Pc12002-366-03-Sp-001, Rev 2 (Plant Operating, Control and Safeguard Philosophy)

PDIL DOC. NO.
PC12002-366-03-SP-001 PAGE: 1 OF 37
2 23-Oct-12 Issued for Construction MJD MSA KJN

1 12-Oct-12 Issued for Construction MJD MSA KJN
A 11-Jul-12 Issued for Approval MJD MSA KJN
Initial Signature Initial Signature Initial Signature
Rev Date Description
Prepared by Checked by Approved by
MOL Pakistan Oil & Gas CO. B.V.
Plot No 5/A, Crown Plaza, CLIENT
F-7 Markaz, Islamabad. REFERENCE
CLIENT Pakistan 44000
Tel.: +92 51 2655802-10
Fax : +92 51-2655827 CON282/12
Email: info@molpakistan.com
PRESSON DESCON INTERNATIONAL LIMITED PDIL

18 KM Ferozepur Road, Lahore-54760, Pakistan PROJECT NO.
Telephone: +92 42 35923710 Fax: +92 42 35923719-20
Email: info@pdil.com; Website: www.pdil.com PC12002
DESCON INTEGRATED PROJECTS (PVT.)

DIPL
LIMITED
6483-01-001-S1371-003-01
PROJECT NO.
18-Km Ferozepur Road, Lahore-54760, Pakistan
PH: +92 42 35990053 FAX: +92 42 3581 0867
Email: dipl@descon.com; Website www.descon.com 6483
PROJECT MAKORI FIELD DEVELOPMENT SURFACE FACILITIES
TITLE SPECIFICATIONS FOR DCS BASED CONTROL SYSTEM

PREPARED CHECKED APPROVED DATE DOCUMENT NO. REV.
DIPL #
MJD MSA KJN 23-Oct-12 PC12002-366-03-SP-001 2
EN-FRM-301
CLIENT: MOL PAKISTAN OIL & GAS CO. B.V. DOC NO. PC12002-366-03-SP-001
PROJECT: MAKORI FIELD DEVELOPMENT SURFACE FACILITIES REV. 2
TITLE: SPECIFICATIONS FOR DCS BASED CONTROL SYSTEM PAGE 2 OF 37
TABLE OF CONTENTS
1.0 Introduction......................................................................................................................................................4
1.1 SCOPE.............................................................................................................................................................4
1.2 DEFINITIONS................................................................................................................................................4
1.3 ABBREVIATIONS.........................................................................................................................................4
1.4 ENVIRONMENTAL CONDITIONS.............................................................................................................5
1.5 DEVICE PROTECTION.................................................................................................................................6
2.0 codes and standards.........................................................................................................................................6
2.1 GENERAL.......................................................................................................................................................6
2.2 UNITS OF MEASUREMENT........................................................................................................................7
3.0 EXPERIENCE & PROVEN TRACK RECORD............................................................................................8
4.0 OVERALL SCOPE.........................................................................................................................................8
4.1 CONTRACTOR/VENDOR'S RESPONSIBILITY.........................................................................................8
4.2 CONTRACTOR / VENDOR'S SUPPLY........................................................................................................9
5.0 MOL APPLICATION...................................................................................................................................10
6.0 DESIGN REQUIREMENTS.........................................................................................................................12
6.1 GENERAL.....................................................................................................................................................12
6.2 SYSTEM EXPANSION................................................................................................................................12
6.3 ENTERPRISE INTEGRATION...................................................................................................................13
6.4 ASSET MANAGEMENT SOLUTION........................................................................................................13
6.5 SYSTEM DATABASE.................................................................................................................................14
6.6 SYSTEM PERFORMANCE.........................................................................................................................14
7.0 TECHNICAL REQUIREMENTS - DCS HARDWARE..............................................................................14
7.1 GENERAL.....................................................................................................................................................14
7.2 REDUNDANCY...........................................................................................................................................15
7.3 CONTROL PROCESSOR.............................................................................................................................15
7.4 I/O MODULES..............................................................................................................................................17
7.4.1 ANALOG INPUT CARD..............................................................................................................................17
7.4.2 ANALOG OUTPUT CARD..........................................................................................................................17
7.4.3 DIGITAL INPUT CARD..............................................................................................................................17
7.4.4 DIGITAL OUTPUT CARD..........................................................................................................................18
8.0 COMMUNICATION AND INTERFACES..................................................................................................18
8.1 DATA HIGHWAY........................................................................................................................................18
8.2 SCADA INTERFACES.................................................................................................................................18
8.3 FLOW COMPUTERS, ANALYZERS & PACKAGED EQUIPMENT PLC INTERFACES.....................18
9.0 SOFTWARE..................................................................................................................................................19
9.1 GENERAL.....................................................................................................................................................19
9.2 System & Engineering Software....................................................................................................................19
9.3 CONTROLLER SOFTWARE......................................................................................................................20
9.4 GRAPHICS PACKAGE................................................................................................................................21
9.5 REAL TIME TREND & HISTORY.............................................................................................................23
9.6 EVENT LOGGING, ALARM HANDLING & MANAGEMENT..............................................................23
9.7 ARCHIVING.................................................................................................................................................24
9.8 REPORTS......................................................................................................................................................24
9.9 SYSTEM MAINTENANCE SOFTWARE...................................................................................................25
9.10 SECURITY....................................................................................................................................................25
9.11 TIME SYNCHRONIZATION......................................................................................................................26
10.0 WORK STATIONS, PRINTERS & SERVERS...........................................................................................26
10.1 OPERATOR WORKSTATION....................................................................................................................26
10.2 ENGINEERING WORKSTATION..............................................................................................................27
10.3 PRINTERS....................................................................................................................................................27
10.4 SERVERS......................................................................................................................................................28
10.4.1 OPC SERVER...............................................................................................................................................28
10.4.2 WEB SERVER..............................................................................................................................................28
10.4.3 PI HISTORIAN SERVER.............................................................................................................................29
11.0 DCS cabinet and console furniture design.....................................................................................................30
11.1 CABINET CONSTRUCTION......................................................................................................................30
11.2 CABLING & WIRING..................................................................................................................................31
11.3 GROUNDING...............................................................................................................................................32
11.4 CONSOLE FURNITURE.............................................................................................................................32
11.5 NAMEPLATES & LABELLING.................................................................................................................32
12.0 power supply..................................................................................................................................................33
13.0 inspection and testing.....................................................................................................................................33
14.0 drawings and documentation.........................................................................................................................34
15.0 description of all computational algorithms..................................................................................................36
16.0 spares, spare parts & special tools.................................................................................................................36
17.0 site services....................................................................................................................................................36
18.0 training...........................................................................................................................................................37
19.0 reference documents......................................................................................................................................37
1.0 INTRODUCTION
1.1 SCOPE
This specification covers the basic minimum requirements for the Distributed Control
System for the Makori field development surface facilities project. This specification shall
not be considered all-inclusive. Submit full technical details of the standard equipment,
which meet the requirements herein. Aspects of the requirements, which cannot be met,
shall be identified and variances explained. This specification shall be read in conjunction
with other specifications and documents indicated in the material requisition. The order of
precedence of the document shall be the following:
 This Specification
 International Codes and Standards
 Contractor/Vendor standards
The Control System shall be complete, tested, pre-commissioned, and commissioned so
that it shall ensure a trouble-free start-up and operations of the new facilities.
1.2 DEFINITIONS
“Company” / “Owner” MOL Pakistan Oil & Gas Co. B. V
“Contractor” / “Purchaser” Presson Descon International Limited
“Contractor” / “VENDOR” The company on which the order or

contract for supply of the goods or services
is placed.
“Independent Verification Party” The body or organization appointed by the

