WELDING PROCEDURE SPECIFICATION (WPS)

COMPANY NAME Nippur Construction Solution BY MIQIAS Co. (Reza Mirmoeini)

WPS No. WPS-NIP-002 DATE 10/05/2021

WPS REV. No 0.0 REV. DATE N/A

SUPPORTING PQR Nos. PQR-NIP-002 STANDARD API 650

WELDING PROCESS(ES) SMAW TYPE Manual

Manual, Semi-Automatic, Automatic, Robotic

JOINTS
Joint Details
JOINT TYPE Butt – Groove Weld- Singe V

BACKING Without

BACKING MATERIAL (TYPE) N/A

GROOVE ANGLE 60 +10/-5

ROOT OPENING RADIUS (U or J) 1.6 mm

ROOT FACE 1.6 +- 0.8 mm

BACKGOUGING (YES or NO) No

BACKGOUGING METHOD N/A

Sketches, production drawings, welding symbols, or written description should show the general arrangement of the parts to be welded. Where
applicable, the root spacing details of the weld groove may be specified.

BASE METAL(S)

P-No. 1 GROUP No. 1 or 2 OR TO P-No. 1 GROUP No. 1 or 2

SPECIFICATION TYPE AND GRADE C.S

TO SPECIFICATION TYPE AND GRADE C.S

HEAD OFFICE: MRF5Towers, Tower A5,3rd Floor. Office 6, Erbil, Iraq

WORK SHOP: Block 5, no.86, Industrial Zone, Kasnazan, ERBIL
Website: www.miqias.com, info@miqias.com, ndt@miqias.com. Tell: 066 257 9191, Phone: (+964) 0770 252 2737
 WPS Form (continued) WPS NUMBER (PAGE 2) WPS-NIP-002

THICKNESS RANGE

OF BASE METAL GROOVE 4 to 22 mm FILLET All

PIPE DIA. RANGE GROOVE 2 7/8” Through unlimited FILLET All

FILLER METALS

AWS CLASSIFICATION E6010 & E7018

AWS SPECIFICATION A5-1,SMAW

FILLER METAL SIZE 2.5 & 3.25 mm (SMAW)

ELECTRODE-FLUX (CLASS) N/A

FLUX TRADE NAME N/A

CONSUMABLE INSERT N/A

F-NUMBER F-3

A-NUMBER A-1

POSITIONS

POSITION(S) OF GROOVE 6G WELD PROGRESSION UP hill

POSITION(S) OF FILLET All

PREHEAT

PREHEAT TEMP. (MINIMUM) ≥ 10 ͦ C

INTERPASS TEMP. ≤ 150 ͦ

HEAD OFFICE: MRF5Towers, Tower A5,3rd Floor. Office 6, Erbil, Iraq

WORK SHOP: Block 5, no.86, Industrial Zone, Kasnazan, ERBIL
Website: www.miqias.com, info@miqias.com, ndt@miqias.com. Tell: 066 257 9191, Phone: (+964) 0770 252 2737
 WPS Form (continued) WPS NUMBER (PAGE 3) WPS-NIP-002

POSTWELD HEAT TREATMENT

TEMPERATURE N/A TIME N/A

SHIELDING

SHIELDING BACKING TRAILING

GAS(ES) N/A N/A N/A

COMPOSITION N/A N/A N/A

FLOW RATE N/A N/A N/A

FLUX Yes  No  FLUX TYPE / TRADE NAME N/A

ELECTRICAL CHARACTERISTICS

CURRENT TYPE AND POLARITY DCEN & DCEP GMAW TRANSFER MODE N/A

CURRENT (RANGE) 70-180mm

VOLTAGE (RANGE) 22-31

OTHER VARIABLES

CUP OR NOZZLE SIZE N/A COLLET BODY  OR GAS LENS 

CLEANING METHOD Grind And Wire Brush

NUMBER OF ELECTRODES 2 / Multiple

HEAD OFFICE: MRF5Towers, Tower A5,3rd Floor. Office 6, Erbil, Iraq

WORK SHOP: Block 5, no.86, Industrial Zone, Kasnazan, ERBIL
Website: www.miqias.com, info@miqias.com, ndt@miqias.com. Tell: 066 257 9191, Phone: (+964) 0770 252 2737
 WPS Form (continued) WPS NUMBER (PAGE 4) WPS-NIP-002

WELDING PARAMETERS

FILLER METAL ELECTRICAL WIRE TRAVEL

LAYERS PROCESS SPEED RANGE
Type & Current Voltage
Class Diameter
Polarity Range Range

Root SMAW E6010 2. 5 DCEN 70-100 25-31 50-90 mm/min

Hot SMAW E7018 2.5 DCEP 100-150 25-28 80-140 mm/min

Fill & Cap SMAW E7018 3.25 DCEP 100-180 22-26 80-140 mm/min

HEAD OFFICE: MRF5Towers, Tower A5,3rd Floor. Office 6, Erbil, Iraq

WORK SHOP: Block 5, no.86, Industrial Zone, Kasnazan, ERBIL
Website: www.miqias.com, info@miqias.com, ndt@miqias.com. Tell: 066 257 9191, Phone: (+964) 0770 252 2737