Procedure Mech.

VEDANTA LIMITED
CAIRN OIL & GAS
PROVISION OF WELL HOOK‐UP SERVICES FOR RDG FIELD
DOCUMENT TITLE
PROCEDURE OF MATERIAL HANDLING, STORAGE, PACKING
ANDTRANSPORTATION
DOCUMENT NUMBER
R276OSW1-RP01-R-PRO-0001
B1 21.05.2022 Issued for Information SM SM GS

A4 02.05.2022 Re-issued for Client Review SM SM GS
A3 24.02.2022 Re-issued for Client Review SK VH GS
A2 25.10.2021 Issued for Client Review SK VH GS
B1 16.10.2021 Issued for Inter Discipline Check SK VH GS
PREPARED BY CHECKED BY APPROVED BY
REV DATE PURPOSE OF ISSUED
OSWAL OSWAL OSWAL
CONTRACTOR: CONTRACT NO. ENGG. CONSULTANT:
4600011752
Page 1Internal
Sensitivity: of 254 (C3)
CONTENTS
1. INTRODUCTION ............................................................................................ 3
1.1 PURPOSE ...................................................................................................... 3
1.2 SCOPE .......................................................................................................... 3
1.3 DEFINITION .................................................................................................. 3
2. RESPONSIBILITIES ......................................................................................... 5
2.1 CONSTRUCTION HEAD .................................................................................. 5
2.2 SUPERVISORS ............................................................................................... 5
3. PERSONNEL .................................................................................................. 5
3.1 SPECIALISTS.................................................................................................. 5
4. INSPECTION AND CERTIFICATION ................................................................. 6
5. CRANES/HYDRA ........................................................................................... 6
6. SIGNALS ....................................................................................................... 6
7. GENERAL PRECAUTIONS ............................................................................... 7
8. LIFTING ACCESSORIES ................................................................................... 7
8.1 WIRE ROPE AND WIRE ROPE SLINGS ............................................................. 7
8.2 SLING ANGLES .............................................................................................. 9
8.3 WIRE ROPE CLIPS .........................................................................................10
8.4 SHACKLES ....................................................................................................11
8.5 EYEBOLTS ....................................................................................................11
8.6 HOOKS ........................................................................................................12
8.7 CHAIN BLOCKS ............................................................................................12
8.8 LOAD BINDERS ............................................................................................12
9. LOAD SECURITIES ........................................................................................13
10. MATERIAL STACKING AND UNSTACKING......................................................13
10.1 STACKING....................................................................................................13
10.2 UN-STACKING..............................................................................................14
11. MANUAL LIFTING TECHNIQUES....................................................................14
12. RISK CONTROLS ...........................................................................................15
CONTRACTOR: ENGG. CONSULTANT:
Page 2 of 254 Page | 2

1. INTRODUCTION
1.1 PURPOSE
The purpose of this document is to provide procedures to assist the safe handling of materials
(manual handling and mechanical handling).
1.2 SCOPE
This document describes the requirements for the following –
❖ Responsibilities in materials handling. The requirements for specialist personnel.

❖ Lifting equipment requirements, ranging from a fork lift truck to a heavy lift mobile
craneto a simple eyebolt.
❖ The requirements for the safety of materials in transit and in store.
❖ This document does not override any other company regulations, international or local
regulations.
❖ Regulations relating to lifting equipment.
1.3 DEFINITION
Banks man: The person who is responsible for giving directions to a crane operator.
Anti-two-blocking device - a device that, when activated, disengages all crane functions
whosemovement can cause two-blocking.
Competent person - one who is capable of identifying existing and predictable

deficienciesin mobile Cranes/Hydra and boom trucks.
Emergency operations - operations that include fire, power line contact, loss of stability, or
control malfunction.
Health-care professional - any licensed/registered/certified health-care provider working

within his or her license/registration/certification and providing medical services to
employees. This includes physicians, physician assistants, nurse practitioners, and registered
nurses.
Mobile crane - a crane that is self-propelled. This includes crawler Cranes/Hydra, wheel-
mounted Cranes/Hydra, and any variations thereof. Overhead Cranes/Hydra, gantry
Cranes/Hydra, side boom tractors, trolley boom Cranes/Hydra, and Cranes/Hydra with a
rated capacity of one ton or less are specifically excluded.
Periodic inspection - detailed safety and maintenance inspection performed by a qualified

person to verify compliance with the provisions of local/country standards.
Qualified person - one who, by possession of a recognized degree, certificate, or professional

standing, or certified government body or who by extensive knowledge, training, and
experience,has successfully demonstrated the ability to solve or resolve problems relating to
mobile Cranes/Hydra and boom trucks.

SWL - Safe working load.
Load: Weight of load can be from equipment data sheet, marking on packing, marking
on pipe spool, calculation (add 15% allowance for inaccuracies) or weighing. Guessing
the weight of the load is not allowed. Crane user shall maintain record of how the weight
was derived until the lift is successfully completed.
Length x Width x Height: Is required for bigger equipment for deciding lifting radius and
lifting height. For bigger surface, say above 25 m2, also wind loads need to be
considered. For small pipe spools, valves etc. this data is not required.
Lift Radius: Maximum horizontal distance between the point at which the Centre of
crane rotationmeets the ground and the vertical centerline passing through the load
lifting attachment.
Lift Height: The height above the setting of the crane that the load must be lifted to. To
derive at the boom height the length of hook, slings and load must be added as well as
some free space above any equipment the load will be slew over.
Eccentric Load: Load Centre of gravity does not correspond to the geometrical Centre,
e.g. an unevenly loaded container. In case of eccentric load for heavy loads, say above
2 T, canter of gravity should be calculated and lifting points defined accordingly. For
light loads the most practical is to determine the Centre of gravity by trial and error
without lifting the load completelyoff the ground.
Ground for crane set up safe: Can the ground support the point load from outriggers or
crawlers? Ground loading capability must be established. Underground cables and pipes
exposed to the load of the crane shall be identified and if required protected by
spreading the load by e.g. applying spreaders under the outriggers. Experiences at site
and elsewhere have shown that paved areas are not necessarily having the loading
capability as per design.
Safe workload at lift radius will be derived from the selected Crane Load Chart for the
calculated lift radius and boom length. Adjustment shall be done in relation to valid load
test and only 90% of the load test value shall be considered as safe workload.
Weight of hook block, slings and attachments shall be derived from crane load chart
and tables for slings.
Total weight is the sum of the weight of the load and weight of hook block, slings and
attachment.
Capacity loading will be calculated by dividing the total weight with the safe workload
at lift radius. It shall not exceed 85%. For capacity loading above 85% a lifting plan is

required. No capacity loading above 100% shall be allowed, equal to 90% of load
test. If Safe Load
Indicator is not installed the capacity loading shall not exceed 60%; if above a lifting plan
is required. For lifting personnel, the capacity loading must be below 50%.
Attachment description: List type of slings; belts, wire ropes, chains, shackles etc. to be
used to attach the load, if required make a simple sketch under lift description.
Dunnage: Packing material usually made of wood.
2. RESPONSIBILITIES
2.1 CONSTRUCTION HEAD
The construction head is responsible for ensuring that:
❖ A competent authorized person is appointed to control the inventory of lifting
equipment and arrangements.
❖ Its periodic examination in accordance with relevant standards and procedures.
❖ All supervisors involved in materials handling understand the requirements of this
standard.
❖ A system of review and control is established to ensure that the implementation of this
standard is assessed on a regular basis as appropriate to the requirements of the
operation.
2.2 SUPERVISORS
Supervisors are responsible for ensuring that persons under their supervision who are involved
in, or are within the area, where materials handling operations are being conducted:
❖ Are trained in the techniques required for the safe execution of their work.
❖ Only use equipment which has been inspected and certified in accordance with
requirements.
❖ Do not try to manually handle an article which is beyond their physical capability to
manage.
❖ Are aware of the hazards associated with, and on the perimeter of, their work area.
Understand and comply with the requirements of this standard.
3. PERSONNEL
All Contractor staff receive basic instruction in manual lifting and handling techniques during
their induction. This basic instruction must be emphasized at safety meetings with
supplementary material such as training packs, posters and booklets.
3.1 SPECIALISTS
Materials handling involves a number of specialist activities which are carried out by people
either as their full-time occupation or as an additional part of their job.
These activity related tasks include:

❖ Riggers and Slingers
❖ Banks men
❖ Mobile and Crawler crane operators
❖ Self-load (truck mounted loading arm) truck drivers
All personnel shall be selected, appointed and managed in compliance.
4. INSPECTION AND CERTIFICATION

All materials handling equipment used must be inspected and tested.
5. CRANES/HYDRA
Cranes/Hydra used in the plant include wheeled and tracked mobile units with fixed or
telescopic booms, self-loading truck, loading arm type units fitted to trucks and diesel hydraulic
excavators when they are fitted with lifting attachments.
6. SIGNALS
Prior to any lifting operation being made a banksman is to be appointed and identified to the
crane operator. This applies without exception in cases where:
❖ The load exceeds 50% of the rated capacity of the crane in the configuration used for
the lift.
❖ The lifting is of heavy or large loads.
❖ Any portion of the load or load lift route is obscured from the crane operator’s direct
line of sight.
❖ Lifting operations are to or from a boat or offshore platform.
In cases where the lift is small, routine, less than 50% of the rated capacity of the lifting
appliance, within visual contact of the crane operator at all times and has the authority of the
work site supervisor, this requirement may be waived.
Banksmen are to wear a luminous orange or green waistcoat, must always be in a position to
have a good view of the whole operation, and are to establish clear visual or radio
communication with the crane operator prior to the commencement of any lift. If two banks
men are required, the crane operator must be aware of the division of responsibilities between
the two. Only one banksman must give signals to the crane operator at a time.
The banksman is the only person permitted to pass instructions to the crane operator, and the
crane operator is not permitted to follow instructions from persons other than the banksman.
The banksman must direct lifting operations and signal to the crane operator using standard
hand signals
A crane must not be operated unless:

❖ The banksman has a clear view of the load, lifting assembly and crane operator to give
signals.
❖ The banksman has checked that Riggers and all other personnel are clear of the vicinity
of the load.

❖ The crane operator has a clear view of the banksman to receive signals.
❖ Banksmen, Riggers and other personnel involved in crane operations must wear safety
helmets and other relevant personal protective equipment. The crane operator is
exempt from this requirement while he is in the crane cab, operating the crane.
Crane activities must cease in the event of any emergency or potentially dangerous situation
and the crane operator must immediately obey all emergency stop signals.
7. GENERAL PRECAUTIONS
❖ Cranes/Hydra must not be left unattended whilst suspending a load. When not in use
and left unattended, crane cabs and control compartments must be kept closed with
controls or power-packs locked off and the vehicle parked without obstructing normal
access.
❖ Cranes/Hydra must not be used for any purpose other than for lifting in a vertical plane.
❖ Crane booms must not be used to apply sideways force to an object, for example during
demolition, tree felling or pushing materials and boxes.
❖ Cranes/Hydra must not be used as winches to drag materials or equipment.
❖ Cranes/Hydra must not be used if they are not fully rigged or are in a defective
condition,
❖ e. g. if outriggers do not fully extend, there are hydraulic fluid leaks or controls and
safety equipment are defective.
❖ Lifting operations must be conducted cautiously without hoisting, lowering or slewing
at excessive speed.
❖ Load swinging and snatch loading must be avoided.
❖ On completion of crane operations, the crane boom and hook must be properly secured
before the crane operator leaves the crane. The crane boom must be left on any fitted
rest, with the hoist rope slackened, or pointing downwind with the boom angle lower
than 45.
❖ Any defect or damage to the crane or its structure affecting the safety of the crane or
personnel must be reported to the Asset Holder. The crane must be taken out of service
immediately the defect or damage is detected and not used until it has been rectified,
and re-certified if necessary, or clearance to use the crane has been given in writing by
the CAP.
8. LIFTING ACCESSORIES
Any piece of equipment used to attach a free or contained load to a crane hook, or hoist a load
by hand, or put load restraining ropes under tension is classed as a lifting accessory.
8.1 WIRE ROPE AND WIRE ROPE SLINGS

Wire ropes must be not be used when:
❖ More than five of the wires can be seen to be broken in any five-diameter length, or
three or more closely-grouped wires are broken.

❖ Permanent distortion such as bulging, crush damage, stranding and core protrusion is
visible.
❖ During materials handling operations involving wire rope slinging, ensure that:
- The correct sling or combination of slings for the load to be lifted is selected.
- Slings are not dragged along the ground or deck.
- Slings are kept well away from operations involving welding and flame cutting.
- Riggers and slingers wear protective leather gloves and those hands are clear of
slings beforelifting commences. Wire rope should be passed from hand to hand
and not allowed to slide through the hands.
- Allowance is made for a reduction in the rated capacity of multi-leg slings due to the
angle
between the legs of the assembly. Always consult a Sling Chart and Safe Working
LoadTables.
- Slings are not bent round sharp corners of a load.

- A sling is only connected to a shackle by passing the shackle pin through one
eye of thesling.
❖ When a reeving sling is used, the bight is not forced down onto the load. The included
angle formed by the sling must not exceed 120.
❖ Tag lines are attached to long, heavy and awkward loads. All personnel stand clear
before the operation commences.
❖ Spinning loads without tag lines or which cannot be stopped from spinning with tag lines
must be carefully lowered to the ground or deck to kill the spin.
❖ Loads are supported so that slings can be removed from underneath without damaging
them.

8.2 SLING ANGLES
For min/max of sling angles, refer to IS Standard Specification Wire Rope Slings and Sling Legs
for General Lifting Purposes
WLL for synthetic sling
Do’s and Don’ts
SLING SHOULD BE OF SUFFICIENT LENGTH TO ENSURE THAT THE CHOKE ACTION IS ON THE
SLING BODY - NEVER ON THE SLING SPLICE OR ON THE BASE OF THE SLING EYE.

SLING SHOULD BE PROTECTED FROM BEING CUT BY SHARP CORNERS, EDGES, PROTRUSION
OR ABRASIVE SURFACES
8.3 WIRE ROPE CLIPS

Wire rope slings and semi-permanent terminations of wire ropes are frequently made using
wire rope clips. These provide a quick and easy way to terminate wire ropes and when properly
applied including the insertion of a thimble in the eye of the sling, and the application of
sufficient torque to the securing nuts, provide up to 80% of the strength of the original rope.
U-Bolt clips must have the U-Bolt section on the short end of the rope, and the saddle on the
longer end of the rope. The incorrect installation of one clip can reduce efficiency of the
connection by 60%.
When making up a sling or termination, always ensure that:
❖ A thimble is inserted in the eye of the sling; this prevents the rope from wearing and
deforming
❖ The clips are fitted in accordance with the manufacturer’s instructions
❖ All threads and nut bearing surfaces are greased, unless manufacturer’s instructions
state otherwise

8.4 SHACKLES
Ensure that:
❖ Shackles are matched to the grade of sling in use.
❖ The correct shackle pin is used. Never replace a pin with a bolt and nut.
❖ Threaded shackle pins are secured in place with seizing wire prior to use.
❖ Pre-slung loads, e.g. containers and bottle racks, with slings permanently attached are
only fitted with “nut and cotter pin” shackles. The use of screwed pin shackles on pre
slung loads is forbidden.
8.5 EYEBOLTS
❖ Eyebolts must be screwed down to the shoulder or until the threaded section reaches
the end. Shoulder type eye bolts are preferred. Care must be taken to avoid mis-
matching of dissimilar threads.
❖ Ensure that eyebolts and lifting lugs supplied by equipment manufacturers are for the
whole of the load and not just for a particular part of the assembly, e.g. the top cover
of a horizontally split compressor.
❖ Eyebolts must only be used in combination with hooks when a shackle which
comfortably accommodates the hook is fitted between the hook and the eyebolt.
Slings must never be passed through eye bolts; use shackles with the eye of the sling
attached to the shackle.

8.6 HOOKS
Care must be taken during materials handling operations to ensure that:
❖ The safety latches on crane and sling hooks are in good working order and that the
latches close properly.
❖ Hooks are only used in conjunction with other lifting accessories such as rings and slings
which fit properly and are secure on the hook.
❖ Personnel are kept clear of the swing path of a hook.
❖ Personnel do not place themselves underneath a hooked load.
8.7 CHAIN BLOCKS

For operations involving the use of chain blocks or chain hoists, users must ensure that:
❖ The correct rating of chain hoist is used for the load to be lifted.
❖ Only one man operates the hoist and he is able to operate it with ease (otherwise a
larger capacity hoist should be used).
❖ Loads do not remain suspended for any length of time without securing the pull chain
to prevent the load dropping.
❖ The load chain is not run out to the point where the load is entirely dependent on the
bolt holding the dead end of the chain.
❖ The load chain is not used to encircle the load (a sling must be used).
❖ A load is not lifted or tilted with the tip of the chain block hook.
8.8 LOAD BINDERS

These devices, also known as chain tensioners, are used to tighten the chains used to secure
loads on trucks, trailers, etc. There are two types of load binder, one operating on the eccentric
lever principle and called a lever-type, the other operating on the principle of a bottle screw
and called a ratchet-type.
When using load binders, operators must ensure the following:
❖ Use a binder only while standing on the ground; do not stand on the load being secured.
❖ Position a lever-type binder so that the handle is being pulled down to tension the chain.
❖ Do not extend lever-type binder handles; if additional leverage is required, use a ratchet
type binder.
❖ After tensioning the chain, check that the lever handle is touching the chain and secured
in that position either with the free end of the chain or with soft wire.
❖ Take great care when releasing a lever-type binder after a journey; there may be stored
energy in the chain which could cause the binder handle to whip.
❖ When releasing a lever-type binder by hand, use an open hand palm upwards under the
handle; never grip the handle and always stand clear of the path of the moving handle.
❖ Levers which cannot be released by hand are to be prised open by using a steel bar
under the handle, with the operator standing clear to avoid injury from whip action.

9. LOAD SECURITIES
Inadequately secured loads present a hazard because they shall shift or fall and cause injury or
damage. Whatever the mode of transportation, e.g. truck, van, personnel who load materials
must ensure that loads are properly secured. The persons in charge of the mode of
transportation, e.g driver, pilot or Master, must satisfy themselves that the load is secure
before leaving.
During the loading of materials and goods onto any mode of transportation, the following must
apply:
❖ Where items have to be stacked; the heaviest ones must be placed at the bottom.
❖ Ensure a friction contact between the load and its platform; avoid metal-to-metal
contact, slippery surfaces and loose dunnage or packing material.
❖ Pack loads tightly before the load securing equipment is applied so that they do not
vibrate free during transit.
❖ Keep the load centre of gravity as low as possible and near the centerline. Distribute
loads evenly over the load platform.
❖ Protect items that could be damaged by rain with covers.
❖ Load securing devices, e.g. load binders, must be used as designed and be in good
condition.
❖ Loads must be secured such that the failure of one leg of the securing system must not
result in failure of the others.
❖ Ensure that load securing material such as rope, chains and webbing straps do not pass
over sharp edges which could cut or weaken them.
❖ Rope used for securing loads must be steel wire greater than 8mm diameter,
polypropylene, polyester, sisal or manila. Nylon rope must not be used.
❖ Pipes of the same OD must be loaded together as much as possible. If pipes of different
diameters are loaded together, dunnage must be used to separate the different sizes.
10. MATERIAL STACKING AND UNSTACKING

10.1 STACKING
Stacking materials maximizes space utilization and facilitates materials control. When planning
materials stacking, the following points must be considered:
❖ The permissible floor loading and the design load-handling capability of storage racks
and bins.
❖ The site layout with adequate walkways and aisles. Materials routing in and out.
❖ Method of stacking to be used.
❖ Available or required materials handling facilities and equipment. Area lighting with
avoidance of shadow areas.
❖ Pallet design and load bearing capacity.

Factors governing the size of stacks are volume and area available, and size, bulk, weight, type,
rigidity and fragility of materials to be stacked. Note that loaded pallets must not normally be
stacked more than three high.
Stability of stacks must be determined by:
❖ A safe ratio of height to base area.
❖ Sound interlocking of the materials, either naturally or artificially.
❖ How much of the aggregate weight is borne by the components in the lowest tier of the
rack.
❖ Good placement of every component in a stack, with no overhangs.
Heavy items of equipment stored in custom-built crates or containers must not be stacked on
top of the other (only the bases of these containers are designed to bear the load of the
contents).
Stacks must be positioned at least 0.5m from walls or bulkheads and must not allow footing
for persons to gain access to unguarded machinery. Racks must be inspected periodically by
the CAP to determine its condition and confirm its continuing capability to support the loads
for which it was constructed.
10.2 UN-STACKING
The majority of incidents involving the collapse of stacked materials occur when a stack is being
taken down. During this activity, the following must apply:
❖ One person only is responsible for the manner in which the stack is reduced.
❖ If the person in charge had no part in the erection of the stack, he is to familiarise
himself before work begins.
❖ The stack is to be taken down tier by tier without “taking bites” out of it.
❖ Tubular or other fencing around the stack is to be reduced in height as the stack is
reduced.
❖ The area around the stack is to be kept clear of tripping hazards.
11. MANUAL LIFTING TECHNIQUES

Back injuries are one of the most common types of industrial accident
and although they may occur at a specific time, they are usually the
result of many years of incorrect manual lifting. Back injuries can be
prevented by proper lifting and the correct manual lifting technique is
described below.
❖ Keep the chin in and do not let the head drop forwards or
backwards.
❖ Take up a crouching or squatting position by bending the knees
while keeping the back straight; this does not necessarily mean
vertical. The important thing is not to bend the back.
❖ Take a firm grip of the object to be lifted, using the palm of the

hands and the roots of the fingers.
❖ Wherever possible, grip diagonally opposite corners of the load,
one of them underneath.
❖ Keep the arms as close to the body as possible allowing the body,
rather than the shoulders, arms or wrists, to take the weight.
❖ Straighten the legs and use the thigh muscles to achieve the lift.
When lifting from the ground, take up the squatting position and
allow the legs to do all the work. Lift in stages, i.e. from floor to
knee and from knee to carrying position. When lifting and in the
carrying position, the leading foot must be pointing in the
direction of travel. Avoid standing with a heavy load; if you must
stop, set it down by reversing the lifting procedure described in
the previous step.
❖ Do not carry a load which obstructs your view and always ensure
that your line of travel is clear of obstructions.
❖ Never attempt to change your grip while actually carrying a load.
If a change is necessary, set the load down on a firm support,
change your grip and lift the load up again.
❖ If the object to be handled is too heavy or awkward, get help. The
lifting method for two or more people is the same as for one
person. If mechanical lifting devices are available, use them.
12. RISK CONTROLS

✓ Excessive load: Don’t lift load, use suitable equipment
✓ Not correctly packaged: Re-package before lifting
✓ Incorrectly slung load: Correct slinging before lifting
✓ Load will fall: Use correct lifting equipment

JOB SAFETY ANALYSIS
WORKSHEET
Task Description Summary - Material Loading Unloading, Erection Work
JSA Ref No: OIL/JSA/032
STEP1. 2. 3. 4. IR 5. 6. 7. RR
Hazard Effect E P R Existing Controls & Controls Required E P R
1.working without permit 1. illegal operation 1. permit work system stricts fallow, stricts compliance and procedure requirement
Obtain Permit to fallow
Work OSWAL Site
2.ptw not available at site. 2. clash of work activities. 2. performing authority must be available at site until the work activities.
Engineer &
1 1. Slippery surface 1. Slip trip and fall, Personal injury 3 2 M 3. Clear the area and access/ egress to be used identified us lines to be isolated if 2 1 L
Contractor
identify Site
Work Area
2. Defective tools. 3. Damage to equipment tools and 4. No unauthorized movement Supervisor
Preparation
tackles
5. Heat stress flag to be used & all relevant certificate to be taken
1. Inadequate use of tools 1.Finger caught in between 1. Inspect tools before using OSWAL
2. Failure to use of PPEs 2. Personal injury 2. Use right tools for right job Site
2 Use of hand tools 3 2 M 2 1 L
3. Use appropriate PPEs Engineer
3. Using makeshift tools 3. Damage to equipment &
4. Do not use makeshift or damage tools at site
Contractor
Site
Supervisor
1. Uncontrolled lifting
1. Only certified rigger shall be deployed. Only one authorized signal man shall be
Unauthorized crane Injury to personnel
deployed for signaling activity
operationPoor rigging OSWAL Site
Loading / unloading Engineer &
3 2. Fall of material Property Damage 4 3 H 2. Only certified crane operator shall operate the crane. 2 2 M
of material from Contractor
trailer bed 3. High wind speed Site
Adverse weather Crane toppling 3. Ensure all lifting appliances tested and certified Supervisor
condition high
temperature
4. In case of high wind speed and adverse weather condition stop the activity
1. Failure of lifting Injury to personnel 1. Use only certified crane / tackles, Safety devices in crane, Competent operator and
equipment’s banks
/ Tackles, man, Proper slinging, PPE OSWAL Site
2. Uneven ground. Overload. Property Damage Engineer &
Erection Work 2. Inspection for even & stability of ground surface, Provide steel plates / wooden
4 4 3 H Contractor 2 2 M
by planks under crane jack, Load calculation (SWL),
Crane/Hydra Site
3. Lifting in congested area, Crane toppling 3. Ensure all lifting appliances tested and certified Supervisor
F-15
4. Suspended load. Fall of material/ personal injury
4. Barricade the area, Sign boards, Stop unauthorized entry, Environmental limits,
1. Exposure to CO.CO2. H2S 1. Gas monitoring to be done

2. Fire 2. Area inspection checks to be done
3. Explosion 3. Ensure no combustible/Flammable material around and ensure good housekeeping
4. Strictly follow zero tolerance and lifesaving guideline
5. Appropriate fire extinguisher to be made available OSWAL Site
1. Leakage of toxic 6. Ensure adequate supervision Engineer &
6 Work on HC 4 3 H 3 2 M
and flammable 7. No mobile allowed inside the working site Contractor
atmosphere
gases 8. Ensure atmospheric test to prevent exposure carry gas detector all time at working Site
location Supervisor
9. Crew should be aware about emergency and response
10. Emergency action should be communicated during the TBT
11. All personals within well pad to be H2S trained and equipped with H2s mask
Page 16 of 254
4. IR 7. RR
STEP
3. 5.
1. 2. E P R 6. E P R
Hazard Effect Existing Controls & Controls Required
1. Working in direct line of 1. Personal injury 1. Permit to work system shall be strictly followed Escape H2S mask OSWAL Site
fire
SIMPOS Engineer &
7 2. Human error 2. Damage to plant utility or material 3 2 M 2. Permit issuer and receiver shall jointly inspect the job site. Identified site 3 1 L
(Simultaneous Contractor
3. Damage of property 3. Damage to equipment 3. Conflict in the task shall be assessed by issuing and performing authority
operation) Site
4. Conflict of activities 4. Conduct job specific tool box talk before job start Supervisor
1. Accumulation of debris 1. Slip trip and fall on same level 1. Housekeeping shall be maintained during the activity and end of the job OSWAL
Housekeeping and 2. Fire and explosion 2. Non closer of permit 2. Remove all the debris from the site and disposed in designated place Site
10 2 2 M 2 1 L
close of work for 3. Electric shock 3. Electrocution 3. Permit must be close and submit upon completion of job Engineer &
theday 4. Personal injury Contractor
Site
Supervisor
1. Extreme weather condition 1. Collapse of individuals 1. Evacuation procedure shall be in place
OSWAL Site
2. lack of supervision 2. Unavailability of emergency vehicle 2. Effective TBT shall include emergency response Engineer &
11 Emergency response 3 2 M 3 1 L
3. Leakage of toxic or Contractor
3. Fire 3. Ensure emergency vehicle arrangement is in place
flammable gas Site
4. Proper arrangement for coming out from excavated pit to be ensured Supervisor
1. Poor communication 1. Working without extension of PTW 1. Ensure engaged crew is trained in working night shift
2. Ensure adequate illumination arrangement. Ensure workers wear clear safety OSWAL Site
2. In adequate illumination 2. Human fatigue
goggles
Engineer &
12 Night shift work 2 3 M while work in night 2 1 L
Contractor
3. lack of supervision 3. poor visibility 3. Ensure effective night shift supervision
Site
4. Eating at site 4. Attracting live reptiles 4. Stop work in the event of adverse climate
Supervisor
5. Ensure night shift personals get enough sleep or rest during day
6. Ensure that personal are trained to meet emergency that may occur at night
1. All staff and work man proper use of nose mask, safe distance maintain. Training to spread
1. New variant of covid-19 1. Fever, cough, joint pain awareness use of covid -19 protocols.
OSWAL Site
2. Proper hand wash use, hand sanitizer to provide at site. Any health problem immediately Engineer
13 Covid-19 2.Omicran variant 2.Weakness, loss of appetite and causes 3 2 M contacts and advise to doctor Mechanical & 3 1 L
Contractor
3.100% vaccination as per the govt guide line, all staff and workman double vaccination must Site
3. Health effect 3.Direct effect of lungs, be ensured. Supervisor
E-Effect RR- Residual Risk

P-Probability RA- Risk Assessment
R- Risk IR- Initial Risk
Page 17 of 254
CRANE SAFETY CHECKLIST
Sr.No. Pre-operation Safety Checklist Yes / No Remarks

Up to date test and examination certificates available for site
1
management to inspect.
2 Daily/weekly maintenance and inspections carried out.
3 Cab windows clean and screen wipers, where fitted, in working order.
4 Cab and floor clean and free from obstruction.
5 Crane controls in neutral before starting up
6 Gauges and instruments reading correctly after start-up

Safe load indicator fully operational and, where fitted, the automatic
7 overload indicator is working correctly with the correct cam/program
selected and fitted.
8 All other limit switches, e.g. "over hoist", operating correctly.
9 All ropes free and without visible defects.