CONTRACTOR to carry out design
verification and quality assurance audit/or
inspection.
1.3 ABBREVIATIONS
Makori GPF Makori Gas Processing Facility
ACR Auxiliary Control Room (or Rack Room)
CCR Central Control Room
DCS Distributed Control System
ESD Emergency Shutdown system

ERP Enterprise Resource Planning
FAT Factory Acceptance Test
F&G Fire & Gas
HMI Human Machine Interface
I/O Input Output
IT Information Technology
MCR Main Control Room
MES Manufacturing Execution System
MTU Master Terminal Unit
OPC (Object Linking and Embedding) for Process Control
PLC Programmable Logic Controller
RTU Remote Terminal Unit
SAT Site Acceptance Test
SCADA Supervisory Control and Data Acquisition
SPC Statistical Process Data
1.4 ENVIRONMENTAL CONDITIONS

Equipment Location : Indoor
Ambient Temperature, (minimum) : 32°F (0°C)
Ambient Temperature, (maximum) : 108°F (42.2°C)
Relative Humidity, (minimum) : 9%
Relative Humidity, (maximum ) : 93%
Ice/Snow : None
Wind Velocity : Maximum 100 mph (160 km/h)

Seismic Load : UBC Zone 2B
Maximum Sound Pressure Level : ≤ 85 dBA
Altitude : 2087 ft from MSL
1.5 DEVICE PROTECTION

All instruments shall be certified as EEx'd', IlA/llB per ATEX Directive.
Instruments, device enclosures and electrical installation materials shall be dust proof,
weather proof to IP 65, as a minimum for outdoor.
All external surfaces shall be suitably painted for corrosion protection.
Instruments and enclosures shall be selected based on Area classification drawings (by
Electrical).
2.0 CODES AND STANDARDS
2.1 GENERAL
Codes, specifications and standards referred to within this specification, form a part of the
requirements of this specification in a manner and to the extent specified within those
codes and standards.
Unless otherwise specified, the latest edition or revision to these codes specifications, and
standards in force at the time of request for quotation and/or Purchase Order shall apply.
No deviations from the Codes and Standards listed in this document will be allowed
unless such deviations are clearly identified in the bids, with the reasoning. In addition,
they must be approved in writing by COMPANY.
Where only British standards are quoted, other internationally acceptable codes and
standards may be put forward in lieu for COMPANY approval. All the applicable codes
and standards shall be of the latest edition at the time of order.
API RP550 Manual on installation of Refinery Instruments and Control System
API RP500 Recommended practice for classification of Locations for Electrical

Installations at Petroleum Facilities
IEC 60529 Degrees of protection provided by enclosures (IP code)
IEC 60079 Electrical installations in hazardous area

IEC 60068-1 & 2 Environmental Testing Part-l & 2
IEC 60801 Electromagnetic Compatibility for industrial process measurement and

control equipment
IEC 61131 Programming Languages all parts
ISA-S5.1 Instrumentation symbols and identification
ISA-S5.2 Binary Logic Diagrams for process operations
2.2 UNITS OF MEASUREMENT
The ESD shall support any unit of measure where appropriate, however, the units of
measurement to be used on this project shall be:
Temperature °F
Pressure psig
Weight Ib
Time hr
Length ft or inch
Velocity ft/sec
Energy BTU
Work HP
Volume ft³
Vapour Density Ib/ft³
Petrol Density API
Production Rate BPSD or lb/hr
Flow rate (Gas) SCFM, MMSCFD
Flow rate (Condensate) US gpm, BPD
Flow rate (Oil) US gpm, BPD

Flow rate (LPG) US gpm, BPD
Flow rate (Air) SCFM, Ib/hr
Heat Transfer Coefficient BTU/hr-ft²-°F
Thermal Conductivity BTU-hr-ft-°F
Viscosity CP
Kinematics Viscosity cSt
Notes: Standard conditions are to be based on 59°F and 14.6psi.
3.0 EXPERIENCE & PROVEN TRACK RECORD
Vendor shall furnish following the documents as a proof of his capability for project
execution:
Number of similar systems executed for their principals. This shall be supported with the
type of work done, value of the contract and the letter from the principals.
Number of similar systems executed in Pakistan with type of work done and the value of
the contract.
Vendor, who has not executed similar system, shall furnish back-up letter from their
principals who have executed similar systems.
Number of Engineers who have executed similar systems.
Location of system engineering, design and FAT. Location of service centres from where
after sales service will be provided.
4.0 OVERALL SCOPE
4.1 CONTRACTOR/VENDOR'S RESPONSIBILITY
The scope includes the design, engineering, manufacturing, assembly, supply,

Installation, testing, FAT, commissioning, training and documentation of the DCS based
Control System.
Overall scope shall include the following as a minimum;
Project management and reporting

Supply of all Central Control Room (CCR) hardware including, but not limited to, 02 LCD
screens (46" or above), operator workstations, engineer workstations, redundant OPC
servers, PI Server, Web Server, laser printers and network switching devices and cabling,
etc.
Supply all DCS related hardware for the Auxiliary Control Room (ACR) including
marshalling and control cabinets, accessories, communication cables etc.
Supply of all required software with licenses
Engineering and design
Functional design specifications
Configuration of the system including all interfaces
Application software development
HMI static and dynamic display development
DCS cabinet construction and assembly
Manufacturing and painting
Factory Acceptance Test (FAT) at VENDOR'S works
Packing, transportation and delivery
Site activities (i.e. installation and commissioning support)
Site Acceptance Test (SAT)
Training to the plant operators and engineers
Supply of start-up and commissioning spares, special tools
Drawing and Documentation
Recommended spare part list for 02 years continuous operation
4.2 CONTRACTOR / VENDOR'S SUPPLY
Any conflicts or discrepancies found in the Company design documentation shall be

referred in writing to the Company for clarification. No deviations shall be made from
design documentation without prior approval in writing by the Company. Where conflicts
or discrepancies occur, the order of precedence shall generally be:
Statutory requirements
The Purchase Order
DCS I/O Schedules
Cause & Effect Drawings
Single Line Diagrams
System Block Diagrams
This Specification
Minimum code and standard requirements
Contractor/Vendor's Quality Plan
Every deviation from design documentation must be brought to the attention of the
Company, whose written approval must be obtained before any work can commence. If
no exceptions are stated, or the Company's approval of a deviation is not given, then full
compliance will be assumed and required.
5.0 MOL APPLICATION
Under this Project MOL following facilities are being added;
Wellhead surface facilities for the Wells Makori-1, 3 & 4
Gathering stations VA-MKO-1, VA-MKO-2
Gas Processing Facility (GPF)
A Scope of work for the Plant control system (DCS/ESD/SCADA) also includes the
integration of existing wells (Mamikhel-1 and Maramzai-1). The development of these
facilities is not part of this project, however, provision for the integration of future wells
shall be provided by the contractor. Details and number of wells and valve assemblies are
described below;
Well Head Surface Facilities

