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SJT-504B
Module 1 Water Technology
Characteristics of hard water - hardness, DO, TDS in water and their determination –
numerical problems in hardness determination by EDTA; Modern techniques of water
analysis for industrial use - Disadvantages of hard water in industries
Module 2 Water Treatment
Water softening methods: - Lime-soda, Zeolite and ion exchange processes and their
applications. Specifications of water for domestic use (ICMR and WHO); Unit processes
involved in water treatment for municipal supply - Sedimentation with coagulant- Sand
Filtration - chlorination; Domestic water purification – Candle filtration- activated carbon
filtration; Disinfection methods- Ultrafiltration, UV treatment, Ozonolysis, Reverse Osmosis;
Electro dialysis
Module 3 Corrosion
Dry and wet corrosion - detrimental effects to buildings, machines, devices & decorative art
forms, emphasizing Differential aeration, Pitting, Galvanic and Stress corrosion cracking;
Factors that enhance corrosion and choice of parameters to mitigate corrosion
Module 1 Water Technology
Characteristics of hard water - hardness, DO, TDS in water and their determination –
numerical problems in hardness determination by EDTA; Modern techniques of water
analysis for industrial use - Disadvantages of hard water in industries
Module 2 Water Treatment
Water softening methods: - Lime-soda, Zeolite and ion exchange processes and their
applications. Specifications of water for domestic use (ICMR and WHO); Unit processes
involved in water treatment for municipal supply - Sedimentation with coagulant- Sand
Filtration - chlorination; Domestic water purification – Candle filtration- activated carbon
filtration; Disinfection methods- Ultrafiltration, UV treatment, Ozonolysis, Reverse Osmosis;
Electro dialysis
Module 3 Corrosion
Dry and wet corrosion - detrimental effects to buildings, machines, devices & decorative art
forms, emphasizing Differential aeration, Pitting, Galvanic and Stress corrosion cracking;
Factors that enhance corrosion and choice of parameters to mitigate corrosion
Module 4 Corrosion Control
Corrosion protection - cathodic protection – sacrificial anodic and impressed current
protection methods; Advanced protective coatings: electroplating and electroless plating,
PVD and CVD. Alloying for corrosion protection – Basic concepts of Eutectic composition and
Eutectic mixtures - Selected examples – Ferrous and non-ferrous alloys.
Module 5 Electrochemical Energy Systems
Brief introduction to conventional primary and secondary batteries; High energy
electrochemical energy systems: Lithium batteries – Primary and secondary, its Chemistry,
advantages and applications. Fuel cells – Polymer membrane fuel cells, Solid-oxide fuel cells-
working principles, advantages, applications. Solar cells – Types – Importance of silicon single
crystal, polycrystalline and amorphous silicon solar cells, dye sensitized solar cells - working
principles, characteristics and applications
Module 6 Fuels and Combustion
Calorific value - Definition of LCV, HCV. Measurement of calorific value using bomb
calorimeter and Boy’s calorimeter including numerical problems. Controlled combustion of
fuels - Air fuel ratio – minimum quantity of air by volume and by weight Numerical problems-
three way catalytic converter- selective catalytic reduction of NOX; Knocking in IC engines-
Octane and Cetane number - Antiknocking agents.
Module 7 Polymers
Difference between thermoplastics and thermosetting plastics; Engineering application of
plastics - ABS, PVC, PTFE and Bakelite; Compounding of plastics: moulding of plastics for Car
parts, bottle caps (Injection moulding), Pipes, Hoses (Extrusion moulding), Mobile Phone
Cases, Battery Trays, (Compression moulding), Fibre reinforced polymers, Composites
(Transfer moulding), PET bottles (blow moulding); Conducting polymers- Polyacetylene-
Mechanism of conduction – applications (polymers in sensors, self-cleaning windows)
Course Objectives
• To impart technological aspects of applied chemistry
• To lay foundation for practical application of chemistry in
engineering aspects
Expected Course Outcome
Students will be familiar with the water treatment, corrosion and
its control, engineering applications of polymers, types of fuels
and their applications, basic aspects of
electrochemistry and electrochemical energy storage devices
Water is nature’s most wonderful, abundant and useful
compound. “Without food, human can Survive for a number
of days, but water is such an essential that without it one
cannot survive”
Sources of Water:
o Surface water
• Rain water: It is probably the purest form of natural water,
since it obtained as a result of evaporation from the surface
water. However during the journey downwards through the
atmosphere, it dissolves a considerable amount of industrial
gases (like CO2, SO2, NO2, etc.) and suspended solid
particles, both of organic and inorganic origin.