Where applicable, tyre pressures as recommended by the
10
manufacturer and tyres free from potentially dangerous damage.
11 All tools and equipment checked and stowed correctly.
Fire extinguisher, if fitted, is fully charged, free from visible defect
12
and within periodic examination date.
13 Tracks in good operational condition.
No restrictions on access - check overall dimensions of crane compared
14
with operating area.
15 Work areas clearly visible and illuminated if necessary.
Ground capable of taking loads (outriggers, crane, load, wind
16
speed).
17 Approach and work areas as level as possible.
18 Adequate protections from overhead power lines.

If outriggers used, they are set in the correct position as per crane
19
manufacturer’s instructions, locked and properly supported.
Ample room to swing and lift crane boom clear of obstructions and
20
rear of crane clear of obstacles.
21 Weights of loads known and correct lifting accessories available.
22 Supervision of proposed lift available on site.
Page 18Internal
Sensitivity: of (C3)
254
CRANE SAFETY CHECKLIST
Sr.No. Checks during Operation Yes / No Remarks

1 Loads lifted carefully within safe radius as per duty chart.
2 Crane operating from planned/approved positions only
3 Banksman working in correct manner
4 Crane hook positioned directly over load.
5 Crane motions smooth and safe.
6 Crane at safe distance from open excavations.
7 Safe load/radius indicators working correctly.
8 All lifting accessories of correct type and serviceable.

Loads not slewed over people and persons not standing or walking
9
under suspended loads.
10 Crane boom remains clear of overhead power lines.
When travelling with load suspended, load carried as near to ground

11 as possible, level route followed and boom radius changes
made to accommodate load movement on inclines.
Page 19Internal
254
VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
PROCEDURE FOR MATERIAL CONTROL, IDENTIFICATION AND
TRACEABILITY
DOCUMENT NUMBER
R276OSW1-RP01-Q-PRO-0002
B1 22.06.2022 Issued for Information

A4 15.06.2022 Revised & Re-Issued for Client Review SM SM GS
A3 21.05.2022 Revised & Re-Issued for Client Review SM SM GS
A2 26.10.2021 Issued for Client Review SM SM GS
A1 24.10.2021 Issued for Inter Discipline Check SM SM GS
REV DATE PREPARED BY CHECKED BY APPROVED BY
PURPOSE OF ISSUED
OSWAL OSWAL OSWAL
CONTRACTOR: CONTRACT NO.: ENGINEERING CONSULTANT:
4600011752
Page 20 of 254
CONTENTS
1. MATERIAL CONTROL PROCEDURE .......................................................................................... 2

1.1 GENERAL ............................................................................................................................... 2
1.2 RECEIVING INSPECTION ......................................................................................................... 2
1.3 WAREHOUSING ..................................................................................................................... 2
1.4 STORAGE ............................................................................................................................... 2
2. STORAGE PRACTICES.............................................................................................................. 2
2.1 GENERAL ............................................................................................................................... 2
2.2 HAZARDOUS & DATED MATERIALS......................................................................................... 3
2.3 HANDLING ............................................................................................................................. 3
2.4 RESPONSIBILITY ..................................................................................................................... 3
3. INSPECTION QUALITY CONTROL COORDINATOR..................................................................... 3
4. PRESERVATION ...................................................................................................................... 3
5. ISSUING MATERIAL / EQUIPMENT .......................................................................................... 4
6. MATERIALS IDENTIFICATION AND TRACEABILITY .................................................................... 4
7. STORAGE AND PRESERVATION ............................................................................................... 4
CONTRACTOR: ENGINEERING CONSULTANT:
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Page 21 of 254
1. MATERIAL CONTROL PROCEDURE
1.1 GENERAL
Material received at the job site shall be inspected for the quality, quantity, and damage against the
attached packing list. Material do not pass the acceptance criteria (If found damaged, not
conforming to the specification or having no identification mark etc) then, the material shall be
considered non-conforming & to be marked as rejection. The deficiency shall be intimated in writing
to the vendor/ supplier under intimation to Company / TPIA.
1.2 RECEIVING INSPECTION

The material and equipment are inspected and received by Storekeeper and QA/QC representative.
The document attached with the material/equipment:
Copy of inspection / test report
Packing list of material.
L.R. / bill of material Establishing material movement order and sign by Storekeeper, QA/QC; and
the shipping advice should be signed by the In-Charge. The material shall be stored at the warehouse as
per company procedure.
All materials required at site shall be inspected by Company and Oswal shall submit request for inspection
with all relevant documents as required.
1.3 WAREHOUSING
Storage, Handling, Issuing and preservation procedures shall be as per manufacturer’s instructions,
equipment specifications, and standard warehousing practices.
1.4 STORAGE
The MMO shall be recorded in stock card with full description/specifications, and material
/equipment locations and also indicates the status of the material. The storage area shall be
classified as:
-Opened storage
-Covered storage and AC Storage
Covered storage is intended to be used for small material, expensive, fragile, e.g.: electric fitting and
equipment, instrument fitting and equipment, telecommunication, the room should be sealed and
locked. Tubular, beam, angle, channel, and plate put on open storage/area/yard.
2. STORAGE PRACTICES
2.1 GENERAL
Areas are clean and free of foreign objects.
Areas provided with proper drainage
Everything in its proper place, neat and orderly
Clear visibility of items for accounting purposes.
Unobstructed access to firefighting equipment and electrical switch boxes.
Materials stored on pallets cross-tied.
Fire extinguishers & firefighting equipment shall be installed at different locations at storage
yard/store rooms.
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Page 22 of 254
2.2 HAZARDOUS & DATED MATERIALS.
a) Oxidizing agents are stored separately from flammable liquids and organic chemicals.
b) Compressed gas cylinders stored securely and vertically.
c) Protected against corrosion
d) Away from heat sources, stairs, and exits.
e) Adequate ventilation present in storage areas.
f) Oxygen kept away from oil
g) Protective gloves kept dry and free of oil and grease.
h) Small quantities of flammable liquids are stored in spillage containers.
i) Store personnel shall be trained for firefighting.
j) Display of Signboards & Safety posters.
2.3 HANDLING
Equipment/material from warehouse shall distribute to designated areas as field requisition which
approved by Construction Manager. Handling material shall be performed by using: Cranes, Fork
Lifts, Trailers, Trucks, Chain Blocks or Manual Logistic Superintendent and Inspection Quality Control
Coordinator shall be responsible to the Construction Manager for material handling.
2.4 RESPONSIBILITY
The logistic superintendent is responsible for:
Implementing Method Statements / Procedures and Drawings which effect material handling and
storage.
Supervising personnel involved in lifting operations and ensuring their competence.
Ensuring plant and lifting equipment is maintained in good order.
Ensuring material handling and storage operations are carried out safely.
3. INSPECTION QUALITY CONTROL COORDINATOR

Responsible to the Construction Manager for:
Ensuring that all materials are handled, stored, and transported in accordance with Quality Plans /
Procedures and Method Statements.
Verification of Cargo contents, and condition before unlashing and unloading.
Verification that unlashing activities are carried out correctly.
Ensuring visual checks are carried out to material and any damage is recorded and reported.
Supervision of Quality Control and the allocation of responsibilities to QC and Supervision
Personnel.
4. PRESERVATION
Preservation shall be done against missing, stealing and for the following reasons:
Flammable material (paint, thinner)
Limited lifetime
Level stock needed (electrode quantity and specification, lubricant for equipment)
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Page 23 of 254
5. ISSUING MATERIAL / EQUIPMENT
The request of material from field/site should be handled by Material Issued Slip (MIS) against IFC
drawing requirement, approved by respective supervisor/superintendent; Warehouse is obliged to
check the availability and prepare the document and transportation.
6. MATERIALS IDENTIFICATION AND TRACEABILITY

CONTRACTOR will implement an identification procedure for all materials, parts and components,
including partially fabricated assemblies. Identification of an item will be addressed either by using
tags, stamps, color coding, stencils or labels. The location and the method of identification will not
affect the function or quality of the item being identified. The procedure will require that
verification of correct identification of material, parts and components be made and documented
prior to installation. Traceability will be maintained with stamp transfer on equipment, materials,
parts and components, as specified in CLIENT standards and manufacturer’s specifications.
Documents and records will enable an item to be traced throughout fabrication, erection,
installation, repair, modification and use of the item. Material Identification, Traceability and
Control will be in accordance with the documented Material Control Procedure.
7. STORAGE AND PRESERVATION

CONTRACTOR shall include procedures for handling, storage, and preservation of material as
specified in all applicable specifications, manufacturer recommendations and CLIENT’s standards.
The procedure will list all inspection schedules for maintaining the quality of the
Material or equipment as well as provide a documentation checklist ensuring that the required
activities have been performed.
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Page 24 of 254
JOB SAFETY ANALYSIS
WORKSHEET
Task Description Summary - Loading & Unloading Activity
JSA Ref No
4. IR 7. RR
STEP
1. 2. 3. 5. Existing 6.
Activity Description Potential Hazard Hazard Effect Controls & Controls Required Responsibl
E P R e E P R
1. Working without work 1. Illegal operation 1.Strict compliance to the PTW procedure and requirements
permit 2. Clash of activities 2.PTW must be kept visible at work location
Site Engineer
2. Absence of Performing authority 3. Permit issuer and receiver must conduct work site inspection
1 Obtain Permit To Work 3 1 3 /Performing 3 1 3
from work location Prior issuing the permit
Authority
4. Performing authority must be present at work location
1. Slippery surface 1.Slip, trip and fall on same level 1. Inspection of work location prior starting the job
2. Defective tools 2. Personal Injury 2. Floor opening should be hard barricaded.
Site Engineer
3. Floor openings 3. Damage to equipment's tools & tackles 3 Clear the area and identify safe access
2 Work Area preparation 3 2 6 /Performing 3 1 3
4. Fall of personnel due to floor opening 4. Ensure all floor openings are covered and signages are posted
Authority
1. Inadequate use of hand tools 1. Finger Caught in between 1.Inspect tools before using, Use right tools for the job
2. Failure to use PPE 2. Personal Injury 2. Use appropriate PPE Site Engineer
3 Use of hand tools 3. Using makeshift tools 3. Damage to equipment 3 2 6 3. Do not use any makeshift or damaged tools at site /Performing 3 1 3
Authority
1. Uncertified vehicle 1. Unauthorized entry of vehicle in well 1. Vehicle entry certificate shall be ensured prior engaging the vehicle
pad
Site Engineer
Vehicle movement for material 2. Uncertified driver /operator 2. Unauthorized operator or driver driving 2. Gas test shall be ensured prior to vehicle movement inside hazardous
4 3 2 6 /Performing 3 1 3
shifting 3. Parking of vehicle on wrong 3. Road or access blockage area Authority
location
3. Vehicle shall be parked in designated area
4.If road closure is required, ensure road block permit is acquired
1. Damage lifting tools and tackles 1. Fall of material 1. TBT shall be conducted prior starting the job and all associated hazards
2. Uncertified driver /operator 2. Uncertified driver /operator driving shall be discussed with the engaged crew.
3. Uncertified pipe layer 3. Uncertified pipe layer deing used 2.Ensure pipe layer is positioned on a hard and even ground
4. Failure to cordon off 4. Malfunctioning of pipe layer/side boom 3. Only CIL approved pipe layer shall be engaged
5. Inexperienced crew 5. Hit by lifted load 4. Pipe layer operator and trailer driver should be CIL approved
6. Failure to secure 6. Property damage 5. Pipe layer operator and trailer driver should have defensive driving training
7. Damage to existing facilities 6. Tag line should be used to secure the load on both ends
8. Cut injury during fitup time 7. Pipe layer inspection checklist shell be done Site Engineer
5 Loading & Unloading activity 9. Pipe fall on body during fitup time 3 3 9 8. Competent rigger shall be assigned to perform the job /Performing 3 1 3
9. Area should be cordon off adequately Authority
10. Only rigger shall give signal while lifting
11. Vehicle entry permit shall be obtain from operation loading unloading and
erection in side Work area.
12. Stope lifting and pipe fitting activity if wind speed exceeds 30 kmps
13. Do not allow any one to stand under suspended load and jointing fitting
time
14. Rigging, lifting and joint fitting activity shall be supervised by competent
personnel
1.Accumulation of debris 1. Tripping /Falling hazard 1. Housekeeping shall be maintained during

2. Non closure of permit the activity and at the end of job
Site Engineer
Housekeeping & close 2 Remove all debris from the site
6 2 1 2 /Performing 2 1 2
of work for the day 3 Permit must be closed and submitted to
Authority
CIL upon completion of job
Page 25 of 254
1. Extreme weather condition 1 Collapse of individual 1.Evacuation procedure shall be in place
2 Lack of supervision 2. Fire 2. Effective TBT , shall include Emergency
Site Engineer
3.leakage of toxic or flammable 3.Explosion response
7 Emergency Response 2 2 4 /Performing 2 1 2
gases 4 Unavailability of emergency 3. Ensure emergency vehicle arrangement
Authority
vehicle is on place
1. Poor communication 1. Human fatigue 1.Ensure engaged crew is trained in working

2. Inadequate illumination 2. Poor Visibility night shift
3. Lack of supervision 3. Attracting Live Reptiles 2. Ensure adequate lighting arrangement
4. Eating at site are made.
5. Working with our extension 3. Ensure effective night shift supervision Site Engineer
8 Night Shift Work 2 2 4 /Performing 2 1 2
of permit 4. Stop work in the event of adverse climate
Authority
5. Ensure night shift personnel get enough sleep or rest during day
6. Ensure personnel are trained to meet any emergency that may
occur at night
1. Unavailability of drinking water 1. Heat related illness 1.Esnure plenty of cold drinking water is available at site
2. Lack of or inadequate rest shed 2.Collapse of workmen 2. Ensure adequate rest shelter is available for workmen to take rest Site Engineer
9 Heat Stress Management 3. Failure to follow heat index flag 2 2 4 as per procedure and heat index flag system /Performing 2 1 2
system Authority
Not following Job procedure Fever with dry cough 1. Adequate PPE Including mask shall be provided.
Inadequate hand washing facility Lung infection 2. Encourage workers to follow hand washing and good hygiene habit
Inadequate mask and others PPE Breathing difficulty 3. Ensure close monitoring of workers.
Gathering during lunch time and tea Fatality 4. Awareness among worker shall be provided about Do's & Don'ts
break 5. worker shall be encouraged to report any kind of discomfort including off
duty
Rushing and gathering for bus 6. Adequate arrangement for taking lunch and tea to avoid crowd
at end of shift 7. Ensure limited traveling to outside of job/well pad.
8. HSE training shall be limited according to space availability.
9. Adequate/ special PPE shall be provided for health care staff
10. Adequate/ special PPE for cleaners especially carrying out disinfection
services
11. Visitor shall be restricted. Exceptional cases shall be approved with
14 COVID-19 3 3 9 RCM/HSE 3 1 3
travel history and medical fitness report.
12. Endure no hand shaking and no hug.
13. Ensure para medic shall be ready to handle suspect/ infected at any time
14. Emergency vehicle and driver shall be readily available.
15. Emergency vehicle shall be disinfected frequently.
16. PTW applying and validation shall be reorganized to avoid crowd (Permit
holders shall not gather in permit office at one time)
17. Site office shall be used by limited staff at a time.
18. Appointment of marshal to control rush at time of shift end.
19. Ensure adequate no of transportation facility
20. vehicle shall be disinfected.
21. Driver shall not work outside for any other duty.
Page 26 of 254
VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
PROCEDURE FOR LIQUID PENETRANT TESTING
DOCUMENT NUMBER

A1 20.11.2021 Issued for Inter-Discipline check SK VH GS
APPROVED BY
REV DATE PURPOSE OF ISSUED PREPARED BY OSWAL CHECKED BY OSWAL
OSWAL
4600011752
Page 27 of 254
Doc No.
R276OSW1‐RP01‐Q‐PRO‐0003
PROJECT NAME: PROVISION OF WELL HOOK‐UP SERVICES FOR RDG FIELD
Revision B1
DOCUMENT TITLE: PROCEDURE FOR LIQUID PENETRANT TESTING
CONTENTS
1. PURPOSE........................................................................................................................................... 3
2. SCOPE ............................................................................................................................................... 3
3. REFERENCE DOCUMENTS.................................................................................................................. 3
4. PERSONNEL QUALIFICATION ............................................................................................................ 3
5. SURFACE PREPARATION ................................................................................................................... 3
6. VISIBILITY .......................................................................................................................................... 4
7. PROCEDURE ...................................................................................................................................... 4
8. INSPECTION ...................................................................................................................................... 4
9. INTERPRETATION .............................................................................................................................. 4
10. ACCEPTANCE CRITERIA ..................................................................................................................... 5
11. REPAIRS ............................................................................................................................................ 5
12. POST CLEANING ................................................................................................................................ 5
13. SAFETY .............................................................................................................................................. 5
Page 28 of 254
Doc No.
Revision B1
1. PURPOSE
This procedure covers liquid Penetrant inspection of non-porous materials using visible and
fluorescent, solvent removable dye penetrant to reveal open to surface discontinuities either
linear or rounded in shapes like cracks, undercuts porosity seams laps laminations.
2. SCOPE
This Procedure is intended to detect the discontinuities which are open to surface of non-
porous, ferrous and non-ferrous metals.
3. REFERENCE DOCUMENTS
a) ASME Section V, Edition 2017.
b) ASME section IX, Edition 2017
c) ASME B31.3, Edition 2016.
d) ASNT RP No.-SNT-TC-1A, Supplement-A, Edition 2016.
e) CAIRN-TSG-L-SP-0019-B1-Specification for Non-Destructive Examination
f) Requirements of Piping
4. PERSONNEL QUALIFICATION
The qualification of NDT Inspector to carry out this Testing should be minimum, ASNT level II in
accordance with documents ASNT SNT-TC-1A in Liquid Penetrant testing method.
EQUIPMENT, CONSUMBALES & ACCCESORIES
a) Solvent removable with visible or fluorescent dye (The Dye shall be free from sulfur or
chlorides)
b) Cleaner
c) Developer
d) Wire brush (As recommended)
e) Lint free cloth
f) Gloves
Intermixing of penetrant materials (Cleaner, Penetrant & Developer) from different

manufactures shall not be permitted.
5. SURFACE PREPARATION
In general satisfactory results are obtained when the surface of the part is in the as welded, as
rolled, as cast or as forged condition. Surface preparation by grinding, machining or other
methods may be necessary when surface irregularities could mask indications of unacceptable
discontinuities. Surface of the test object shall be free from any dirt, dust, oil, grease, water,
scale, paint or any other coating. Sand blasting is not recommended prior to liquid penetrant
inspection.
Surface Temperature: Surface Temperature shall not be lower than 5 C & shall not be
more than 52 C during testing.
Page 29 of 254
Doc No.
Revision B1
6. VISIBILITY
The Testing area shall have adequate light to inspect the test. Minimum illumination shall be
1000 Lux and luminous intensity of black light shall be minimum 1200 W/cm 2 is required on
the surface to be examined to ensure adequate sensitivity during the examination and
evaluation of indications.
7. PROCEDURE
Steps shall be performed to inspect the test object:
a) Clean the specimen using cleaner, using lint free cloth
b) The penetrant shall be applied by dipping, brushing or spraying. After the work piece has
been cleaned, penetrant is applied in a suitable manner so as to form a film of penetrant
over the surface. The penetrant shall remain wet on the surface for sufficient time (dwell
time). Minimum dwell time shall be 10 minutes.
c) After allowing sufficient dwell time excess penetrant shall be removed from the surface.
The type of penetrant used determines the removal method clean the dye on the surface
with a dry cloth, solvent removal penetrant may be removed by wiping with a cloth or
absorbent paper, until the traces of penetrant have been removed the remaining traces
may be removed by a cloth moistened with solvent. Flushing the surface with solvent
following the application of the penetrant and prior to developing is not permitted.
d) The developer (wet or dry) shall be applied as soon as possible after penetrant removal.
Care shall be taken to avoid over spraying which may mask the indication and
insufficient thickness of developer, which may not draw the penetrant out of
discontinuities of developer. The minimum developing time to be maintained during
examination shallbe 7 minutes.
A minimum distance of 10” from work piece shall be maintained during the application
8. INSPECTION
Inspection may start immediately after applying the developer. Final inspection shall be made
within 7 to 60 minutes. If the surface to be examined is large enough to preclude complete
examination within the prescribed or established time, the examination shall be performed in
increment. The surface is visually examined for the indications of penetrant bleed out from the
surface openings. This examination must be performed in a suitable inspection environment.
Visible penetrant inspection shall be performed in a good bright light. A minimum light intensity
shall be maintained as specified in clause to ensure the adequate sensitivity during the
examination.
9. INTERPRETATION
All surface discontinuities shall be indicated by bleed-out of penetrant. Localized surface
imperfections occurring from the machining marks may produce similar indications which are
treated as non-relevant indications and broad areas of pigmentation that would mask
indications of defects are not acceptable. An indication with major dimension greater than
1/16” (1.6 mm) shall be considered as relevant. Linear indications are which are circular or
Page 30 of 254
Doc No.
Revision B1
elliptical with the length more than three times the width. Rounded indications are those
which are elliptical with the length equal to or less than three times the width. Any doubtful /
questionable indication shall be re-examined.
10. ACCEPTANCE CRITERIA

Acceptance standard shall be as per ASME Sec VIII / ASME B 31.3 / Contract specification
1. No linear indication is acceptable
2. Any rounded indication more than 5.0 mm is not acceptable
3. Four or more rounded indications in a line separated by 1.5 mm or less edge to
edge are not acceptable.
4. Crack-type defects are inadmissible in any case and shall be reported.
11. REPAIRS
The defects, the non-acceptable indications, shall be repaired by grinding and / or welding. The
repaired area shall be examined to ensure the removal of the defects.
All details of inspection and results of inspection shall be documented in inspection report and
shall be signed by NDT inspector and client’s representative.
12. POST CLEANING

Some residue may remain on work pieces after the penetrant testing is completed. It may have
deleterious effects, especially where subsequent welding / brazing has to be carried out. Hence
post cleaning is essential. Cleaning methods such as mechanical chemical or solvents cleaning
shall be adopted.
13. SAFETY
Safe work shall be carried out in accordance to Cairn’s safety guide.
Particular care to be taken care with respect to the following
Use always gloves to handle chemicals
Keep the aerosol cans away from any direct heat or flame of eyes & face
Use eye protection during spray.
Dispose empty aerosol cans safely as per waste management procedure.
Page 31 of 254
Doc No.
Revision B1
PROVISION OF WELL HOOK‐UP SERVICES FOR

RDG FIELD
R276OSW1‐RP01‐Q‐IR‐0003 -01
OSWAL CAIRN/VEDANTA
Page 32 of 254
VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
PROCEDURE FOR SURFACE PREPARATION, PAINTING, PIPING AND
STRUCTURAL STEEL
DOCUMENT NUMBER

OSWAL OSWAL OSWAL
4600011752
1
Page 33 of 254
Doc No.

Revision B1
DOCUMENT TITLE: PROCEDURE FOR SURFACE PREPARATION PAINTING,
PIPING AND STRUCTURAL STEEL
CONTENTS
1. PURPOSE ................................................................................................................................................ 3
2. SCOPE ..................................................................................................................................................... 3
3. REFERENCE DOCUMENTS ...................................................................................................................... 3
4. DEFINITION ............................................................................................................................................ 3
5. HEALTH AND SAFETY ............................................................................................................................. 3
6. PROCESS................................................................................................................................................. 4
7. INSPECTION ........................................................................................................................................... 8
8. DOCUMENTATION & FORMATS............................................................................................................ 9
9. PERSONNEL ............................................................................................................................................ 9
10. EQUIPMENTS FOR CONSTRUCTION ...................................................................................................... 9
11. LIST OF ANNEXURES .............................................................................................................................. 9
12. APPENDIX 1.0 - COLOR CODE .............................................................................................................. 10
2
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Doc No.