Maramzai-2
Mamikhel-2
Mamikhel-3
Makori East-1
Gathering Stations
Mamikhel valve assembly VA-MMK-01
Maramzai valve assembly VA-MRMZ-01
Makori East valve assembly VA-MKE-01
Total of 07 and 05 Gathering stations (02+03) wells will be integrated/controlled by

the Makori Control system (DCS/ESD/SCADA). In future 07 wells are expected to be
added to this plant Control System making total wells to 14 (07+07). Therefore 07
Wells for integration to Plant Control system and 07 wells are for future
consideration.
Hence the control system (Hardware, software, HMls etc.) will be designed to handle the
14 wellheads and 05 valve assemblies.
The control system must have sufficient spare capacity (30%) for future additions.
Following are the key requirements for the DCS Control system from monitoring and
Control aspect;
Various Wellhead process and status parameters of the process and the equipments shall
be monitored from the control system
Control system shall have the provision to control the SCSSV and SSV under normal and
emergency conditions
Monitoring and remote controlling of Choke valve
Monitoring operation status of Chemical and Methanol Injection skid of Wellhead
Monitoring and Configuration of Multiphase flow metering
Various process and status parameters of the process and equipment at Makori GPF
Fire and gas detection at Wellhead, Valve stations and Makori GPF
Security Systems (CCTV, IP phone & Anti intrusion) alarms at Wellhead, Valve stations
and Makori GPF.
Data availability from the third party equipments such as PLC of package items, ESD
system, Flow Computer, Gas Chromatograph.
Data availability from the SCADA system.
Data availability on WEB
6.0 DESIGN REQUIREMENTS
6.1 GENERAL
System hardware and software shall be proven and latest version at the time of the
supply. All licenses shall be purchased under COMPANY name.
It shall be possible to perform the following, on-line, without the need for the system
shutdown or affecting the plant operation.
Addition of the nodes. This shall include controller, operator station, or any other node.
Addition of I/O cards
System configuration and modifications for the additional nodes and cards
Replacement of failed card where redundancy is provided
6.2 SYSTEM EXPANSION
Future expansion shall be achieved by straight edition, without major modification of

hardware, and with the minimum of software configuration changes. Preference shall be
given to single VENDOR responsibility i.e. hardware and software from the same
manufacturer. This guarantees that assets are protected and upgrades/expansions are
easy without much disturbance to plant and production loss.
In future 07 05~06 wells are expected to be added to this plant making total wells to 14
(07+07) and amount of data needs to be made available from SCADA server to Control
System will automatically increase by same ratio, this will ultimately require expansion of
control system. Vendor to design system considering the expected future expansions.
6.3 ENTERPRISE INTEGRATION
MOL requires that control system be integrated with a web server service which can
provide access to any real time and archived data of main plant with the help of internet to
dedicated remote clients.
System shall be provided with DDE, ODBC, OPC, PI historian, and WEB connectivity as
standard features for interaction with business domain and plant network computer where
required plant data, production reports, maintenance reports, can be made available.
6.4 ASSET MANAGEMENT SOLUTION
Control system to provide asset management package for HART compliant devices. The
HART version and the list of make and the devices that are compliant with their AMS
package are to be provided. It shall provide capability to configure, calibrate, monitor, and
troubleshoot intelligent field devices. As a minimum, this system shall provide the
following capability:
Complete device configuration capability for HART devices
Complete capturing of all current and historical device data
Comparison/reconciliation and audit trail capability
Device alerts monitoring, diagnostics and maintenance history. This shall lead to
preventive maintenance and generation of alarms such as “due for maintenance"
Device signal tag and device tag search capability
On-line help
Database import / export capability
Diagnostic add-on capability
Client / Server capability
OPC capability
The system shall capture predictive maintenance and performance diagnostics data that
are embedded in intelligent field devices. Likewise, the performance degradation of
control valves shall be captured through on-line diagnostics using intelligent valve
positioners.
System shall also be configured to provide run hours for rotating/static equipment number
of cycles for on-off valves. This shall lead to preventive maintenance & generation of
alarm such as "due for maintenance".
6.5 SYSTEM DATABASE
Complete system configuration software packages shall be from the same VENDOR.
System database shall be based on relational tag based database and

configuration/changes shall be made only at one place. Programming and HMI display
configuration/changes shall also be made at only one place. Database/display
equalization shall be automatic and shall not require manual intervention.
6.6 SYSTEM PERFORMANCE
System shall not be loaded more than 50% in terms of its database, point capacity,
historian, displays, I/O capacity, memory capacity and communication capacity.
Control loop and monitoring loop execution cycle time shall be as follows;
Critical control loop, 250 msec.
Rest of control loops, 500 msec.
Monitoring loops, 1000 msec.
Interlocks and logic, 500 msec
The system performance for HMI shall be as follows;
Display call-up time, 1 sec.
Display update, 50 points 1 sec.
7.0 TECHNICAL REQUIREMENTS - DCS HARDWARE
7.1 GENERAL
Any other hardware or software which is not indicated in the specification but required for
operation and maintenance of the system shall be included. Hardware shall be the latest,
proven versions available on the market. The hardware and its associated components
shall be used without any custom modifications. Component spares must be available for
the 10 years without requiring any system upgrades.
DCS Control System will be installed in the building which is air conditioned. However, the
system components (controller, I/O modules, etc.) shall be designed for operation in
ambient temperatures of up to 60°C.
Controllers I/O modules shall have class G3 corrosion resistance as per ISA S-71.04
enhanced shock and vibration capability.
Information on whether anti-static precautions are necessary when handling I/O cards
shall be provided. If such precautions are required, grounding wrist straps shall be
supplied as permanently fixed items.
7.2 REDUNDANCY
Redundancy shall be provided for system server, data Highway, processor, network
hardware (hubs, switches), I/O bus and 24 VDC bulk power supply units.
For I/O card, redundancy shall be provided for control i.e. close loop signals. Redundancy
is not required for the I/O cards for monitoring signals.
Failure of one operator station shall not affect other operator stations or data availability.
Redundancy shall be transparent to the operator and no configuration or manual