• River water: Rivers are fed by rain and spring water. In general
the greater the contact that water has with the soil, or the more
soluble the minerals of the soils with which it has come in
contact, greater the amount of dissolved impurities in river
water
• Lake water: It has more constant chemical composition. It,
usually contains much lesser amounts of dissolved minerals
than even well water, but quantity of organic matter present in
it is quite high
• Sea water: It is the most impure form of natural water. Sea
water contains, on an average, about 3.5% of dissolved salts,
out of which about 2.6% is sodium chloride. Other salts
present are Na2SO4, KHCO3, Mg(HCO3)2, Ca(HCO3)2, KBr,
MgBr2 ect
o Underground water
• A part of rain, which reaches the surface of the earth,
percolates into the earth
• In general, is cleaner in appearance due to the filtering action
of the soil, but contains more of the dissolved salts. Thus,
water from these sources contains more hardness. Usually,
underground water is of high organic purity
Suspended Impurities:
Particles in water give rise to turbidity
Debris
Colloids
Dissolved Impurities:
Total Dissolved solids (TDS)
Inorganic salts
Organic Matter
Dissolved Gases
Biological Impurities:
Microorganism
Pathogens
Natural water is contaminated mostly by three major types
of Impurities:
o Physical impurities
o Chemical impurities
o Biological impurities
Color Acidity
Taste Minerals
Odor
Physical Impurities
Chemical Biological
oxygen oxygen
demand demand
pH, a measure of hydrogen ion activity, is used to express the
intensity of acidic or alkaline condition of a solution. It is also an
important factor in water analysis since it enters into the calculation
of acidity, alkalinity and processes like coagulation, disinfection and
corrosion. The pH of a sample can be determined electrometrically or
colorimetrically
When an acid or base is dissolved in water, the pH will be less or
greater than pure water. pH will be 0 to 14
• Water that has been exposed to air is mildly acidic as it absorbs
carbon dioxide and converted into bicarbonate and hydrogen ions
(essentially creating carbonic acid)
• The pH of seawater plays an important role in the ocean's carbon
cycle, ocean acidification caused by carbon dioxide
emissions
• High pH causes a bitter taste, water pipes and water-using
appliances become encrusted with deposits, Low-pH water will
corrode or dissolve metals and other substances
Based on pH values, following
conclusions can be drawn:
Waters having pH above 8 contains
carbonates or hydroxide. It may be
with or without bicarbonates
Water with pH value in the range of 4.5
to 8 contain no carbonates but contain 10.2- more OH‒ + CO32‒
bicarbonates and carbonic acid. 8.3-10.2 HCO3‒ + CO32‒
Natural waters falls this category
Water having pH value below 4.5 4.3-8.3 HCO3‒ + CO2
contains carbonic acid but not 4.3 or less No Alkalinity
carbonates or bicarbonates
The desirable pH range for drinking
waters is 7.0 to 8.5
pH in conjunction with total salinity,
total alkalinity and temperature is used
to determine whether a water is
corrosive in nature or having scale
forming tendencies
Dissolved oxygen (DO) is the amount of oxygen dissolved in a
given quantity of water at a particular temperature and
atmospheric pressure
DO: Amount
of oxygen
dissolved in
one liter of
water-
expressed as
mg/L (ppm)
• Aeration
• Water temperature: Temperature of the water body
• Organic wastes
• Aquatic plant populations
• Photosynthetic activity of the water
• Respiration of animals and plants
• Speed of water flow
• Roughness of surface over which water flows
• Altitude(atmospheric pressure)
• Human activities
• Salt concentration: The solubility of oxygen decreases with increase in
concentration of the salt under a pressure of one atmosphere, the
solubility is less in saline water.
