Lifting Plan and Procedure

Title: TOSSB Management System
Lifting Plan and Procedure

Region: Function/PSL:
Malaysia Health, Safety & Environment
Job Revision By:
Owner: Approved By: Rev Date: Rev No: Page:
Faruk Ahmad
TOSSB Khairil Azim 20.03.2022 A 1 of 36
Mahamad Harun
LIFTING OPERATION PLAN STATUS:

Lifting operation be commence once AWB with 8 point mooring wire anchors tended close
25meters from M3 platform boat landing.
Specify any other distribution required: -
REVISION HISTORY
Rev. Date Author Comments
0 Afiq Azmi First draft
1
Attention. Comply with TOSSB 12 Basic Safety Rules- We never commence a lifting operation without: preparing
a lifting operation plan and a risk assessment
Job Revision By:
Faruk Ahmad
Mahamad Harun
TABLE OF CONTENT
1.0 INTRODUCTION
1.1 OBJECTIVE
1.2 SCOPE
1.3 DEFINITIONS
1.4 CATEGORISATION
1.5 REFERENCES
2.0 RESOURCES
2.1 EQUIPMENT
2.2 MAN POWER
2.3 INSPECTION AND MARKING SYSTEM
2.4 PROCEDURES FOR REJECTING CONSIGNMENT OR DELIVERY OF NON-
CONFORMING LOADS
3.0 CALCULATION
3.1 LIFTING WEIGHT

3.2 LIFTING CAPACITY
3.3 APPLIED LOADING
3.4 LOAD BEARING CAPACITY
4.0 LIFT MANAGEMENT
4.1 WEATHER FORECAST

4.2 RESPONSIBILITIES
5.0 METHOD (WORK SEQUENCE)
5.1 SITE PREPERATION

5.2 PERFORM THE LIFT
5.3 SITE RE-INSTATEMENT
5.4 TIME SCHEDULE
5.5 PLAN DRAWING
5.6 CONTINGENCY
6.0 APPENDICES
Job Revision By:
Faruk Ahmad
Mahamad Harun
1.0 INTRODUCTION
1.1 OBJECTIVE
A Lifting Operation Plan (LOP) for the purpose of establishing the minimum requirements to be
performed during the Critical Lifting of HWU / Equipment / Cargos.
1.2 SCOPE OF WORK
a. A detailed JSA and toolbox talk is to be conducted and documented prior to the operation starting.
b. Locate all of the equipment as per the SIT Layout drawing.
c. Connect the lifting sling assembly to the top of the HWU / Equipment / Cargos and connect to the
main crane.
d. Connect an additional, suitably rated sling to the bottom of the HWU / Equipment / Cargos and
attach to the second crane.
e. Connect the 4 x retaining wires to the bottom corners of the HWU / Equipment / Cargos. Monitor
for snagging during the lift.
f. Confirm that tag lines are fitted in suitable places on the equipment and that all personnel are
standing clear of the lift.
g. Commence taking the tension at the top of the HWU / Equipment / Cargos with the main crane.
h. The second crane will also take tension on the bottom of the HWU / Equipment / Cargos as the
main crane does, but will not commence lifting.
i. Continue to lift using the main crane, keeping tension on the second crane to maintain the lift off
the ground.
j. As the main crane lifts, the second crane will commence booming down and maintaining the lift at
a constant height from the deck.
k. Constant tension should be kept on the tag lines during the lift and excellent lines of
communications should be ongoing at all times.
l. Once the main crane has the HWU / Equipment / Cargos vertical, slowly release any tension
remaining on the second crane to allow removal of the rigging.
1.3 DEFINITIONS
Term / Abbreviation Definition

LOP Lifting Operation Plan - a written plan describing the chronological
steps to be taken in the performance of a lifting task
RA Risk Assessment - a detailed assessment of the threats apparent in
a lifting task and the controls required to reduce or eliminate those
threats
SWL Safe Working Load - the maximum load which an item of lifting
equipment may raise lower or suspend under a particular service
condition
WLL Working Load Limit - the maximum load which an item of lifting
equipment may raise lower or suspend
RCI Rated Capacity Indicator – A safety device fitted to a crane hoist to
alert the operator when the crane is approaching the maximum
allowable load and when the crane has exceeded the allowable
maximum load
CoG Centre of Gravity _ a determination made during lifting to prevent
over moment or undue movement of the load
Job Revision By:
Faruk Ahmad
Mahamad Harun
FoS Factor of Safety - a margin of safety applied to a particular item of