Revision B1
1. PURPOSE
The purpose of this method statement is to provide guidelines for surface preparation and
painting of pipes and structural items and to ensure that proper quality control and
documentation are maintained at site.
2. SCOPE
This scope of method statement describes the method for abrasive blasting, paint application,
touch-up painting and inspection on exterior surface of structural steel, above ground piping &
Equipment’s during construction in the PROVISION OF WELL HOOK-UP SERVICES FOR RDG
FIELD.
3. REFERENCE DOCUMENTS
3.1. CAIRN-TSG-L-SP-0005-B1- Specification of Painting (Piping and Structural).
3.2. Project Quality Plan.
3.3. ISO 8501-1 'Preparation of steel substrates before application of paints”
3.4. SSPC VIS 1 "Visual Standard for Abrasive Blast Cleaned Steel”
3.5. SSPC PA 2 "Measurement of Dry Film Thickness with Magnetic Gauge”
3.6. ASTM D4417” Standard test methods for measurement of surface profile”
3.7. Drawing references.
4. DEFINITION
MTC Material Test Certificate

HSE Health Safety and Environment
WFT Wet Film Thickness
DFT Dry Film Thickness
MSDS Material Safety Data Sheet
JSA Job Safety Analysis
ASTM American Society testing of materials
NACE National Association of Corrosion Engineers
SSPC Society of Protective Coating
ISO International Organization for Standards.
5. HEALTH AND SAFETY

As per HSE plan, the following systems shall be followed.
• All relevant elements of HSE Plan.
• Daily tool box talk shall be conducted prior to proceed for the work,
• HSE personnel shall be present at site during all activities.
• Qualified Scaffolders shall be used in scaffolding works.
• Fire Extinguishers shall be placed at work locations at all
3
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Revision B1
6. PROCESS
6.1 GENERAL
6.1.1 MATERIAL
Paint materials shall be purchased from the company approved manufacturers. All painting
materials shall be stored indoor under control conditions only. Materials shall be stored and used
as per the manufacturer'srecommendation. All necessary precautions shall be taken to prevent
fire. Warning signboard shallbe clearly displayed. Thinners shall be stored in separately and in
sealed containers.
6.1.2 EXTENT OF PAINTING

All above ground piping and structural steel shall be painted as per the painting system
specified in CAIRN CAIRN-TSG-L-SP-0005-B1- Specification of Painting (Piping and Structural &
Paint system application shall be as per service and line list/drawing). Touch-uppainting shall
be done for the equipment’s, piping. All valves, fittings & flanges shall be painted.
The following surfaces shall not be painted
6.1.2.1 Welded joints of the pipe & ends of the pipe (During shop painting)
6.1.2.2 Identification mark (During shop painting)
6.1.2.3 Machined and threaded surface like flange faces, valve stem, sliding surfaces in
equipment’s etc.
6.1.2.4 Galvanized surfaces
6.1.2.5 Name plates
6.1.3 WEATHER CONDITION

Surface shall not be blasted & painted during rain, heavy wind, dusty wind, fog, moist. When
the steel surface temperature is less than 3°C of dew point, surface temperature is below 5°C,
Wind speed above 25 kmph, whether relative humidity is greater than 85% or when the air
temperatureis below 10°C, the surface shall not be painted.
During all stages of surface preparation and application of paint, proper cover shed with
adequateventilation must be assured to avoid any risk of hazardous incident.
6.1.4 SURFACE PREPARATION

The type of surface preparation shall be in accordance with Appendix 2.0 of CAIRN-TSG-LSP-
0005-B1 “Specification of Painting (Piping and Structural)”.
6.1.5 ABRASIVE BLAST CLEANING

Sand or other material producing silica shall not be used. Abrasive to be used for blast cleaning
are listed below.
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• Chilled Iron Grit or Shot
• Non- & Metallic Iron Grit or Shot
• Non- Metallic Abrasive (Aluminum, Oxide, Copper Slag, Garnet)
• Grit Spec- Particles that are predominately angular have fractured faces and sharp
edges and are less than half round in shape.
The surfaces shall be blast at appropriate pressure, distance and right angles to the surface
maintaining constant velocity and pressure.
Compressed air shall be free from moisture, oil and other contaminations. The compressed air
temperature shall be less than 110°C. Knock-out pots or vapour traps shall be installed to
removeoil / moisture regularly.
Prior to blast cleaning of pipes and pipe spools the identification of spool shall be
coveredby masking tape or Aluminum tag shall be tied to the spools/pipes.
Machined surface such as flange faces and threaded surfaces shall be covered by masking tape
so as not to damage the surface while blasting / painting.
Surface profile of blast surface shall not be less than 25µm nor be greater than 40µm. Paint
manufacturer’s data sheet shall be referred for the required surface profile. Grade surface
finish shall be accordance with ISO 8501-1. Dead-man’s handle shall be installed for safety
purpose.
• Sa 1 -" Light Blast Cleaning" (SSPC SP 7),
• Sa 2 - " Through Blast Cleaning" (SSPC SP 6),
• Sa 21/2 - "Very Through Blast Cleaning" (SSPC SP 10),
• Sa 3 - " Blast Cleaning to Virtually Clean Steel" (SSPC SP 5).
On completion of blasting operation, the blasted surface shall be clean and free from mill scale,
rust, oil, grit or other foreign material and first coat of paint shall be applied within 4 hrs of
blasting.
Presence of oil, grease shall be cleaned and removed with an approved solvent. Degree of
surface cleanliness shall be checked with SSPC VIS 1 standard. Surface profile shall be checked
and recorded with Press-o-film & Dial micrometer.
6.1.6 HAND TOOL CLEANING

Rust, mill scale spatters, old coating and other foreign and other foreign matter, shall be
removed by scrapping tool, emery paper cleaning, brushing or combination of the above
methods. On completion of cleaning, loose material shall be removed from the surface by clean
rags and the surface shall be brushed, swept, and blown off with compressed air to remove all
loose matter.
Hand tool cleaning shall be done for touch up and repair works of painting.
5
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6.1.7 POWER TOOL CLEANING
Power Rotary Wire Brushing, Rotary Power Discing, grinding machines shall be used for
removal of rust mill scale, spatter, old coating and other foreign matters. On completion of
cleaning, loose material shall be removed from the surface by clean rags and the surface shall
be brushed, swept, and blown off with compressed air to remove all loose matter.
Power tool cleaning shall be done at site for touch up painting.
6.1.8 PAINTING
Painting system and color-coding system shall be in accordance with Appendix 1.0 and 2.0
of CAIRN-TSG-L-SP-0005-B1- Specification of Painting (Piping and Structural). Painting
system, RAL number and DFT requirements shall be indicated in the Isometric drawing,
also for easy reference.
Paint material shall be identified as per incoming Material receipt inspection procedure and
also verification of material with respect to
a) Specification
b) Manufacturer
c) Batch Test Certificate
d) Pot Life/ Expiry Date
e) Storage Area
The paint manufacturer's recommendation shall be followed for mixing, thinning, storage,
application of paint, drying time and weather condition. Paint application shall be carried out
by airless spray.
Brush and roller application shall be used for touch up and field painting of small areas and
stripes coats. Surfaces that should not be painted shall be covered by masking tape.
Zinc-based paints shall be agitated continuously while painting.

If there is rain just after application, before drying then protection will be done by covering
tarpaulin.
In case of air spray application, traps or separators shall be installed to remove oil and
condensed water from the air.
Blast cleaned surfaces shall be coated with one complete application of primer as soon as
practicable before flash rusting occurs.
Blast cleaned surface allowed to set overnight shall be re-blasted prior to priming.
All paint containers shall be opened prior to utilization and shall be carefully closed
immediately after withdrawal of material. Material which becomes unserviceable during
storage shall not be applied. All painting material shall be kept in weatherproof barracks and
shall be kept cool and dry.
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• Paint materials which exceed its pot life shall be removed and destroyed immediately.
• Partial mixing of 2 pack system paints is not allowed.
• Mixing ratios, induction time & pot life period of paints shall be strictly observed as
recommended by the paint manufacturer.
Each pass of the spray paint shall be overlapped by 50% and the spray shall be continuous until all
paint material used up which has been taken out from the paint containers.
Each coat shall be in proper state of dryness before the application of succeeding coat. The curing
time shall be as per the manufacturer's recommendations.
In case of two or more coats of painting, the successive coat shall be of contrast dark shade to the
previous coat shade.
Paint film thickness shall be maintained as indicated in painting system and the painted surface
shall be free from defects. Proper application of paint shall be checked by measuring their WFT
while painting. DFT will be measured with the help of coating thickness gauge after curing at every
stage.
All runs and sags shall be brushed out immediately or the paint shall be removed and surface
repainted.
After painting, paint shall be visually checked with regards to unfinished surface, drips, wrinkles,
peeling, crewing, de-colorization, strains, pinholes and dry spray. Where there are no marked
defects in appearance the paint is accepted with respect to meeting the required DFT.
When paint has been damaged, all damaged and loosely adhering paint shall be removed and
surface cleaned mechanically to bare metal. Surface preparation of defective or damaged areas
shall be extended over the surrounding sound coating for a minimum of 25mm on all sides. Priming
shall be done in the area with primer specified to the required DFT. Then 2nd & 3rd coat paint shall
be applied as per specification.
Shop coating of all members should be completed before erection.
The left out unmixed paint will be preserved in a drum with tight cover.
Scaffolding arrangement shall be done for painting of erected pipelines and structural works
and equipment.
Field painting of weld joints shall be done after the completion of applicable NDT and hydro test.
6.2 COLOR CODING AND IDENTIFICATION SIGN

The strip color coding shall be in accordance with the Table M - Piping Painting color code of
CAIRN-TSG-L-SP-0005-B1- Specification of Painting (Piping and Structural).
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The Three strips 150mm width each shall be painted over the final coat.
The three strips shall be placed each 9 meters length whenever necessary for identification
(branches, valves, tanks, at curves, close to equipment, close to entrance and exit of equipment
and before and after crossing of bulkhead).
All strip colors shall be painted with polyurethane paint of specified colors.
Flow direction shall be an arrow mark, colors of shall be black or white and in contrast to the
coloron which they are superimposed.
Line tags and arrows to indicate flow direction shall be painted with polyurethane paint. The
text height shall be 20mm for DN 15 to DN 50 pipe sizes and 50mm for pipe sizes above DN 50.
Insulated piping shall also be identified.
7. INSPECTION
Inspection of surface preparation and painting shall be carried out as per the ITP.
ITP Reference No. R276OSW1-RP01-Q-ITP-0004-02.
7.1 DEW POINT MEASUREMENT
Dewpoint shall be measured 3 times a day as a minimum and records shall be maintained.
Before any coating or painting activities commence, the substrate temperature shall not 3° C or
less than the Dewpoint.
7.2 SURFACE PREPARATION VISUAL INSPECTION

Surface preparation shall be visually inspected in accordance with SSPC VIS 1 & 3.
The measurement of surface profile shall be as per NACE RP 0287 or ASTM D 4417 and ISO 8502.
Acceptance of the blast cleaned surface shall be made by visual comparison with 'Anchor Pattern
Standards' or 'Surface Profile Comparator'.
Surface profile shall be measured & recorded with Testex tape & Dial micrometer.
7.3 DRY FILM THICKNESS

Painted area shall be devoid of bare metal and is free of holiday. The DFT requirements and color
codes shall be achieved as per the requirements of CIL specification for Painting.
The DFT shall be checked in the spots at random and documented, as per SSPC PA2.
HOLIDAY TEST
The painted surfaces will be subject to a 100% holiday test to verify painting is holiday free in
accordance with ASTM D5162. Voltage will be determined according to paint thickness applied.
DC type detectors are preferred. Repairs to holiday will be made according to Paint
Manufacture’s recommendation.
ADHESION TEST
The applied paint shall adhesion tested in accordance with ASTM D4541 and ISO 4624. Where
8
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Revision B1
practical, to avoid damaging the paint on equipment, a test plate of the same material as
equipmentshall be prepared and painted concurrent with the equipment being painted. The
adhesion test shall be done on the test plate after paint is completely cured. The adhesion test
shall be performedon the test plate after application of the paint system.
8. DOCUMENTATION & FORMATS

Documentation shall be as follow:
• Format for surface preparation and painting Report.
• Colour coding & Identification Mark report.
9. PERSONNEL
PEOPLES INVOLVED
Construction Manager
Project QC Manager
QC Engineer
Site Engineer
HSE engineer
Certified painting / Coating Inspector
QC Assistant
Foreman
Qualified applicater
ROLES & RESPONSIBILITIES - REFER CONTRACT QUALITY PLAN
10. EQUIPMENTS FOR CONSTRUCTION

Compressor along with hose and nozzles
Hoppers
Paint agitators
Paint spraying equipment.
Dry Film thickness gauge
Surface profile comparators
Cleaning tools like wire brush, scrappers, etc.
Painting brush and rollers
Hygrometer
Wet Film Thickness Gauge.
Press-o-film
11. LIST OF ANNEXURES

Annexure # 1-IR-1-Painting,
Annexure # 2-IR-2-Color band, Id, Arrow marking,
9
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Revision B1
12. APPENDIX 1.0 - COLOR CODE
RAL COLOR
ITEM EQUIPMENT COLOR
(Note 1)
1 Tanks (except U/G), Vessels, Towers Medium Gray 7004
2 Storage Bullets White 9010
3 Vendor Supplied Equipment Medium Gray 7004
Structural, Skids (except for handrails, safety

Medium Gray 7004
4 cages and ladders)
5 Handrails, Safety Cages and Ladders Safety Yellow 1024
6 Process Gas Piping Medium Gray 7004
7 Instrument Gas Piping Medium Gray 7004
8 Fuel Gas Piping Safety Yellow 1024

Process Hydro-Carbon Liquid Piping (Including
Medium Gray 7004
9 inlet, Sales, Multi-Phase Oil Streams)
10 Instrument Air Medium Gray 7004
11 Drain, Flare, Relief Piping Medium Gray 7004
12 Fire and Emergency Systems Safety Red 3020
13 Water (Except Fire water) Medium Gray 7004
High Pressure Gas and Water (Over 10,204kpa

Medium Gray 7004
14 or 1480 psi)
Amine Streams (Or Other Gas Sweetening
Medium Gray 7004
15 Agents)
16 Glycol or Glycol/lf\later Streams Medium Gray 7004
17 Refrigerant Streams Medium Gray 7004
18 Flare and other Stacks Black 9005

10
Page 42 of 254
VEDANT LIMITED, CAIRN OIL AND GAS
R276OSW1-RP01-Q-IR-0004-01
INSPECTION REPORT - SURFACE PREPARATION & PAINTING OF A/G OR U/G PIPING AND STRUCTURES
WELL PAD NAME/NO.: - Report No.:
LOCATION: Ambient Temp.: - Surface Temp.: - Relative Humidity: - Date:
(A) B) C)
PAINT BRAND NAME: -
BATCH NO.(BASE): -
BATCH NO.(HARDNER): -
APPLICATION DATE: PAINT SYSTEM:
Sl. ITEM NO./ Drawing No.

Joint No. Painting Inspection
Surface
Weld No.- Qty. Preparation
No. From _ To Primer (A) Intermediate Coat (B) Final Paint Type (C) Total
DFT Surface
Visual
Type DFT-1(avg.) DFT-2(avg.) Type DFT-1(avg.) DFT-2(avg.) Type DFT-1(avg.) DFT-2(avg.) Check Area Remarks
Check
(A+B+C)
micron
OSWAL CAIRN/VEDANTA
.
Sign. Sign
Name Name
Date Page 43 ofDate

254
PROVISION OF WELL HOOK‐UP SERVICES FOR RDG FIELD R276OSW1-RP01-Q-ITP-0004-
02
INSPECTION AND TEST PLAN FOR SURFACE PREPARATION AND PAINTING FOR PIPING AND STRUCTURAL STEEL
Sl. Description of Method of Quantum Responsible Inspection Frequency

Reference Document Acceptance Criteria Verifying Records Remarks
No. Activity/Inspection Check of Check Person HOSI/SWPL COMPANY
Work Procedure R276OSW1‐RP01‐Q‐PRO‐
At the CAIRN Tech. Spec.-CAIRN-TSG-L- CAIRN Tech. Spec.-CAIRN-TSG-L- 0004. Rev. A3
1 Approval of procedure Review QA/QC Engineer H R
Beginning SP-0005-B1, IS :05 SP-0005-B1
Procedure Qualification Test
As Per Manufacture's CAIRN Tech. Spec.-CAIRN-TSG-L- W
2 (including DFT, Holiday & Review 100% QA/QC Engineer Qualification Documents P
Adhesion Test) Recommendation SP-0005-B1
Review of Batch Certificate & Work Procedure - R276OSW1‐ CAIRN Tech. Spec.-CAIRN-TSG-L-
3 Review 100% QA/QC Engineer BTC & IMIR P R
expiry date of painting material RP01‐Q‐PRO‐0004. Rev. A3 SP-0005-B1
Insp. Report- R276OSW1-RP01-Q-IR-0004-01
Work Procedure - R276OSW1‐ CAIRN Tech. Spec.-CAIRN-TSG-L- S
4 Surface Preparation Visual 100% Site Engineer P
RP01‐Q‐PRO‐0004. Rev. A3 SP-0005-B1 . Rev. A3
Work Procedure - R276OSW1‐ CAIRN Tech. Spec.-CAIRN-TSG-L- Insp. Report- R276OSW1-RP01-Q-IR-0004-01.

5 Type of paint / Brand Visual 100% Site Engineer P S
RP01‐Q‐PRO‐0004. Rev. A3 SP-0005-B1 Rev. A3
Application of Primer as per Work Procedure R276OSW1‐ Work Procedure - R276OSW1‐ Insp. Report- R276OSW1-RP01-Q-IR-0004-01.
6 Visual 100% Site Engineer P S
approved procedure RP01‐Q‐PRO‐0004. Rev. A3 RP01‐Q‐PRO‐0004. Rev. A3 Rev. A3
Visual inspection after painting
Work Procedure - R276OSW1‐ Work Procedure R276OSW1‐ Insp. Report- R276OSW1-RP01-Q-IR-0004-01.
7 for Wrinkle / Air Entrapment/ Visual 100% Site Engineer P W
RP01‐Q‐PRO‐0004. Rev. A3 RP01‐Q‐PRO‐0004. Rev. A3 Rev. A3
Finishing
Work Procedure - R276OSW1‐ Work Procedure - R276OSW1‐ Insp. Report- R276OSW1-RP01-Q-IR-0004-01.
8 Repairs Visual 100% Site Engineer P S
RP01‐Q‐PRO‐0004. Rev. A3 RP01‐Q‐PRO‐0004. Rev. A3 Rev. A3
DFT Check: a) After each coat Work Procedure - R276OSW1‐ Work Procedure R276OSW1‐ Insp. Report- R276OSW1-RP01-Q-IR-0004-01.
9 Measurement 100% Site Engineer P RW
b) After final coat RP01‐Q‐PRO‐0004. Rev. A3 RP01‐Q‐PRO‐0004. Rev. A3 Rev. A3
Identification, Color bands, Insp. Report- R276OSW1-RP01-Q-IR-0004-03
Work Procedure - R276OSW1‐ Work Procedure R276OSW1‐
10 Direction of marking & Line Visual 100% Site Engineer P RW
RP01‐Q‐PRO‐0004. Rev. A3 RP01‐Q‐PRO‐0004. Rev. A3 . Rev. A3
numbering
LEGENDS:
H-Hold R-Review M-Measurement A-Approval TPI-Third Party Inspection/Testing LTR-Lab Test Report from in house lab/Third Party
W-Witness RW-Random Witness V-Visual P-Perform MTC-Manufacture's Test Certificates IR- Inspection Report
S-Surveillance DR-Document Review LT-In house Lab Testing CC-Calibration Certificate JR-Joint Record
OSWAL CAIRN/VEDANTA
Sign: Sign:
Name: Name:
Date: Date:
Page 44 of 254

R276OSW1-RP01-Q-IR-0004-03
INSPECTION REPORT OF COLOUR BAND / IDENTIFICATION / ARROW MARKING
WELL PAD NAME / NO.- Report No.:
LOCATION: Date:
COLOUR BAND / IDENTIFICATION / ARROW

SL.No. LINE NO. / EQUIPMENT NO. REMARK
MARKING INSPECTION
OSWAL CAIRN/VEDANTA
Sign. Sign.
Name Name
Date Date
Page 45 of 254
JOB SAFETY ANALYSIS WORKSHEET
Task Description Summary - Painting and Touch work
JSA Ref No-OIL/JSA/033
1. 2. 3. 4. IR 5. 6. 7. RR
STEP
Activity Description Potential Hazard Hazard Effect E P R Existing Controls & Controls Required Responsible E P R
1. Ptw compliance and procedure strict fallow-up. Trained Ptw must be
1. Working without work permit 1. Illegal Operation available at site. OSWAL site
2. Performing authority not engineer &
available at work location 2. Clash of activities 2.Performing authority must be kept visible at work location.
performing
1 Obtain Permit To Work 2 2 M 2 1 L
3. Permit issuer and receiver must be conduct work site inspection prior authority &
issuing the permit Contractor Site
Supervisor
4. Performing authority must be available at site until the work is in progress
1. Slip trip and fall on same
1. Slippery surface level 1. Inspection of work location prior to start the job
OSWAL site
2. Clear the area and access/ egress to be used identified us lines to be
2.Defective tools 2. Personal injury engineer &
isolated if identify
performing
2 Work Area Preparation 3. Damage to equipment tools 3 2 M 3. Clear the area and access/ egress to be used identified us lines to be 3 1 L
3.Heavy rain in monsoon authority &
and tackles isolated if identify
Contractor Site
4. No unauthorized movement
Supervisor
5. Inspect ground condition before start of work. Do not allow to work in rain
and
poor visibility
1. Inadequate use of tools 1.Finger caught in between 1. Inspect tools before using OSWAL site
2. Failure to use of PPEs 2. Personal injury 2. Use right tools for right job Engineer &
3 Use of hand tools 3 2 M 2 1 L
3. Using makeshift tools 3. Damage to equipment 3. Use appropriate PPEs performing
4. Do not use makeshift or damage tools at site authority &
1. Exposure to CO.CO2. H2S 1. Periodic Gas monitoring to be done
2. Fire 2. Area inspection checks to be done
3. Ensure no combustible/Flammable material around and ensure good
3. Explosion
housekeeping
OSWAL site
4. Strictly follow zero tolerance and lifesaving guideline
engineer &
5. Appropriate fire extinguisher to be made available
1. Leakage of toxic and performing
4 Work on HC atmosphere 3 3 H 6. Ensure adequate supervision 3 2 M
flammable gases authority &
7. No mobile allowed inside the working site
Contractor Site
8. Ensure atmospheric test to prevent exposure carry gas detector all time at
working location Supervisor
9. Crew should be aware about emergency and response
10. Emergency action should be communicated during the TBT
11. All personals within well pad to be H2S trained and equipped with H2s
mask and Personal monitor
1. Working in direct line of fire 1. Personal injury 1. Permit to work system shall be strictly followed Escape H2S mask
OSWAL site
2. Damage to plant utility or engineer &
2. Human error material 2. Permit issuer and receiver shall jointly inspect the job site. Identified site
SIMPOS (Simultaneous performing
5 3 4 H 3 2 M
operation) 3. Damage of property 3. Damage to equipment 3. Conflict in the task shall be assessed by issuing and performing authority authority &
Contractor Site
4. Conflict of activities 4. Conduct job specific tool box talk before job start Supervisor
1. Chemical Vapours contact 1.Only skilled and trained workers shall be employed under guidance of
with Skin & Eye Skin & Eye disease Supervisor
OSWAL site
2. Ingestion/Inhalation of liquid 2. All required PPE'S should be used (i.e hand gloves (rubber).chemical
mask engineer &
/flumes Breathing Problem
,hard hat ,goggies etc. performing
6 Paint Mixing & Painting 3 3 H 2 2 M
3. Spillage Liquid 3. Regular housekeeping is to be maintained and the flooring should be free authority &
Slip trip and fall on same level from Spillage Contractor Site
4. Contamination of cloth / 4. MSDS recommendations shall be followed while handling the chemical Supervisor
gloves & other
Page 46 of 254
1. Unsafe Working platform. Fall of material/ personal injury OSWAL site
1. Ensure to provide safe working platform while work.
Inadequate working platform engineer &
Personal injury/ Property performing
7 Working at height 2. Fall of material 4 3 H 2. Use proper lifting tools and tackles while work 3 2 M
Damage authority &
3. Ensure TBT conducted highlighting working at height requirements.
Contractor Site
3. Fall from height Personal injury Ensute all persons working at height wear safety harness and anchor to rigid
support Supervisor
1. Toxic and flammable 1. Fire & Explosion 1. Confined space entry certificate shall be obtained
environment
2. Oxygen Deficient Atmosphere 2. Asphyxiation 2. Continues gas monitoring & Pre job check shall be done
3. Personal Entrapment 3. Personal Injury /death 3. Forced Ventilation shall be provided as required.
4. High noise 4. Hearing impairment 4. Ensure Confined Space Entry log sheet is filled and updated
5. Electricity 5. Electrocution 5. Only Confined Space entry trained personnel should be engaged to
perform the activity.
6. Low light 6. Poor visibility 6. Ensure all engaged personnel's have been well aware of the OSWAL site
risks, emergency action & response engineer &
7. Limited access 7. Slip & Trip and Fall 7. Ensure all electrical equipment’s are earthed at 3 meters performing
8 Confined Space Entry 4 3 H 3 2 M
8. Use ear plugs where applicable authority &
9. Job Specific tool box talk with reference to JSA shall be conducted Contractor Site
Supervisor
10. Trained and experienced standby person shall be assigned to maintain
log sheet and keep record of entry and exit
11. Electrical DB's must be fitted with ELCB and MCB
12. Cable management shall be done to avoid trip hazard
13. Ensure adequate illumination inside confined space
14. Adequate access and egress shall be Ensured
15. Use flame proof lights inside confined space
1. Slip trip and fall on same OSWAL site
1. Accumulation of debris level 1. Housekeeping shall be maintained during the activity and end of the job
Housekeeping and close Engineer &
9 2. Fire and explosion 2. Non closer of permit 2 2 M 2. Remove all the debris from the site and disposed in designated place 2 1 L
of work for the day performing
3. Personal injury 3. Permit must be close and submit upon completion of job authority &
1. Extreme weather condition 1. Collapse of individuals 1. Evacuation procedure shall be in place OSWAL site
2. Unavailability of emergency Engineer &
2. lack of supervision vehicle 2. Effective TBT shall include emergency response
performing
10 Emergency response 3. Leakage of toxic or flammable 2 2 M 2 1 L
3. Fire 3. Ensure emergency vehicle arrangement is in place authority &
gas Contractor Site
4. Proper arrangement for coming out from excavated pit to be ensured Supervisor
1. Working without extension
1. Poor communication of PTW 1. Ensure engaged crew is trained in working night shift
OSWAL site
2. Ensure adequate illumination arrangement. Ensure workers wear clear
2. In adequate illumination 2. Human fatigue safety goggles while work in night engineer &
3. lack of supervision 3. poor visibility 3. Ensure effective night shift supervision performing
11 Night shift work 2 2 M 3 1 L
4. Eating at site 4. Attracting live reptiles 4. Stop work in the event of adverse climate authority &
5. Ensure night shift personals get enough sleep or rest during day Contractor Site
6. Ensure that personal are trained to meet emergency that may occur at Supervisor
night
OSWAL site
1.Unavailibility of drinking water 1. Heat related illness 1. Ensure plenty of cool drinking water is available at site
Engineer &
2. Ensure adequate rest shelter is available for workmen to take rest as per performing
12 Heat stress management 2. Lack of rest shad 2. Collapse of workmen 2 3 M procedure and heat index flag system 2 1 L
authority &
3. Failure to follow heat index Contractor Site
flag Supervisor

RR- Residual Risk RA-
Risk Assessment
IR- Initial Risk
Page 47 of 254
VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
PROCEDURE FOR FEBRICATION & ERECTION OF ABOVE GROUND PIPING
DOCUMENT NUMBER

A1 09.11.2021 Issued for Inter Discipline Check SK VH GS
PREPARED BY CHECKED BY APPROVED BY APPROVED BY
OSWAL OSWAL OSWAL VEDANTA
4600011752
Page 48 of 254
Doc No.