• Other dissolved gases concentrations: Dissolved N2, CO2 etc reduces DO
Henry's Law: Henry's law states that at a constant temperature, the amount
of a gas that dissolves in a liquid is directly proportional to the partial
pressure of that gas in equilibrium with that liquid. It was formulated by
William Henry in 1803
Temperature-Oxygen relationship
Temperature (0 ⁰C) Oxygen Solubility (mg/L)
0 14.6
5 12.8
10 11.3
15 10.2
20 9.2
25 8.6
100 0
Most life
supporting water
systems: 4-6 mg/L
of DO
It is one of the most useful titrations involving iodine was originally
developed by Winkler to determine the amount of oxygen in sample
of water
The dissolved oxygen content is not only important with respect to
the species of aquatic life which can survive in the water, but is also
measure of its ability to oxidize organic impurities in water
DO test is used to control the amount of oxygen in boiler feed water
by mechanical, physical and chemical methods
DO test is helps to assess the raw water quality and to keep a check
on stream pollution
DO test is the basis of BOD ( Biological oxygen demand) which is an
important parameter in evaluating the pollution potential of domestic
and industrial wastes
In order to avoid loss of oxygen from the water sample, it is fixed by
MnSO4
The principle involved in this methods of determination of DO is to
bring about the oxidation of potassium iodide (KI) to iodine with
dissolved oxygen present in water sample after adding MnSO4, KI
and KOH
The reaction with manganese(II) hydroxide which is converted rapidly
and quantitatively to manganese(III) hydroxide. Here MnSO4 acts
oxygen carrier to enable the dissolved oxygen in molecular form to
take part into the reaction
The DO present water sample oxidises the Mn(II) to Mn(III) which
precipitates as a brown hydrated hydroxide after the addition of KI
and KOH
On acidification, the manganese reverts back to the divalent state and
an equivalent amount of iodine is liberated form the KI present
The liberated I2 is titrated against standard sodium thiosulfate (hypo)
solution, using starch as indicator
This means that 4 mol thiosulphate correspond to 1 mol dissolved
oxygen
MnSO4 + 2KOH Mn(OH)2 + K2SO4
Amylose Amylopectine
What is the mechanism of starch as indicator in iodometry
titration?
Starch reacts with iodine in presence of iodide to form an
intensely blue-colored complex, which is visible at low
concentration of iodine. The sensitivity of the color reaction is
such that a blue color is visible when the iodine concentration is
2×10‒5 M and the iodide concentration is greater than 4×10‒4 M
at 20 ⁰C.
I2 + I‒ I3‒
Total dissolved solids (TDS):
Total dissolved solids (TDS) is the amount of particles dissolved
in water
It is a measure of the combined content of all inorganic and
organic substances contained in a liquid in molecular, ionized
or micro-granular (colloidal sol) suspended form.
It is expressed in units of mg per unit volume of water (mg/L) or
as parts per million (ppm).
TDS is directly related to the purity and the quality of water
purification systems
Sources:
Organic sources:
Silt, plankton, and industrial waste and sewage
Inorganic sources:
Weathering and dissolution of rocks and soils and
air that may contain calcium bicarbonate, nitrogen, iron
phosphorous, sulfur, and other minerals
Other sources:
• Runoff from urban areas, agricultural and residential
• Runoff road salts used on street during the winter
• Fertilizers and pesticides used on lawns and farms
• Discharge from industrial or sewage treatment plants
• Lead or copper as they travel through pipes used to
distribute water to consumers
• Industrial waste and sewage as well as runoff from urban
sources
• Recommended TDS for drinking water is 25-250 mg/L
• At any cost drinking water TDS should not exceed 500 mg/L.
• TDS for distilled water will be 0.5-1.5 mg/L
• TDS ranges from 100-20,000 mg/L in river water and will be
generally higher in ground water
• Sea water will have 3500 mg/L of TDS.