intervention shall be required. Redundancy shall not require extra programming efforts in
order to achieve this requirement. A failed card can be replaced on-line without switching
off the power or disturbing the plant system operation.
The system shall be provided with a flash memory capable of storing the configuration
data (memory) upon power failure. Systems with battery backup shall be for a minimum
period of six (06) months upon failure of power. An alarm for the battery low condition
shall be initiated before it stops functioning to provide ample time for replacement of the
batteries. It shall be possible to change the batteries online without degrading the system.
7.3 CONTROL PROCESSOR
The processor shall be capable for performing continuous control, monitoring and logic
functions. As a minimum, the following logic operators and algorithms shall be available in
the Processor;
Equal to
Not equal to
Greater than
Greater than or equal to
Less than
Less than or equal to
Minimum value of x and y
Maximum value of x and y
AND operation
OR operation
NAND operation
NOR operation
XOR operation
Logical negation
Rise and fall
Time delays - delay initiation, delay termination and pulse outputs
Memory operators – Set/Reset (memory maintained and/or lost upon removal of power)
Latch Toggle
Timers and counters
Sequencers
The processor shall be programmed and configured to meet the functional requirements.
At start-up, the system shall be immediately and automatically available without human
intervention. Processor shall have peer to peer communication feature with other
processor. This shall not require mapping of the points or hardwiring of the signals.
Complete application software shall be loaded and tested in the processor and shall be
stored in non volatile memory.
Control processor shall be protected from unauthorized configuration modification by key

lock and/or password. All facilities needed for any modification to the control configuration
shall be provided on the engineering workstation.
7.4 I/O MODULES
I/O rack shall be fitted with cover plates or suitably protected unused slots I/O location.
I/O modules shall have preferably Field Termination cards instead of the terminal blocks.
All I/O modules shall be of fail-safe design. Fail-safe is defined as the capability of a
system to go to a predetermined safe state (zero, last good value) in the event of one or
more failures. This shall be configurable on per channel basis.
Modules shall be provided with LEDs for normal and fault indication. Internal diagnostic of
major parts (I/O modules, processors, buses, memory and power supply) shall be
considered as being of primary importance.
7.4.1 ANALOG INPUT CARD
Analog input card shall accept 4-20 mA DC signals from 2-wire, 3-wire and 4-wire
instruments. For 2-wire and 3-wire instruments, 24 VDC power shall be provided from the
system.
Analog input circuits shall be provided with out-of-range detection. The range shall be
software configurable per input channel. HART compatible cards shall be included instead
of conventional card.
7.4.2 ANALOG OUTPUT CARD
All Analog outputs shall be standard 4-20mA DC signal. Output channels shall be
independently isolated. Power to field instrument shall be provided from the system.
HART compatible cards shall be included instead of conventional card.
7.4.3 DIGITAL INPUT CARD
All digital inputs shall be 24 VDC. All digital inputs are voltage free contacts and system
shall provide the wetting voltage. Card shall have LED for status indication for each digital
input.
Input modules shall include circuitry (filtering, etc.) to ensure that any "chatter" or "bounce"
encountered during contact closure does not initiate erroneous information. Filter time
may be software configurable.
7.4.4 DIGITAL OUTPUT CARD
All digital outputs shall be 24 VDC powered. Card shall have LED for status indication for
each digital output. In addition to this it shall have one LED for "fuse blown" indication, if
available.
Output circuits shall be short circuit proof. Short-circuiting of one output shall not affect
any other outputs. Each output shall be individually configurable for latched or pulse or
normally open or normally close output.
8.0 COMMUNICATION AND INTERFACES
8.1 DATA HIGHWAY
High speed data highway shall be provided for communication with the operator
workstation and engineer workstation. The data highway shall be Ethernet with TCP/IP
protocol or similar.
Required hubs, switches, systems cables are in scope of work. All these hardware shall
be reliable and industrial grade.
8.2 SCADA INTERFACES
At Makori GPF, SCADA server will collect the data from the well head and valve station
RTU PLC systems. Control System shall display the required data from the SCADA
server over OPC link. The operator stations (HMI) in the central control room act as the
primary window for the operator and all the control and monitoring data available at the
SCADA server shall be displayed on the control system HMl's.
Data communication for the wellheads and valve stations from the Auxiliary Control Room
(ACR) to the Central Control Room (CCR) shall use Modbus TCP/IP protocol.
If the SCADA system and the DCS control system are supplied from the same VENDOR,
then the interface shall be on the same data Highway.
8.3 FLOW COMPUTERS, ANALYZERS & PACKAGED EQUIPMENT PLC

INTERFACES
If Smart/Intelligent MCC to be considered, it should also communicate with the DCS &
ESD systems as per the available protocol on MCC side.
Flow Computers, Analyzers, UPS and DC System will communicate with Control system
using Modbus TCP/IP protocol. Necessary data of flow computers, analyzer, UPS and DC
System shall be displayed on HMI.
If vendor packaged PLC's are not from same vendor, than these PLC's shall also
communicate with control system using Modbus RTU, otherwise they will communicate
using TC/IP Protocol.
Cathodic Protection system (CP system) at Makori GPF and at remote locations will
communicate with the DCS via hard wired or via SCADA. All necessary/monitoring data of
CP system will be displayed at the DCS.
9.0 SOFTWARE
9.1 GENERAL
A list of all software components that are needed for operation, configuration, modification
and firmware required for the configuration of the system, graphics and database building,
maintenance, troubleshooting, modification, etc. shall be provided.
All software and firmware must be 100% free from Viruses and provided with virus
protection software. It shall not be possible to crash or hang any part of the system due to
operator usage or alarm/event flooding.
All licenses shall be original and purchased on COMPANY name. The necessary
quantities of licenses shall be provided and the purpose and the limits of the different
licenses provided shall be clearly indicated. Licensed software shall be supplied in two
sets of CD-ROMs. Application software and configuration shall also be supplied on CD-
ROMs; however number of copies shall be as per documentation requirements.
The software and version update policy for the quoted system whether free or chargeable
basis shall be clearly indicated. A System which offers license based on number of points
or tag shall be quoted with license for at least 1000 points.
For OPC PI Historian, WEB connectivity 5-user license shall be provided for COMPANY
use. If it requires special package to be loaded on client machine the same shall be
provide.
9.2 System & Engineering Software
Operating system shall be based on Windows platform. Access to operator and engineer
functions shall be through multi-level password security. Following engineering and
maintenance functions shall be provided, as a minimum:
On-line and off-line configuration
Complete system and hardware configuration
I/O assignment, access configuration, etc.
Data base, control scheme and logic building. Tag number shall be of 12 characters and
tag descriptor shall be of 48 characters
HMI configuration, static and dynamic displays
Report generation and modification
File access and diagnostics
Upload and download application program
System maintenance and diagnostic facilities
On-line monitoring of the program execution
Off-line testing facilities of the control program, including full emulation of program and
monitoring of the emulated program
Test and debug program execution which allows software testing before actual program
downloading
Manual forcing
Automatic documentation and report generation for documenting control schemes,