lifting equipment utilising a factor determined by the appropriate
manufacturing standards
MF Mode factor - a factor applied to single items of wire rope slings and
fibre slings to determine the minimum SWL of the item
AF Angle factor - a factor applied lifting appliances to determine the
minimum SWL of the item when used at a prescribed angle
RF Reduction Factor - a percentage factor applied to items of lifting
equipment to determine the minimum SWL of the item
SF Skew Factor - a factor applied lifting appliances to determine the
minimum SWL of the item when the possibility of skew (unequal
loading exists)
EF Enhancement factor - a factor applied to the lifting set of a CCU to
determine the minimum required SWL of the item
CCU Cargo Container Unit - an item of lifting equipment utilised to contain
and transport goods and cargo to and from a supply base and an
offshore installation
MBL Minimum Breaking Load - a breaking load applied to an item of
lifting equipment to determine strength, usually performed by the
equipment manufacturer as a type test.
The MBL ÷ FoS = WLL
Tare Weight The un-laden weight of a CCU
Payload The maximum permissible weight that a CCU can carry
Gross Load The maximum allowable weight of a CCU. Tare Weight plus
maximum Payload
Certification A certificate that applies to any particular item of lifting equipment.
The certificate can be awarded as an MBL test, a proof test or as a
certificate of conformity.
Thorough Examination An examination of lifting equipment by a competent and impartial
lifting equipment surveyor. Examination periods are determined by
legislative requirements however, are commonly performed on a six
or twelve monthly periodic cycle
Nominal Test A test load equal to the WLL that is applied to an item of lifting
equipment to prove its integrity up to the maximum WLL
Static Lift The lifting of an item that due to a particular service condition does
not amplify the weight of the item such as lifting cargo from a road
trailer
Dynamic Lift The lifting of an item that due to a particular service condition
amplifies the weight of the item such as lifting cargo from a supply
vessel
Categorisation A level of complexity in performing the lifting task considering other
risk factors such as weight or cost
In-service Inspection A visual inspection and/or function test of an item of lifting equipment
usually performed prior to each use.
Colour Code A simple determination of the examination validity of a particular item
of lifting accessory or lifting equipment to be used
Competent Person A person who has sufficient experience, training and knowledge in
performing a specific trade such as riggers or crane operators
Lifting Equipment An item of lifting equipment that can physically lift such as cranes or
manual chain blocks
Lifting Accessory An item of lifting equipment that can not physically lift on its own such
as slings or shackles
Job Revision By:
Faruk Ahmad
Mahamad Harun
1.4 CATEGORISATION
This lifting operation shall be categorised as, Complicated Critical lift, which is based on the
results of a categorisation assessment by a competent person. Note this lift is a heavy lift.
1.5 REFERENCES
• BS EN 12079-1.2.3
• BS EN 7121, 1998 Code of practices for safe use of cranes, Part 2 & 11
• Lloyds Code for lifting appliances in a marine environment in accordance with ILO 152
• DNV GL – ST 271 & 273
• Step Change in Safety Guidance document Design and Handling of Baskets
• Step Change in Safety Guidance document Design and Handling of Chemical Tanks
• UKOOA Guidelines Safe Packing and Handling of Cargo to and from Offshore Locations
• Code of Seamanship Working Practice ( C.O.S.W.P )
Job Revision By:
Faruk Ahmad
Mahamad Harun
2.0 RESOURCES
2.1 EQUIPMENTS
Type Of Equipment SWL kg Quantity

1 Crane API rated 200 1
3 Cargo Handling Pennant (Stinger) 20 2
4 Push Pull cargo handling stick / Finger saver 3
5 Two way radio 4
6 Banks-man high visibility vest 1
2.2 MAN POWER
Job Title Required Competence Level Quantity of

Personnel
1 Crane Operator Level 3 (OPITO or BS 7121) 3
2 Banks-man Level 1 Banks-man slinging 1
3 Roustabout / Assistant Level 1 Banks-man slinging 4
2.3 INSPECTION AND MARKING SYSTEM
All containers, equipment and certificates have been inspected and reviewed by an
appointed 3rd party from PCSB namely TPI RINA in order to meet the standard and
technical requirements of DNV GL Classifications of offshore units. (Portable Offshore
unit standard for certification no. 2.7-3)
a) DNV GL – ST – E271
b) DNV GL – ST – E273
Job Revision By:
Faruk Ahmad
Mahamad Harun
2.4 PROCEDURES FOR REJECTING CONSIGNMENT OR DELIVERY OF NON-

CONFORMING LOADS
All offshore containers or units shall be inspected and certified in accordance with DNV GL
– CG – 0051. This procedure established shall be approved by Level 3 qualified personnel
in terms of the testing method. Non- Destructive examination shall be in accordance with
DNV GL – ST – E271. The reports issued at least containing the following information:
a) NDT method and procedure used
b) NDT parameters necessary for a proper assessment
c) Acceptance standards used
d) Confirmation of acceptance and rejection
e) NDT operator level of qualification
2.5 SCOPE OF RISK ASSESSMENT CARRIED OUT
This shall be done in conjunction with the Hazard Risk Identification and Risk
Assessment (HIRARC) as performed in accordance with project requirements and
comply with PCSB PTS requirements as well as the risk matrix (RAM).
All identified hazards have been controlled and mitigated to ALARP (As Low As
Reasonably Practicable). Refer to Appendix B
Job Revision By:
Faruk Ahmad
Mahamad Harun
3.0 EQUIPMENT CALCULATION
3.1 LIFTING WEIGHT
A) 1st Mob - Equipment on AWB Alllianz Intrepid
Dimension, mm Weigkt,
No Item Company
Lx Wx H MT
1 Mud Pump #10 6060 x 2440 x 3000 10.5 + 6.0 UZMA

2 Mud Pump #11 6060 x 2440 x 3000 10.5 + 6.0 UZMA
3 Tool/storage Container UZMA 20ft 6058 x 2438 x 2591 13 UZMA
4 Tool/storage Container UZMA 10ft 2991 x 2438 x 2591 10 UZMA
5 Twin Batch Mixer Engine Skid (ZBBD-0090A) 2480 x 2600 x 3150 10.0 SVP
6 Twin Batch Mixer Tank Skid (ZBBD-0090B) 5700 x 2600 x 3150 12.0 SVP
7 Tool/storage Container SVP - Floodlight 2991 x 2438 x 2590 12.0 SVP

CCU 20ft
8 i) Mixing Hopper 5700 x 2600 x 3265 10 SVP

ii) JB
iii) C-Pump
9 Open top basket 20ft 6100 x 2400 x 1300 14.6 TC
10 Open top basket 20ft 6100 x 2400 x 1300 14.6 TC
11 Power Pack #1 3900 x 2200 x 2200 8 TC
12 Power Pack #2 3900 x 2200 x 2200 8 TC
13 Pedestal 4400 x 3200 x 3800 13 TC
14 Sub Base 4400 x 2300 x 940 10 TC
1st Mob - Equipment on AHTS Bridgewater 132
No Item Dimension, mm Weight,MT Company
1 Crane Master Beam A 15200 x 700 x 1300 10.6 TC

2 Crane Master Beam B 15200 x 700 x 1300 10.6 TC
Job Revision By:
Faruk Ahmad
Mahamad Harun
3.2 LIFTING CAPACITY
Equipment Capacity Kg for 200 Tonnes Crane