DOCUMENT TITLE: PROCEDURE FOR FEBRICATION & ERECTION OF ABOVE Revision B1
GROUND PIPING
CONTENTS
1.0 PURPOSE .....................................................................................................................................3
2.0 SCOPE .........................................................................................................................................3
3.0 REFERENCES ................................................................................................................................3
4.0 RESPONSIBILITIES ........................................................................................................................4
5.0 EQUIPMENT ................................................................................................................................4
6.0 METHODOLOGY ..........................................................................................................................5
7.0 PIPE SUPPORTS AND STRUCTURAL PLATFORM ........................................................................... 14
8.0 PNEUMATIC TESTING................................................................................................................. 14
9.0 HYDROSTATIC TESTING .............................................................................................................. 14
10.0 SPOOL PROTECTION AND PRESERVATION. ................................................................................ 14
11.0 DOCUMENTATION .................................................................................................................... 14
12.0 HEALTH, SAFETY & ENVIRONMENT ........................................................................................... 14

Doc No.

GROUND PIPING
1.0 PURPOSE
The purpose of this document is to lay down specific guidelines and requirements for piping fabrication and
erection in accordance with drawings and standards of PROVISION OF WELL HOOK-UP SERVICES FOR RDG
FIELDS Project.
2.0 SCOPE
The scope covers defining of norms for installation of above ground piping at all stations/well pads as per
specification for piping fabrication and erection related to RDG Field Development Project.
Contractor should ensure all piping material like pipes, flanges, fittings, valves, gaskets, bolts and nuts etc.
Transport to site from store/ manufacturer’s storage in preserved condition. And maintain all records
properly. This procedure cover’s material traceability, fabrication, fit-up, erection of piping works.
Fabrication of piping specials like special radius of bends, reducers, miters etc.
Fabrication of Swage Nipple SW, threaded fittings as when required.
Fabrication of all types of flanges stub in connections with or without reinforcement.
3.0 REFERENCES
Following documents in totality or in part shall form the reference documents:
1. CAIRN Specification for Piping Fabrication & Erection- CAIRN-TSG-L-SP-0003-B1.
2. CAIRN Specification for General Welding - CAIRN-TSG-L-SP-0009-B1.
3. CAIRN Specification for Piping Material - CAIRN-TSG-L-SP-0001-B1.
4. Piping Standard Document - CAIRN-TSG-L-STD-0001-B1.
5. CAIRN Specification for NDT Requirements of piping - CAIRN-TSG-L-SP-0019-B1.
6. Contractor’s PQP
7. Contractor’s HSE Plan
8. ASME Sec. IX,
9. ASME B31.3
10. ASME B31.4
11. ASME Sec-VIII
12. ASME Sec-V
13. ASME Sec-II Part-C

Doc No.

GROUND PIPING
4.0 RESPONSIBILITIES
Following are the responsibilities and reporting structure of personnel involved in the scope of the
procedure: -
Project Manager Shall report to Head of EPC. Responsibility w.r.t the procedure shall be
detailed for all include welder/fitters
Construction Manager Shall report to the Project Manager, shall report to the
Construction Manager, shall be responsible for control, supervision and
direction for implementation and execution of construction plans.
Construction Superintendent Shall also be responsible for supervision of construction activities and
preparation of construction records. Develop construction schedules,
procedures and prepare progress and accomplishment reports.
Senior Project/Planning Engineer Shall reporting to Construction Manager. Shall be responsible of day- to-
day micro planning for Site.
Engineer QA/QC Shall report to Head of QA/QC at HO and Project Manager & Cairn.
Shall be responsible for overall control of QC activities and sub-
contractor’s QC activities, implementation of QAP and HSE Plan,
supervision and allocation of inspection teams, develop inspection and
test plans.
Store Officer Shall report to Construction Manager, shall be responsible

getting inspection for incoming material and control of purchased
products, materials/ equipment at site. Responsible for inventory, storage,
handling, warehousing, maintenance and issuance for use.
Document Controller Shall reporting to Planning Engineer, shall be responsible for overall
control and management of project documents.
5.0 EQUIPMENT
Welding Machines, Gas cutting sets, Cranes/Hydra, Tractor and Trailer, Chain Pulley Blocks, Pumps, Air
Compressor, DG Set, Ovens etc. whichever required at site.
Fitness of all equipment’s shall be ensured periodically every fortnight. Calibration of all instruments and
associated equipment’s shall be valid all the time. Equipment’s and instrument maintenance and calibration
log shall be maintained.

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6.0 METHODOLOGY
The sequential activities and corresponding tasks are as follows: -
6.1 PREPARATION OF ISOMETRICS

On receipt of AFC drawings from CAIRN, Isometric drawings shall be prepared and submitted to CAIRN for
approval as and when called for. Copies of all approved drawings shall be submitted to CIL.
Proper drawing control shall be maintained, master copy and controlled copy system shall be maintained as
per document control procedure.
BEFORE STARTING FABRICATION:

Since part of materials are in the scope of CONTRACTOR, on receipt of materials, CONTRACTOR shall prepare
IMIR in approval form and obtain clearance from CAIRN for use on the job. Following documents should be
attached to IMIR:
1. Vendor Drawing /Datasheet - Approved by CAIRN.

2. P.O. on vendor from CONTRACTOR
3. QAP approved for Bought-Out Items.
4. Inspection Release Note approved by TPI/CONTRACTOR/COMPANY.
5. Material Test Certificate shall be verified before use on job.
6.2 IDENTIFICATION OF WELD JOINTS

For the identification of the weld joints for a particular piping line, a joint number shall be given to each
production weld joint. The joint number is essential to keep the records of welder performance on
production weld, inspection and all NDT testing. The erection joints shall be separately marked or identified
prior to pre-fabrication. Joint number should be marked on the isometric drawings before starting
fabrication. The joint numbers shall be done in the flow direction.
The particular pre-fabricated section of a line shall be denoted by spool, which consists of number of joints.
Pre-fabrication shall be kept maximum and field joints shall be minimized as far as possible.
Addition of joint shall be marked with suffix A, B, C, etc. Ex: - Joint “J-4A”, if new joint falls between already
documented joints “J - 4 & 5”.
Specified format has been enclosed to keep the record of joint numbers.
If any case, approved isometric drawings are not available, the preparation of sketches & joint numbering,
etc. shall be done as per instruction of CIL treated as “shoot at site”.

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GROUND PIPING
6.3 PRE-FABRICATION
Spool shall be fabricated as per approved isometric drawings. The length of the particular spool may not
exceed 12 MTR to ease the handling and erection.
6.3.1 ISSUANCE OF MATERIAL FROM STORE

After studying the isometric drawings, material shall be received from the store as per the drawing BOQ.
Before receiving the materials from store, all the materials shall be checked for their heat no., material
specification, grade, physical condition and quantity. Colours coding shall be done by putting a continuous
strap on the top of pipe/fittings as per approved colour code scheme.
Effective control of material & consumable issuance from stores shall be maintained, Traceability of material
issued from stores shall be maintained against the drawing, review and approval of the personnel from
quality shall be ensured for each plant material issue voucher.
6.3.2 MARKING
Markings on the pipe shall include material specification dimension (NPS, Schedule and Length) and spool as
designated on the spool drawing. If original material identification marking is to be cut or material divided
into two or more pieces, the heat no. and pipe no. & length of each piece shall be transferred to each of the
pieces.
The identification for each pipe shall be painted on the pipework plainly in the white paint. When fit-up is
completed, pipe fabrication spools shall be tagged with temporary plate by steel wire, marked with the line
no., line specification and piece no. Where it is not possible to paint the marking on the pipework, a
corrosion-resistant metal tag (50 mm x 15 mm) stamped with the markings shall be attached with the
pipework by means of corrosion-resistant wire.
Hard die stamping of piping shall not be used as a method for marking pipework. A low-stress stamp may be
used adjacent to the weld. Alternatively, a resilient paint stamp may be used.
The marking of the pipe for pre-fabrication shall be done by taking all the cutting and shrinkage allowances
into account. Minimum 150 mm of pipe length shall be kept for field tolerance at the free end of pipe.
6.3.3 CUTTING AND EDGE PREPARATION

Shop Cutting of Carbon steel/low alloy steel pipes shall be done by oxy-acetylene gas cutting. Reinforcement
pads for structural attachments shall be provided with an untapped hole of 6mm diameter for venting and
the hole shall be filled with grease on completion of testing and painting.
SS/DSS pipes shall cut by using cutting wheel or plasma cutting method only.

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All balance materials shall have the material Identification No. stamped. The material identification number
shall be stamped approximately 100mm from the cut joint.
MATERIAL
Pipe, pipe fittings, flanges valves etc. used in a given piping system shall be strictly as per the approved PMS.
Material traceability is to be maintained. Colour coding shall be applied for avoiding mix up of the materials.
Materials on receipt to be offered for inspection by CIL for acceptance.
DIMENSIONAL TOLERANCE
Dimensional tolerances of piping fabrication shall be as per CIL Tech. Spec.- CAIRNTSG-L-SP- 0003, Rev.B1.
An extra length of pipe 100mm over and above the dimensions indicated in the drawings may be left on one
side of the pipe at each of the field welds.
6.3.4 FABRICATION
Fabrication shall be done by experienced fitter or fabricator. For the fit up of pipes of wall thickness 5 mm
and above, the ends to be welded shall be secured in position with the aid of ‘C’ clamps, to maintain perfect
alignment. C- Clamps shall be detached after the completion of weld, without causing any surface
irregularity. Any irregularity caused on the pipe surface must be suitably repaired & tested to the
satisfaction of the CIL, Qualified welder shall be used.
Alignment for the fit up of the piping components shall be executed on a steel stand. Pipe shall be properly
supported and aligned by jig or clamps as required in order to preclude extraneous loads and minimize
strains during tacking.
Where reinforcing pads are fitted either for branches or structural attachment, they shall be accurately
shaped so that a good fit up is obtained before welding. Coupling or other weld-on type branch connection
shall be located at least 80 mm away from any weld joint.
When socket weld fittings or valves are used, pipe shall be spaced approximately 1/16 inch to avoid
“bottoming” which could result in excessive weld stress. Minimum two passes shall be ensured for seal and
socket weld.
Bolt holes of flanges shall straddle the normal centerlines unless specified otherwise.
After completion of fit-up, in order to protect bevel edges from damage masking tape shall be wrapped
around pipe and fitting ends.
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Specified format has been enclosed for dimensional/fit up inspection.
Spool identification marks shall be painted on each spool. Joint No. shall be punched with low-
stress stamp near each joint. In case of pipes having wall thickness less than 3.5 mm, metals stamping shall
not be used, instead suitable paint shall be used.
After fit-up, the spool shall be given for welding to the qualified welder as per the approved WPS.
• All tools used for working on including cutting, grinding and buffing discs, wheels, or brushes shall be
those designated for stainless work and shall be readily recognizable.
• Shop fabrication shall proceed in fully enclosed shop exclusively assigned to SOW fabrication with doors
provided for movement of material into and out of the shop.
• Straight pipe cutting and pipe end preparation shall be carried out using plasma or mechanicalcutting.
• Pipe spools temporarily laid down, at the job site or the fabrication shop prior to erection or fabrication
shall be placed on proper wood Sleepers 100mm minimum and segregated from other material.
• End caps or covering shall remain in place until immediately before the end is ready to be worked on.
Before any cutting or welding, the existing paint on a joint area shall be removed by using power tools
for a distance for 50mm minimum from each side of the joint.
• Only marking materials specifically approved for SOW shall be used. Other marking pens, pencils, chalks
are not permitted. in the possession of materials inspection personnel, or in the possession of welders
or fabricators working on SOW at the job site.
• Earthing devices for welding shall be clad or otherwise covered with SOW material.
• Work areas shall be cleaned of dust and accumulated dirt, sand etc., at regular intervals. Fabrication
shops will be cleaned at the start and end of each work shift by brooms.
• Supports and fabrication benches to be used during erection or fabrication activities shall be lined with
wood or rubber.
• End caps will be kept in place during storage, moving, fabrication and erection activities, except when
the joint end is actually being worked on.
• Flanges and open ends shall be protected at all times. Such protection shall be removed only to permit
work to be performed as part of fabrication or inspection process, after which they shall be immediately
re-protected.
• Immediately prior to any SOW joint being tack welded, the pipe joint O.D. and the inside of the pipe shall
be inspected to assure that the joint is free from contaminants such as adhesiveresidue and dust.
• The Fabrication Supervisor shall assure that prior to any crews being assigned to work on SOW, the
supervisors of those crews and the crews themselves have been properly oriented in the requirements of
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this procedure, and the general site philosophy regarding the handlingof shall take additional precaution
precaution during shall bore fabrication that no foreign material chocks the pipe shall be capped all time
and proper blowing done periodically materials.
6.4 WELDING
Piping shall be welded by the SMAW and/or GTAW process conforming to approve WPS, using suitable
equipment’s.
Only welding equipment’s that is in good working condition and that is properly grounded shall be used. All
welding machines shall be calibrated prior to commencement of fabrication and calibration certificates shall
be available for audits. Certification shall be valid for 06month periods, or as per manufacturer’s
recommendation.
All welds shall be performed in accordance with the approved WPS.
In general, joining of lines 2” and above for process and utility piping shall be accomplished by butt welds.
Joining of lines 1-1/2” and below shall be socket welded/ butt welding / threaded joints as specified in PMS.
Welding for 2’’ and below shall be done with GTAW process.
All edges of surface to be welded shall be cleaned to bright metal in a manner suitable to remove any
exudes, scale, grease, oil or contamination due to flame cutting or machining. Any bevel edge of pipe that
has been damaged shall be resorted to minimum tolerance before welding. Back up ring shall not be used.
Any cracks, blowholes, cold lap, unusual irregularities, slag, flux or other impurities that appear on the
surface of any bead of welding shall be removed by grinding or chipping before depositing the successive
bead. No welding shall be done when weather conditions would impair the quality of the weld.
Reinforcement pads shall be added only after external visual inspection and NDT if any of attachment area.
Reinforcing pads shall be provided with 1/4” tapped weep hole. Weep holes should be plugged after welding
and testing of pads is over.
All consumables shall conform to approve welding specification. The welding procedures to be used shall be
previously qualified according to ASME Sec IX and approved by CIL. Performance Qualifications are required
for all welders & welding operators employed in the fabrication of all piping. Such qualification to be
witnessed and approved by CIL. The qualification records of each welder to be submitted to CIL. All welders
shall wear identification cards with photograph and name of the welders, welder No. duly signed by CIL.
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There shall be a minimum distance between two piping butt welds – Minimum or 4’’ whichever is grater 5
times of the wall thickness of the thicker piping component to be welded.
6.4.1 PRE-HEATING & POST WELD HEAT TREATMENT

Pre-heating, if required, shall be performed according to approved WPS and shall extend uniformly to at
least three times the thickness of joint, but not less than 50mm on both sides of weld. At temperature less
than 10°, the surface of all areas within 3 inches of the point where a weld is to be started should be heated
to a temperature at least 10 deg C before welding is started. Oxy-acetylene torches shall not be used for pre-
heating. Pre heating is applicable during welding and tack welding, Preheat and inter pass temperature shall
be measured at regular intervals using suitable means.
6.4.2 INTER-PASS CLEANING

When weld metal is deposited over a previously welded surface, all slag cracks porosity and other
irregularities shall be removed by a roughing tool, chisel, air chipping hammer, power brush, grinding and or
other suitable means so as to prevent inclusion of impurities in the weld metal.
6.4.3 JOINT DETAIL

All the piping joints shall be single ‘V’ butt weld/socket weld as per respective PMS. No backing rings shall be
used.
6.4.4 WELDING CONSUMABLE

CONTRACTOR shall obtain CIL approval for the brand of welding consumables to be used on the job, prior to
use.
All the electrodes, filler rods and shielding gas should be used in accordance with their approved WPS. The
low hydrogen electrodes shall be re-baked at the temperature of 250° C in the electrodes oven for 1 hour
before transferring it to portable oven for use on the job. Recommendations of electrode manufacturer shall
be followed. The electrode loading and unloading to and as per mfg recommendation from baking oven shall
be maintained in a log book, Unused 2 times baked electrode’s well be discarded.
Low hydrogen electrodes left exposed may be re-baked in ovens at an approved temperature but only once.
There shall be separate storage and baking oven. All shielding gas shall meet the purity requirement of WPS.
6.4.5 ARC STRIKE

Arc strikes should be made in weld groove. Arc strike outside the area of permanent welds shall be avoided
on any base metal, Cracks or blemishes caused by ARC strike shall be ground to a smooth contour and shall
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GROUND PIPING
be inspected visually and liquid penetrant testing (LPT) or magnetic particle testing (MPT) and subject to
thickness verification as required.
6.4.6 CLEANING OF COMPLETED WELD
Slag shall be removed from all completed weld, and the weld and adjacent base metal shall be cleaned by
brushing or other suitable means. Tightly adherent spatter shall be removed. Weld joints shall not be
painted until welding has been completed and the weld accepted. Welder
No. shall be stamped on each joint near the Weld Joint No. punched. DSS/SS Piping weld joints shall be done
pickling and passivation to remove oxidation and discoloration due to welding.
6.5 VISUAL INSPECTION

Careful examination of what can be seen on the surface of a welded joint shall be carried out to determine
the ultimate acceptability of the weld-ment. Visual inspection of each weld shall be carried out. The
acceptance criteria shall be as per ASME B 31.3.
Acceptance report shall be prepared in a weld visual inspection format.

6.6 RADIOGRAPHIC INSPECTION
After visual inspection, radiography & NDT Test of welds shall be carried out as per Isometric Drawing, PMS
and the specified procedure. The extent of welded joint inspection shall be as per PMS and CIL Technical
Spec.- CAIRN-TSG-L-SP-0019, Rev.B1. Joints to be radio-graphed shall be highlighted by sticking a red tape
around the joint. This will be enabling the radiographer to identify the joint. Radiograph shall be reviewed an
interpreted by ASNT Level-II inspector before submission to CIL for their review and comment with
radiograph, interpretation report.
Any welds found to be unacceptable according to rejection criteria stated in the governing specifications
shall be repaired or replaced. Only two times repairs are allowed on any joint.
The repaired joints shall be given an identification number with joint number (for example, J12 after first
repair, Joint number shall be J12-R, then J12-R1, J12-R2. etc., where R is the first repair of that joint) to
separate from the acceptable joints.
On the basis of radiography interpretation report, site QA/QC Engineer shall update Line History Sheet (LHS
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6.6.1 ACCEPTANCE CRITERIA

Acceptance Criteria shall be in accordance with ASME B 31.3 unless otherwise specified.
All the radiography films shall be preserved and produced to the inspecting agency whenever they demand.
6.7 SHOP PRIMING
After radiographic clearance, the spool shall be taken for shop priming. Shop priming shall be done as per
approved Painting procedure. Welded joints shall be kept free from primer up to final acceptance of
hydrostatic test of the system.
6.8 ERECTION
After the radiography clearance and shop priming, the erection of pipe spools shall be done. Before the
erection of pipe spools all the fitting and valves shall be available at site with their respective fasteners and
gaskets. Before erection all pre-fabricated spool pieces, pipes, fittings etc. shall be cleaned inside and
outside by suitable means. The actual size shall be calculated after the erection of all material in accordance
with Isometric Drawing and/or P&ID. For proper pipe supporting, the pipe supports shall be erected along
with spool erection. The extra length of the pipe shall be cut to suit site requirement.
The fabrication and welding procedures shall be the same as discussed earlier for prefabrication. The final
tightening of the fasteners shall be done after erection welding. During the welding all the valves shall be in
open mode. After the completion of welding, visual inspection and radiography of the welded field joints
shall be performed.
Pipe to pipe/structure/ equipment’s distances/clearances as shown in the drawings shall be strictly followed
as these clearances may be required for the free expansion of piping/equipment.
Wherever cold pull is specified the necessary gap shall be maintained as indicated in the drawing.
Slopes for various lines as indicated in the drawing shall be maintained.
All expansion joints / Bellows shall be installed in accordance with the specification and installation drawing
supplied.
FLANGE CONNECTIONS
While fitting up mating flanges care shall be exercised to properly align the pipes and to check the flanges
for trueness, so that faces of the flanges can be pulled together, without inducing any stresses in the pipes
and the equipment nozzles. The assembly of a flange joint shall be done in such a way that the gasket
between these flange faces is uniformly compressed. To achieve this the bolts shall be tightened in a proper
sequence.
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VENTS AND DRAINS

High point vents and low point drains shall be provided as per drawings/instruction of CIL and as per the
requirement of hydro test loop. The details of vents and drains shall be as per piping material
specification/job standards.
VALVES
Valves shall be installed with handle orientation as shown in the layout drawings. Care shall be taken to
ensure that valves are installed with the “flow direction arrow” on the valve body pointing in the correct
direction.
INSTRUMENTS
Installation of inline instruments shall form part of piping erection work. The limits of piping and
instrumentation work will be shown in the drawings. Orientation/locations of take offs for temperature,
pressure, flow, level connections etc. shown in drawings shall be maintained. Care shall be taken to avoid
damage and entry of foreign material into instruments during transportation, installation & testing.
LINE MOUNTED EQUIPMENT’S

Installation of line mounted Items like filters, strainers, steam traps, de-superheaters, ejectors, samples
coolers, mixers, flame arrestors; sight glasses etc. including their supporting arrangements shall form part of
piping erection work.
BOLTS AND NUTS

Bolts & nuts shall be supplied and used as per CAIRN technical note- CAIRN-TSG-LTN-0004-B2. Short bolts
shall not be allowed.
At least two (02) threads shall remain outside the nut after tightening.
Note: - During Transportation of the material from Store to Site the FlangeSurfaces shall be protected.
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7.0 PIPE SUPPORTS AND STRUCTURAL PLATFORM

Pipe supports and platforms shall be fabricated as per drawing. All welds shall be performed in accordance
with the approved WPS. All welding shall be done as per specifications using electrodes of approved
manufacturer as per CIL specification CAIRN-TSG-L-SP-0009, Rev.B1. All edges of surface to be welded shall
be cleaned to bright metal in a manner suitable to remove any exudes, scale, grease, oil or contamination
due to flame cutting or machining. No welding shall be done when weather conditions would impair the
quality of the weld. Careful visual inspection of the welded joint shall be carried out to detect the surface
defect and repairing of such defect shall be carried out up to the satisfaction of CIL.
All pipe supports temporary attachments shall be welded with compatible material and WPS if removed shall
be DP tested.
8.0 PNEUMATIC TESTING
Pneumatic checks of branch reinforcing pads shall be made on completion of the pipe spool and before
hydrostatic testing. The air pressure used for this check shall not be greater than specified. Pressure shall be
increased gradually and soap leak tests carried out on the outside welds of the pads, the inside welds
between pads and pipes, as well as inside the branch pipes. Testing shall be witnessed by Company.
9.0 HYDROSTATIC TESTING

After completion of erection, hydro testing of process piping shall be carried out as per specific hydro testing
procedure. For hydro test clearance, support installation activities mentioned in specified format are to be
completed. R276OSW1-RP01-Q-PRO-0009 Cairn alternate test protocol shall be followed for all joint
acceptance where ever joints are not subject to hydro test.
10.0 SPOOL PROTECTION AND PRESERVATION.

Flange faces shall be protected by attaching plastic caps. Threaded connection shall be wrapped with tape
and closed with plastic caps, beveled ends shall be wrapped with tape and closed with plastic cap (storage
area only). Always ensure no ingress of foreign particles, proper flushing shall be carried our after erection
and closure welding.
11.0 DOCUMENTATION
All documents as mentioned in ITP shall be maintained. Piping Summary Sheet shall be maintained from
spool fabrication stage to field welding. Joint fabrication status shall be maintained in the isometric
drawings.
12.0 HEALTH, SAFETY & ENVIRONMENT

This is an environment friendly project. Following safety points shall be taken care of CAIRN’s HSE
specification shall be adhered to.
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GROUND PIPING
a) Entire working area shall be barricaded.

b) All utilities shall be identified and protected so that they do not foul with the executionwork.
c) All lifting tools and tackles shall be periodically inspected against any damage.
d) All heavy equipment shall be maintained in good condition as per maintenance schedule.
e) All workmen shall use proper personal protection gears.
f) All employees shall follow the Employee Occupational Health & Safety Rules.
FORMATS
Daily Fit-up Inspection Report Weld Visual Inspection Report
Line History Sheet (LHS Support Installation Report
Pneumatic Test Report of RF Pad Radiography Offering Report
Note - In case of any conflict between the requirements of this procedure and CAIRN Contract specification
the later shall govern.
Include in processes welding checklist to be maintained during fabrication activities.
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Page 62 of 254
RDG FIELD
INSPECTION REPORT FOR – DAILY FITUP
Well Pad No.: Report No.:
Location.: Date.:
Pipeline No.: Sheet No.:
MATERIAL &It’s FIT-UP
HEAT No. SIZE
LINE SPEC. IMIR No. JOINT No. TYPE OF INSPECTI
SL No. DRAWING No. DIA.(Inch) THK. (mm) REMARKS
No. Type-1 Type- 2 Type-1 Type-2 JOINT ON
Type: BW BUTT WELD, BR BRANCH WELD, SW SOCKET WELD, FW FILLET WELD

PREVIOUS TODAY CUMMULATIVE
Progress: No of Joints :>
- Inch Dia. :>
OSWAL CAIRN/VEDANTA
SIGN SIGN
NAME DATE NAME DATE
Page 63 of 254
VEDANTA LIMITED, CAIRN OIL AND
GAS
PROVISION OF WELL HOOK‐UP SERVICES FOR RDG FIELDINSPECTION REPORT - WELD
VISUAL OF STATION PIPING
Line No.: Report No.