• Lakes and streams will have a TDS of 20-250 mg/L
Measurement of TDS
Numerical Problem:
If the hardness of water is 210.5 ppm Calculate its hardness in ⁰Cl
100
factor =
2×
Multiplication Chemical equivalents of hardness
producing substances
Disodium dihydrogenethylenediaminetetra-acetate of analytical
reagent quality is available commercially but this may contain a
trace of moisture. After drying the reagent at 80 ⁰C its
composition agrees with the formula Na2H2C10H12O8N2·2H2O
(relative molar mass 372.24)
O
O OH
N O Na
HO N
O O
O Na
Complexometry involves the estimation of metal ions titrimetrically though
complex formation with a strong multidentate chelating ligand. These are
also called Chelometric or Chelatometric titration. Ligands having more than
one co-ordination centers are known as chelating ligands. They give extra
stability to a metal complex due to chelate effect – the stability with the
number of points of attachment of the ligand to metal ion
A feasible complexometric titration should fulfil
the following conditions:
1. The ligands must react with metal ion to satisfy
all points of attachment i.e. co-ordination O
number at a time in a single step to form a H4 Y
O OH
soluble complex, without any precipitation N OH
HO N
2. The rate of reaction should be fast
O O
3. The stability constant of the complex should be
high OH
4. Suitable indicator must be available in
detecting the end pint sharply
Commercially EDTA is available as its disodium salt-
Na2H2Y·2H2O. This salt ionises in water to give H2Y2‒, which can
form complex with all metal ions in the mole ratio 1:1 with
simultaneous release of H+ ions
2
Na2H2Y H2 Y + 2Na
n 2 (n-4)
M + H2Y M
[ Y] + 2H
NO2
Eriochrome-Black-T (EBT)
1-(1-hydroxy-2-naphthylazo)-6-nitro-2-naphthol-4-sulphonate
Metal-indicators are weak acids and form metal-indicator
colored complex at the pH where metal-EDTA complex is
formed
The color reaction must be such that before the end point, when
nearly all the metal ion is complexed with EDTA, the solution is
strongly colored
The metal-indicator complex must possess sufficient stability
else, because of dissociation, a sharp color change is not
observed. But Metal-Indicator complex must be less stable than
Metal-EDTA complex.
The color contrast between the free indicator and the Metal-
Indicator should be readily observable
The indicator must be very sensitive to metal ions, so that color
change occurs as near to the equivalence point as possible
• Discussion will be confined to the more common 1 : 1-complexes. The use
of a metal ion indicator in an EDTA titration may be written as:
M-In + EDTA→M-EDTA + In
• This reaction will proceed if the metal-indicator complex M-In is less stable
than the metal-EDTA complex M-EDTA. The former dissociates to a limited
extent, and during the titration the free metal ions are progressively
complexed by the EDTA until ultimately the metal is displaced from the
complex M-In to leave the free indicator (In), indicated by the formation of a
steel blue colored complex
• The indicator color change is affected by the hydrogen ion concentration of
the solution, and no account of this has been taken in the above expression
for the formation constant. Thus solochrome black, which may be written as
H21n-, exhibits the following acid-base behavior:
• In the pH range 7-11, in which the dye itself exhibits a blue color, Mg(II) ions
(in presence of NH4OH+NH4Cl buffer) give a distinct red color with the
indicator
Brief procedure of hardness measurement
• First EDTA Solution is standardized using standard hard water (1 mg/ml of
CaCO3 equivalents is prepared as standard hard water).
• For this, first known aliquot of Standard hard water is taken and 10-15 mL of
ammonia buffer is added to bring the pH between 9-10.
• Then a few drops of EBT solution is added to form the unstable complex
giving wine red color.
• This solution is titrated with the EDTA solution till the solution turns to steel
blue indicating the formation of stable EDTA-Metal ion complex.
• This volume of EDTA is noted as V1.
• The above procedure is repeated with sample hard water of unknown
hardness
• Volume of EDTA is noted as V2
• Then sample hard water of 250 mL is taken and evaporated to a volume of
50mL when the temporary hard salts settle down.
• The solution is filtered and washed thoroughly and made up again to 250mL.
• From this solution, 50 mL is pipetted out and titrated in similar manner as
done with standard hard water.