Item WLL Mode Reduction SWL (KG’S)
Factor
1 Main Crane Block 1 x Fixed boom
SWL 200t at max.
Static 0
radius of 68m and
min. radius of 12.5m
2 Main Crane Auxiliary Block 1 x Fixed boom
SWL 25t at a max
Static 0
radius of 76m and
min. radius of 13.8m
Job Revision By:
Faruk Ahmad
Mahamad Harun
LOAD BEARING CAPACITY / CRANE LOAD CHART
Attention. Comply with TOSSB 12 Basic Safety Rules- We never commence a lifting operation without: preparing a lifting operation plan and a risk assessment
Job Revision By:
Faruk Ahmad
Mahamad Harun
4.0 LIFTING MANAGEMENT
4.1 WEATHER FORECAST
The Crane Operator have right to exercise a ‘Stop Work’ or ceased the operation when
he feels to do so based on his professional judgement:
a. Sudden increase of wind speed or strong gust of wind

b. Heavy Rain associate with thunderstorm.
4.2 RESPONSIBILITIES
P & A OIM
Has overall responsibility for the lifting operation under his area of authority. Has responsibility for
the authorization of this generic LOP and that the practices applied by the lifting team are in
compliance with regulatory and PCSB company and golden rules.
He shall be responsible for the implementation of the lifting Operation Plan at his site and shall agree
for the operation to commence. He shall satisfy himself of the competence of all the crane operators,
riggers, and crew involved before granting approval. He shall be cognizant of all-weather and
environmental constraints as defined within this LOP when considering approval to proceed. He
shall ensure that appropriate contingency precautions are in place.
Lifting Supervisor
Ensure the safety of the lifting operation by applying this generic LOP as a method of performing
the lifting task. Will appoint and ensure that personnel are is competent to perform this task safely.
Has the responsibility to ensure that the lifting team on board the vessel has available a sufficient
RA and LOP and that a pre-lift toolbox checklist has been performed, that will result in the lifting
operation being performed as safely as possible. Ensuring that the personnel performing the lifting
operation are competent to do so and that all control actions to reduce risk are identified.
WELL SITE SUPERVISOR
Ensure the safety of the lifting operation by applying this generic LOP as a method of performing
the lifting task. Will appoint and ensure that personnel are competent to perform this task safely.
Has the responsibility to ensure that the lifting team have available a sufficient RA and LOP and that
a pre lift toolbox checklist has been performed, that will result in the lifting operation being performed
as safe as possible. Ensuring that the personnel performing the lifting operation are competent to
do so and that all control actions to reduce risk are identified.
Job Revision By:
Faruk Ahmad
Mahamad Harun
WORK PERMIT APPLICANT
Ensure that a specific LOP and RA have been written and that the review of these documents is in
date and valid prior to issue of a Permit to Work. This responsibility to review the JHA and work
permit falls to HSE Advisor.
MATERIAL CO-ORDINATOR (MATCO)
Responsible to ensure the preparation of the cargo manifest and the computation of all lifted weights
in consideration of the SWL of cargo container units, slings and lifting equipment.
He shall communicate all manifested weights with the crane operator and roustabout to ensure that
the crane SWL is not exceeded.
He shall ensure that all offshore unit check lists have been received and reviewed and that all
returning offshore unit check lists have been completed and communicated to the shore base.
He shall ensure that the cargo manifest is accurate and communicated to the Lifting Supervisor and
Crane Operators.
CRANE OPERATOR
Shall ensure that all pre-use examination of the crane has been completed, and there are no defects
to the crane that may affect the crane and the safety of the lifting task being performed. He shall
ensure that the crane configuration, crane radius or boom angle is correct for the load to be applied.
CRANE SIGNALMAN / BANKSMAN
He shall perform the pre-use checks of the lifting attachments such as shackles, slings and cargo
container units and shall complete the returning Offshore Unit Check List. He shall be responsible
for following this LOP method as the process for the lifting task to be performed. Where deviation
from this procedure has required a review of the specific risk assessment and this LOP shall be
performed
He shall act as the dedicated Banksman for the crane operator and follow the Banksman duties and
responsibilities during the lifting processes.
Job Revision By:
Faruk Ahmad
Mahamad Harun
5 METHOD (WORK SEQUENCE)
5.0 SITE PREPERATION
Task Description Performed by

The crane operator and roustabout shall review a risk
3 assessment and shall review this generic LOP. Crane Operator & Roustabout
The TOS supervisor (permit co-coordinator) shall issue a Permit

4 to Work only where supporting document is submitted TOS Supervisor
The crane operator shall perform the Pre-Lift Tool Box Talk and
5 complete the appropriate toolbox talk checklist ensuring all
personnel are conversant with the permit to work, the RA ad the Crane Operator
LOP.
The crane helper shall erect signs and barriers and perform a PA
6 announcement that cargo handling operations are to commence.
TOS Crew & Crane Helper
Only those persons authorized to, trained and competent to work
with the crane shall enter the work area.
The crane operator: shall perform the pre-use checks of the
7 crane in accordance with manufacturer instructions and TOSSB Crane Operator
requirements. He shall record on to the appropriate pre-use
check list format. He shall confirm that the weather and operating
constraints are not exceeded for the particular crane and lifting
task to be performed.
He shall ensure that there is sufficient deck area available to land

8 the loads being offloaded and that the load bearing capacity of
Crane Helper
deck structure is sufficient for the intended loads.
Radio communication shall be established by all parties involved Crane Operator

9 in the lifting task Vessel master
Banks-man
The crane operator shall refer to the crane capacity chart for
10 detail of allowable loads. Crane Operator
Job Revision By:
Faruk Ahmad
Mahamad Harun
5.1 PERFORM THE LIFT

The crane operator shall attach a suitable cargo handling
1 pennant with suitable length and sufficient WLL to the crane Crane Operator
hook. The pennant hook shall be of the closed safety type and
under only special circumstances i.e. non routine lifting shall an
open jaw hook with safety latch be utilised for handling cargo to
and from supply vessels.
The banksman shall direct the crane operator using radio or BS