programs, logics, and audit trail of program changes and user actions.
System configuration shall employ graphic block connecting formats based on IEC 1131
standards. On line help shall also be provided. All invalid configuration entries shall be
identified and the parameter affected shall be indicated. Configuring additions, changes
and deletions shall automatically update all modules and tags affected by the change.
Back-up device shall always be updated automatically, with latest configuration and data.
It shall be possible to save all data base and configuration data on both removable and
non-removable media for back up purposes without taking the system offline. The system
shall be tag driven using the P&ID as a basis. The system shall be capable of accepting
up to 8,000 tags in the database.
9.3 CONTROLLER SOFTWARE
Control configuration shall employ graphic block connecting formats based on IEC 1131
standards. On line help shall also be provided. All invalid configuration entries shall be
identified and the parameter affected shall be indicated. Configuring additions, changes
and deletions shall automatically update all modules and tags affected by the change.
Back-up device shall always be updated automatically, with latest configuration and data.
System shall generate self-documentation for the control, logic and sequence
configuration.
Control Software shall be provided with following features;
All types of control, data acquisition, logic and sequence blocks. In addition to this it shall
be possible to write customized program or create function blocks
Advance control blocks i.e. lead-lag, feed forward, ratio control, dead time, ramp and
soak, over-ride control, etc. that can be used to build the complex control loops
Drag and drop feature for copying the control scheme
Offline test facility to check control scheme, logics before put in actual operation
Self-tuning feature and common trend for PV, SP, and OP for tuning
9.4 GRAPHICS PACKAGE
Graphic package shall use windows based, object oriented and web-based technology
with 2D and dynamic features. For this Project following graphics (single or multi-page)
shall be built, as a minimum;
Process overview
Train Overview
Well Heads and Valve Assemblies displays
Well Head and Gas Gathering system overview

Slug Catcher display
Process Packages display (Inlet Separator, LTS, TEG, Fuel Gas Condensate
stabilization, Gas metering & Analyzers etc.)
Utility Packages display
Building Fire Alarm Display
Fire Fighting, System Display
Makori GPF Well heads and Valve Assemblies F&G Detector display
Condensate, Oil, LPG Loading and Storage Systems display
Electrical system monitoring (switchgear, power generators & UPS)
Utility graphics for all significant utility system including but not limited to instrument air,
nitrogen generation, power generation and chemical injection etc.
In addition to the graphic displays described above the following system graphics shall be
provided;
Group display (minimum 08 tags per group)
Trend display (minimum 08 tags per group)
Faceplate display
Detail tag display
Alarm/event summary and report display
System status and maintenance displays
Standard tuning display
The graphics must be provided with features to make it easy to operate, including
navigation from one graphics page to another, jump to a graphic page with an alarm and
scroll between graphic pages. The graphics shall be of the interactive type through which
it shall be possible to control the process. Pop-up/drop down features shall not be
normally visible in the graphic display. Pop-up displays shall be available to the operators
on demand and it shall be possible to move the pop-up displays on the graphics.
Graphics shall include features for windowing up to (04) four graphics on the screen. The
system shall have the ability to import AutoCAD DXF graphics.
Color coding, representation of symbols and presentation of events shall be defined

during the detailed design phase of the project and implemented only after approval from
COMPANY.
Graphics shall be free from clutter and shall be neat, tidy, and consistent in presentation
and ergonomically laid out to the satisfaction of COMPANY.
Graphics shall provide display of all variables in engineering units. Vessel levels shall in
addition to numeric readings be shown as shaded levels in the vessels indicative of actual
level. Dynamic color coding shall be used to open/close status for on-off valve and run/trip
status for electric driven rotating equipment/heater.
Colors shall be selected to minimize the impact on slightly color-blind operators. Graphics
shall provide status of each condition in a self-explanatory manner which if not self evident
from the tag shall include a service description. Colors shall match the existing graphics at
Gurguri Gas Plant.
9.5 REAL TIME TREND & HISTORY
Real time and history trend shall be possible on any parameter or variable such as
measured variable, set point, output, calculated variable, etc. Real time trend sampling
period shall be 01 second onwards.
It shall be possible to configure history for any point in the system. Sampling rate available
for the history shall be 01 second to 60 minutes. Retention time for historical data shall be
60 days minimum. In addition to the above Long term data historian like YOKOGAWA
Exa-Quantum, Pi-historian or equivalent should be utilized.
History shall be based on OPC, PI historian technology. It shall provide hairline cursor
movement feature that indicates the time and actual value at that point.
Shift/Daily and Weekly/Monthly averages shall be a standard feature. Other features such
as min, max, X-Y plot shall also be provided.
The system shall be complete with a minimum of 200 assigned trends each with tag
number and service descriptions. These shall be directly selected from the process/utility
graphics. The points to be trended shall be agreed with the COMPANY during detailed
design. The system shall also include a minimum of 20 operator assignable trends.
9.6 EVENT LOGGING, ALARM HANDLING & MANAGEMENT
(03) Three or (05) five levels of priorities shall be provided for alarm configuration. Three
different audible tones - continuous, intermittent, low, shall also be provided. It shall be
possible to connect plant sirens for priority one alarms.
Alarm message shall be displayed by flashing the page and group number of the input
under alarm irrespective of type of display. All alarms shall be displayed as and when they
occur with change in color of display.
Recent alarm summary shall display minimum 100 alarms while alarm history shall store
minimum 5000 alarms. Operator actions and events shall be stored in separate journal.
It shall be possible to sort and filter the alarms/events similar to MS-Excel spreadsheet. It
shall also be possible to do frequency analysis, i.e. number of times an alarm has
occurred.
An event logging display system is required and shall additionally print and timestamp
each event and return to normal. Temporary suppression of the printing of selected non-
critical events during major shutdowns is required. All shutdown alarms shall be time
stamped - 10 milliseconds.
9.7 ARCHIVING
The system shall store all events, alarms and trend data for a period of 60 days or 40,000
occurrences whichever is greater. After this period, data shall be archived on the CD/DVD
for storage and subsequent retrieval on any of the operator station. The equipment
required to store and recover this data including the first six (6) months of storage medium
shall be supplied.
9.8 REPORTS
The system shall be complete with pre-configured reports. All reports shall be defined
during the detailed design phase of the project and implemented only after approvals from
COMPANY.
It shall be possible to use any variable in the system or the history files in a report. It shall
be possible for all reports to be displayed on a workstation screen as well as printed on a
report printer. Hourly, daily, monthly, end-of-month, quarterly and yearly reports shall be
supported.
Reports shall be printed and/or saved to disk when a process event occurs. The daily and
monthly production reports shall be printed automatically by the system at predetermined
time. It shall be possible to activate a report in the following manner:
Upon demand (operator request)
Scheduled (shift, daily and monthly)
Upon event occurrence
It shall be possible to transfer data via standard off-the-shelf software tools to generic
report writers.
9.9 SYSTEM MAINTENANCE SOFTWARE
This software shall provide overall as well as detail on-line diagnostics for every hardware
component of the subsystem. These shall include controller and I/O subsystem,
communication system and operator console sub-system.
The system shall have an extensive set of diagnostic routines that shall locate and identify
the system failure, at least up to the module level, and if possible, up to I/O channel level.
Downloading, check pointing and archiving functions shall be provided.
For controller and data highway processing and memory loading, communication errors
shall be displayed.
In case of sub-system failure, diagnostic message shall appear on the operator console,
irrespective of display selected.
9.10 SECURITY
The system shall be completely configured with a multiple level security system to meet
the security levels of the OWNER. This shall include levels as follows;
View only
Operator normal functionality level
Operations / Maintenance supervisors level
Engineering level
The system shall be software driven using passwords leaving an audit trail for all changes.
Security shall be by class such that classes of access can be moved between access
levels and may if necessary, be customized to an individual or changing operating
philosophy.
9.11 TIME SYNCHRONIZATION
All host peripherals that have a real time clock and all PLC/RTU shall be time
synchronized with the main host DCS. The main host shall act as a master clock and be
responsible for synchronizing the rest.
The Vendor can advise an option of the system synchronizing i.e. GPS for OWNER'S
approval.
10.0 WORK STATIONS, PRINTERS & SERVERS
10.1 OPERATOR WORKSTATION
Two operator workstations (dual screen) shall be provided. Engineering facilities shall be
included within one of the operator workstation. Access to this facility shall be protected by
password.
Both operator workstations shall be provided with facility for control and monitoring. In
addition to this, one of the workstation shall be provided with system configuration,
engineering, HMI configuration, diagnostics and troubleshooting, monitoring, forcing,
automatic documentation and report generation facilities.
System shall be designed such that failure of one of the operator workstation shall not
affect the operation of the plant and all the functions shall be available. To achieve this, a
redundant server with two workstations may be provided.
Workstation shall be desktop type. Hardware and operating system shall be the latest
available in the market at the time of ordering. Following are the minimum hardware
requirements for operator and engineering stations;
 PowerEdge T610: 6-Core Intel® Xeon® X5680. 12MB Cache, 3.33GHz, 6.4 GT/s
Intel® qpi Link Speed. Dedicated DCS operator keyboard shall be used on every
OWS instead of ordinary keyboards e.g. Yokogawa provides specific keyboards
for DCS HMI utility.
 Windows Server® 2008x64, Standard Edition, Includes 15 Client Access Licenses

