978.78 225.574 4.34 OK
48 F3 69.4 4.7 3 978.78 223.4 4.38 OK
49 F3 69.4 4.7 3 978.78 247.541 3.95 OK
50 F1 31.1 4.7 3 437.98 171.147 2.56 OK
51 F3 69.4 4.7 3 978.78 244.492 4.00 OK
52 F3 69.4 4.7 3 978.78 247.225 3.96 OK
53 F3 69.4 4.7 3 978.78 244.889 4.00 OK
54 F3 69.4 4.7 3 978.78 239.875 4.08 OK
55 F3 69.4 4.7 3 978.78 266.896 3.67 OK
56 F1 31.1 4.7 3 437.98 166.259 2.63 OK
57 F3 69.4 4.7 3 978.78 181.847 5.38 OK
58 F3 69.4 4.7 3 978.78 184.971 5.29 OK
59 F3 69.4 4.7 3 978.78 182.357 5.37 OK
60 F3 69.4 4.7 3 978.78 178.754 5.48 OK
61 F3 69.4 4.7 3 978.78 184.188 5.31 OK
62 F1 31.1 4.7 3 437.98 143.197 3.06 OK
Figure 6.1.5 to Figure 6.1.13 shows the steel columns up to the particular level.
Figure 6.1.18: Conditions of Vertical Steel Bracing (Red coloured members having
DCR>1, inadequate).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum
required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum
required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum required).
Figure 6.1.23: Conditions of RCC Members in grid- 4 (Red colour: DCR>1, inadequate &
O/S: Reinforcing provided is below minimum required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum required).
(Red colour: DCR>1, inadequate & O/S: Reinforcing provided is below minimum required).
Figure 6.1.28: Conditions of RCC Members in grid- G (Red colour: DCR>1, inadequate &
O/S: Reinforcing provided is below minimum required).
7 DISCLAIMER
The assessment engineer made the above observations & recommendations from Core test, DT &
NDT results & mathematical modelling of the building. We applied our best engineering
judgments. We do not bear responsibility for any deviation from the predicted behaviour of the
structure caused by uncertainties of performance or calamities.