2 7121 hand signal methods (refer appendix A) to position the Banksman
pennant safety hook to a position directly above the CoG of the
load, container or basket to be hoisted. The crane hook shall be
at a position slightly before the CoG to allow for deflection of the
crane boom due to a heavy lift.
The crane operator shall follow the banksman directions at all

3 times unless he can see a consequence where the safety of the Crane Operator
lifting task may be jeopardized. All crane motions shall be
performed in a controlled and steady manner. Where blind lifting
is being performed the crane operator shall stop all motions if a
repeat signal is not periodically given by the banksman usually
every fifteen seconds.
The crane helper shall attach the lifting assembly master link to
4 the crane safety hook. Ensure that there are no twists to the
assembly and that all shackles are secure and are fitted with Crane Helper
safety pins
The roustabout shall inspect the engine lifting arrangement

5 before lifting ensuring that no foreign matter can fall from the Roustabout
carrier and that the lifting arrangement is secure
The roustabout may attach tag lines of sufficient length to the Roustabout
6 appropriate tag line attachment point if required.
Once all personnel are clear of the load and in a safe area the
7 banksman may instruct the crane operator to slowly tension the Banksman
lifting assembly
The crane operator and roustabout will ensure that the hoisted
8 load does not exceed the capacity of the lifting arrangement nor Crane operator
the cargo handling pennant nor the crane SWL capacity Roustabout
The banksman shall instruct the crane operator to continue to

9 hoist the load clear of the area and to utilize crane motions to Banksman
transfer the load to the settling area.
The roustabout should stand clear of the load being hoisted. If

10 required he may utilize the attached tag lines or a cargo handling Roustabout
Job Revision By:
Faruk Ahmad
Mahamad Harun
push pull tool to orientate the load. At no time will cargo that is
suspended on the crane be directly handled by placement of
hands. No Hands on Loads .
The crane operator will move the load and shall maintain the load
11 at a suitable height to enable the tag lines if attached to travel Crane operator
freely. He shall not transport a load over the top of personnel and
shall sound the warning siren if required
The crane operator shall slew the load at the settling area as
12 much as possible and under the direction of the Banksman. Crane operator
The roustabout shall remain in a safe location until the unit has
13 been landed in the desired position or close to position. If Banksman
required the roustabout may utilize the tag lines to orientate the
load however must stay clear of the load until landed. A no hands
on load shall apply where the crew do not, push, pull or touch the
load until it is fully landed and the lifting assembly has been
lowered.
When landed the crane operator shall lower the lifting assembly
14 to allow the crew to disconnect the master link from the crane Crane operator
cargo handling pennant. When the crew are clear from the load
and under the instruction of the banksman, he may raise the
empty hook.
5.2 SITE RE-INSTATEMENT

The crane operator shall remove the cargo handling pennant and
stow the crane into the crane boom cradle. And follow the crane Crane operator
1 shut down procedures. Note the banksman shall be in
attendance as the crane boom is stowed into the boom rest
The crane operator shall perform a post use visual check of the
2 crane Crane operator
The roustabout shall remove the signs and barriers

3
TOS Crews
The crane operator shall issue a verbally communication that the
4 lifting operations have been completed. He shall perform debrief Crane operator
with all personnel involved with the lifting operation.
Job Revision By:
Faruk Ahmad
Mahamad Harun
5.3 TIME SCHEDULE
ALL Heavy Lifting Operation should take place at Day and Night, provided the following
criteria are met:
a. Weather condition is at acceptable condition and this will be justify by the Crane
Operators.
b. Crane Operation – in good condition.
c. For Night Operation please refer to MOC and Risk Assessment - Appendix XX
5.4 PLAN DRAWING
Job Revision By:
Faruk Ahmad
Mahamad Harun
Job Revision By:
Faruk Ahmad
Mahamad Harun
Job Revision By:
Faruk Ahmad
Mahamad Harun
Job Revision By:
Faruk Ahmad
Mahamad Harun
5.5 CONTINGENCY
In the event of an emergency, the lifting team shall complete the immediate lifting
sequence and shall ensure that the crane / load is left in a safe position before continue
to respond.
In the event of equipment failure or breakdown, shut down all powered lifting
equipment and ensure all braking systems are applied. The Crane supervisor shall be
immediately informed and a technician shall attend the equipment to determine a
solution or repair before re-start of any powered systems
In the event of an unplanned occurrence, if safe to do so, secure the load and
barricade the area. The Crane supervisor and HSE Advisor / Wells Site Leader shall
be immediately informed and shall determine a solution or load recovery method.
6 APPENDICES
(Appendices may be load charts, drawings, weather forecast etc.)
APPENDIX A - BS 7121 Hand Signals
JOB HAZARD ANALYSIS [JHA] WORKSHEET
JHA NO. PTW NO WORK PERMIT TYPE HOT/COLD
FACILITY LOCATION SPECIFIC WORKSTATION
EQUIPMENT NO. WORK

TO PERFORM HEAVY LIFTING (USING CRANE)
DESCRIPTION
NOTE
1. JHA Shall be applicable for all work activities which required PTW.
2. Personnel carrying out the work shall be fully familiar with the written Work/Operating Procedures develop for the job. The Work/operating procedures shall describe, in step-by-step instructions, the correct method of
executing the specified work.
3. Prior to commencement of work, the task-specific JHA shall be discussed amongst all personnel involved in the execution; and requirements contained shall be fully understood and agreed by all involved personnel.
JOB POTENTIAL
DESCRIPTION OF JOB STEP POTENTIAL HAZARD CONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
STEP CONSEQUENCES
Job Safety Analysis (JSA)
JOB HAZARD ANALYSIS [JHA] WORKSHEET
JHA NO. PTW NO WORK PERMIT TYPE HOT/COLD
FACILITY LOCATION SPECIFIC WORKSTATION
EQUIPMENT NO. WORK