Well Pad No.: Date:
Location /Field: Sheet No. Of
Dia. Thk. Type of Fit-up Report

Sl. NO. Line No. Drawing No. WPS Welder No Visual Inspection
Joint No. (Inch) (mm) Jt. No. No Remark
/ Date
Type: BW- BUTT WELD, BR- BRANCH WELD, SW- SOCKET WELD, FW- FILLET WELD
Previous Today: Cumulative:
Progress:
- No. of Joints:
Inch Dia.:
OSWAL CAIRN / VEDANTA

SIGN
NAME
DATE
Page 64 of 254
VEDANTA LIMITED, CAIRN OIL AND GAS
INSPECTION REPORT - LINE HISTORY SHEET

Well Pad No.: - Report No.: -
GAD NO: Date: -
P& ID NO: Sheet No.: - Of
LINE NO: Radiography %
Sl Dia. Thk. Joint Type Component Heat WPS XR Welder Fit - up Weld Visual Report RT Report No. / Date LPT / MPT ReportNo.
1 2 1 2 REMARK
No. (Inch) (mm) of Joint No. NO No. Report No. / Date 1s 2nd 3rd / Date
No
No./Date t
Type of Joint : BW- BUTT WELD, BR- BRANCH WELD, SW- SOCKET WELD , FW- FILLET WELD
SIGN. :NAME : SIG

DATE: N. :
NA
ME
:
DATE:
Page 65 of 254
VEDANTA LIMITED CAIRN OIL AND GAS
PROVISION OF WELL HOOK‐ UP SERVICES FOR RDG FIELD
INSPECTION REPORT - SUPPORT INSTALLATION

Line No.: - Report No.:
Well Pad No.: - Date:
Location/Field:
Support as per Drawing Cleaning & Inspection
Sl No. Drawing No. Line No. Location Remarks
Type Nos. Painting Clearance
Remarks (if any) :
SIGN
NAME
DATE
Page 66 of 254
PROVISION OF WELL HOOK‐UP SERVICES FOR RDG
FIELD
INSPECTION REPORT - SUPPORT INSTALLATION

Location/Field:
Support as per Drawing Cleaning & Inspection Clearance
Type Nos. Painting
Remarks (if any) :
OSWAL CAIRN /
VEDANTA
SIGN
NAME
DATE
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RDG FIELD
INSPECTION REPORT - PNEUMATIC TEST FOR R.F.PAD
Line No.: Report No.:
Well Pad No.: Date:

Location/Field:
Drawing No:
RF Pad Details: -
R.F. Pad Size: R.F. Pad Thk: Tale
Hole Size: Reference Joint No. (if applicable) /
RF Pad No.: -
Pressure Gauge Details:

Sr. No. Range Calibration Due Date Remarks
1) Test Description:
2) Test Pressure:
3) Test Medium:
4) Holding Time: Holding Pressure:
5) Temperature:
RESULT: -
REMARKS:
Name
sign
Date
Page 68 of 254
PROVISION OF WELL HOOK‐UP SERVICES FOR RDG
FIELD
RADIOGRAPHY OFFERING FOR PIPING JOINT
Location: - Date:
To M/s ............................. (NDT Agency), Kindly arrange to take Radiography the following Butt Joints and submit the RT Films within 24 hours
positively.
JOINT WELDER
S.NO. LINE DIA. THK. X NO. SEGMENT REMARK
NO. NO.
NO.
SIGN
NAME
DATE
Page 69 of 254
JOB SAFETY ANALYSIS
WORKSHEET
Task Description Summary - Hot Works (Welding, Cutting and Grinding)
JSA Ref No:- Rev01/ OIL/JSA/007
1.
2. 3. 4. IR 7.
5. 6. R
Potential
STEP
Activity Existing Controls & Controls Required Responsible R

Hazard Hazard Effect
Description
E P R E P R
Permit
2. Performing Authority 2. Clash of activities 2.PTW must be kept visible at work location
not available at work OSWAL Site
location Engineer
Obtain Permit To
1 2 1 L 3. Permit issuer and receiver must conduct work site inspection Mechanical & 2 1 L
Work
Prior issuing the permit Contractor Site
4. Performing Authority must be available at site until the work Supervisor
is completed
5. Excavation certificate to be signed/ obtained with permit
1. Slippery surface 1.Slip, trip and fall on same 1. Inspection of work location prior starting the job
level
2. Defective tools 2. Personal Injury 2. Grating opening should be hard barricaded with scaffold.
OSWAL Site
3. Grating openings 3. Damage to equipment's 3 Clear the area and only safe access/egress to be used. Engineer
Work Area tools & tackles
2 3 3 H Mechanical & 2 2 M
preparation
Contractor Site
4. Fall of personnel due to 4. No unauthorized movement Supervisor
grating opening
5. Heat stress flag to be used & all relevant certificate to be

taken.
1. Inadequate use of hand 1. Finger Caught in between 1.Inspect tools before using
OSWAL Site
tools
Engineer
2. Failure to use PPE 2. Personal Injury 2.Use right tools for the job. Manufacturer recommendation to Mechanical &
3 Use of hand tools 3 3 H 2 2 M
be followed
Contractor Site
3. Using home made tools 3. Damage to equipment 3. Use appropriate PPE Supervisor
4. Do not use any home made or damaged tools at site
Page 70 of 254
1.
2. 3. 4. IR 7.
5. 6. R
Potential
STEP

Description
E P R E P R
1. Working with other 1. Personal injury due to 1. permit to work (PTW) system Shall be strictly followed
activity miscommunication with Escape H2s mask. Effective communication will be
ensured.SIMOPS RA will be carried out to the specific job.
2. Human Error 2. Damage to plant utility OSWAL Site

2. Permits issuer and receiver shall jointly inspect the job site.
or machinery Engineer
SIMOPS(simultane Identify simultaneous activity in the area of work. Permit shall
ous operations) be issued based on priority and risk involved
Contractor Site
3. Damage of property 3. Damage to equipment 3. Conflict in the task shall be assessed by issuing authority/ Supervisor
performing authority. Communication of the activity shall be
given to other involved parties
4. Conduct job specific Tool box before start of work
1. Leakage of toxic & 1. Exposure to CO , CO2 &
1. Gas monitoring to be done
flammable gases H2s Gases
2. Fire 2. area inspection checks to be done
3. Ensure no combustible/ flame material around. Ensure good
3. Explosion
house keeping
4. Strictly follow Zero tolerance & life saver guideline

5. Appropriate extinguisher to be made available OSWAL Site
6. Ensure adequate supervision Engineer
Work on
HC 7. No mobile is allowed inside the premises Contractor Site
atmosphere 8. Ensure atmospheric test to prevent exposure to Gases all Supervisor
the time at working location.
9.Crew should be aware about emergency action and response
10. Emergency response action to be communicated during TBT
11. All personal within Well pad to be H2s Trained and

equipped with escape H2s Mask
Page 71 of 254
1.
2. 3. 4. IR 7.
5. 6. R
Potential
STEP
Description
E P R E P R
1. Spark from grinding 1. Fire & Explosion 1. Tool Box talk shall be done before starting the job
2. Open flame from gas 2. Electrocution 2. PPE as per job shall be ensured
cutting
3. Combustible materials 3. Personal Injury 3. Gas test shall be done if working in hazardous area or
near job confined space during start of job, during inprogress.
4. Splatter from Welding 4. Hot work check list shall be filled and all precautions ensured.
5. Damage electrical cable 5 Ensure no combustible or flammable materials around worksite

OSWAL Site
Hot work activity
6 Ensure proper housekeeping prior to starting hot work Engineer
Welding
6 3 2 6 Mechanical & 3 2 6
, cutting and
7 Fire watch and Fire extinguishers shall be ensured at site Contractor Site
grinding
Supervisor
8. Proper Hot work booths shall be provided to contain

splatters with fire blankets
9. Welding Machines, sets DG shall have quarterly inspection
stickers and colour coding. Earthing of Machine and job shall be
ensured by the supervisor.
10. Ensure all Cables and connectors are checked to be routed
overhead.
11. Cable shall not have temporary joints only male female
connectors to be used
1. Work at height 1. Fall from height 1. Scaffolding platform shall be made for work at
height.Scaffolding shall be inspected by authorised scaffolding
supervisor and relevant tag to be provided by him.
2. Fall of Material 2. Personal Injury 2. Incomplete or non-standard scaffold shall not be used
Page 72 of 254
1.
2. 3. 4. IR 7.
5. 6. R
Potential
STEP
Description
E P R E P R
3. Improper loading of 3. Damage of Materials 3. All workers shall wear full body harness and anchor it in Rigid
working platform support 100% tie off shall be ensured all the time.
OSWAL Site
4. Scaffolding collapse 4. Only required materials shall be kept on the platform
Engineer
7 Working at height 4 3 H Mechanical & 3 2 6
5. Toe guards shall be insured to prevent accidental fall of Contractor Site
materials Supervisor
6. The ladder shall be fixed on a rigid support on a scaffold
7. All tools tackles shall be inspected prior to use
8. Do not carry any materials while climbing the ladder
9. Do not overload the scaffold with materials to avoid collapse

of scaffold
1. Toxic and flammable 1. Fire & Explosion 1. Confined space entry certificate shall be obtained
environment
2. Oxygen Deficient 2. Asphyxiation 2. Continues gas monitoring & Pre job check shall be done
Atmosphere
3. Personal Entrapment 3. Personal Injury /death 3. Forced Ventilation shall be provided as required.
4. High noise 4. Hearing impairment 4. Ensure Confined Space Entry log sheet is filled and updated
5. Electricity 5. Electrocution 5. Only Confined Space entry trained personnel should be

engaged to perform the activity.
6. Low light 6. Poor visibility 6. Ensure all engaged personnel's have been well aware of the
risks,emergency action & response OSWAL Site
7. Limited access 7. Slip & Trip and Fall 7. Ensure all electrical equipment’s are earthed at 3 meters Engineer
Confined Space
8 4 3 H Mechanical & 3 2 6
Entry
Contractor Site
8. Use ear plugs where applicable Supervisor
Page 73 of 254
1.
2. 3. 4. IR 7.
5. 6. R
STEP
Potential
Description
E P R E P R
9. Job Specific tool box talk with reference to JSA shall be
conducted
10. Trained and experienced standby person shall be assigned to
maintain log sheet and keep record of entry and exit
11. Electrical DB's must be fitted with ELCB and MCB

12. Cable management shall be done to avoid trip hazard
13. Ensure adequate illumination inside confined space

14. Adequate access and egress shall be Ensured
15. Use flame proof lights inside confined space
1.Accumulation of debris 1. Tripping /Falling hazard 1. Housekeeping shall be maintained during the activity and at
OSWAL Site
the end of job
Housekeeping & Engineer
2.Fire & explosion 2. Non closure of permit 2 Remove all debris from the site and dispose to CIL approved Mechanical &
9 close of work 2 2 M 2 2 M
vendor
for the day Contractor Site
3. Electric Shock 3. Personnel Injury 3 Permit must be closed and submitted to CIL upon completion Supervisor
of job
1. Extreme weather 1 Collapse of individual 1.Evacuation procedure shall be in place
condition
OSWAL Site
2 Lack of supervision 2 Unavailability 2. Effective TBT, shall include Emergency response Engineer
Emergency of emergency
10 2 2 M Mechanical & 2 2 M
Response vehicle Contractor Site
3.Leakage of toxic or 3 Fire 3. Ensure emergency vehicle arrangement is on place Supervisor
flammable gases
4 Explosion
1. Poor communication 1. Working without 1.Ensure engaged crew is trained in working night shift
extension
2. Inadequate illumination 2. Ensure adequate lighting arrangement are made.
3. Lack of supervision 2. Human fatigue 3. Ensure effective night shift supervision OSWAL Site
4. Eating at site 3. Poor Visibility 4. Stop work in the even of adverse climate.Will follow cairn Engineer
11 Night Shift Work 2 2 M recommendations during severe weather Mechanical & 2 2 M
4. Attracting Live Reptiles 5. Ensure night shift personnel get enough sleep or rest during the Contractor Site
day Supervisor
6. Ensure personnel are trained to meet any emergency that
may occur at night
1. unavailability of drinking 1. Heat related illness 1.Ensure plenty of cool drinking water is available at site
water OSWAL Site
Page 74 of 254
1.
2. 3. 4. IR 7.
5. 6. R
Potential
STEP
Description
E P R E P R
2. Lack of rest inadequate 2.Collapse of workmen 2. Ensure adequate rest shelter is available for workmen to Engineer
Heat Stress
12 rest shed 3 2 M take rest. CIL heat index flag system shall be followed. Mechanical & 2 1 L
Management
Contractor Site
3. Failure to follow heat 3. Drinking water shall be provided for the crew. Supervisor
index flag system

Page 75 of 254
VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
PROCEDURE FOR HYDRO TEST/PNEUMATIC TEST OF STATION PIPING
DOCUMENT NUMBER

A3 25.02.2022 Re-issued for Client Review SK VH GS
PREPARED BY CHECKED BY APPROVED BY APPROVED
OSWAL OSWAL OSWAL BY KAVIN
CONTRACTOR: CONTRACT NO. ENGG. CONSULTANT:
4600011752
Page 76Internal
254
Doc No.
DOCUMENT TITLE: PROCEDURE FOR HYDRO TEST/PNEUMATIC TEST OF Revision B1
STATION PIPING
CONTENTS
1.0 PURPOSE ...................................................................................................... 3

2.0 SCOPE .......................................................................................................... 3
3.0 REFERENCES ................................................................................................. 3
4.0 RESPONSIBILITIES ......................................................................................... 3
5.0 METHODOLOGY GENERAL ............................................................................ 4
6.0 HEALTH, SAFETY & ENVIRONMENT ............................................................... 8

Doc No.
STATION PIPING
1.0 PURPOSE
The purpose of this procedure is to define methodology for Flushing and hydro testing of all
piping fabricated spools, piping systems & installed for intermediate stations and terminals
of PROVISION OF WELL HOOK-UP SERVICES FOR RGD FIELD PROJECT.
2.0 SCOPE
This procedure illustrates the general requirements for inspection, flushing, testing and drying
of pipingspools as well as piping systems.
3.0 REFERENCES
Contractor’s HSE Plan
ASME B31.3
ASME B31.4
ASME B31.8
Specification for Inspection, Flushing and Testing of Piping System - CAIRN-TSG-LSP-0012-B1.
Specification for Pneumatic Testing of Piping System - CAIRN-TSG-L-SP-0018-B1
RJON-RX-OP-PRO-0060-Rev 2 RJ Gas Procedure for Pressure vessels, plant piping and pipeline.
4.0 RESPONSIBILITIES
Site Engineer
Shall report to the Construction Manager and shall be responsible for Control, supervision and
direction for implementation and execution of this procedure using calibrated Measuring and
Test Equipment’s.
QA/QC Engineer
Shall report to Construction Manager/Project Manager administratively and to HO for
technical matters and shall be responsible for Shall be responsible for overall control of QC
activities. Checks and verifies the activity.
Verifies and countersigns report.
Hydro test Engineer

Shall report to Construction Manager/Project Manager administratively and to HO for
technical matters and shall be responsible for
Shall be responsible for overall control of Hydro testing activities. Preparation and get
acceptance signs of hydro test report.
HSE Engineer
Shall report to Construction Manager/Project Manager administratively And to HO for
technical matters and shall be responsible for
a) Managing the implementation of all safety requirements during handling operations.

Doc No.
STATION PIPING
5.0 METHODOLOGY GENERAL

Before Flushing & Hydro testing of any piping system, it shall be inspected for the following: -
All hydro test crew shall be competent and certified by cairn before starting the job.
Proper piping materials have been used.
Piping has been erected as per latest approved drawings.
All supports have been installed correctly and test preparation has been carried out.All NDT &
PWHT (if applicable) are completed.
Preparation & approval of hydro test manifold with calibrated Pressure Relieve Valve and
pressurepump with all accessories.
All materials involved in the test shall be suitable rated and certified.Cairn Hydro check list
compliance shall be ensured
Ensure all safety precautions as per HSE Plan.
CONTRACTOR shall submit to CIL the hydro testing plan with the following documents for
documentsverification prior to hydro static test/Pneumatic test: -
Marked up P&ID with Test Packs/Hydro test loop.

As built Isometrics/line sketches with joint number markings, test limits and radiography
marking.Mechanical completion /clearance report.
Line History Sheet (LHS) record. Piping support installation report.
List of temporary fittings (including pressure rating details). All materials involved in the
test shall besuitably rated and certified.
FLUSHING
PREPARATION OF FLUSHING
Flushing of all lines shall be done before pressure testing.
Medium of testing: - Flushing shall be done by fresh potable water or dry compressed air
wherever water flushing is not desirable, to clean the pipe of all dirt, debris or loose foreign
material. Flushing shallbe done at high velocity as practicable Min. 1.5 m/sec.
Quality of the water/ air shall be as per applicable standard/ CAIRN specification for Flushing
as well as testing. (Details as given in “Testing Media” Para).
Inline instruments like control valves, orifice plates, rota meters, safety valves and other
instruments like thermo-wells which may interfere with flushing instruments shall not be
included in flushing circuit.
All permanent strainers the screen /mesh shall be removed before flushing.
DURING FLUSHING
Required pressure for water flushing shall meet the hydrant pressure or utility water pressure.
For air flushing the line /system will be pressurized by compressed air at the required pressure
which shall be 50psi max. This shall then be released by quick opening of a valve, already in

Doc No.
STATION PIPING
line or installed temporarily for this purpose. This procedure shall be repeated as many times
as required until a clear stream of flushing medium exits the piping, with minimum flush
volume being equal to five (5) times the volume of the piping being flushed.
Temporary dummy spool shall be used where ever required.
Precaution shall be taken to prevent entry of water /foreign matter into equipment’s, electric
motors, instruments, electrical installations etc. in vicinity of lines being flushed.
During flushing all flanges used shall be provided with temporary gaskets shall be of same
type as permanent gasket.
AFTER FLUSHING
Screen /meshes shall be reinstalled after flushing but before testing.
Temporary strainers shall be removed, cleaned and reinstalled after flushing & before testing.
In case of equipment such as column, vessels, and exchanger etc. forms part of a piping circuit
during flushing, this shall be done with the approval of engineer in-charge. However,
equipment thus included inthe circuit shall be completely drained and dried with compressed
air after flushing is completed.
After flushing is completed and approved, the valve distance pieces, piping specials etc. shall
be reinstalled with permanent gaskets. However, flanges of equipment nozzles and other
places where isolation is required during testing, only temporary gaskets shall be provided.
EXCLUSION OF TESTING
With the exclusion of instrumentation, piping systems fabricated or assembled in the field
shall be testedirrespective of whether or not they have been pressure tested prior to site
welding or fabrication. Pumps, compressors and other rotary equipment’s shall not be
subjected to field test pressure.
To facilitate the testing of piping systems, vessels and other equipment’s may be included in
the system with the approval of Engineer in-charge if the test pressure specified is equal to
or less than that for the vessels and other equipment’s.
Lines which are directly open to atmosphere such as vents, drains, safety valves discharge
need not be tested but all joints be visually inspected, wherever necessary such line shall
be tested by continuousflow of fluid to eliminate the possibility of blockade.
Seats of all valves shall not be subjected to a pressure in excess of the maximum cold working
pressure of the valve. Test pressure applied to valves shall not be greater than the
manufacturer’s recommendations nor less than that required by the applicable 100% code.
Wherever allowable seat pressure is less than test pressure, test shall be made through an
open valve.
Instruments like pressure-relieving devices, level controllers and gauge glasses, strainers,
filters, flow nozzles, control valves, orifice plates, etc. In the system to be tested shall be
excluded from the test by isolation or removals, unless approved otherwise by Engineer- in-
charge.

Doc No.
STATION PIPING
Orifice plates shall not be installed unless testing is complete.

Control valve should not be included in the test system. Where bypasses are provided test
shall be performed through the bypass and/ or necessary spool shall be used in place of control
valve.
Pressure gauges which are part of finished system, but cannot withstand test pressure shall
not be installed until the system has been tested.
Testing shall not be carried against closed valves.
GENERAL REQUIREMENTS / TEST PREPARATION FOR TESTING

Testing shall be carried out with permanent gaskets installed unless specified otherwise.
Wherever in line any void is existing due to any reason for absence of control valves, check
valves etc. it shall be fitted with temporary spools.
All joints welded, screwed or flanged shall be cleaned by wire brush to free it from rust and
any other foreign matter.
Open ends of piping system where blanks cannot be used, shall be blinded off by using blind
flange of same rating.
Pressure gauges used in testing shall be installed as close as possible to the lowest point in
the piping system to be tested to avoid overstressing of any of the lower portion of the system.
For longer /vertical lines two pressure gauges shall be installed at locations decided by
Engineer in- charge.
The test loop shall be inspected for the provision of high point vent & low point drain.
In case vent and drain is not provided in ISO, Piping / Hydro-test engineer shall provide /
Ensure Vent & drain at appropriate location and the same shall be plugged after hydro testing
included in the ISO.
Check the correctness of testing arrangements.
TESTING MEDIUM
In general, all pressure tests shall be hydrostatic using iron free water, which is clean and free
of slit and suspended matters. Maximum chloride content in water for hydro testing for
SS/DSS piping shall be 15-20ppm and CS systems shall have chloride content not exceeding
250 ppm.
Water to be used for hydrostatic tests shall be sampled and tested as per CIL specification.
Potable water shall be used for the hydrostatic testing. The test fluids shall be specified in the
line schedule. Hydro test water temperature shall be followed as per the site conditioned.
However, additional precaution shall be taken, if required suitably.

Doc No.
STATION PIPING
TEST PRESSURE
Hydrostatic test pressure shall be as indicated in the line schedule for each line number.
TEST PRESSURE GAUGES

All Pressure Gauges shall be calibrated, with having a valid calibration certificate not older than
one year.
All pressure gauges shall be in a range of 1.5 to 4 times of the hydro test/pneumatic test
pressure. Minimum two pressure gauges required for testing.
Selection of PSV shall be as per RJON-RX-OP-PRO-0060-Rev 2
Test pressure of the system under test shall fall in preferably 35% to 65% of gauge scale range.
Pressure gauge dial shall be minimum 150 mm. Size of Bourdon shall not be less than 75% of
nominal diameter of dial range.
Handling and storage of Calibrated Gages, Chart recorder and PSV’S shall be handled by hydro
testing engineer only.
Any gauge showing an incorrect zero reading or error of more than +/- 2% of full-scale range
shall be discarded.
Gauges / Chart recorders / psv’s shall be calibrated by NABL Accredited Lab with NABL
Certificate.
TESTING METHOD
Instrument air lines and utility air lines shall be tested with compressed air of instrument
quality.
Water shall be introduced in the system from Drain point to avoid air pocket formation. All
Vents at high point shall be left open and not closed until water flows out. All air shall be
removed before pressurizing. Hydro testing engineer shall ensure that the check list in RJON-
RX-OP-PRO-0060- Rev 2 is signed of by Company’s representative prior to Pressurization of
System.
Suspended matter in the hydro test water shall be removed before injection into the piping by
a filter capable of removing 99% of all particles 92 microns in diameter and larger, or
equivalent to using a 100 x 100 wire-mesh screen.
Pressure shall be applied after the system/line is ready and approved by CIL.
Pressure shall be applied by means of suitable pump which shall be isolated from the system
as soon asthe test pressure is reached and stabilized in the system.
The rate of pressure increases in approaching the test shall not exceed 5 bar per minute.
Test pressure shall be maintained for a period of minimum 01 Hour or the time required
for thoroughchecking of all the joints. Chart Recorder shall be used.
The pump shall be attended constantly during the pressurization by an authorized person.
Care shall be taken to avoid increase in the pressure due to temperature variation during the
test.Check all valves kept open & confirm that testing is not done against closed valves.
Leakage, if any, noticed during testing shall be rectified immediately and retesting of the
system /line shall be done after repair.

Doc No.
STATION PIPING
Depressurization to be done for any leakage observed, before any bolt tightening. After
tightening the bolt again pressurization to be done.
Hydrostatic test pressure readings shall be taken from the test gauge at fifteen (15) minute
intervalsduring the test, and recorded on form provided by CONTRACTOR.
Hydro test pressure shall be increased gradually holding at intervals.
CIL inspectors will begin a visual examination of each joint after the hydrostatic test pressure
has beenobserved for 1 hr and depressurizing to design / Working pressure.
All joints, including welds, are to be left un-insulated and exposed during the hydrostatic
test. Onlyhydrostatic tests with ending pressures equal to or above starting pressure will be
accepted.
Test shall be accepted when no leakage sip age, distortion etc.
DE-PRESSURIZATION
After the acceptance of a successful test, the system shall be immediately depressurized and
vented in agradual and safe manner.
The system shall be dewatered from the lowest available drain point with vent open.
OTHER SERVICES TESTING BY PNEUMATIC TESTING

a) Drain, instrument airline, plant airline, relief and blow-down lines are to be air and soap
bubble tested as per line list. Pneumatic Testing to be done as per CIL Specification for
Pneumatic Testing of Piping System - CAIRN-TSG-L-SP-0018 B1. The test pressure shall be as
per line list (110% of design pressure as minimum and in no case, it shall not exceed the lesser
of 1.33 time of design pressure). (Ref. clause 6.4.2 of Spec. CAIRN-TSG- L-SP-0018-B1).
DRYING
Upon completion of hydro test and dewatering, the piping/ loop system shall be
completely dried bypassing compressed air. The process shall start immediately after testing.
After completion the drying the system shall be released for reinstallation with all the
Equipment’s, instruments etc. as per P&ID.
6.0 HEALTH, SAFETY & ENVIRONMENT

The approved procedure of Health, Safety & Environment shall be followed during the
execution: - A safety-restricted zone by hard/soft barricading shall be defined and marked off
with red and white buntings.
Only authorized personnel as defined/identified shall be allowed within the test area.
Warning signs both in English & Hindi shall be placed in prominent about above ground piping
and test area to warn any personnel and public.
No stage of activity shall progress without the specific clearance of the Activity in charge.
Proper lightning arrangement shall be done at site. All electrical circuits, wiring, circuit board
etc. shall be checked for electrical hazard.
Walkie-talkies may be used during complete activity.

