TRANSFORMER OIL PROCESS &

ANALYSIS
PO: VSCWLL-13
JOB COMPLETION REPORT
 Transformers Oil Process
and Analysis

Po :VSCWLL-13

Content

❖ Introduction

❖ Scope of work

❖ Activity Description( summary)

❖ Site Preparation

❖ Oil sampling

❖ Supply and fill oil to Transformer

❖ Bdv test before filtration

❖ Oil circulation

❖ Bdv & PPM Test

❖ Handover

❖ Annexures

• Annexure 1 - Report sheet TR4003J4

• Annexure 2 – TR4003J4 BDV Report (Barrel Oil / storage tank circulation oil )

• Annexure 3 – BDV Results for TR4003J4 Main tank Oil circulation

• Annexure 4 – TR4003J4 – DGA Results

• Annexure 5 - Report sheet TR4004J4

• Annexure 6 – TR4004J4 BDV Report (Barrel Oil / storage tank circulation oil )

• Annexure 7 – BDV Results for TR4004J4 Main tank Oil circulation

• Annexure 8 – TR4004J4 – DGA Results

 Transformers Oil Process
and Analysis

Po :VSCWLL-13

Introduction

The main objective of this project describes Transformer Oil Processing and Testing
(BDV & DGA Analysis) at Bapco . PGP contracting carried out the services on
Transformer Id TR4003J4 & TR4004J4 under the supervision of Voltech.

Scope of work:

For the TR4003J4 & TR4004J4

• Testing BDV in oil barrels .

• Shifting oil from barrel to storage tank

• Storage tank circulation with BDV test

• Transformer Vacuuming

• Filling oil from storage tank to Main body with BDV test.

• Oil circulation in Main body.

• Bdv Test after main body circulation.

• DGA test( sample from the main body circulation).

Transformers Oil Process
and Analysis

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Transformer Name Plate Details

Transformers Oil Process
and Analysis

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NAME PLATE DETAILS

 Transformers Oil Process
and Analysis

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Safety
In BAPCO Area 4 transformer units , all necessary safety PPEs and procedures
are followed by PGP employees as per the BAPCO safety Policies .

SAFE OPERATION SAFE LOADING & UNLOADING

SPILL TRAY USAGE EQUIPMENT EARTHING

SAFE SCAFFOLDING SAFE HANDLING

 Transformers Oil Process
and Analysis

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Note:
The Activities described in this report is for TR4003J4 & TR4004J4 Transformer unit.

Work summary

Transformer Area4 :

sno Date Equipment Activity Resources

• Safety talk and Tool box talk
• Oil barrel Bdv test
TR4004J4 &
1 3/7/2022 • Oil transfer from barrels to
TR4003J4
storage tank
Manpower -3
• Housekeeping
Manpower -3
• Safety talk and Tool box talk
• Storage tank oil circulation
• Transformer Vacuum & oil filling
2 4.7.2022 TR4004J4 • main body oil filling completed.
• Transformer main body oil
circulation 1 cycle in Progress.
• Housekeeping

Manpower -3
• Safety talk and Tool box talk
• Transformer circulation 2nd cycle
3 5.7.2022 TR4004J4
completed.
• Housekeeping

• Safety talk and Tool box talk Manpower -3

• Storage tank oil circulation
• Transformer Vacuum & oil filling
• main body oil filling completed.
4 5.7.2022 TR4003J4
• Transformer main body oil
circulation 1 cycle in Progress.
• Housekeeping
 Transformers Oil Process
and Analysis

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• Safety talk and Tool box talk Manpower -3

• Transformer circulation 2nd cycle
5 6.7.2022 TR4003J4
completed.
• Housekeeping

Site preparation
All necessary tools and equipment were mobilized to site and stored in allocated area
and barricaded.

Oil sampling:

Oil samples has been taken from the new barrels and existing transformer before
commencing the work. These sample are subjected to DGA & BDV test ( refer test
results in Annexures)
 Transformers Oil Process
and Analysis

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BDV test Before Filling:

The breakdown voltage test performed before filtration . Refer BDV results for new
oil & old transformer in Annexures

Oil transfer from barrels to storage tank:

The new oil from the barrels were transferred to storage tank . In TR4003J4 6700
litres of new oil and TR4004J4 6720 litres of new oil were filled to storage tank using
oil filtration plant.
 Transformers Oil Process
and Analysis

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Storage Tank oil circulation :

Oil in the storage tank were circulated using oil purification plant and BDV test has
been conducted . Refer work report and bdv result in annexures .

Vacuuming and Oil Filling

The circulated oil from storage Tanks are filled to the transformer when the vacuum
level reached below 1 torr . ensured the oil level in the conservator with reference to
the Transformer Temperature . Refer annexures for reports .

Oil circulation :
Oil in the Transformer were circulated on required cycles and ensured the BDV and
PPM values are at correct parameters . Refer BDV results for transformer TR4004J4 &
TR4003J4 in annexures.
 Transformers Oil Process
and Analysis

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Final Inspection :
• Ensure releasing of gases from the transformers.
• Ensured No leakage of oil in any part of unit.
• Ensured oil level in the conservator.
• Ensured that all valves are in normal Position.