TO PERFORM HEAVY LIFTING (USING CRANE)
DESCRIPTION
NOTE
1. JHA Shall be applicable for all work activities which required PTW.
2. Personnel carrying out the work shall be fully familiar with the written Work/Operating Procedures develop for the job. The Work/operating procedures shall describe, in step-by-step instructions, the correct method of
executing the specified work.
3. Prior to commencement of work, the task-specific JHA shall be discussed amongst all personnel involved in the execution; and requirements contained shall be fully understood and agreed by all involved personnel.
JOB POTENTIAL
STEP CONSEQUENCES
1 Work site area assessment • Area is accessible and clean from

any obstruction object.
• Perform housekeeping.
• Keep worksite clear of trip hazards
• Ensure cables and hoses are placed
overhead whenever possible
• Slip, Trip and Fall • Hard and rigid barricade for • Medical Treatment • Work leader
• Slippery • Man Overboard opening / holes with proper signage • Life Buoy • Medic on Board
floor/surface • Body Injury • Ensure footwear is in good • Lifting and Rigging • ERP • First Aider
condition with adequate grip Team • First Aid • OSC/ERT
• Maintain housekeeping throughout • Wear proper PPE (i.e. Safety Shoe)
working period
• Use anti-slip materials at potential
slip area
• Periodic inspection of grating and
secure loose grating
Page 1
JOB POTENTIAL
STEP CONSEQUENCES
• Hold hand rail when ascending and

descending
• Periodic replacement of worn-off
anti slip materials
• H.24.06 other • Health • Keep self and area clean • Lifting and Rigging • Immediately report medic if • Work leader
communicable deteriorating before and after work done. Team body temperature high and do • Medic on
diseases / penyakit that leads to • Keep social distancing when not work. Board
berjangkit lain illnesses
no close task activity required.
• Site clinic facilities / medic • Site Medic
• Wear non-medical mask (3PL)
(fever/cough) or N95 type mask all the time services.
when walking and working.
Unless require putting off
mask task (specialized/
relevant PPE).
• Scan body temperature before
and after.
• Identify and assess any open/ loose/

corroded grating at surrounding • First aid
• Work leader
area. • Medical Treatment
• First Aider
• Loose/ Corroded • Ensure grating clamps in good • Lifting and Rigging • Life Buoy
• Fall from Height • OSC / ERT
gratings. condition. Team • ERP
• Man Overboard. • Medic on Board
• Reinstate any removed grating (If • Life Jacket / Work Vest
any). • Standby vessel in vicinity
• Barricade and display safety
signage on an opened grating area
• Medical Treatment
• Specialized recovery materials (e.g.
• Job rotation or periodic rest thermal blanket, thermal bath)
• Work leader
• High ambient • Drink enough water • Lifting and Rigging • First aid kit
• Heat Stress • First Aider
temperature • Wherever possible work under Team • Eye Wash station readily available
• Medic on Board
shelter at location
• Emergency Safety shower station
available and functioning
• Bruises • Work leader

• Ankle sprain • First Aider
• Congested area
• Muscle pain • Clear all obstruction at the area • Lifting and Rigging • Medical Treatment • Medic on Board
Team • First Aid
• Wear proper PPE
• Work leader
• First Aider
• Fatigue management • Lifting and Rigging • First aid
• Crew Exhausted • Injury • Medic on Board
• Monitor crew’s days onboard Team • Medical Treatment
Page 2
JOB POTENTIAL
STEP CONSEQUENCES
2 Prepare materials for lifting • Lifting and Rigging • Supervisor

• Use mechanical aids whenever Team • First Aider
possible (trolley, etc.). • First aid • Medic on Board
• Use buddy system. • Medical Attention
• Identify load weight • Appropriate PPE for specific job
• Use proper posture, lifting & (hand glove – high impact, coated
stability technique glove etc)
• Improper handling • Consider physical capability
• Minor Body pain,
Technique/manual including number of people
• Muscle pain
handling • Consider route, lighting, surface
and environmental conditions
• Avoid repeated actions and twisting
motions
• Ensure sufficient rest periods are
taken
• Consider pinch point
• Close supervision
• Area is accessible and clean from
• Hard and rigid barricade for
opening / holes with proper signage
• Slip, Trip and Fall • Ensure footwear is in good • Medical Treatment • Work leader
• Slippery • Man Overboard condition with adequate grip • Life Buoy • Medic on Board
floor/surface • Body Injury • Maintain housekeeping throughout • Lifting and Rigging • ERP • First Aider
working period Team • First Aid • OSC/ERT
• Use anti-slip materials at potential • Wear proper PPE (i.e. Safety Shoe)
slip area
descending
anti slip materials
• Equipment properly secured • Work leader

• Personnel access through the • Medic on Board
• Boat rolling & • Property damage dedicated pathway • Lifting and Rigging • Medical Treatment • First Aider
pitching • Body injury • Ensure to follow MOPO Team • First aid
requirement on swell, wind speed • Wear appropriate PPE i.e safety
helmet etc
• Stop work policy

• Adverse weather • Property damage • Establish communication with
condition • Body injury bridge • Work leader
• Weather forecast update • Medical Treatment • Medic on Board
Page 3
JOB POTENTIAL
STEP CONSEQUENCES
• Global MeteOcean forecast • Lifting and Rigging • First aid • OSC/ERT

reviewed and confirmed Team • S/by vessel shelter close to shore • First Aider
• Stop / postpone until weather area.
improves for all activities • Emergency response / evacuation
• Controls are in place for work with plan
potential impact due to visibility, • Water for personal to prevent
rain, lightning or others dehydration
• Stop all outdoor activities and seek • Proper PPE i.e safety helmet etc
for safe shelter as soon as you see appropriate to the weather condition
dark thunder clouds gather on the
horizon or over the hill.
• If lightning, do not touch any
metallic objects, electric equipment
or cables, do not use wired
telephone unless it is really urgent.
• Work rotation
• Loose objects are removed or tied
down
• Aware of wind effects on carried
objects
• Wind Socks for wind direction
• Ensure availability of good &
functional communication
system/equipment
• Work leader
• Medic on Board
shelter at location
• Lifting tackles Valid Inspection by
• Property damage 3rd party • Work leader
• Rigging & Slinging
• Multiple body • Correct color coding of lifting gear • First Aider
failure
injury • Ensure inspect prior use • Lifting and Rigging • Medical Treatment • Medic on Board
Team • First aid
• Work leader
• First Aider
3 Hook-up load • Equipment properly secured