Doc No.
STATION PIPING
PROJECT.
PROVISION OF WELL HOOK‐ UP SERVICES FOR RDG

FIELD
TEST PACK INDEX

DATE:
SL. NO. DESCRIPTION NO OF SHEETS

1. MECHANICAL COMPLETION REPORT
2. CHECKLIST FOR MECHANICAL COMPLETION
3. HYDROTEST ACCEPTANCE REPORT
4. MARKED-UP P&ID
5. MARKED-UP G A D
6. ISOMETRICS
7. LINE HISTORY SHEET
8. SUPPORT DETAILS
9. CHECKLIST FOR BOX-UP
10. SAFETY CHECK LIST
11. PRESSURE GAUGE CALIBRATION CERTIFICATE
12. CAMS SYSTEM AND CHECKLIST TO BE FOLLWED
OSWAL VEDANTA/CAIRN
Sign. Sign.
Name Name
Date Date

Doc No.
STATION PIPING

PROJECT.
MECHANICAL COMPLETION REPORT
Report Number:
Well Pad Name / No.: - LOOP NO.:
Date:
Location/Field:
LINE No.: P & ID No.: GAD No.:
This is to Certify that all Welds of the Test Section have been Accepted.
All activities up to Line History Sheet is Completed (Attached).
Attached Checklist for Mechanical Completion
Remarks (If any):
OSWAL VEDANTA/CAIRN
Sign. : Sign. :
Name: Name:
Date: Date:

Doc No.
STATION PIPING

PROJECT.
PROVISION OF WELL HOOK‐ UP SERVICES FOR RDG
FIELD
CHECKLIST FOR MECHANICAL COMPLETION REPORT

Well Pad Name / No.: - Loop No.: - Report No.:
Location/Field: DATE:
Line No P&ID No. & Rev. GAD No.& Isometric No. & Rev.
Rev.
OSWAL Checked by VEDANTA/CAIRN

Sl. No. Item To Be Checked
1 Installation Checked as per P&ID
2 Installation Checked as per Isometric Drawing
3 Installation Checked as per Piping Plan/GAD
4 Isometric sketched marked with
a) Welds Nos (as made)
b) As-Built Dimensions
c) Test Limit
5 Valve (Inc. Control and Safety Valve)
a) Type (Gate, Globe, Check valves)
b) Rating
c) Bolting / length / Type
d) Gaskets
e) Facing/Handle/Spindle direction
f) Flow Direction
6 Flanges
a) Bolting/Length/Type
b) Gaskets
c) Rating
d) Orifice Type Tap in right position
e) Check for alignment (Proper Gap/Parallelarity)
7 Seal Welding Screwed Connections (if required)
High Point Vents/ Low point Drains as per drawing &
8
any additional (if required)
9 Reinforcing Pads as per specification
10 Removal of Temporary Erection cleats, Cleaning etc.
11 Test Kit Verified at Site
12 Supports:
a) Correct Types, Materials
b) Correct Dimensions
c) Clearance of Guides

Doc No.
STATION PIPING
Sl. No. Checked by

Item To Be Checked
OSWAL VEDANTA/CAIRN
d) Fixed Point (Anchor)
e) Shoes, Special Supports (If Any)
f) Support welding
g) U-bolt for slide supports
13 Joint History Sheet enclosed for:

a) Material Traceability Report
b) Fit-up & Welding Reports
c) NDT completed (RT,PT,MPT)
d) Stress Relieving & Hardness Completed
e) PMI
14 Check Removal & Blinding-Off of
a) Control, Safety & Check Valves
b) In-Line Instruments
c) Rupture Disc/Orifice Plate
d) Equipment’s Nozzles
e) Others
15 Checked for installation of (Indicate location in Drawing. )

a) Temporary blinds & spades
b) Temporary strainers
c) Temporary dummy spools
d) Temporary gaskets
e) Others
16 Earthing
a) Check location
b) Check for dimension for lug
17 Cleanliness Internally & Externally
18 Rotating Equipment Final Alignment checked with piping

19 Removal of Unwanted construction supports
20 Instrument Tapping provided as per drawing
Physical walk through-the-line, checked for gross irregularities

21 including physical dimensions, un-wanted tacks, arc strikes,
spatters and spaces for thermal expansion.
REMARKS:
The Installation is checked as p er above and found satisfactory. System Released for Hydro testing.
OSWAL VEDANTA/CAIRN
SIGN. SIGN.
NAME NAME
DATE DATE

Doc No.
STATION PIPING

PROJECT.
PIPING SAFETY CHECK LIST Date:
Well Pad Name / No LOOP NO.:

Location/Field:
S.NO. CHECK POINT YES NO

The test section has been isolated from all other pipeline section
1
except forthose needed for pressurizing and Hydrotesting
All temporary spools and other equipment connected to the section
2
arecapable of withstand the test pressure
3 All instruments and gauges which are used have valid calibration certificates
All warning notices, marker tapes, protective barriers and other
4
safetyequipment have been positioned and all the concerned
informed
5 All persons who may be affected by the operations are informed of the
activity
Communication channel and equipment have been tested and ensured

6
thatthey are working properly. Backup instruments are available.
Inform the person operating the pressurizing equipment of the maximum test
7
pressure which shall be applied to the test section.
Note: Hydrotest Engineer/HSE Officer to add any other safety points to this list as per site circumstances (if necessary).
OSWAL (HSE OFFICER) OSWAL (HYDROTEST ENGINEER) VEDANTA/CAIRN

Sign:
Sign: Sign:
Name: Name: Name:
Date: Date: Date:

Doc No.
STATION PIPING

PROJECT.
INSPECTION REPORT FOR HYDROSTATIC / PNEUMATIC

TESTING
Well Pad Name / No.: - LOOP NO.: - Report No.:
Location/Field: - Date:
P & ID No.: GAD No.: ISOMETRIC DRG. No.:
Line No. Joint No. From Joint No. To Details of Valves Details of Fittings
Pressure Gauge
Test Test Test Pressure Gauge
Time On Time Off Calibration
Medium Pressure Duration
No. Range Date Valid Upto
(Kg/Sq.cm) (Hold
Period)
Water / Min. 02
Air Hours
Checked By
Sl. No. Item To be Check OSWAL VEDANTA/
Remarks
Yes No
CAIRN
1 Field Installation Check List Prior to Hydrotest
Signed
2 Pre-Hydrotest Punch Item Cleared
3 Test Limit Identification & Marked on Drawing
4 Pressure Gauge Location checked
5 Accessibility to Inspection / witness location.
6 Pre-Hydrotest Flushing carried out.
7 High-pressure test as required.
8 System Checked and Released for Hydro Testing
9 Capacity of Pressurizing Pump checked
10 Water Drained
11 Temporary Blind Removed
12 Checked for Re-installation (if any)
13 Air drying
Sr. No. Time in Hrs. Pressure in Kg/Sq.cm Remarks
Result: - Hydrostatic Test / Pneumatic Test: - Accepted / Not Accepted

OSWAL VEDANTA/CAIRN
Sign. : Sign. :
Name: Name:
Date: Date:

Doc No.
STATION PIPING

PROJECT.
CHECKLIST FOR PIPING FABRICATION & ERECTION BOXING UP
Well Pad Name / No.: - Report No.:
Date:
Location/Field:
P & ID Nos. GAD No. / ISOMETRIC No.
CHECKED CHECKED BY
ACTIVITIES Remarks
BYOSWAL VEDANTA/CAIRN
Temporary Test Blind and Dummy Spools/Strainers
Removed
Installed: Orifice / Flow Meter/S pad/Strainers Ring
Safety Relief Valve Installed
Control Valve Installed (Flow direction checked)
Check Valve Installed (Flow direction checked)
Strainers Installed
In Line Instruments Installed
Proper tightening of Flange Connection Bolts
Valve Extensions stems Installed
Others (if any)
The Installation is Checked as per above and Found Satisfactory .
OSWAL VEDANTA/CAIRN
SIGN SIGN
NAME NAME
DATE DATE

Doc No.
STATION PIPING
PROJECT.
PUNCH LIST FOR ABOVE GROUND PIPING

Well Pad Name / No.: - Loop No.- Report No.:
Location/ Field: Date :
Ref. Drawing:
Punch Confirmation (Sign. & Date)
Category
Sl. No. Description of Punch Points /Priority OSWAL VEDANTA/CAIRN
Completed &
A/B/C Raised Completed Raised
Accepted
LEGEND: A-MUST BEFORE HYDRO TEST B: - CAN BE DONE AFTER HYDRO TEST C: - TO BE COMPLETED BEFORE COMMISSIONING.
Remarks: - Punch Points Liquidation/Confirmation Checked & Released for Hydro Testing.
OSWAL VEDANTA/CAIRN
SIGN SIGN
NAME NAME
DATE DATE

JOB SAFETY ANALYSIS
WORKSHEET
Task Description Hydro Test
Summary
JSA Ref No. OIL/JSA/026
Initial Risk Residual Risk
STEP
Activity
Potential Hazards Hazards Effect Existing Controls & Controls Required Responsible
Description E P R E P R
1.Working without work permit. 1. Illegal operation 1. strict compliance to the ptw procedure and requirments. OSWALSite
Obtain permit to
2.performing authority not available at 2 2 M Engineer 2 1 L
work
2. Clash of activities 2. performing authority must be available at site. &Contractor Site
site
Supervisor
1. Ensure the personnel's are communicated of the hazards
1. Remote work site/location 1. Strings, bites associated with access, location congestion remote locationand
job related hazards
2. Effective TBT shall be conducted & activity shall be carried
2.Presence of Animal. Insects & Reptile 2. Back Strain/ Injury
out in presence of site supervisor only.
3. Applicable PTW shall be ensured.
3.Entry into Live plant area 3. Contact with OHL Line
4. Over head power line & Other 4.Site survey to be carried out to identify any obstruction for
Obstruction site access.
OSWAL Site
Access at site & 5.Slip, Trip & Fall Due to poor floor 5. Ensure good housekeeping at work.
1 3 2 M Engineer 3 1 L
Area Preparation condition
6. Remove all unwanted materials from work place. &Contractor Site
7. Work area shall be barricaded & work material should be Supervisor
store within barricaded area
8. Competent work crew & supervisor should be ensured.
9. Drinking water facilities is adequate and certified.
10. Drinking water containers are to be properly identified
and cleaned regularly.
11.Rest area to be provide/ to be adequate.
12. Dust suppression program to be adequate.
1. Work will be stopped in case of adverse weather i.e. rain &
1. Rain 1.Slippery Surface due to rain
high wind condition & PTW shall be revalidated prior to
2.High Wind 2.Equipment may Topple 2. Plenty of drinking water shall be made available at site.
Adverse OSWAL Site
3.Hot Temperature 3. Heat Related illness 3. Cairn Oil & gas heat Stress Guidance shall be followed.
2 Climate& Plant 3 2 M Engineer 3 1 L
Emergency 4. During the plant emergency, the activity will be stopped &Contractor Site
3.Plant Emergency Related and the permit will be handover to BHGE/CIL Supervisor
4.Plant Emergency
Hazardous effect. 5. Team will be assembled at the the safe assembly point
6. PTW revalidation will be carried out after the cessation of e
1. H2S Exposure 1. Toxic gas /vapours 1. Activities shall be commenced after gas testing.
2. Fire 2.asphyxiation 2. H2S trained personnel shall be allowed to work.
Work within 3.Fire 3. Combustible materials shall be removed from work location OSWAL Site
3 Hydrocarbon & 4.Explosion 3 3 H 4.H2S escape mask shall be ensure with all Engineer 3 2 M
H2S prone area 5. Buddy system to be followed, no alone worker will be &Contractor Site
Supervisor
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6.Ensure personnel are adequately trained for safe working
practices at plant area.
1. Working in direct line of fire 1. Personal injury 1. Permit to work system shall be strictly followed Escape H2S
2. Damage to plant utility or 2. Permit issuer and receiver shall jointly inspect the job site.
SIMPOS 2. Human error Identified site OSWAL Site
material
4 (Simultaneous 3 4 H Engineer 3 3 M
3. Conflict in the task shall be assessed by issuing and
operation) 3. Damage of property 3. Damage to equipment &Contractor Site
performing authority
Supervisor
4. Conflict of activities 4. Conduct job specific tool box talk before job start
1.Damaged tools & Equipment's 1.Fatal Injury 1.TBT to be done about work at height at scaffold
2.Wrong selection of tools &
2.Fracture/Broken bone 2.Scaffold tag to be ensured
Equipment's
3.The Persons employed in work at height must be medically
3.Unsafe scaffolding 3.Near By Property Damage & physically fit & undergone work at height training & vertigo
4.Ensure that the scaffolding erection & dismantling shall be
4.Shaking and Vibration of scaffolding
carried out by a Competent scaffolder only.
5.The green Tag -SAFE TO USE must be displayed on the
5.Limited Access
Scaffolding after inspection and before use.
6.Inadequate working platform 6.Ensure proper access to the scaffold and it is secured.
7.Fall From Height 7.Barricading the underneath area OSWAL Site

Work at Height
5 3 3 H Engineer 3 2 M
on Scaffold 8.Inspect tools for its suitability and no make shift
8.Misuse of Scaffolding &Contractor Site
arrangement is permitted Supervisor
9.Material Handling 9.Full body harness to be used in any work above 1.8 M height
10.Harness shall be hooked to rigid support during Erection &

11.Ensure Adequate size of working platform with alternate
escape route is prepared
12.Secure all loose material while at height
13.100% tie off shall be ensured

14. Inspection of scaffold with a standard checklist shall be
carried out by scaffold supervisor
1. Area barricading shall be done and relevant safety sign OSWAL Site
Manual Handling Fracture / Broken bone boards shall be made available. Engineer
&Contractor Site
Pinch Point 2. Proper rated capacity pipe spool & flanges shall be ensured. Supervisor
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Defective Hoses Near by Property damage 3. Test shall be carried out as per P&ID & test pack.
4. Activity shall be carried out under competent supervisor by
Failure to use correct Fittings authorized personnel only.
5. Rated capacity & rated calibrated PSV & pressure gauges
Failure of Gauges shall be ensured. It shall be fitted in its connecting flange or
threaded nozzle wherever applicable
Hydro Test Use of uncertified pipe spool & flanges

6 3 4 H 6. Proper guard shall be in place on all rotating parts. 3 2 M
Water
Filling Improper Water Quality 7. Industrial socket / plug tops shall be ensured.
8. Only inspected and Colour coded electrical equipment
shall be used.
Rotation machinery Personnel injury
All electrical connections should be routed through 30mA
ELCB / RCCB for power tools and body earthling for DG sets.
9. After water filling hydro test shall be done stage wise and
Electricity Electric shock hold pressure shall be increased in gradual manner to
observed any potential leak.
10. If any leak observed then hold the activity & assess the
Slippery surface due to water /Oil leak
repair need.. Power cables shall be kept away from water.
Test carried out by non certified 11. Ambulance shall be available & respond at site.
Personnel
1. Area barricading shall be done and relevant safety sign
1. Manual handling Fracture / Broken bone
boards shall be made available.
2. Pinch point 2. Proper rated capacity pipe spool & flanges shall be ensured.
3. Defective hoses Near by Property damage 3. Test shall be carried out as per P&ID & test pack.
4. Activity shall be carried out under competent supervisor by
4. Failure to use correct Fittings
authorized personnel only.
5. Rated capacity & calibrated PSV to be fitted in system to
Over pressurisation of Test Pipe
5. Failure of gauges release over pressure. Calibrated pressure gauges with visual
line
inspection shall be ensured. Calibration certificates shall be
6. Use of uncertified pipe spool & 6. Proper guard shall be in place on all rotating parts.
7. Improper water quality 7. Industrial socket / plug tops shall be ensured.
8. Only inspected and Colour coded electrical equipment
8. Rotating machinery shall be used.
All electrical connections should be routed through 30mA
Hydro Test
9. After water filling hydro test shall be done stage wise and OSWAl Site
Pressuring ,
7 9. Electricity Electric Shock 3 4 H hold pressure shall be increased in gradual manner toobserved Engineer 3 2 M
Holding &
any potential leak. &Contractor Site
dewatering
10. Slippery surface due to water / oil 10. If any leak observed then hold the activity & assess the Supervisor
leak repair need. Power cables shall be kept away from water.
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11. Calibrated PSV shall be fitted in test system to Pop up on
over pressurization of pipe line ,testing equipment for
bringing down the pressure under control.
Major release of high pressure
11. Failure to pressurise the
water jet.
recommended test pressure/ The Hydro Test Pressure for test system is
Potential damage of
Over pressurisation of Test Pipe line ……………....Kg/Cm2 and Safety pop pressure of PSV / PRV
bursting pipelines and test sub
or Hydro test Sub system. is
system.
…………. Kg / Cm2 shall be Maintained and Complied as
per the system test pack / Checklist information provided by
QCdepartment. The pressure rising in the system shall be 0%,
25%, 50%, 75% and 100%. with the hold time of
12. Test carried out by non certified 12. All the fittings, hoses, manifold, pump assembly shall be
personnel tested by a competent third party which shall hold the rated
1. Using air Compressor 1.Personnal injury 1.All pressure equipment's need to be calibrated and certified
2. Area need to be barricaded and sign boards to displayed.

2. Noise 2. Noise induced hearing gloves OSWA Site
Pneumatic
8 3 4 H Engineer 3 2 M
Testing 3. Hazards and control measures need to be explained to
&Contractor Site
working crew through TBT.
Supervisor
4. Ensure whip check to be fitted to the hoses.
1. Use of home made / make shift 1. While material handling proper posture shall be ensured.
1. Cut Injury
arrangements
2. No home made / Make shift arrangement shall be
Use of hand 2. Selection of wrong hand tool
2. Pinch Injury. permitted.
tools & Pinching ,Cut & abrasion
9 3 2 M 3. Use right tools for right job. 3 1 L
materials
4. Cairn Oil & Gas Inspection colour code shall be ensured.
handling
5.Competent personnel shall be deployed

6.Appropriate PPE i.e. hand glows & face shield shall be
ensured while working with hand tools.
1. Accumulated construction waste and 1. Slip / Trip Injury 1. Area shall be cleared post job completion every day.
other materials
2.All work area are to be free of debris.
2. Tripping / Falling Hazard
3. Fire hazards. 3.Passageway/ walkway are clear of debris.
4.Void / Openings are to be covered. OSWAL Site
10 House Keeping 2 2 M 5.Adequate lighting to be being provided. Engineer 2 1 L
&Contractor Site
6. All material are to be properly stored and neatly stacked.
Supervisor
7. Toilet, washing facility shall be adequate & to be
maintained properly.
8.PTW shall be closed post job completion every week.
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1. Extreme weather condition 1. Collapse of individuals 1. Effective TBT shall include emergency response
2. Unavailability of 2. Ensure emergency vehicle arrangement is in place
2. lack of supervision OSWAl Site
Emergency emergencyvehicle
11 2 2 M Engineer 2 1 L
response
&Contractor Site
3. Leakage of toxic or flammable gas 3. Fire Supervisor
1.unavailibility of drinking water 1. Heat related illness 1. Ensure plenty of cool drinking water is available at site
2. Ensure adequate rest shelter is available for workmen totake OSWAl Site
Heat stress
12 2. Lack of rest shad 2. Collapse of workmen 2 2 M rest as per procedure and heat index flag system Engineer 2 1 L
management
&Contractor Site
3. Failure to follow heat index flag Supervisor
1. All staff and work man proper use of nose mask , safe
1. New varient of covid-19 1. Fever,cough,joint pain distance mainten .Training to spread awarnesson use of covid
-19 protocols.
OSWAL Site Engineer
13 Covid-19 3 2 M 2. Proper hand wash use , hand sanitaizer to provided at Mechanical & Contractor 3 1 L
2.Weakness , loss of appetite and Site Supervisor
2.Omicran varieant site.any health problem immediatly contact and advise to
causes
doctor
3. Health effect 3.Direct effect of lungs,

3.100% vaccination as per the govt guide line, all staff and
workman double vaccination must be ensure.
RR- Residual Risk

RA- Risk Assessment
IR-Initial Risk
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VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
PROCEDURE FOR RADIOGRAPHY TESTING BY GAMMA RAY
DOCUMENT NUMBER

4600011752
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OWNER: VEDANTA LTD. CAIRN OIL & GAS
INSPECTION AND TEST PLAN FOR STATION PIPING RADIOGRAPHY (BY GAMMA RAY)
Inspection By
Sl. Description of Method of Quantum Responsible
Acceptance Criteria Reference Document Verifying Records Remarks
No. Activity/Inspection Check of Check Person COMPANY
OSWAL
CAIRN-TSG-L-SP- CAIRN-TSG-L-SP- Work Procedure-

Approval of RT At the
1 Review 0019-B1, ASME SEC 0019-B1, ASME SEC QA/QC Engineer R276OSW1-RP01-Q- R R/A
Procedure Beginning
V, ASME B31.3 V, ASME B31.3 PRO-0008.
ASME SEC V, Work
Qualification of RT Work Procedure-
Procedure- G300HAL- PQR: R276OSW1-
2 Procedure as per Spec. PQR of RT 100% R276OSW1-RP01-Q- QA/QC Engineer RP01-Q-PRO-0008. P R
RX-L-PRO-5002. Rev.
& Codes PRO-0008
B1
CAIRN-TSG-L-SP-
Radiography
0019-B1, ASME SEC
Examination of all Butt As per Work Procedure- Work Procedure-
V / ANSI B31.3, Work
3 Welds using Required Radiography scope of R276OSW1-RP01-Q- QA/QC Engineer R276OSW1-RP01-Q- P R
Procedure- G300HAL-
Source as per RT PRO-0008 PRO-0008
RX-L-PRO-5002. Rev.
Qualification
B1
CAIRN-TSG-L-SP- Work Procedure-
Review and acceptance Interpretation RT Report-
4 100% 0019-B1, ASME SEC R276OSW1-RP01-Q- QA/QC Engineer P R
of RT Films. of RT Film R276OSW1-RP01-Q-
V, ASME B31.3 PRO-0008
PRO-0008
ASNT Recommended Work Procedure- RT-Level-II Certificate /

5 Operator Qualification Review 100% Practice No. - SNT- R276OSW1-RP01-Q- QA/QC Engineer BARC Approved R R
TC-1A Supplement- A PRO-0008 Certificate
LEGENDS:
H-Hold R-Review M-Measurement P-Perform TPI-Third Party Inspection/Testing LTR-Lab Test Report from in house lab/Third Party
W-Witness RW-Random Witness V-Visual A-Approval MTC-Manufacture's Test Certificates IR- Inspection Report
S-Surveillance DR-Document Review LT-In house Lab Testing CC-Calibration Certificate JR-Joint Record
OSWAL CAIRN/VEDANTA
Sign: Sign:
Name: Name:
Date: Date:
Page 116 of 254

INSPECTION REPORT FOR STATION PIPING RADIOGRAPHY (BY GAMMA RAY)
WELL PAD NAME / NO.: - IQI: SFD: REPORT NO.:
SOURCE: GAMMA RAY- Ir-192, SOURCE STRENGTH: SENSIVITY: EXPOSURE TIME: DATE:
TECHNIQUE: - SWSI / DWSI / DWDI DENSITY: DEVELOPING TIME:
SHEET NO.: - OF
ACCEPTANCE CRITERIA: ANSI B31.3 /ASME Sec-V / CAIRN FILM TYPE & NAME: DEVELOPING TEMP.:
Spec.
DIA. THK. Welder XR SEG- WPS NDT
S.NO. LINE NO. JOINT NO. OBSERVATION / JOINT STATUS OSWAL CAIRN/VEDANTA REMARKS
(Inch) (mm) NO. NO. MENT NO AGENCY
LEGENDS: -
Accepted: ACC Repair: -R Porosity: POR Internal Concavity: IC SWSI - SINGLE WALL SINGLE IMAGE
Check Surface: CS Re-Shoot RS Cluster Por: CP Elongated Slag Inclusion: ESI DWSI - DOUBLE WALL SINGLE IMAGE
Check Shot: CHS Retake: RT Burn Through: BT Isolated Slag Inclusion: ISI DWDI - DOUBLE WALL DOUBLE IMAGE
CO: Cut-Out Incomplete Fusion: IF Excess Penetration: EP
FOR NDT AGENCY OSWAL CAIRN/VEDANTA
SIGN.: SIGN.: SIGN.:
NAME: NAM: NAME:
DATE: DATE: DATE:
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PROCEDURE QUALIFICATION RECORD FOR STATION PIPING RADIOGRAPHY

1 Location Remarks
2 Date of Testing
3 Name of the NDT Agency
4 Material: Carbon steel/Alloy Steel/Stainless Steel
5 Diameter & Thickness
6 Type of Weld Joint Single 'V' Butt weld
7 Welding Process
8 Radiation Source Gamma Ray- IR-192
9 Technique
10 No. of exposures
11 Diagnostic Film length
12 Applicable standard ASME SEC V
13 Personnel qualification ASNT LEVEL-II
14 Film Type and Make
15 Film dimension
16 Maximum film fog level

