INJECTION MOULD COMPONENT COST ESTIM

PART DETAILS

Part No. / Issue

Part Description Roof Window Clip

No. off cavities 2

Supplier Name / Code No.

Location & State

RAW MATERIAL COST DETAILS

Raw Material Spec. / Size PA6 30% Radilion S RV300

Part weight - Kg (Actual weight) 0.0076

Raw Material Cost Rs./Kg(incl. M.batch) 275.00 Cost of plates

Total Part weight - Kg (Actual weight) 0.0076 Gross RM Cost

RM input weight - Kg 0.0084 Scrap Cost Rs/Kg

Scrap weight-Kg 0.0008 Total Scrap cost - Rs

Ratio of Part wt. To Input RM wt. (%) Net Raw Matl. Cost (A)

CONVERSION COST DETAILS

Cycle Output/
Opn No. Sequence of Operation Machine
time - Sec Hour

10 Moulding cost 100

Total Conversion cost ( B )

OTHER COST DETAILS

C Manufacturing cost ( A+B )

D Rejection on Manufacturing cost 2.0%

E Packing and Forwarding

F Profit on Conversion cost 10.0%

G OH on Net RM cost 7.50%

H Transportation (in land)

I Tool maint Cost

J
Total before Interest 6.23

Working Capital Interest

Basic Information Calculation of Current Assets

Sales before interest 6.23

Less : Profit 0.32 Inventory towards RM

Cost of Sales 5.90 Towards collection from customer

Excise Duty 12.36% 0.28

Sales Tax 18.0% 0.46

Raw Material 2.28 Towards VAT

Other Expenses 3.62 Total Current Assets

Net Working Capital 16.84 Calculation of Current Liabilities

Creditors towards RM supplier

Interest for Net Working capital 15% 0.21 Towards Other Expenses

Interest for Net Working capital % on Net RM 9.23 Creditors towards part supplier

Credit period for ED

Credit period for VAT

Total Current Liabilities

Total Component Cost per part 6.44

OMPONENT COST ESTIMATION SHEET
LS

Model LCI Part Name

Part No

Raw Material

Component Wt.. in Kgs

Raw Material Cost per Kg

T DETAILS Raw Material cost per compt. per compt.

PA6 30% Radilion S RV300 Scrap Cost (Runner Weight)

0.0076 Net Raw Material Cost

tes 0.00 No. of cavities Nos.

Cost 2.30 Cycle Time in sec.

t Rs/Kg 25.00 M/c Hour Rate Per Hour

p cost - Rs 0.02 No. of shots per Min Nos.

Matl. Cost (A) 2.28 No. Components per Hr Nos.

DETAILS Process Cost per compt per compt.

Cost / Manufacturing Cost per compt.

Machine shift Rate MOULD COST
Part
Total Cost (P.O. Price) per compt.
2,625.00 3.24 Vendor Quoted price per compt.

Difference per compt.

Similar compt. buying Cost per compt.

Ratio of RM

Ratio of Conversion

3.24 0

TAILS Component/Month.. No of M/Cs.

5.52 3000 1

0.11 Req /day

120

0.32 Shift req/day

0.17 0.14

Shift Available/day
 0.10 1 1

No of Shift req/Month

Difference QTY

pital Interest -0.86 -670

Calculation of Current Assets

Days Amount Req /day

Inventory towards RM 30 8,208 Volume /Day

Towards collection from customer 90 67,243 120

Towards VAT 90 7,767 Value Addition/month&annum

Total Current Assets 83,218 Convertion / Month 9722

Profit / Month 1485

Calculation of Current Liabilities O/H /Month 963

Creditors towards RM supplier 45 12,312 12170

Remarks
Towards Other Expenses 20 8,283

Creditors towards part supplier 0 -

Credit period for ED 5 269

Credit period for VAT 20 1,726

Total Current Liabilities 22,589

0.008 Mould Tonnage calculation Tonnage factor 2 for high melt flow index

275.00 Size of the component Tonnage factor 5 for medium melt flow ind

2.30 Area of the single component Tonnage factor 8 for Low melt flow index c

0.02 Clamp tonnage factor 5 tons per 645mm^2

2.28 Safety factor 10% add to clamp tonnage

60

350.00

1.000

108

3.24

5.52

5.52

41.6%

58.7%

Yearly volume required 36000

Monthly volume required 3000

Volume per day required 120

h&annum

116667

17823

11554

146043
actor 2 for high melt flow index component

actor 5 for medium melt flow index component

actor 8 for Low melt flow index component