• Volume of EDTA is noted as V3
Why in determination of total hardness of water, pH should
maintain between 7 -11?
a) Eriochrome black T is a dye, tend to polymerize to a red-brown product, and
consequently the indicator is rarely applied in titrations of solutions more acidic
than pH = 6.5
b) Complex formation with EDTA release equivalent amount of H+, reaction being
reversible increase in H+ concentration will decrease the stability of the
complex and excess EDTA will be consumed to give erroneous result
(n-4) + 2H
Mn + H2Y2 [MY]
c) In basic condition Mg(II) present in hard water get precipitated as Mg(OH)2
d) The sulphonic acid group gives up its proton long before the pH range of 7-12,
which is of immediate interest for metal-ion indicator use. Only the dissociation
of the two hydrogen atoms of the phenolic groups need therefore be
considered, and so the dyestuff may be represented by the formula H2D‒. The
two pK values for these hydrogen atoms are 6.3 and 11.5 respectively. Below
pH = 5.5, the solution of solochrome black is red (due to H2D‒), between pH 7
and 11 it is blue (due to HD2‒), and above pH = 11.5 it is yellowish-orange (due
to D3‒). In the pH range 7-11 the addition of metallic salts produces a brilliant
change in color from blue to red
Importance of Water Analysis:
• Water analysis is essential to ensure its quality or to detect pollutants
that should be removed by water treatment. However, water quality
does not mean making the water suitable for human consumption; it
depends on its end use. For example, completely different quality
standards are applied in case of industrial water compared to those
applied to drink water, i.e., drinking water must be fit for human
consumption, while industrial water should be free from any
contaminants that may corrode or damage equipment.
Limitations of Traditional Methods of Water Analysis:
• The traditional analysis includes chemical analysis, colorimetry,
spectrometry, chromatography, and atomic absorption. Although
these techniques differ in sensitivity and accuracy, most of them are
highly accurate. Nevertheless, they require sampling, expensive
devices, and manpower; besides, they are time-consuming and
difficult to conduct onsite
A lab-on-a-chip (LOC) is a device that integrates one or several laboratory
functions on a single integrated circuit (commonly called a "chip") of only
millimeters to a few square centimeters to achieve automation and high-
throughput screening
● Lab-on-a-chip devices are a subset of microelectromechanical systems
(MEMS) devices and sometimes called "micro total analysis systems" (μTAS)
● LOCs may provide advantages, which are specific to their application. Typical
advantages are:
a) Low fluid volumes consumption (less waste, lower reagents costs, and fewer
sample volumes)
b) Faster analysis and response time due to short diffusion distance & high
surface to volume ratio
c) Better process control because of a faster response of the system
compactness of the systems due to the integration of much functionality and
small volumes
d) Lower fabrication costs, allowing cost-effective disposable chips, fabricated in
mass production
e) Safer platform for chemical, radioactive or biological studies because of
integration of functionality, smaller fluid volumes, and stored energies Modern
methods of water
Main components: The main components of a lab-on-a-chip system
for water analysis are; a liquid delivery system (injector and fluidic
transporter), mixer, reactor, separator, and power supply
The Injector is used to deliver precise volumes into the chip. The
most common types of the injectors are syringe pumps and robotic
pipets.
Transporters: control all aspects of the flow. They can be active,
which need an energy source, or passive, which are achieved by
manipulating the geometries of the channels and do not require any
energy source. The choice between the active and passive types is
based on the application. There are multiple types of active
transporters, but the most preferred is electrochemical pumping
systems, such as microsyringe pumps, because they eliminate the
design complexity.
.
Mixers are used to mix different fluids into the channels. Similar
to the transporters, the types of mixers are divided into passive,
which are achieved by design manipulation, and active, which
require power.
The reactor is where the reaction takes place. There are three
types of reactors used in lab-on-a-chip systems: gas phase,
liquid phase, and packed-bed reactors.
Controllers are used for controlling all types of activities in the
chip as well as data acquisition and signal processing.
Power supplies such as batteries, are essential to run the lab-
on-a-chip systems. Many research studies focus on finding
more advanced power supplies because some types of lab-on-
a-chip systems require high voltage
Lab-on-a-chip technology is rapidly developing and being used
in different industrial and research fields
Most biological lab-on-a-chip devices are commercialized, while
those for water analysis are still developing
However, some lab-on-a-chip applications in water analysis are
already established, such as pH testing and detection of various
chemicals (e.g., nitrates and nitrites, manganese, phosphates,
and silicates)
For example, the microfluidic pH analysis uses sulfonephthalein
as the main indicator
It includes the absorption cell, a static mixer, as well as a
syringe pump and four valves attached to the chip to regulate
the flow
References:
1. J. Cleary, C. Slater, D. Diamond,
Analysis of phosphate in
wastewater using an autonomous
microfluidics-based analyser,
World Acad. Sci. Eng. Technol. 52
(2009) 196–199
Internal
External
treatment:
treatment
(Sequestration)
Removal of CO2:
CO2 is removed by adding calculated quantity of aqueous
ammonia
2NH4OH + CO2 → (NH4)2CO3 + H2O
Foaming
• It is the production of persistent foam or bubbles in boilers, which do not
break easily. It is due to the presence of oil.