• Personnel access through the • Work leader
• Boat rolling & • Property damage dedicated pathway • Medic on Board
pitching • Body injury • Ensure to follow MOPO • Lifting and Rigging • Medical Treatment • First Aider
requirement on swell, wind speed Team • First aid
Page 4
JOB POTENTIAL
STEP CONSEQUENCES
• Wear appropriate PPE i.e safety

helmet etc

• Establish communication with
bridge • Work leader
• Weather forecast update • Lifting and Rigging • Medical Treatment • Medic on Board
• Global MeteOcean forecast Team • First aid • OSC/ERT
reviewed and confirmed • S/by vessel shelter close to shore • First Aider
• Controls are in place for work with plan
potential impact due to visibility, • Water for personal to prevent
• Adverse weather • Property damage
condition • Body injury
• Work rotation
down
objects
system/equipment
• Work leader
• Medic on Board
shelter at location
• Supervisor
• Use mechanical aids whenever • Lifting and Rigging • First Aider
possible (trolley, etc). Team • First aid • Medic on Board
• Improper handling
• Minor Body pain • Use buddy system. • Medical Attention
Technique/manual
• Muscle pain • Identify load weight • Appropriate PPE for specific job
handling
• Use proper posture, lifting & (hand glove – high impact, coated
stability technique glove etc)
Page 5
JOB POTENTIAL
STEP CONSEQUENCES
• Consider physical capability

including number of people
• Consider route, lighting, surface
and environmental conditions
motions
taken
• First aid • Work leader
• Bruises
• Correct hand placement • Lifting and Rigging • Medical Treatment • First Aider
• Pinch Point • Cut
Team • Wear proper PPE (High Impact • Medic on Board
• Finger injury
hand glove)
• Work leader
• First Aider
4 Lift load off workboat deck • Do lifting only in fine weather &
(offload) daylight. Follow MOPO • Work leader
requirement. • Medical Treatment • First Aider
• Use tagging line to control the load. • First aid • Medic on Board
• Use only approved sling and right • Emergency response / rescue plan • OSC/ERT
rating. • Standby GP boat at location
• Competent Banksman and riggers
to perform the job.
• Certified / competent operator, • Lifting and Rigging
riggers and banksman Team
• Load swing & • Hoisting equipment / lifting slings
uncontrolled. inspected and certified
• Load hit worker @ • Hoisting load chart / radius
adjacent facility. approved and valid
• Body injury
• Equipment and load SWL /
capacity indicated
• Avoid activities under suspended
loads
• No overhead obstruction / electrical
hazards
• Avoid contact with surrounding
equipment
• Barriers and signs in place
• Establish 2-way communication
with no interference
• Control / minimize of load
swinging above live process system
/ equipment
Page 6
JOB POTENTIAL
STEP CONSEQUENCES
• Overload cut-off system/device for

hoisting equipment tested and
functional
• No activity during adverse weather
• Trained and competent operators
• Emergency escape routes, no
obstructions
• Access and egress
• Clear signal to crane operator use

• Hit worker, walkie talkie. • Work leader
equipment • Do not pass under suspended load. • Lifting and Rigging • Medical Treatment • First Aider
• Trained and competent operators Team • First aid • Medic on Board
• Limited visibility of • No activity during adverse weather
crane operator • Certified / competent operator,
riggers and banksman
• Emergency escape routes no
obstructions
• Work leader
• High ambient • Drink enough water Lifting and Rigging • First aid kit
• Medic on Board
shelter at location
• Work leader
• First Aider
5 Crane swing to lay down area • Hose to be inspected

• Correct procedure. • Lifting and Rigging • Work leader
• Specific pre-job meeting. Team • Medical Attention • First Aider
• Proper communication. • First aid • Medic on Board
• Barricade area. • Wear appropriate PPE i.e. safety
• Keep aware overhead object. helmet etc.
• Head injury • Barriers and signs are placed below
• Falling object
• Body Injury the lifting area.
• Toe board installed on scaffold /
platform
• Lanyards to be fitted to tools and
secured to users or workplace
• Use of tools pouch
• Good visibility
Page 7
JOB POTENTIAL
STEP CONSEQUENCES
• Secured tools during handling
• Work leader
• First Aider
6 Lowering the load • 3rd party crane inspection prior to

mob • Work leader
• Mechanical failure • Crane maintenance program • Lifting and Rigging • Medical Treatment • First Aider
• Property damage • Two-way radio communication Team • First aid • Barge/
• Body injury (Signalman & crane operator) Workboat
• Emergency escape routes, no Medic
obstructions
• Work leader
• First Aider
7 Unhook load
• Equipment properly secured • Work leader
• Personnel access through the • Medic on Board
• Boat rolling & • Property damage dedicated pathway • Lifting and Rigging • Medical Treatment • First Aider
pitching • Body injury • Ensure to follow MOPO Team • First aid
requirement on swell, wind speed • Wear appropriate PPE i.e safety
helmet etc