17 Intensifying Screens/Lead Screens
18 Geometric Relationship Ug = 0.5 mm Max.
19 Radiation angle with respect to weld & film 90 Degree
20 Limit of Film Coverage 360 Degree
21 Over lap
22 IQI type ASTM Wire type / Hole type
23 Identification on radiograph As per Requirement
24 Film Processing Manual
a Developing 3 to 5 mins.
b Fixing 3 to 10 mins.
c Washing 30 mins.
It will be natural drying which may range from
d Drying
2-4 hrs depending on climatic condition
25 Density
26 Sensitivity
27 Acceptance criteria ANSI B31.3 / CAIRN Spec.
FOR NDT Agency OSWAL CAIRN/VEDANTA
Sign: Sign: Sign:
Name: Name: Name:
Date: Date: Date:
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JOB SAFETY ANALYSIS
WORKSHEET
Task Description Summary - Radiography Work
JSA Ref No:OIL/JSA/023
4. IR 7.
1. R
2. 3. 5. 6.
Activi R
STEP
Potential Hazard Hazard Effect Existing Controls & Controls Required Responsibl
tyDescription
e
E P R E P R
OSWAL Site
permit 2. Clash of activities 2.PTW must be kept visible at work location Engineer
1 Obtain Permit To Work 2. Performing authority must be 2 1 L 3. Permit issuer and receiver must conduct work site inspection Mechanical & 2 1 L
available at work location Prior issuing the permit Contractor
Site
Supervisor
1.Exposure to CO,CO2 & H2s
1.Leakage of toxic & flammable gases 1.Continuous gas monitoring to be done
gases 2.Fire 2.Pre-use inspection checks to be done
3.Explosion 3.Ensure no combustible /flame material around ensure good HK
4.Strictly follow zero Tolerance & life saver guideline
5.Appropriate Extinguisher to be made available
OSWAL Site
6.Ensure adequate supervision
Engineer
Working in HC 7.No mobile phone is allowed inside the premises
2 4 3 M Mechanical & 2 1 L
atmoshphere 8.Ensure atmospheric crew should be aware about emergency
Contractor
action & response
Site
9.Ambulance shall respond at site
Supervisor
10.Emergency Response awareness during TBT
11. Ensure H2S escape mask available with all personal working at
hydrocarbon area.
12. All personal entry inside HC area must be gone through H2S
training.
1. Slippery surface 1.Slip, trip and fall on same 1. Inspection of work location prior starting the job
2. Defective tools level 2. Floor opening should be hard barricaded . OSWAL Site
3. Floor openings 2. Personal Injury 3 Clear the area and indentify safe access Engineer
3 Work Area prepration 3. Damage to equipment's 3 2 M Mechanical & 3 1 L
tools & tackles Contractor
4. Fall of personnel due to Site
floor opening Supervisor
1. Inadequate use of hand 1. Finger Caught in between 1.Inspect tools before using OSWAL Site
tools 2. Personal Injury 2.Use right tools for the job Engineer
4 Use of hand tools 2. Failure to use PPE 3. Damage to equipment 3 2 M 3. Use appropriate PPE Mechanical & 3 1 L
3. Using makeshift tools 4. Do not use any makeshift or damaged tools at site Contractor
Site
Supervisor
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1. Exposure to higher radiation 1.Personal injury 1.Ensure authorization certificate of radioactive source.
2. Test carried out by non 2.Equipments should be operated only certified person.
certifiedpersonnel
2.Eye / Skin Injury
3.Operator manual and radiation safety manual to be available with
3.Chronic Disorders operators.
4.Eye / Skin Injury 4.Operator shall wear film bandages & pocket dosimeter during
operatio
5.TLD Badge & Dosimeter must be ensured with RT crew.
6.Communicate the hazard of operation to operators via PEP talk.
7.Safe distance after checking the radiation level with survey cater
as per BARC requirements shall maintain clear from personal
movement while caching is in operational make and the
radiography source is
unshielded.
8.Ensure the handle lock, while transporting machine.
9.Equipment shall be carried by hand with source to be directing
towards earth transporting short distances.
10.In No case equipment shall be put on shoulder / head while
transporting short distances without casing box.
11.Use Radiation Survey Meter in case of damage or malfunction

occurred/suspected to ascertain the leakage or not. OSWAL Site
Handling Tools:
12.At least 2 nos, Survey Meter to be available at site Engineer
Radiation
5 3 3 M 13 Incase of radiation leakage found keep the cordon off area and Mechanical & 3 2 L
Source&
inform concerned authority for Contractor
accessories
further action. Site
Supervisor
14.Do not attempt to clean and servicing the equipment without
consulting the authorized person,
15 Ensures the work shall be carried out only the close supervision
& in
guidance of the manual,
16 Keep emergency contact no, in case of emergency situation,
contact
authorized person
17 Lead Test Certificate of source & Health Certificate of
radiographers
to be made available at site
18 While testing at night, adequate lighting and blind able
warningsigns need to be displayed.
19 Ensure condition of wording platform of scaffold before using it.
20 Scaffag system should be followed for elevated scaffold type

work
platform.
21 Ensure all workmen should be used should be used double
lanyard
safety harness with shock absorber.
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22 Provide safety net below the pipe rack where workmen
movement
unavoidable at height.
23 To word in confined space, word permit shall be taken before
the job starts.Entry and exit register shall be followed while
wording in confined space. Proper ventilation arrangement shall be
made in the
confined space.
Radiography - Vehicle 1.Vehicle incident 1.Vehicle collision 1.Ensure that trained person only handles the equipments
/Equipment 2.Damage to underground 2.Property Damage 2.Equipments shall keep in lead box only with vertical position
movements/ 3.Night Travel 3.Fatality 3.Ensure no materials put on the lead box.
6 Vehiclemovements 4 3 H 4.Storage area shall be identified by radiation sign boards. 3 2 M
for Radioactive 5. Ensure casing lo k latch with locked position.
materiel movement
1.Accumulation of debris 1. Tripping /Falling hazard 1. Housekeeping shall be maintined during OSWAL Site
Housekeeping & close 2. Non closure of permit the activity and at the end of job Engineer
2 Remove all debris from the site
7 of work for 2 1 L Mechanical & 1 1 L
3 Permit must be closed and submitted to
the day Contractor
CIL upon completion of job
SiteSupervisor
1. Extreme weather condition 1 Collapse of individual 1.Evacuation procedure shall be in place
OSWAL Site
2 Lack of supervision 2. Fire 2. Effective TBT , shall include Emergency
Engineer
3.leakage of toxic or flamable 3.Explosion response
8 Emergency Response gases 4 Unvailbility of emergency 2 2 M 3. Ensure emergency vehicle arrangement Mechanical & 2 1 L
vehcile is on place Contractor
SiteSupervisor
1. Poor communication 1. Human fatigue 1.Ensure enagaged crew is trained in working
2. Inadequate illumination 2. Poor Visibility night shift
3. Lack of supervision 3. Attracting Live Reptiles 2. Ensure adequate lighting arrangement
4. Eating at site are made. OSWAL Site
5. Working withour extension 3. Ensure effective night shift supervision Engineer
9 Night Shift Work of permit 2 2 M 4. Stop work in the event of adverse climate Mechanical & 3 1 L
Contractor
5. Ensure night shift personnel get enough sleep or rest during day SiteSupervisor
6. Ensure personnel are trained to meet any emergency that may
occur
at night
1. Unvailbility of drinking water 1. Heat related illness 1.Esnure plenty of cold drinking water is available at site
OSWAL Site
2. Lack of or inadequate rest 2.Collapse of workmen 2. Ensure adeqaute rest shelter is available for workmen to take rest Engineer
10 Heat Stress shed 2 3 M Mechanical & 2 1 L
Management 3. Failure to follow heat index Contractor
flag 3.As per procedure and heat index flag system SiteSupervisor
System

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VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
PAINTING PROCEDURE QUALIFICATION RECORDS FOR SYSTEM-02
DOCUMENT NUMBER
Refer to
M310BGE-MPX-Q-PRO-2041

4600011752
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OWNER PROJECT MAIN LSTK CONTRACTOR
INTEGRATED ASP DEVELOPMENT SERVICES FOR THE

MANGALA, BHAGYAM AND AISHWARIYA FIELDS
ENGINEERING DOCUMENT TITLE CONTRACTOR
PAINTING PROCEDURE QUALIFICATION RECORDS

FOR STRUCTURAL WORKS SYSTEM-02
DOCUMENT TITLE:
PAINTING PROCEDURE QUALIFICATION RECORDS FOR STRUCTURAL WORKS SYSTEM-02
DOCUMENT NUMBER:
B1 15/06/2019 Issued for Information
PREPARED BY CHECKED BY APPROVED APPROVED BY

REV DATE SUBMISSION
OSWAL OSWAL BY BHGE VEDANTA
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VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
DOCUMENT NUMBER
Refer to

4600011752
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OWNER PROJECT MAIN LSTK CONTRACTOR
INTEGRATED ASP DEVELOPMENT SERVICES FOR THE

MANGALA, BHAGYAM AND AISHWARIYA FIELDS
ENGINEERING DOCUMENT TITLE CONTRACTOR
PAINTING PROCEDURE QUALIFICATION RECORDS FOR

ABOVE GROUND INSULATED PIPING SYSTEM-07
DOCUMENT TITLE:
PAINTING PROCEDURE QUALIFICATION RECORDS FOR
ABOVE GROUND INSULATED PIPING SYSTEM-07
DOCUMENT NUMBER:
B1 15/06/2019 Issued for Information
PREPARED BY CHECKED BY APPROVED APPROVED BY

REV DATE SUBMISSION
OSWAL OSWAL BY BHGE VEDANTA
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VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
DOCUMENT NUMBER

OSWAL OSWAL OSWAL
4600011752
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TUV INDIA PRIVATE LIMITED
INSPECTION VISIT REPORT
IVR - 0'10'112296321 - 2G2. - Rev. 00
fitY-"
Genaral:
TUV lndia Control Or
8119735418 Branch: AHMEOABAD
SAP Number:
Notification Name / Number: 2021-369739 Date(s) of lnspection: 30-12-2021

PROVISION OF WELL 14, Gopal lndustrial Estate OPP.
Project Name & Locatlon: HOOK.UP SERVICES FOR lnspction Location: Vallabh nagar, Odhav,
RDG FIELD Ahmedabad
OSWAL
TUV lndia Clienl Name: INFRASTRUCTURE End User Name: Vedantia Ltd.( CAIRN Oil & Gas)
LIMITED (RAJASTHAN)
DEC / PMC / EPC Name:

DEC'PMC/EPC
Asgmt. Number:
OIVINE Metallurgical P.O. Number: email acceptance Dated

Vendor Name & Location: 't711u2021
Services Pvt. Ltd.
Sub Vendor Name & Location: P.O. Number:
Stages Of lnspecdon:
tr Kick Off/ Pre lnspection Meeting tr Materialldentification EI lnterim Stages
EI Document Review tr Final lnspection EI Re-lnspection
Item Osscrlptlon:
P.O.
Itam Item Code Item Description P.O. Offored dcceptable
UOM
No. Quantity Quantity Quantity
Samples of test plates painted with System -13 NUMB ,|

1 I
ERS
Samples of test plates painted with System -13 NUMB
2. I 1
ERS
Ref6ronca Documents:
Sr.
Document Name Client Documenl Number Vendor Document Number Approval Status
No.
1) PR/MR/ARM Not applicable Not applicable Not applicable
2) QAP/ITP/QCP Not applicable Not applicable Not applicable
3) Drawing(s) Not applicable Not applicable Not applicable
4l P roced u re (s) Not Applicable Not applicable Not Applicable
5) Datasheet(s) Not applicable Not applicable Not applicable
OSWAL lnfrastructure Ltd. testing
6) Others lspeoryl Not applicable Client Document
to Lab: DATE:- 171121202'l
lnspoc'don Ac,tlyities Carded Out :
Stages Wtnessed:
1) Verified Oswal sample markjng on Painted plates test samples - Found in order
2l Witnessed DFT. Adhesion test on samples as identified and observed test result.
Documents Reviewed:
1) Reviewed calibration certificates of measuring instruments and found intended for use.
-T
Detaib of Equipmont(3) / lnstrument{s) u3ed for measuring / tsltng during ln!pection:
rR6brlvdos,
D.tall of
Sr. Validity till Calibration Cerlifi cate
Equipment(s) / Range ID
No. Date Number H.e *fl.h.Yd k .ppI6H.
lnstrument(s) Ucr
1) Foils 13.1-832 um DMSPUO3 11t1'12022 202111'10-3510-1, Oatet

Dt cr.tr.| fiib NRth. Dotb. tual aeraptan@ r/ bo gtren thnugh tnspadloh tuleaso Noto_
4@. dDrb*kfinn ddtlo

except iD tul w lout the consF,nt ot TUv tndla pvt_ LE.
- l, LBS Ma€, Ghat$par (W€st), MunDai - 400066, Maharashtra. tndie.
Fom t{o.: F /INSP /VR / i1-R12:R€VikE Oat.: 14.o3.2o2o

Page 1 ol 2
Page 146 of 254
TUV INDIA PRIVATE LIMITED
INSPECTION VISIT REPORT
IVR - 0'10112296321 - 20-2. - Rev. 00 W;'x"
lo'l 121'.t112021
2)
DIGITAL Pull off
0-20 MPa
DMSPUO3
20t10t2022
2021 1 0'l 8-324 1 -1, Date i
Adhesion Tester 102 21t1012021
1) @rr ad yt19 bdli.s @: tfr--li.rr. ClPu (t te,rrM M. b. W.t*$ e Lbeso.), tUC e AaLAC t RA StE r,/!,b3.
2) Vr.litq @E'tr a&a. qth6d eloblvhtht .td.d u,i, Ft** n.l,'tar..t ptbQtlffirdio a.l te abt*i B@d. a.l b*aw lo l@ta Ntu d / lik,itut!.e,d.nb d d.
ffia'nq heqsr{d /b*te qtF,,nit(t).
3) tbn .i,BI. hrL e,!.ct, @ltub(q,&.n. ,l.tsr,[i!a b*una (.) / q*n,,(.lu-d dultE b*e.t rb not ha- br*,&fry b M4/ dd @n[yt\ b&4l:n,ti aD @o ol nyL* b M.d o,ty
to t drlkJ dt&,i h tr *ttu1 aal,.llb.
COnCIUSIOn (^c'q@b /Nd a.t d'tte / kaed.solt snied tol:

Offer stage activities are Observed.
Psndlng Actlvltlo8 from thls Vblt:
None
ldentlflcatlon of lnspoctsd ltem(s):
None
Areas of Concam:
None
Non Conformldos ralsed, Diccrepancloi obseryod durlng lmp€ction ffby. ua.,i@ nN hd. NcR u,,'b6r)i
None
AttachmonE:
E lnspection records - Total Page Nos. UJ EI Master List of calibrated lnstruments / equipment None
Photography
EI lnspection Photos - Refer Page Nos. EI Others (sp€ciy): None.
Aulhorised Sign.hrr$:
TUV lndia lnspector(s): Vendor, Sub Vendot Representalivea (fi apticabte)
,!
0Milr/!i [{,'
LABORATORIES
N.H. PABMAB
ffvlanaging Direoor)
Name: Romil Desai Dalei 30-12-2021 Name: Mr. N.H. Parmar

Distribution List: BI TUV lndia Client / End User E TUV lndia Executing / Originating Branch EI Vendor / Sub Vendor
Revision Number fr Appt abtq i 00 - Type Reason for reision here
This Document Supersedes IVR No. i Mention Previous IVR Number.
Obcl.ltli t: Trtlt rVR tttf, ,'otb. corr.H.r.d.t lfit.l ,.cqr,,d ol hr.pe /ln,q).fh nh.t a(.,.ptan{, v bo gtvon thnugh tnspodloi Retsase Not6.
tt$Cvt sa\r. n'drid/ t h(t).ndetDntld t, tdca*M *d' *rnaorr od.,; qp.citcddi, t.i,r,al q- r, a fry,wr;dty, edd,6t(4.*etMrt. s,*/ u*,av*t aaacab *,ay h*
8lftr*yA@ .@dti_ AlctM.)q4pddnecs ttt(t) etud r:wfus tlapotfiy s o4nr']ca a an*wanrp.aw @;rt hd,,.O;A, d i, tuMd,.!.tn o qiA iab cCu,a
-fro t,qnd8,l tti&s fW nat dq1yoIt.t4pc@ydi.r .Mi.,.,{ohfr8bh.tv*.t/tac,i,o*-,cbbt*r,***.,b-n..s/t@r,iqdded44td,.c.Err/o.;,nrcirdt
raat*Enr,n ,nC)/q/.,a(4 udt@r,sits,dadonothmb*.dqtoNA![ioddanfr/.,sri*,titttirxqaivc*ak*.ddttobe,t t;tadkdBet$itoaq*ta rD
CoPyngh: ftis docurr€r,t /s dlo ptq€ty ol nN kdla PU. Ltd. .N slbuld tbt b. ,Elpmd.tc.d, ox@pt k tutt v hod tha c.ohsont ot TW k.lb tu- LA.
TUV ldh P1.! ud fiov xoRD sRouP) : (REGD. & HEAI] OFFICE). SO1. Rah€la Plaza - t, LBS M.rg, Ghatopar (ws€t), Mumbat 400086, M.haralhtsa. lndla.
-
T.l: + 91 22 864r/000, EnEll: inspection@tlv-no.d.comi Wstdtr: ww_tuv,nord_coavin.
Form Io. j F / INSP /vR / 11- Rl2: Rsliston Dat6: 14.03.2020 Pagezol2
Page 147 of 254
0
2 Divine Metallurgical 14. Gooal lnduslr alEslate Vallabhnaqar
BRTS, odhav, AhmBdabad 382 415
..'i'U'l',
Services ht. ttd.

! rREreE
d LE
+91 7922892804,+91 79228s1013,
+91 92272 20ss3 ,-;^.--
1i,f
E divinelab nho@edilfmail.com,
ir:'
crN u74s00cJ20r2pTc06scsfest Certificate accounls@divinelaboratory.com
TC s0s8
Tc5fl)821oooo95357F
ULR - Page 1 of 1
No.
Report : DMSPL-21-074787-1 Dateoflssue:10-72-2027
Customer : M/s. OSWAT INFRASIRIrcTURE LmmD(Raiasthan)
4th Floor.Af,ha I Tower,Nr.Ah insa CircleJodhpur Road,Guda -344031
ma la ni,Ba rmer, Raia stha n
Received On , 25-72-2027 Test Performed at: DMSPL
Description : System:13, Make: Hempel, S.NO.1
Drawn By : Party
Nature of Sample : Painted Plate
Specifi@tion : --
DECIPLINE:MECHANICAI I GROUP: MECHANICAT PROPETnES OF METALS
Test Name : ADHESION IESI (DOttY IESI}
Test Method : ASTM D4541:2017TEST METHOD E
Equipment : ADH ESIoN TEsTER (Do uY TESI (DMsP V03l02) Dt. of Testing : 30-72-2027
Test Parameter Resuh
observation-1(Dia of Dol ly20mm) Peel off coatingat 15.59 MPa
Observation-2(Dia of Dolly20mm) Peel off coatingat 16-88 MPa
Observati on-3(Dia of Dol ly20mm) Peel off coatingat 17.55 MPa
witnersed s "TW.INDIA"
---------End of Report-----
P.B, Vora by
REVIEWEB / N€JT€O
...Y:.O/OWITNESSED VH.$
G.M.
1220
ROI I nFsAt
Condltlon oI R.portingr
E I r: srrdlm ls rd doE bv o}lsE. IrE 6ult ddB dlv to tlE de sd.nltEd bv ttE t tY. 2: T6t rE on h tul d p.rl shall n t be .egldred, utl6s
. *rrtt,it aini$'o c otb.,ed ftm L/s DrtlSPL l: OltsP( is rd Bpoclr€ to tlE arHrc'tv ca dddopied c cfrqre t..{S eFrta 4:s.i"le
;rlit5l;d6raElodorfireddaYsfmtiEd.ol*dF s. ai r6t5 ie crthd dt * hst BMdmdlal.ddt'dE,6l6s& dlE*e
Ep.cined. 6: All tasi5 ,€ l,i.n oi bf Di|SP! to tlc b6t of d 4l]rY tn drltt, DllSPl6 ,fi n+dEit& to anY fiftid liabilitY d1f, to et
.fml.simdffimad..
I ltffi lllll lil llllll llil llll lill lllll llil lill llill lil ll I lll lil llll
Page 148 of 254

d LE
2 Divine Metallurgical
Services ht. [td.
clN u74900GJ2012PTC069436 Test Certificate
\
g
I 14, GoDa lidustria Eslale, Vallabhnagar
BBTS, odhav Ahmedabad 382 415
+91 7922892804, +91 7922891013

+919227220993
divinelab nho@tedil{mail.com,
accounts@divinelaboralory.com
#ffi
..r,^-.'x
TC 5098
ULR - TCs0982100009S358F Page 1 of 1

No.
Report : DMSPL-21{74787-2 Date of lssue : 30-72-2021
Customer : M/s. OSWAL INFRASIRUCTURE L|MmD(Raiasthan)
4th Floor,A.hal Tower,Nr.Ahinsa circleJodhpur Road,Gudamalani,Earmer, Rajasthan -344031
Received On . 25-72 2027 Test Performed at: DMSPL
Description : System:13, Make: Hempel, S.NO.1
Drawn By : Pa rty
Nature of Sa mple : Pa inted Plate
Specificat ion
DISCIPLINE: MECHANICAL I GROUP: METAIIOGRAPHY TEST
Test Name: COATING IHICKI{ESS MEASUREMENT IDUATSCOPE METHOD)
Test Method : ISO 2178:2016 and ASTM B499:09(RA2021)
Equipment : DUAlscoPE MP40E Dt. of Testing : 30-72 294
Location Coating Thid(ness in Microns
7 688
2 737
3 126
4 689
5 743
AvA 716.60
Test Witnessed s "TW-INDlA"
A
of Report--
----Erd
,o-Z\ reptedby P.B. Vora & by
TTEV+E\4ED / *6fED v. H. KA'&lll

G.M.
...r/-%WITNESSED
Tu! 1220
r)o
Co.ditlon ot R.Dortins r
d pd. t stEr !t be rep.odr€d, u'l6r
I i s-a,- B d d; b" D.as!t. nF cdr rdar6 dry ro riE emde srJt.n*Ed by iE r6rty. ,:olI6t repon rn rrrl
BpdElr€ ft. ttE dtlFt('tY dE(dopr€. d cmFr6 s(.ncd Fpctr 4:s6rore
;;-;;;;;;;,nall|ed |rm xrs orspt- s, urSn ,.
'u (ddtdB dBs&otlE E
iiir'ilir',i.iiiiii'r"o iois tm trea*.a eer. :. 4c,rdor *.mbat wlumdtar
^rit6tsdrl aDt,ty, DnsPL is ,,ot esErble b. any fiDriil liab,litY d@ to &t
"rtt* or 6, stsprrottE tEsr or;u &cr&y
iijii=rii. si eir t-ii *.-*a
.rmi5sidrddma4.
EI
I illlt llil til llllll llil lllll lllll lllll llil lil lllll il il I ll llll lll
Page 149 of 254

Prism Calibration Centre
www. prismcalibration.com, www.eindustries.in
PFIIBM
E+nail : inb@prismcalibraton.com, inb@eindustries.in
'Wa Maadrra Yorr ldaa,'
cc.2aE0 Iab
I{ABL Aceediated Calibration Sirc. - t0o4
CALIBRATION CERTTFICATE
Client Name:- Divine Metallurgical Service Pvt. Lld.
I 4,Gopal lndustrial Estate,Opp.Vallabh Nagar,odhav, Date of Issue - l2/l 112021
Ahmedabad.Gujarat.lndia 3 8241 5. Date of Calibratloa :- 12/lll202l
S Due Date:- lllll/2022
FORMAT NO.:-PRISM/DlM/FOI U0l ISSUE NO.:-01
Date Of Receipt / JRF. No. :- 202111 lG35t0
Calibration Certificate No.:- 2021t I l0-3510-l
0lttD02t)
ld€ntification No. DMSPL/03/O I
Details of Unit Under Calibration (UUC)
Name Of lnstrument Foils
Ra ll.l lo 832 Condition Of UUC OK
Malie Fischer Location
. Serial No.
Nominal Size of Foil Mean Reading Observed by
(pm) I)eviation In Reading (pm)
Mnster (!rm)
I 13. l 12.8 0.3
24.2 25.4 -1.2
72.3 74.5
4 r85 188.5 -3.5
5 346 347 .5 -1.5
s88 5 87.8 0.2
'7
832 836.6 4.6
Expanded Uncertainity of Measurment is : I 1.4 Um
Remarks:
(I )The Measurement Confidence Level is 95.45% with Coverage factor k = 2
(2) Therc Rcsulrs Arc Obtaincd At The Timc OfCalibration only rclate to thc item calibratcd.
(3)The Calihration Ceniticate Shall not be reproduced except in full without wrinen approval ofprism Calibration
Cenbe.
(4) UUC = tlnit Undcr Calibration. Above Insrument Calibrded at Lab-
(5) AII the measuremenr is traceable to national & international Standards.

TiEVIEWED / NOFEB
(6) Calibration Procedure No. PRISM/CAUSOP lF0lu2t
(7) Envi ronment Condition During Calibration: 20+ 2"C,4V/o to 6V/opJl.
(8)The Value llave bccn rounded offas per lS:2-1960 whcrcvcr applicable.
zo 1220
Name Axis Machine Al
Ra 0-280mm
Details of Inslrument Used for
Serial No, 50
Calibration
ID No. PRISM/LIN/LIVIO3O
Due Date tt4t:2022
P /31/190022 Engg.Co. Pw. Ltd.
CALIBRATED BYi
NAME:-Mr, Jignesh Jayswal
:,P APPIIOVED BY:-
N Riddhi Shah r-?
DESIGNATION :- Technical Staff Member
:- Calibration Incharge
Page 0l ofOl ULR NO(CC24802 I 0000 I 7366F)
i'/
lnst. Supply & Galibration, Ualidation, GpGB Approved Env. Audator
F/l01, Rudraksh comdex-ll, Bsirte syntfir:ate Banh Nr. Jasoda NagB, cross Road-llr, Gloc, \hiva, Abad.382
44s.
Customer Care : 9099062851, 9099062852, Tech. Help Dosk 7070991188
Page 150 of 254

Calibration @
Validation Prism Calibration Centre
Env. Audit E-mall : info@prismcalibration.com, lnlo@eindustries.in
Wob3ite: www. prlsmcalibratlon-com, wwtry,eindustries.ln PFIISM
Inst. Supplv
N,{BL,{.pproved C,alihration l.ah La ll!{ilr! fow B.ar'
Silcr - zlm{
CAI,IBRATION CERTI T'I (:A1'E
lient Name : Divine Metallurgical Services pvt. Ltd.

l4,Copal Industrial Estate, Date oflssuc : ?1110t2021
Opp. Vallabh Nagir,Odhav. Date of Calibration : 21110/2021
Ahmedabad,Gujarat, Suggested Due Dale : 20/1012022
India-382415.
l()ll\l 1l No.:- PII lS ]t/DI )1/TTiU I ISSUI N0,:- 02

Calibralior Ccrtiricslr No.:- Date Of Receipt l.lltl.'. No.:- llllfll201t
20: u0t &32J t - l (2021t0l8-J2l|)
l)ruilr oI Obsen'ation of ldontificalion N{,. DiusPL,,03i02
' tjnil tjrder Tesli{g Name ol l Istrument Digiaal PUU OttAdherion
Testcr
llartgc 0-.1000 PSI .' 0-20 MPa Make Bluged tnstrumenn
lllodcl r..o. IJGDJOO S€rirl No- i00 r60 t00i
Sr. \o. Sct .\pplied Lord l{eading 0bservtd On Rerding Crbscrycd Deviarior in
-i iPS r)
-i00
lllaster
503.9
On UUC (I5l) Iteadings (PSl)
_s00 i.9
: r000 1006.i 1000 6.3
r500 t50?.9 1500 i.9
l 2000 I l .)nfrn
[.i
: 2J00 2515.1 0 Ii. t
i000 30t9.1 1000 t9.1
licrnxr ksr
(l)lhc \lcasuruntenr Con'tldence Lcvel is 9 9'o rvith frcror k.. l.
1li I hc.r-' I{esirl ts Are Obtained At T}c Time Of Calibmion.
tl,lhs Calibrarion Cenificarc Shall not be reproduced except ir full without wriuen approval ofprism
Calibr-ation CenrE
(1) LrlrC -- Uflh l-lnder Calibnti on. Above lnstrument Calibrated at Lab.
REVtET/yED-m:
(5).{ll the rlcasurement is lraceable to national & internalional Standards
(6) Calibrarion Procedure No. PRISI\4/CAUSOp,/ffr3
.%W+NESSEo
----
..-'- lt.]
rc
I7) Environrnent Condition During Calibration: 20 *2 'C. 35% to 65o,i; RII (|ffi
1$ tl.lr VzrlLre Havc been rounded offas per lS:2-1960 wherever applicable 20
Naue Lofld Cell With lndicat0r I lnC.'
Deli:r ili 0f I Irlrtlnrenl l.D No. PRlSM/FORJLOC]OOJ PRISMiFOR]LOC:O() I

(rsed fnr Calibration Scrial No t4?90 i,158-s
Duc l)lte : I -08-t012 2,5- I l-201I
(l(rtilicrte lio. Certifirale j\..o. & Traceability
It{l l,(,i| [.l]q& l:Rt,u6:0 t:]-10 Fie Research lnsritute
l,Rl 0e l1) I l89l & FRIr0g/t9r 8g2 Fie Rss€arch lnsriture
(.\t_ttlta^l'[D BY APPROVEI)
Fi1r1, Audraist} Conpler-ll, Baside Syndicatr Bank, Nr. Jasoda Nagar Cr0ss Hoad-lll, Abad-382 445.
Curtomar Crr. : 9099062852, 9099062851 Tech. Help Desk 7878991188
ffii. Page 151 of 254

Product code: Base 35537: Curing Agent 95532
Description: HEMPADUR MULTI-STRENGTH 35531 is a solvent-free, two-component, high-build,

polyamine cured epoxy paint, which cures to a coating with good resistance to fresh water,
seawater, crude oil, and to abrasion. Applicable in thick coats by standard heavy-duty airless
spray equipment.
Recommended use: As a heavy-duty coating on steel exposed to abrasion where solvent-free materials are
required. Full colour retention will be of secondary importance as a lining in potable water
tanks and pipelines.
Service temperatures: Maximum, dry exposure only: 140°C.