• Priming and foaming occur together
Foaming
• It is the production of persistent foam or bubbles in boilers, which do not
break easily. It is due to the presence of oil.
• Priming and foaming occur together
By using the earlier equation, molarity of given hard water for total
hardness (MTH) is calculated
Total Hardness = (MTH × 100 × 1000)
Step-5:
Total Hardness = Temporary hardness + Permanent hardness
Example 1:
0.5 g of CaCO3 was dissolved in dilute HCl and diluted to 500 mL. 50
mL of this solution required 48 mL of EDTA solution for titration. 50 mL
of given hard water sample required 15 mL of EDTA solution for titration.
Calculate total hardness of water sample in ppm
Solution:
(1) MSHW = w/100V
= 0.5/100 × 0.5
= 0.01 M
(2) Strength of EDTA solution is MEDTA
50 × 0.01 = 48 × MEDTA
So, MEDTA = 0.0104 M
(3) MTH × 50 = 0.0104 × 15
MTH = 3.12 × 10‒3 M
So Total hardness = MTH × 1000 × 100
= 3.12 × 10‒3 × 1000 × 100
= 312 ppm
`
Example 2:
One gm of CaCO3 was dissolved in dilute HCl and the solution was
made to one litre by dilution. 50 mL of this solution required 40 mL of
EDTA solution for titration while 50 mL of sample water sample required
20 mL of EDTA solution for titration. Calculate total hardness of water
sample in ppm
Solution:
(1) MSHW = w/100V
= 1/100 × 1
= 0.01 M
(2) Strength of EDTA solution is MEDTA
50 × 0.01 = 40 × MEDTA
So, MEDTA = 0.0125 M
(3) MTH × 50 = 0.0125 × 20
MTH = 5 × 10‒3 M
So Total hardness = MTH × 1000 × 100
= 5 × 10‒3 × 1000 × 100
= 500 ppm
`
Example 3:
1.0 g of CaCO3 was dissolved in dilute HCl and the solution was made to one litre by
dilution. 25 mL of this solution required 25 mL of EDTA solution for titration. 50 mL of this
solution required 45 mL of EDTA solution. In another titration, 50 mL of same hard water
sample on boiling, cooling and filtering etc. required 20 mL of EDTA solution using EBT
as indicator. Calculate total, temporary and permanent hardness of water sample in
different units
Solution:
(1) MSHW = w/100V (4) MPH × 50 = 0.01 × 20
= 1/100 × 1 MPH = 4 × 10‒3 M
= 0.01 M Permanent hardness = MPH × 1000 × 100
(2) Strength of EDTA solution is MEDTA = 4 × 10‒3 × 1000 × 100
25 × 0.01 = 25 × MEDTA = 400 ppm
So, MEDTA = 0.01 M (a) 400 × 0.1 = 40 ºFr
(3) MTH × 50 = 0.01 × 45 (b) 400 × 0.07 = 28 ⁰Cl
MTH = 9 × 10‒3 M
So Total hardness = MTH × 1000 × 100 Temporary Hardness = Total
‒3
= 9 × 10 × 1000 × 100 hardness ‒ Permanent hardness
= 900 ppm
(a) 900 × 0.1 = 90 ºFr 900 ‒ 400 = 500 ppm
(b) 900 × 0.07 = 63 ⁰Cl (a) 400 × 0.1 = 50 ºFr
` (b) 500 × 0.07 = 35 ⁰Cl
Example 4:
A water sample contains 410 mg of CaSO4 per litre. Calculate the
hardness in terms of CaCO3 equivalents
Solution:
Hardness = [Strength of hardness producing salt (in mg/L)] ×
[Multiplication factor]
Hardness = [Strength of CaSO4 salt (in mg/L)] × [Multiplication factor]