• Establish communication with
bridge • Work leader
• Weather forecast update • Lifting and Rigging • Medical Treatment • Medic on Board
• Global MeteOcean forecast Team • First aid • OSC/ERT
reviewed and confirmed • S/by vessel shelter close to shore • First Aider
• Adverse weather • Property damage • Controls are in place for work with plan
condition • Body injury potential impact due to visibility, • Water for personal to prevent
Page 8
JOB POTENTIAL
STEP CONSEQUENCES
• Work rotation
down
objects
system/equipment
• Use mechanical aids whenever

possible (trolley, etc.).
• Use buddy system.
• Identify load weight
• Use proper posture, lifting &
stability technique
• First aid • Supervisor
• Improper handling • Consider physical capability
• Medical Attention • First Aider
Technique/manual • Minor Body pain, including number of people
• Appropriate PPE for specific job • Medic on Board
handling • Muscle pain • Consider route, lighting, surface • Lifting and Rigging
(hand glove – high impact, coated
and environmental conditions Team
glove etc.)
motions
taken
• First aid
• Work leader
• Bruises • Medical Treatment
• Lifting and Rigging • First Aider
• Pinch Point • Cut • Correct hand placement • Wear proper PPE (e.g. High Impact
Team • Medic on Board
• Finger injury hand glove)
• Work leader
• First Aider
Heavy Lifting For Night Time

Compliance working extended • 1. Poor physical • Ensure fully rest prior to start work
hours more than 4hours/shift and • Manage job/task each shift properly
(only during logging job) • Crew Exhausted psychological if any adhoc calling for service
health & • Plan daily task accordingly • Work leader
• First aid
Impacts to • interview personnel to make sure • Lifting and Rigging • First Aider
cognitive that they are in good condition Team • Medic on Board
functioning mentally and physically. Call them
• 2. Increased in weekly basis
likelihood of • Take sufficent rest and comply with
being the fatigue management
Page 9
JOB POTENTIAL
STEP CONSEQUENCES
involved in an
incident &
Impacts to
work-related
performance
• lost of focus due • Increased
to family likelihood of being • call offshore team in weekly basis • Work leader
• First aid
condition involved in an to ask about their family condition • Lifting and Rigging • First Aider
onshore incident & Impacts and ask if there is any support Team • Medic on Board
to work-related needed
performance
Overturning • failure to inspect, • a. Only trained and authorized
failure to persons are permitted to operate the
maintain, or crane
failure to • Personal risk of • b.Prior to setting up the operator
properly operate injury and / or ill and the designated banksman will
health assess the area. • Work leader
• First aid
• Risk of Injury to • c. Avoid overreaching. • Lifting and Rigging • First Aider
the public • The crane operator will not attempt Team • Medic on Board
• Risk of damage to to lift outside the specified crane
property and capacity
equipment • The load should always be Kept
close to the ground
• The crane operator should maintain
a steady speed during the operation
Collision with Structures or • failure to • a. Possible an exclusion zone
mobile Plant properly operate, should be erected to segregate the
Adverse Weather work area from other plant.
condition • personal risk of • b. Setting up will be under the
injury and / or ill control of the banksman.
health • c.The banksman should ensure • Work leader
• First aid
• Risk of Injury to there is adequate space between the • Lifting and Rigging • First Aider
the public crane and any structures and take Team • Medic on Board
•
• Risk of damage to into account the swing radius. •
property and • d. Before starting the crane operator
equipment should carry out a trial run to
ensure there is adequate room
• to Comply with MOPO
• Exercise SWA
Lack of communication • Poor • Personal risk of
communication injury and / or ill
health • Work leader
• All instructions to the crane • First aid
• Risk of Injury to • Lifting and Rigging • First Aider
operator will be given by the banks • Medical Treatment
the public Team • Medic on Board
man. •
• Risk of damage to •
property and
equipment
Page 10
JOB POTENTIAL
STEP CONSEQUENCES
Unauthorized Access • Barrier • The crane operator will ensure that

(Manning/operations Management the plant is never left running or a
Philosophy) load suspended when he is not in
attendance.
• Personal risk of
• The operator will ensure the keys
injury and / or ill
are removed and the cab doors
health • Work leader
locked when he is on a break or at • First aid
the end of his shift • Medical Treatment
• Ensure suitable barriers are erected •
around the lift.
property and
• Ensure suitable warning signs are
equipment
attached around the lift area.
• Ensure a permit to lift is obtained.
Ensure the load is fully braced
before lifting
Lifting (Maintenance activities, • Failure of lifting • Ensure the correct type of lifting
preparing resources, carrying out equipment equipment is selected for the lift.
work, failure to do work, injuries • Ensure the load does not exceed the
to workers) SWL of the equipment.
• Do not lift outside of the cranes
safe working radius
• Ensure that all equipment
certification is in date.
• Inspect equipment before use to
ensure it is free from damage.
• Do not use makeshift or untested
equipment.
• Report any damage to your
• Personal risk of supervisor and take it out of use.
injury and / or ill • Only allow competent operatives to
health carry out lifting activities. • Work leader
• lifting operations are planned, • First aid
supervised and carried out in a safe • Medical Treatment
manner by people who are •
property and competent;
equipment • where appropriate, before lifting
equipment (including accessories)
is used for the first time, it is
thoroughly examined. Lifting
equipment may need to be
thoroughly examined in use at
periods specified in the Regulations
(ie at least six-monthly for
accessories and equipment)
• " Thorough examination or
inspection of any lifting equipment,
a
• report is submitted by the
competent person to the employer
to take the appropriate action. "
Page 11
JOB POTENTIAL
STEP CONSEQUENCES
8 Housekeeping • First aid

• Work leader
• Bruises • Medical Treatment
• Lifting and Rigging • First Aider
• Pinch Point • Cut • Correct hand placement • Wear proper PPE (e.g. High Impact
• Finger injury hand glove)
• First aid
• Work leader
• Bruises • Correct hand placement • Medical Treatment
Lifting and Rigging • First Aider
• Sharp Edges • Cut • Cover any potential sharp edges • Wear proper PPE (e.g. High Impact
• Finger injury with cotton rag hand glove)
• Identify and assess any open/ loose/