(CALs)
 16 GB RAM-500GB, SATA, 3.5-inch, 7.2K RPM Hard Drive
 Network Adapter, Dual Embedded Broadcom® NetXtreme II
 Gigabit Ethernet NIC.
 Redundant Power Supply with Dual Cords
 TFT-LCD Monitors: min. 21" XSGA or WXSGA TFT Color Screen (Qty. 04)
 Two additional 46” LCD Screen shall be provided
 All necessary power & communication cables
 Workstation Qty. 02
10.2 ENGINEERING WORKSTATION
Workstation (single screen) shall be desktop type. Hardware and operating system shall
be the latest available in the market at the time of ordering. Following are the minimum
hardware requirements operator and engineering station;
 PowerEdge T610: 6-Core Intel® Xeon® X5680, 12MB Cache, 3.33GHz, 6.4 GT/s
Intel® qpi Link Speed. Dedicated DCS operator keyboard shall be used on every
EWS instead of ordinary keyboards e.g. Yokogawa provides specific keyboards
for DCS HMI utility.
 Windows Serve® 2008x64, Standard Edition, Includes 15 Client Access Licenses

(CALs)
 Network Adapter: Dual Embedded Broadcom® NetXtreme II
 Gigabit Ethernet NIC
 TFT-LCD Monitor, minimum 21" XSGA or WXSGA TFT Color Screen
 All necessary power and communication cables
 Workstation Qty. 01
10.3 PRINTERS
Color laser printers, HP or equal brand, shall be provided for screen and report printing
and for alarm/event logging. Printer shall be network type and it shall be possible to send
print command from any of the workstations. The printer requirements are as follows:
Color Laser Jet Printer A4 Size (Qty. 02)
Color Laser Jet Printer A3 Size (Qty. 01)
10.4 SERVERS
10.4.1 OPC SERVER
A redundant server with embedded OPC shall be provided with all required software,
Server data base software, redundancy base software, data base point adder, FTE node
license, control 50msec CEE, FSC and safety manager integration, Modbus (RTU, ASCII
& TCP/IP), 08 Port terminal solver, station flex and any other software required to allow
the application to run smoothly. The system minimum hardware requirements are as
follows:
 PowerEdge T610: 6-Core Intel®, Xeon®, X5680, 12MB Cache, 3.33GHz, 6.4
GT/s Intel® qpi Link Speed
 Windows Server® 2008x64, Standard Edition, Includes 15 Client Access

Licenses( CALs)
 Network Adapter: Dual Embedded Broadcorn® NetXtreme II
 Power Supply 240 W, 230 VAC
 TFT-LCD Monitor: min. 21" XSGA or WXSGA TFT Color Screen

10.4.2 WEB SERVER
Web server shall be provided with necessary enterprise integration software and the
minimum hardware requirements are as follows;
Intel® qpi Link Speed
 Windows Server® 2008x64, Standard Edition, Includes 15 Client Access Licenses

(CALs)
 16 GB RAM- 500GB, SATA, 3.5-inch, 7.2K RPM Hard Drive
 Network Adapter: Dual Embedded Broadcorn® NetXtreme II
 Gigabit Ethernet NlC
 TFT-LCD Monitor: rnin. 21" XSGA or WXSGA TFT Color Screen
10.4.3 PI HISTORIAN SERVER
OSI Soft system shall be provided with PI enterprise server 5,000 data system, PI data
archive, PI snapshot , PI universal data server. PI performance equation, PI SQL server
and other necessary application modules to handle plant requirements smoothly and
trouble free operation. Historian server can be of YOKOGAWA Exa Quantum, Pi-historian
etc. The minimum hardware requirements are as follows;
Intel® qpi Link Speed
 Windows Server® 2008 x64, Standard Edition, Includes 15 Client Access

Licenses( CALs)
 16 GB RAM- 500GB, SATA, 3.5-inch, 7.2K RPM Hard Drive
 Network Adapter: Dual Embedded Broadcom® NetXtreme II

 TFT-LCD Monitor: min. 21" XSGA or WXSGA TFT Color Screen
11.0 DCS CABINET AND CONSOLE FURNITURE DESIGN
11.1 CABINET CONSTRUCTION
Cabinet shall be floor mounted, free standing type, with front and rear access. Dimension
of the cabinet shall be as per manufacturer’s standard. However, minimum size shall be
1200 mm W x 2000 mm H x 800 mm D, with 100 mm plinth. Empty enclosure shall be
sourced from standard manufacturers such as Rittal, Hoffman, Weidmuller, B-line or
equal.
Material of construction shall be minimum 02 mm (14 or 16 gauge) sheet steel. Cabinet