Handover :
After completion of final inspection , Ensured all the tools and materials are cleared
from the site with proper housekeeping and handover to client .
 VACUUM & OIL PROCESSING

Customer Voltech, Bahrain Site Location BAPCO, AREA 4

Specification Transformer vacuum & oil Process Transformer id TR4003J4

Quantity of Oil 6754 litres Date 4-6 th July 2022

Reactor Oil Processing
Date Amp
Outlet Remarks
& Temp Oil Temp Wind Temp Inlet Humidity
Vacc Torr Temp Vac Torr (Activities)
Time °C °C °C Temp ° C (%)
°C

4.7.2022

10.45 _ _ _ _ _ _ _ _ vacuum started

11.00 41.8 0.769 45 45 _ _ _ 11.8

12.00 42 0.459 45 45 _ _ _ 11.6 Vacuum stop at 12 pm

5.7.2022- continuation vacuum started at 6.30 am

6.30 _ _ _ _ _ _ _ _ started oil filling to storage tank

6700 litres of oil filled to storage

7.00 36.2 0.33 37 37 _ _ _ 56.6
tank .

8.00 37.3 0.32 38 38 _ _ _ 57 storage tank oil circulation started

storage oil circulation reached 4002

9.00 38.4 0.319 40 40 50 60 _ 28.4
litres
storage oil circulation reached 12800
10.00 39.7 0.31 41 41 52 60 _ 16.1 litres & main body oil filling started at
10.20
main body oil filled reached 6754
11.00 40.1 0.51 60 60 55 62 _ 15.5
litres and filling completed at 11.30

6.7.2022 mainbody circulation continuation

7.00 33.2 _ 35 35 _ _ _ 28.6 main body oil circulation started

8.00 36.8 _ 50 50 42 55 _ 28.8 oil circulation reached 6040 litres .

oil circulation reached 13200 litres

9.00 40.5 _ 60 60 54 62 _ 27.2
and circulation completed .

PGP CONTRACTING
ANNEXTURE - 1
 OIL BREAKDOWN VOLTAGE TEST

Customer Voltech, Bahrain Site Location BAPCO, AREA 4

Kit Specification BDV TEST - MEGGER OTS80PB Serial No TR4003J4

Sample point BARREL OIL & STORAGE TANK Sampling Date 5.7.2022 & 6.7.2022

Oil Barrel Before Filling storage tank oil after circulation

Annexure -2 PGP CONTRACTING

 OIL BREAKDOWN VOLTAGE TEST

Customer Voltech, Bahrain Site Location BAPCO, AREA 4

Kit Specification BDV TEST - MEGGER OTS80PB Serial No TR4003J4

Sample point MAIN BODY OIL CIRCULATION Sampling Date 5.7.2022 & 6.7.2022

Main body 1st cycle Main body 2nd cycle

Annexure -3 PGP CONTRACTING

 VACUUM & OIL PROCESSING

Customer Voltech, Bahrain Site Location BAPCO, AREA 4

Specification Transformer vacuum & oil Process Transformer id TR4004J4

Quantity of Oil 6400 litres Date 3-5th July 2022

Reactor Oil Processing
Date Amp
Outlet Remarks
& Temp Oil Temp Wind Temp Inlet Humidity
Vacc Torr Temp Vac Torr (Activities)
Time °C °C °C Temp ° C (%)
°C

3.7.2022

6.00 33 _ 33 34 _ _ _ 36.8 Vacuum start at 6.30 am

7.00 34.8 2.259 34 35 _ _ _ 34.8

8.00 36.1 0.449 38 38 _ _ _ 31.6

vacuum stop for machine

9.00 36.5 0.389 38 38 _ _ _ 31.1
maintenance.

4.7.2022- continuation vacuum started at 6.30 am

6.00 _ _ _ _ _ _ _ _ started oil filling to storage tank

7.00 34.5 0.4 35 35 _ 29.8 6400litres of oil filled .

tank circulation started at 7.40 am

6.30 36 0.31 38 38 42 58.1 _ 26
and circulation reached 2300 litres

tank circulation reached 12400 litres

9.00 37.8 0.289 38 38 52 61 _ 21.4
and stopped.
6720 litres of oil filled to transformer
10.00 40.1 0.589 42 42 54 62 _ 13.6 & main body circualtion started at
10.30 am
main tank circulation reached 3220
11.00 41.8 _ 58 59 52 60 _ 11.8
litres

main tank circulation reached 9009

12.00 42 _ 59 59 53 60 _ 11.6
litres and machine stopped

5.7.2022 mainbody circulation continuation

6.30 32.7 _ 35 35 _ _ _ 55.3 main body circulation started

main tank circulation reached 13060

7.00 36.2 _ 37 37 _ _ _ 56
litres and machine stopped

PGP CONTRACTING
Annexure -5
 OIL BREAKDOWN VOLTAGE TEST

Customer Voltech, Bahrain Site Location BAPCO, AREA 4

Kit Specification BDV TEST - MEGGER OTS80PB Serial No TR4004J4

Sample point BARREL OIL AND STORAGE TANK Sampling Date 4.7.2022 & 5.7.2022
.
Oil Barrel Before Filling Storage Tank after oil circulation

Annexure -6 PGP CONTRACTING

 OIL BREAKDOWN VOLTAGE TEST

Customer Voltech, Bahrain Site Location BAPCO, AREA 4

Kit Specification BDV TEST - MEGGER OTS80PB Serial No TR4004J4

Sample point Transformer Main Tank Sampling Date 4.7.2022 & 5.7.2022
.
1st cycle after Circulation 2nd cycle after circulation

Annexure -7 PGP CONTRACTING