corroded grating at surrounding • First aid
• Work leader
area. • Medical Treatment
• First Aider
• Loose/ Corroded • Ensure grating clamps in good • Lifting and Rigging • Life Buoy
• Fall from Height • OSC / ERT
gratings. condition. Team • ERP
• Man Overboard. • Medic on Board
• Reinstate any removed grating (If • Life Jacket / Work Vest
any). • Standby vessel in vicinity
• Barricade and display safety
signage on an opened grating area
• Use mechanical aids whenever
possible (trolley, etc.).
• Use buddy system.
• Identify load weight
• Use proper posture, lifting &
stability technique
• First aid
• Improper handling • Consider physical capability • Supervisor
• Medical Attention
Technique/manual • Minor Body pain, including number of people • First Aider
• Appropriate PPE for specific job
handling • Muscle pain • Consider route, lighting, surface • Lifting and Rigging • Medic on Board
(hand glove – high impact, coated
and environmental conditions Team
glove etc.)
motions
taken
• Hose to be inspected
• Correct procedure. • Lifting and Rigging • Work leader
• Specific pre-job meeting. Team • Medical Attention • First Aider
• Proper communication. • First aid • Medic on Board
• Barricade area. • Wear appropriate PPE i.e. safety
• Head injury • Keep aware overhead object. helmet etc.
• Falling object
• Body Injury • Barriers and signs are placed below
the lifting area.
• Toe board installed on scaffold /
platform
• Lanyards to be fitted to tools and
secured to users or workplace
Page 12
JOB POTENTIAL
STEP CONSEQUENCES
• Use of tools pouch

• Good visibility
• Secured tools during handling
• Area is accessible and clean from

• Hard and rigid barricade for
opening / holes with proper signage
• Slip, Trip and Fall • Ensure footwear is in good • Medical Treatment • Work leader
• Slippery • Man Overboard condition with adequate grip • Life Buoy • Medic on Board
floor/surface • Body Injury • Maintain housekeeping throughout • Lifting and Rigging • ERP • First Aider
working period Team • First Aid • OSC/ERT
• Use anti-slip materials at potential • Wear proper PPE (i.e. Safety Shoe)
slip area
descending
anti slip materials
• Work leader
• First Aider
Page 13
JOB POTENTIAL
STEP CONSEQUENCES
Page 14
JOB POTENTIAL
DESCRIPTION OF JOB STEP POTENTIAL HAZARD CONTROL BARRIERS ACTION PARTY
STEP CONSEQUENCES
Lifting Slings Certs as from 3rd party – to check / verify

a. MPI
b. Load Test TOSSB HSE Advisor
c. COC
d. Visual Inspection
Lifting Register for all equipment associate for the HWU / Equipment / Cargos. Thunder Crane , UZMA , SVP, TOSSB
Page 15
JOB POTENTIAL
DESCRIPTION OF JOB STEP POTENTIAL HAZARD C
STEP CONSEQUENCES
LIFTING TEAM :-
Roles Name Signature
Lifting Lead
Crane Operator
Crane Operator
Crane Operator
Signalman / Banksman
Rigger
Rigger
Rigger
Rigger
Rigger
Page 16

Lifting Plan and Procedure - M3 (01042022)

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Lifting Plan and Procedure - M3 (01042022)

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Title: TOSSB Management System

LIFTING OPERATION PLAN STATUS:

Specify any other distribution required: -

3.1 LIFTING WEIGHT

4.0 LIFT MANAGEMENT

4.1 WEATHER FORECAST

5.0 METHOD (WORK SEQUENCE)

5.1 SITE PREPERATION

1.2 SCOPE OF WORK

Term / Abbreviation Definition

FoS Factor of Safety - a margin of safety applied to a particular item of

Type Of Equipment SWL kg Quantity

2.2 MAN POWER

Job Title Required Competence Level Quantity of

2.3 INSPECTION AND MARKING SYSTEM

2.4 PROCEDURES FOR REJECTING CONSIGNMENT OR DELIVERY OF NON-

2.5 SCOPE OF RISK ASSESSMENT CARRIED OUT

3.0 EQUIPMENT CALCULATION

3.1 LIFTING WEIGHT

A) 1st Mob - Equipment on AWB Alllianz Intrepid

1 Mud Pump #10 6060 x 2440 x 3000 10.5 + 6.0 UZMA

7 Tool/storage Container SVP - Floodlight 2991 x 2438 x 2590 12.0 SVP

8 i) Mixing Hopper 5700 x 2600 x 3265 10 SVP

1st Mob - Equipment on AHTS Bridgewater 132

No Item Dimension, mm Weight,MT Company

1 Crane Master Beam A 15200 x 700 x 1300 10.6 TC

3.2 LIFTING CAPACITY

Equipment Capacity Kg for 200 Tonnes Crane

LOAD BEARING CAPACITY / CRANE LOAD CHART

4.0 LIFTING MANAGEMENT

4.1 WEATHER FORECAST

a. Sudden increase of wind speed or strong gust of wind

WELL SITE SUPERVISOR

WORK PERMIT APPLICANT

MATERIAL CO-ORDINATOR (MATCO)

CRANE SIGNALMAN / BANKSMAN

5 METHOD (WORK SEQUENCE)

5.0 SITE PREPERATION

Task Description Performed by

The TOS supervisor (permit co-coordinator) shall issue a Permit

He shall ensure that there is sufficient deck area available to land

Radio communication shall be established by all parties involved Crane Operator

5.1 PERFORM THE LIFT

Task Description Performed by

The banksman shall direct the crane operator using radio or BS

The crane operator shall follow the banksman directions at all

The roustabout shall inspect the engine lifting arrangement

The banksman shall instruct the crane operator to continue to

The roustabout should stand clear of the load being hoisted. If

5.2 SITE RE-INSTATEMENT

Task Description Performed by

The roustabout shall remove the signs and barriers

5.3 TIME SCHEDULE

5.4 PLAN DRAWING

(Appendices may be load charts, drawings, weather forecast etc.)

APPENDIX A - BS 7121 Hand Signals

JHA NO. PTW NO WORK PERMIT TYPE HOT/COLD

FACILITY LOCATION SPECIFIC WORKSTATION

EQUIPMENT NO. WORK

Job Safety Analysis (JSA)

JOB HAZARD ANALYSIS [JHA] WORKSHEET

JHA NO. PTW NO WORK PERMIT TYPE HOT/COLD