Project: Rolling Stock Component

Factory, Lote, Ratnagiri,

Konkan Railways

Method Statement for Fillcrete

DOC. No: KRCL/TPL/Civil/MS/010, Rev 0.0

Prepared Reviewed Approved Approved

by Reviewed by Reviewed by by by by
Mr.
Mr. Sagar Mr. Nikhil
Mr.Ashish Yogesh
Parab Mr. Nirbhay kumar Nawale
Name Mandwale Mudgal
(QA-QC (EHS Dept.) (EHS
(Civil dept.) (Civil
Dept.) Dept.)
Dept.)
Sign
Organisation TPL TPL TPL RPCPL RPCPL KRCL
Date

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 INDEX

1. Purpose

2. Reference standards

3. Materials

4. Equipment

5. Responsibilities

6. Procedure

7. Quality Control

8. Documentation

9. Safety Aspect

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 1.0 PURPOSE:
This method Statement describes the construction process for the Fill Crete for 5 Mpa compressive strength at 28
days production, transportation, placing & backfilling required around areas where backfilling is not possible.

2.0 REFERANCE STANDARDS:

a) Technical Specifications

3.0 MATERIALS:
a) Cement (Approved Make)
b) Crushed Sand (Approved Make)
c) Water

4.0 EQUIPMENTS:
a) Exiting Batching Plant

5.0 RESPONSIBILITY

a) The Project Manager shall be responsible for all the activities of work execution.

b) The site engineer shall be the responsible to execute the work as per the approved method statement. Ensure
operatives are working in accordance with method statement.

c) The supervisor shall be responsible for managing site execution and control of labours, materials &
tools/tackles for the work.

d) The surveyor shall be responsible for the level, co-ordinate checking with respect to the drawing.
Work with site engineer to carry out the as- built survey/ top of concrete if any.

e) The QC engineer shall be responsible for ensuring the quality of work as per the Technical
specifications & Method statement. ITP implementation and ensuring the quality of work execution.

f) The safety officer shall be responsible to ensure the safety of workers during the progress of work.

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 6.0 PROCEDURE

a) Fill Crete transportation shall be done by Transit Mixer. The drum of the transit mixer shall be
covered with hessian cloth or any other suitable mode for insulation purpose.
b) For controlling transit mixer, record shall be maintained. Batch slip shall be issued to every mixer
mentioning mixing time, dispatch time, dispatch qty & grade.
c) Approved Pre-pour inspection, pour card & concrete checklist shall be generated by the concern
representative. Before starting any pour all these checklist shall be cleared for the supply of fill
Crete from batching plant.
d) After completion of above arrangements, pour shall be started with the help of chute.

7.0 QUALITY CONTROL:

a) Cement, sand of approved make to be used for fill Crete.

b) Testing of Cement & Sand as per approved FQP.

8.0 DOCUMENTATION:
a) Site log/Register/Checklist

9.0 SAFETY:
a) All supervisory staff in general and Safety supervisor / steward in particular should be
continuously monitoring the activity during operations.
b) Safety supervisor / steward should ensure that Hazard Identification & Risk Analysis (HIRA) is
followed for this particular process.
c) Construction Engineer should ensure that all staff and workers on site are wearing PPE.
d) Construction Engineer / Safety steward should report any incident immediately to Safety Officer
/ Engineer.

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