color shall be RAL 7035. Complete enclosure shall be of minimum IP 54 design suitable
for indoor installation.
The bottom plate must be sized as per the number of cables entering the cabinets; all
cable must be entering the cabinet using the cable glands. Cable entry without glands is
not acceptable. The cabinet size must be designed in such a way that cable congestion
should not be there.
Door shall be provided with flush pull handle and the door swing shall be a minimum of
165°. Screws, clamps and fasteners used shall be of stainless steel. Cabinet shall have
bottom cable entry and removable gland plate shall be provided at the bottom for field
cables entry.
The front door shall have a pocket, sized to contain drawings and documents and shall
contain a folding shelf to accommodate a laptop computer. Cabinet shall have an internal
light and a duplex convenience outlet.
Fan with louvers and filters shall be provided, if required, to dissipate the heat generated
by the components inside. Louvers installed at the top of the cabinet shall be protected by
a filter or shroud to prevent debris from falling into the cabinet. Filters shall slide into pre-
formed grooves or be fastened with removable hardware.
Cabinet fan failure/high temperature alarm shall be provided on the HMI. For this purpose
an adjustable thermostat shall be provided and contact shall be wired to the Control
System as digital input.
All relays, power supplies, terminal strips, etc. shall be installed at the back (inside) of the
cabinet on a backplane. All components/items and wiring inside the cabinet shall be easily
accessible for the safe and easy maintenance. Cabinet shall have overall 40% spare
capacity which means 30% installed spare for I/O channel in each category, these shall
wired up to the terminal block and 10% spare space with installed terminal blocks.
Eyebolts shall be fitted on top of the cabinet for lifting purposes. Blanking plugs shall be
provided and installed to replace the eyehooks, once the cabinet has been installed.
11.2 CABLING & WIRING
All cabling shall be low smoke type. Connected wiring shall have an adequate cross
section (not less than 0.2 mm²). If stranded copper wire is applied, wire ends at terminal
points shall be provided with suitable type wire crimp pins/lugs and markers.
All internal wiring shall be laid in close-slotted trunking with a covering lid. Trunking / wire
ways shall have 40% spare capacity. Trunking / wire ways shall be manufactured from
low smoke material. Wiring carrying signal susceptible to electrical interference shall be
adequately screened.
Color code and marking of wires shall be as per VENDOR’s standards. All power wiring
shall be clearly marked with reference codes and/or tag numbers, with permanent wire
markers.
Signal and power terminal strip shall be separate. Analog signal strip and digital signal
strip shall be separate. Solenoid valve signals and limit switch signals shall be wired on
the separate terminal strip. Terminal arrangement shall follow the CONTRACTOR
interconnection drawings.
Terminals shall be Weidmuller or CONTRACTOR/VENDOR recommended equivalent. 24

VDC field terminals shall be “disconnect type” terminals while 230 VAC terminals shall be
fused terminal with blown out LED indication.
Terminal arrangements shall be such that all single cores, including spares, of the multi
core cables can be connected in the same sequential order as the pattern and layout of
the cores in the cable.
All terminals shall be marked i.e. provided with suitable markers for identification. Terminal
markers shall be pre-printed from manufacturer and not hand written.
All cable entries shall be through bottom. Bottom plates shall have removable sealing
clamp plates for cable entries. Sufficient free space shall be made available for proper
accommodation and termination of the cables plus 40% spare. Cable clamps and support
shall be provided for all incoming cables. Adequate cable connection stress relief shall be
provided.
11.3 GROUNDING
Both instrument screen ground and plant safety ground shall be included.
All metallic equipment of and within the cabinet shall be connected to single “common
cabinet” plant safety ground point. Each cabinet shall be provided with an M10 ground
bolt for connection to the plant safety grounding system.
Screens for field cables shall be grounded at cabinet end to the instrument signal ground.
For this purpose an insulated instrument signal ground bar at the bottom of the cabinet
shall be provided. Ground bars shall be supplied complete with lugs for each type of
ground.
Doors or other parts which are connected with the cabinet via hinges must be provided
with grounding strips.
Clean earth (Instrument Earth) to be ensured and it must be separate from dirty or
electrical earthing system.
Grounding details for the quoted system shall be provided in the offer.
11.4 CONSOLE FURNITURE
Vendor shall provide state of the art console furniture for Central Control Room (CCR) to
accommodate all work stations, servers and printers. It shall be designed to keep in view
architectural and control room interior decoration aesthetic sense. Control room
dimensions shall be provided to vendor prior to initiate the console furniture design.
As the existing control room layout is being revised, vendor to provide the furniture to
match the existing furniture/console arrangements. Or otherwise provide new furniture for
entire control room including replacement of existing ones.
11.5 NAMEPLATES & LABELLING
Cabinet shall have its own identification nameplate indicating tag number and service
description. Apart from this, nameplate shall be provided under each item at the front and
major components inside the cabinet e.g. isolators, relay, terminal strips.
Nameplate shall be laminated plastic, engraved in English with black lettering on a white
background. Nameplate shall be secured with adhesives. Nameplate size on the cabinet
front shall be uniform and letter height shall be such that service description can be read
from the distance.
Nameplate details for cabinet front items will be provided to the VENDOR after placement
of order.
Terminals carrying voltages higher than 24 Volts shall be protected against accidental
contact by having removable cover plates, and shall be labelled to indicate high voltage.
Sockets, terminals and main wiring shall be clearly identified in strict accordance with the
system documentation.
Grounding for screens, AC and DC systems shall be segregated and identified. Cabinet
shall be identified with tag number and shall be complete and sufficient for ordering and
identical component without further clarification.
12.0 POWER SUPPLY
Cabinet shall receive 220 ~ 240 VAC nominal, 50 Hz, single phase, power supply.
AC/DC power supply units/converters shall provide 100% fault tolerance (redundancy) for
24V DC power. Mains power interruptions of up to 10 milliseconds shall not affect
operation.
Each power supply in a redundant set of power supplies shall be rated such that all loads
can be simultaneously energized.
Diagnostics and signalling facilities shall be provided to service/replace a faulty power

supply unit. Power supply failure alarm shall be wired to the Control System as digital
input.
It shall be possible to isolate, disconnect, remove and replace faulty power supplies
without loss of operation. Circuit breakers of proper rating shall be provided for isolation of
power. Circuit breakers for different voltage level i.e. for 230 VAC and 24V DC shall be
segregated.
13.0 INSPECTION AND TESTING
All equipment shall be inspected and tested the VENDOR’S facility. The Control System
shall undergo a Factory Acceptance Test (FAT) at the VENDOR premises. The FAT will
be witnessed by COMPANY or their representative and the CONTRACTOR. A minimum

of fifteen (15) days notice shall be given to the COMPANY before the FAT.
FAT/SAT procedure should be developed by the vendor and submitted to the company at
least 3-4 weeks prior to the respective test date. Requirement of additional test shall not
be a cause for price variation, unless the test is excluded in the quotation.
Acceptance of shop tests shall not constitute a waiver of requirements to meet field tests
or relieve VENDOR from his responsibilities. Equipment shall not be dispatched until it is
released by COMPANY representative.
The Factory Acceptance Testing (FAT) shall be as per procedures provided by the
CONTRACTOR/VENDOR and approved by COMPANY. Testing shall include, but not
limited to following:
Physical / dimensional checks, bill of material including spare parts
Inspection of all test record performed by CONTRACTOR/VENDOR prior to FAT
100% check for control and logic functions
100% check for the database
Site Acceptance Test (SAT) shall be done by the CONTRACTOR with the VENDOR at
site to demonstrate satisfactory functionality.
14.0 DRAWINGS AND DOCUMENTATION
The drawings and documentation to be supplied shall be in accordance with the Material
Requisition. The documentation listed below is the minimum expected and shall be
provided by the CONTRACTOR/VENDOR:
Project schedule, quality control plan and TIP
Drawing and document schedule
System architecture drawing
Functional design specification, hardware and software
Detailed engineering drawings of the system

Cabinet GA drawings with dimensions, weight, item number with part description (bill of
material), nameplate details for cabinet front items, etc. GA drawings must include the
bottom plate drawing showing the positions of glands for each cable, to make sure that
the size of plate is in accordance to the number of cables entering the cabinet.
Console Layout Drawing with dimensions and cable entry arrangements
Termination arrangement and internal wiring drawings
I/O assignment
Control schematics and logic drawings
Operator interface displays
Power consumption calculations
Power distribution drawings
Grounding drawings
FAT and SAT procedures
Catalogues and product data sheets of items including accessories
Installation, Operation and Maintenance Manual
Commissioning Manual
License of all Software in favour of COMPANY
Print out of As Built Console Data Base
List of recommended spare parts for 2 years operation
Test certificates
Inspection and Test Reports
Electrical certificates
Guarantee/Warrantee
As built drawings and documents

CONTRACTOR/VENDOR data book
15.0 DESCRIPTION OF ALL COMPUTATIONAL ALGORITHMS
User program shall be self-documented. Database, I/O assignment, logics, control

schematics shall be issued through printouts reports to allow engineering or maintenance
staff to control the whole configuration.
The entire configurations, graphics, software etc. shall be stored on DVD ROM, in two
sets and provided to COMPANY at Provisional Acceptance.
16.0 SPARES, SPARE PARTS & SPECIAL TOOLS
Following shall be provided as mandatory spares:
30% installed spare for I/O channels in each category. These shall be wired up to the
terminal block. In addition, 10% spare space with terminal blocks. Overall 40% spare
space would be available.
25% installed spare for relays and MCB wired up to the terminal block.
The 40% spare capacity do apply to easily arrange cable entry from bottom of the cabinet
through cable glands in future.
The 40% spare capacity do apply to trunking/ducting/wire ways within the cabinet.
The 40% spare capacity do apply to power supplies to accommodate future expansion.
VENDOR shall supply special tools, if any required for configuration and maintenance of
the system. The VENDOR shall include with the bid the recommended spare parts list as
per the following:
Itemized recommended spare part list for start-up and commissioning;
Itemized recommended spare parts list for two (02) years operation in SPIR forms.
17.0 SITE SERVICES
The system CONTRACTOR/VENDOR shall be responsible for the delivery, off-loading

and installation at site. VENDOR shall provide the services of an experienced ENGINEER
to assist the CONTRACTOR for the following site activities:
Mechanical completion: assistance for system installation and site preliminary tests
Power-up, loop checking, functional testing and system commissioning
Site Acceptance Test
Plant start-up
Provide all necessary hardware and software arrangements to ensure the monitoring and
communication with all the field devices on HART protocol, through HMI. This feature
shall also allow the calibration of devices from HMI console. Yokogawa PRM / Emerson
AMS Suite or equivalent may be used for intended purpose.
18.0 TRAINING
The scope shall include training for the operators, maintenance personnel & engineers as
per the terms and conditions in the Purchase Order. Training shall cover the following
areas as a minimum:
System Operation
Maintenance / Troubleshooting
Configuration
Training for the complete system shall be provided for COMPANY operations for 01 day
and for maintenance / engineers for 03 days at VENDOR factory.
For each trainee who will attend a training course, a copy of the complete training course,
notes and drawing shall be provided to the COMPANY. The copies shall be retained by
the trainees on completion of the training course and shall be the property of the
COMPANY.
19.0 REFERENCE DOCUMENTS
In addition to this specification, Control System shall be designed on the basis of the
following reference documents:
System Architecture Diagram, Drawing No. PC12002-393-03-DR-001
I/O List
Process P&IDs

Pc12002-366-03-Sp-001, Rev 2 (Plant Operating, Control and Safeguard Philosophy)

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Pc12002-366-03-Sp-001, Rev 2 (Plant Operating, Control and Safeguard Philosophy)

Uploaded by

Copyright:

Available Formats

PDIL DOC. NO.

2 23-Oct-12 Issued for Construction MJD MSA KJN

PRESSON DESCON INTERNATIONAL LIMITED PDIL

DESCON INTEGRATED PROJECTS (PVT.)

PROJECT MAKORI FIELD DEVELOPMENT SURFACE FACILITIES

TITLE SPECIFICATIONS FOR DCS BASED CONTROL SYSTEM

MJD MSA KJN 23-Oct-12 PC12002-366-03-SP-001 2

“Contractor” / “Purchaser” Presson Descon International Limited

“Contractor” / “VENDOR” The company on which the order or

“Independent Verification Party” The body or organization appointed by the

ACR Auxiliary Control Room (or Rack Room)

CCR Central Control Room

DCS Distributed Control System

ESD Emergency Shutdown system

ERP Enterprise Resource Planning

FAT Factory Acceptance Test

F&G Fire & Gas

HMI Human Machine Interface

I/O Input Output

MCR Main Control Room

MES Manufacturing Execution System

MTU Master Terminal Unit

OPC (Object Linking and Embedding) for Process Control

PLC Programmable Logic Controller

RTU Remote Terminal Unit

SAT Site Acceptance Test

SCADA Supervisory Control and Data Acquisition

SPC Statistical Process Data

1.4 ENVIRONMENTAL CONDITIONS

Ambient Temperature, (minimum) : 32°F (0°C)

Ambient Temperature, (maximum) : 108°F (42.2°C)

Relative Humidity, (minimum) : 9%

Relative Humidity, (maximum ) : 93%

Wind Velocity : Maximum 100 mph (160 km/h)

Seismic Load : UBC Zone 2B

Maximum Sound Pressure Level : ≤ 85 dBA

Altitude : 2087 ft from MSL

1.5 DEVICE PROTECTION

All external surfaces shall be suitably painted for corrosion protection.

2.0 CODES AND STANDARDS

API RP550 Manual on installation of Refinery Instruments and Control System

API RP500 Recommended practice for classification of Locations for Electrical

IEC 60529 Degrees of protection provided by enclosures (IP code)

IEC 60079 Electrical installations in hazardous area

IEC 60068-1 & 2 Environmental Testing Part-l & 2

IEC 60801 Electromagnetic Compatibility for industrial process measurement and

IEC 61131 Programming Languages all parts

ISA-S5.1 Instrumentation symbols and identification

ISA-S5.2 Binary Logic Diagrams for process operations

2.2 UNITS OF MEASUREMENT

Vapour Density Ib/ft³

Petrol Density API

Production Rate BPSD or lb/hr

Flow rate (Gas) SCFM, MMSCFD

Flow rate (Condensate) US gpm, BPD

Flow rate (Oil) US gpm, BPD

Flow rate (LPG) US gpm, BPD

Flow rate (Air) SCFM, Ib/hr

Heat Transfer Coefficient BTU/hr-ft²-°F

Thermal Conductivity BTU-hr-ft-°F

Kinematics Viscosity cSt

Notes: Standard conditions are to be based on 59°F and 14.6psi.

3.0 EXPERIENCE & PROVEN TRACK RECORD

Number of Engineers who have executed similar systems.