In water (no temperature gradient): 50°C.
Certificates/approvals: Approved by WRAS for potable water up to 50°C (see REMARKS overleaf).
Approved for overall migration test certificate as per USFDA 175.300 by CFTRI.
Meet AWWA C 210-07 requirements
Availability: Not included in Group Assortment. Availability subject to special agreement.
Physical constants:
Colours/shade Nos.: 50630/Red

Volume solids, %: 100 %
Theoretical spreading rate: 2.5 m²/litre – 400 micron
Flash point: 207°C
Specific gravity: 1.50 kg/litre
Surface-dry: 5 hours, 30°C
Through-dry: 8 hours, 30°C
Fully cured (optional): 7 days, 20°C
VOC content: 5 g/litre
Shelf life: 12 months, 25°C
The physical constants stated are nominal data according to the Hempel Group's approved formulas.
Application details:
Version, mixed product 35531
Mixing ratio: BASE 35537 : CURING AGENT 95532
3 : 1 by volume
Application method: Dual-feed, hot airless spray equipment
Thinner (max.vol.): Do not dilute
Pot life: 60 minute(s), 20°C
Nozzle orifice: .019"-.031"
Nozzle pressure: 250 bar
(Airless spray data are indicative and subject to adjustment)
Cleaning of tools: HEMPEL'S TOOL CLEANER 99610
Indicated film thickness, dry: 400 micron (see REMARKS overleaf)
Indicated film thickness, wet: 400 micron
Overcoat interval, min: See REMARKS overleaf
Overcoat interval, max: See REMARKS overleaf
Safety: Handle with care. Before and during use, observe all safety labels on packaging and
paint containers, consult Hempel Material Safety Data Sheets and follow all local
or national safety regulations.
Issued: July 2017 PagePage:

1521/2
of 254
Surface preparation: New steel: Remove oil and grease etc. thoroughly with suitable detergent. Remove salts and other
contaminants by high pressure fresh water cleaning. Abrasive blasting to near white metal Sa 2½
(ISO 8501-1:2007) with a surface profile corresponding to Rugotest No. 3, BN10a, Keane-Tator
Comparator 3.0 G/S, or ISO Comparator Rough Medium (G). Apply immediately after cleaning. All
damage of shop primer and contamination from storage and fabrication should be thoroughly
cleaned prior to overcoating.
Repair and maintenance: Remove oil and grease etc. thoroughly with suitable detergent. Remove
salts and other contaminants by high pressure fresh water cleaning. Old steel surfaces having been
exposed to salt water, excessive amounts of salt residues in pittings may call for abrasive blasting,
high pressure fresh water hosing, drying, and finally, dry abrasive blasting again.
Application conditions: Apply only on a dry and clean surface. Surface temperature should be minimum 3°C above the dew
point to avoid the condensation. Use only where surface, application and curing temperature above:
10°C. The temperature of paint itself should be 15°C or above. Do not apply the paint if relative
humidity is above 85%. At high humidity paint film formation and curing time may affect.
Preceding coat: None, or as per specification. Recommended systems are: HEMPADUR SEALER 05990 or
HEMPADUR 15590
Subsequent coat: None, or as per specification.
Remarks: Colour 50630 and 17N20 are with WRAS certification (Consult Hempel for details)
Application(s): Disinfection by for instance chlorination can be very aggressive towards the coating and separate
instructions are available.
Film thicknesses: May be specified in another film thickness than indicated depending on purpose and area of use.
This will alter spreading rate and may influence drying time and overcoating interval. Normal range
dry is: 300-600 microns. This product is typically used as a one coat system. It may be used for
repair and touch up.
Overcoating note: Overcoating intervals related to later conditions of exposure: If the maximum overcoating interval is
exceeded, roughening of the surface is necessary to ensure intercoat adhesion.
Before overcoating after exposure in contaminated environment, clean the surface thoroughly with
high pressure fresh water hosing and allow drying.
Weathering/service temperature: The natural tendency of epoxy coatings to chalk in outdoor exposure and to become more sensitive
to mechanical damage and chemical exposure at elevated temperatures is also reflected in this
product.
Overcoating intervals: Environment Atmospheric, medium

Surface
10°C 20°C 30°C
temperature:
Min Max Min Max Min Max
HEMPADUR 40 h 12½ d 16 h 5d 8h 2½ d
Environment Immersion
HEMPADUR 40 h 4d 16 h 2d 8h 1d
Note: HEMPADUR MULTI-STRENGTH 35531 is for professional use only.
Issued by: Hempel Paints Pvt Ltd – 35531
This Product Data Sheet supersedes those previously issued.

For explanations, definitions and scope, see “Explanatory Notes” available on hempel.com. Data, specifications, directions and recommendations given in this data sheet
represent only test results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness or appropriateness under the actual
conditions of any intended use of the Products herein must be determined exclusively by the Buyer and/or User.
The Products are supplied and all technical assistance is given subject to Hempel's general conditions of sales, delivery and service, unless otherwise expressly agreed in
writing. The Manufacturer and Seller disclaim, and Buyer and/or User waive all claims involving, any liability, including but not limited to negligence, except as expressed
in said general conditions for all results, injury or direct or consequential losses or damages arising from the use of the Products as recommended above, on the overleaf
or otherwise. Product data are subject to change without notice and become void five years from the date of issue.
Issued: July 2017 PagePage:

1532/2
of 254
VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
PROCEDURE AND ITP FOR HOT INSULATION FOR PIPING & EQUIPMENT
DOCUMENT NUMBER

A3 14.03.2022 Re-ssued for Client Review SK VH GS
OSWAL OSWAL OSWAL
4600011752
Page 154 of 254

Doc No.

Revision B1
DOCUMENT TITLE: PROCEDURE AND ITP FOR HOT INSULATION FOR PIPING &
EQUIPMENT
CONTENTS
1.0 SCOPE ............................................................................................................................................ 2

2.0 REFERENCES ................................................................................................................................. 2
3.0 MATERIALS ................................................................................................................................... 2
4.0 STORAGE OF MATERIALS ............................................................................................................ 3
5.0 PROTECTION FOR DAILYLY COMPLETED JOB ........................................................................... 3
6.0 APPLICATION ................................................................................................................................ 3
7.0 HEALTH, SAFETY & ENVIORNMENT ........................................................................................... 5
8.0 TABLE ............................................................................................................................................ 6
9.0 ANNEXURES............................................................................................................................. 6
Page 155 of 254 Page 1 of 7

Doc No.

Revision B1
EQUIPMENT
1.0 SCOPE
The scope of this procedure is to establish method of application for various hot insulation
materials on above ground piping and equipments in accordance with project line schedule,
drawings, standards, specification.
2.0 REFERENCES
The following documents shall be referred to in conjunction with this procedure: -
• CIL Specification for Insulation – CAIRN-TSG-L-SP-0006-B2

• CIL Specification for Painting – CAIRN-TSG-L-SP-0005-B1
• Contractor HSE Plan- R276OSW1-RPX-R-PLN-0001-A2.
• Insulation aluminum bands / wires – ASTM B209
• Specification for Galvanized steel sheets- IS 277
• Bonded mineral wool-Specification- IS 8183
• Preformed fibrous ·pipe insulation- Specification- IS 9842
• All other applicable specifications as given in CIL Spec. CAIRN-TSG-L-SP-0006-B2.
3.0 MATERIALS
All the insulation materials shall be as per ASTM/BS/IS standards & CIL Specification. The use of
insulation or finishing materials containing ASBESTOS in any form is not permitted. For low
operating temperature (up to 125°C) services a suitable moisture barrier shall be used.
• Fibrous Material (Rockwool & Glass wool): Shall be performed insulation and shall be of
long fibred rock or glass material processed from a molten state into fibrous form bonded
with a binder and suitable for the intended operational temperature range from ambient to
550ºC and 350ºCfor Rockwool & Glass wool respectively. Slag wool is not accepted.
• Insulation Shall: confirm to the requirements of respective codes, unless otherwise
specified herein and shall be tested and test certificates on representative samples
furnished as per IS: 8183/IS: 9842/ASTM: C5471 ASTM: C592 and ASTM: C612.
• Insulation Material for Impulse Lines: for impulse lines (Austenitic Stainless Steel),
insulation material shall be sodium silicate inhibited ceramic fibre rope insulation of min.
density 250Kg/m3.
• Weather Protection Jacket: Metal jacketing shall be Alcan T-3000-H14 series, T-1100- H-14
or approved equipment stucco embossed aluminum with a factory applied moisture barrier
of 0.015mm, minimum epoxy or polysurlyn material.
• Moisture barrier shall be applied as per specification, with Mastic vapor barrier quality Ar-
cryl CP-9 of Childers of equivalent.

Doc No.

Revision B1
EQUIPMENT
4.0 STORAGE OF MATERIALS

• Insulation materials shall be stored in such a place that should be protected against
weather. It must be ensure that insulation material shall not be stacked directly on ground.
5.0 PROTECTION FOR DAILYLY COMPLETED JOB

• Every precaution should be taken to ensure that each days of work is weather proofed
immediately after laying & before the day’s work is over to prevent exposure & entry of
water into the material.
6.0 APPLICATION
Piping & Equipment’s shall be insulated for the following purpose as per P&IDs and Line list: -
• Heat Conservation
• Personnel Protection.
A) PRIOR TO INSULATION
• Before using insulation material, receiving inspection shall be done. All items to be insulated
shall be mechanically cleared, pressure tested including steam tracing. The surface shall be
cleaned manually for dust, rust, foreign particles, etc. All insulation material should be free
from corrosive agents & presence of water.
• All requirement of material should be fulfill like as density, thermal conductivity, linear
shrinkage, compressive strength and chloride content etc. given in piping insulation
specification.
B) DURING INSULATION
• Insulation thickness and type of insulation to be applied shall be as per equipment data
sheet / line schedule (for piping) & standard specification.
• Double layer insulation shall be done for insulation thickness greater than 75mm. exposed
surfaces operating temperature above 65ºC & located within 600mm horizontally on
2100mm vertically of a normal access way / walkway on work area shall be insulated for
personnel protecting only where heat loss is desired.
• SECUREMENTS BANDS/WIRES
For securing insulation aluminum bands / wires shall be applied as per ASTM B209 alloy
3003 H16 or IS: 737 designation 31000 (Old NS3) condition H3; if stainless steel, it shall be
18/8.
• FOR SECURING FIBROUS INSULATION
➢ On Piping
Band, 24SWG thick x 12mm (min) wide, Stainless steel.
➢ On Equipment
Band, 24SWG thick x 20mm (min) wide, Stainless steel.

Doc No.

Revision B1
EQUIPMENT
• FOR SECURING RIGID INSULATION

➢ On Piping Up to 16” OD
Wire, Stainless steel, 16 SWG
➢ On Piping 18: OD & Larger, Vertical and Horizontal equipment’s
Band, Stainless steel 20mm wide x 24 SWG thick.
• FOR SECURING CLADDING ON INSULATION (ALL TYPES)

➢ For Piping
Band, SS 12mm (min) wide x 24 SWG thick.
➢ On Equipment
Band, SS, 20mm wide x 24 SWG thick.
• RIVETS
➢ Rivets required for metal jacket securement shall be the expanding Aluminum “POP”
blind eye type / Stainless steel, 9.5mm long x 5mm diameter.
• SCREWS
➢ Screws required for metal jacket securement shall be Stainless steel /cadmium plated
steel self-tapping type A No.8 dia. x 12mm long to BS 4 1 76 Complete with neoprene
washers under the head.
• ‘S’ AND ‘J’ CLIPS

➢ Formed from 25mm wide stainless-steel banding.
• Insulation support rings/expansion joints for vertical piping.
• Insulated Piping systems shall have straight pipe, bends, tees and pipe-fittings completely
insulated.
• To ensure perfect water proofing, all the cladding joints shall be packed with sealing
materials which may either be in the form of a elastomeric sealing compound or fibre based
bituminous felt strip or RTV silicon sealant.
• Fibrous Material (Rock or Glass wool) shall be performed pipe section in 2 halves for sizes
Up to which manufactured and at least for all pipes with outside diameter over insulation of
500mm. In bigger sizes, multi-segments are preferable if manufacture, otherwise blanket
are acceptable.
• All projection, such as lifting lugs, trunnion, support lugs, support cleats shall be insulated to
the same extent that of equipment of piping.
• Expansion joints on all insulation material, on both horizontal and vertical piping shall be
provided at a distance as mentioned in specification.
• Cleats used for supporting of insulation shall not project outside insulation.
• Piping, Equipment’s, Tanks etc. shall be protected against protected corrosion by painting
under insulation as per painting specification- CAIRN-TSG-L-SP-0005-B1.

Doc No.

Revision B1
EQUIPMENT
• Equipment name plates shall remain visible after insulation has been applied by beveling
back the insulating material and carefully sealing the exposed edges to prevent ingress of
moisture.
• Pieces of insulation with crushed and damaged end shall not be used.
• Insulation windows (for thickness measurement) as per specification shall be provided.
C) FINISHING AFTER INSULATION

• All insulated items shall be finished with metal jacketing as per specification but before
installation of metal sheet one coat of bituminous anti corrosive paints to be used.
• The insulation finish shall provide a weatherproofed and covering over the whole of the
insulated areas and be applied and fitted in such a manner as to provide a close-fitting
assembly without gaps.
• The sheeting shall be fixed with self-tapping screw of size ½” No 8 @ 150mm distance
• Jacketing over valves & flanged shall be prefabricated in half section & shall be secured in
place by means of bands with quick release clips. Before fixing of boxes, in inside, the same
insulation shall be fixed with the help of strip and rivets.
Insulation shall not be applied to the following, unless otherwise specified in drawing.
• Piping which becomes hot intermittently, such as relief valves, vents steam-out and snuffing
steam systems, flare and blow down systems.
• Steam condensate lines downstream of steam traps discharging to drainage system, unless
otherwise mentioned.
• Supports for piping, excluding pipe hangers to the extent covered by insulation.
• Steam Traps (for bucket and float type traps the inlet piping and trap shall be insulated).
• Valves, including control valves and flanges in process piping systems (unless otherwise
specified, all valves and flanged joints shall be completely insulated only in steam,
condensate service, hot oil lines and in lines which are trace heated or jacketed to maintain
temperatures). However, personnel protection insulation for these items shall be applied,
as required, Removable type shall be provided.
• Pipe Union fittings.
• Thermo well bosses, temperature and pressure trappings.
• Expansion joints, hinged joints and hose assemblies.
• Sight flow indicators.
7.0 HEALTH, SAFETY & ENVIORNMENT

• All necessary precautions shall be taken to protect personnel and property from accidents
due to falls, hazardous materials, fire explosion and other damages. Installer and contractor
at the time of work take the procedure and related data including JSA.

Doc No.

Revision B1
EQUIPMENT
8.0 TABLE
TABLE-1
RECOMMENDED THICKNESS (MM)
HOT INSULATION FOR HEAT CONSERVATION
PIPE OR
OPERATING TEMPERATURE RANGE (ºC)
EQUIPMENT
Size-DN 40 to 95 to 150 to 205 to 260 to 315 to 370 to 425 to 480 to 535 to 590 to
94 149 204 259 314 369 424 479 534 589 649
≤ 40 25 25 38 51 51 64 64 64 76 76 76
50 25 25 38 51 51 64 64 76 76 76 89
80 25 25 38 51 51 64 76 76 76 89 89
100 25 25 38 51 64 64 76 76 89 89 102
150 25 38 51 51 64 76 76 89 89 102 102
200 38 38 51 51 64 76 89 89 102 102 114
250 38 38 51 64 64 76 89 89 102 102 114
300 38 38 51 64 76 76 89 102 102 114 114
≥ 350 38 38 51 64 76 76 89 102 102 114 114
TABLE-2
RECOMMENDED THICKNESS (MM)
PERSONNEL PROTECTION INSULATION
PIPE OR EQUIPMENT OPERATING TEMPERATURE RANGE (ºC)
Size-DN To 300 301 to 400
≤ 40 25 38
50 25 51
80 25 51
100 25 51
150 25 51
200 38 51
250 38 51
300 38 51
≥ 350 51 51
9.0 ANNEXURES
• Inspection & Test Plan: - R276OSW1-RP01-Q-ITP-0021-01. A3
• Inspection Report: R276OSW1-RP01-Q-IR-0021-02. A3
• JSA (Job Safety Analysis).

DOC. NO.: R276OSW1-RP01-Q-ITP-
0021-01
INSPECTION & TEST PLAN FOR HOT INSULATION FOR PIPING AND EQUIPMENT
Inspection By
Description of Method Quantum Responsibl
Sl. Acceptance Criteria Reference Document Verifying Records Remarks
Activity/Inspection of of Check ePerson COMPANY
No. OSWAL
Check
Submission and Work Procedure- R276OSW1-
At the Contract Specification CAIRN- Contract Specification CAIRN- QA/QC
1 Obtaining approval of Review W R
beginning TSG-L-SP-0006-B2 TSG-L-SP-0006-B2 Engineer RP01-Q-PRO-0021, Rev. A3
Procedure.
Contract Specification CAIRN- Contract Specification CAIRN- QA/QC

2 Inspection of Material Visual 100% IMIR W W
TSG-L-SP-0006-B2 TSG-L-SP-0006-B2 Engineer
Application of
3
Insulation Material
Work Procedure- R276OSW1- Contract Specification CAIRN- Inspection Report-R276OSW1-RP01-

a Cleaning of Surface Visual 100% Site Engineer W S
RP01-Q-PRO-0021, Rev. A3 TSG-L-SP-0006-B2 Q-IR-0021-02, Rev. A3
Fixing of Insulation Work Procedure- R276OSW1- Contract Specification CAIRN- Inspection Report-R276OSW1-RP01-
b Visual 100% Site Engineer W S
Material RP01-Q-PRO-0021, Rev. A3 TSG-L-SP-0006-B2 Q-IR-0021-02, Rev. A3

c Insulation Thickness Visual 100% Site Engineer W RW

d Moisture Barrier Visual 100% Site Engineer W S
Fixing of Alluminium Work Procedure- R276OSW1- Contract Specification CAIRN- Inspection Report-R276OSW1-RP01-
e Visual 100% Site Engineer W S
Band RP01-Q-PRO-0021, Rev. A3 TSG-L-SP-0006-B2 Q-IR-0021-02, Rev. A3
Installation of
4
Alluminium Jacketing
Application of Anti- Work Procedure- R276OSW1- Contract Specification CAIRN- Inspection Report-R276OSW1-RP01-
a Visual 100% Site Engineer W S
corrosive Paint RP01-Q-PRO-0021, Rev. A3 TSG-L-SP-0006-B2 Q-IR-0021-02, Rev. A3
Work Procedure- R276OSW1- Work Procedure- R276OSW1- Inspection Report-R276OSW1-RP01-

b Overlapping of Joint Visual 100% Site Engineer W S
RP01-Q-PRO-0021, Rev. A3 RP01-Q-PRO-0021, Rev. A3 Q-IR-0021-02, Rev. A3
Fixing of Alluminium Work Procedure- R276OSW1- Work Procedure- R276OSW1- Inspection Report-R276OSW1-RP01-
c Visual 100% Site Engineer W S
Band, Screw, Rivet, etc. RP01-Q-PRO-0021, Rev. A3 RP01-Q-PRO-0021, Rev. A3 Q-IR-0021-02, Rev. A3
Work Procedure- R276OSW1- Work Procedure- R276OSW1- Inspection Report-R276OSW1-RP01-

5 Final Visual Inspection Visual 100% Site Engineer W W
RP01-Q-PRO-0021, Rev. A3 RP01-Q-PRO-0021, Rev. A3 Q-IR-0021-02, Rev. A3
LEGENDS:
H-Hold DR-Document Review M- MTC-Manufacture's Test Certificates CC-
W-Witness Measurement Calibration Certificate
S-Surveillance R-Review V-Visual LTR-Lab Test Report from in house lab/Third PartyIR-
RW-Random Witness LT-In house Lab Testing Inspection Report
TPI-Third Party Inspection/Testing JR-Joint Record
OSWAL CAIRN/VEDANTRA
Sign: Sign:
Name: Name:
Date: Date:
Page 161 of 254

DOC. NO.: R276OSW1-RP01-Q-IR-
INSPECTION REPORT FOR HOT INSULATION 0021-02
OF PIPING AND EQUIPMENT
Location/Field :- Report No. :-
Well Pad /Station No.- :- Date :-
Line No. / Equipment No.: -
Operating Temperature :-
Type of Insulation :-
Thickness of Insulation :-
OBSERVATIONS:
OBSERVATION /
SL. NO ACTIVITY DESCRIPTION
RESULT
OSWAL CAIRN/VEDANTA
1 Painting touch up clearance
2 Cleaning of surface
Wrapping of Alluminium Foil (If applicable)

3
/ Paint Thickness
4 Fixing of Insulation Material
5 Thickness of Insulation
6 Securement of Insulation
7 Application of Moisture Barrier
8 Insulation of Alluminium Jacket
9 Securement of Jacket
10 Visual Inspection
Remarks (If Any): -
OSWAL CAIRN/VEDANTA
Sign; Sign:
Name: Name:
Date: Date:
Page 162 of 254

JOB SAFETY ANALYSIS WORKSHEET
Task Description Summary Insulation Work
JSA Ref No. OIL/JSA/028
Initial Risk Residual Risk
Activity
STEP
Potential Hazards Hazards Effect Existing Controls & Controls Required Responsible
Description E P R E P R
1. Working without work Permit 1. Illegal operation 1.Strict compliance to the PTW procedure and requirements
Obtain Permit OSWAL SITE
2.Performing Authority not available at 2 2 M 2. Performing Authority must be available at site until the work is 2 1 L
to Work 2. Clash of activities ENGG&SITE SUP
work location completed
1. Ensure the personnel are communicated of the hazards associated
1. Remote work site/location 1. live well pad area, congested
with access, location congestion remote location and job-related hazards
area, live electrical line
2. Effective TBT shall be conducted & activity shall be carried out in
2.Presence of Insects & Reptile 2. Back Strain/ Injury, Snake,
presence of site supervisor only.
bites
3.Entry into Live plant area 3. Contact with Live pipeline 3. Applicable PTW shall be ensured.
4. hot surface hazards 4. Burn hazards
4.Site survey to be carried out to identify any obstruction for site access.
1
Access at site & 5.Slip, Trip & Fall Due to poor floor OSWAL SITE
3 2 M 5. Ensure good housekeeping at work. 3 1 L
Area Preparation condition ENGG&SITE SUP
6. Remove all unwanted materials from work place.
7. Work area shall be barricaded & work material should be store within
barricaded area
8. Competent work crew & supervisor should be ensured.
9. Drinking water facilities is adequate and certified.
10. Drinking water containers are to be properly identified and cleaned
regularly.
11.Rest area to be provide/ to be adequate.
12. Dust suppression program to be adequate.
1. Work will be stopped in case of adverse weather condition high winter&
1. winter season 1.danger of cold
coldness, fog, high wind
condition & PTW shall be revalidated prior to resume the activity.
Adverse Climate 2.Back pain, sickness of cold 2.Illnes, body pain 2. wearing hot cotton cloth and hand globs. Drinking water available
OSWAL SITE
2 3.fog hazards, not clearly visible 3. not clearly visible hazards 3 2 M 3. Cairn Oil & gas heat Stress Guidance shall be followed. 3 1 L
ENGG&SITE SUP
4. During the plant emergency, the activity will be stopped and the permit
4. hand tools slipping will be handover to CIL
4.hand tremors, finger not work in cold
hazards 5. Team will be assembled at the the safe assembly point
6. PTW revalidation will be carried out after the cessation of emergency.
1. H2S Exposure 1. Toxic gas /vapors 1. Activities shall be commenced after gas testing.
2. Fire 2.asphyxiation 2. H2S trained personnel shall be allowed to work.
Work within 3.Fire 3. Combustible materials shall be removed from work location
4.Explosion OSWAL SITE
3 Hydrocarbon & 3 3 H 4.H2S escape mask shall be ensure with all 3 2 M
ENGG&SITE SUP
H2S prone area 5. Buddy system to be followed, no alone worker will be permitted.
Page 163 of 254

Page 1 of 2
6.Ensure personnel are adequately trained for safe working practices at
plant area.
1. Working in direct line of fire 1. Personal injury 1. Permit to work system shall be strictly followed Escape H2S mask
2. Damage to plant utility or

SIMPOS 2. Human error 2. Permit issuer and receiver shall jointly inspect the job site. Identified site
material OSWAL SITE
4 (Simultaneous 3 4 H 3 3 M
ENGG&SITE SUP
operation) 3. Damage of property 3. Damage to equipment 3. Conflict in the task shall be assessed by issuing and performing authority
4. Conflict of activities 4. Conduct job specific tool box talk before job start
1.Glass wool 1.Personal Injury 1.Proper PPE as Per MSDS
2.Sharp Objects 2.Cut Injury 2.Proper tools
3.Dust 3.Nearby Property Damage House keeping
4.fall from height 4. Breathing Problem Agreed lay down area for storage
Insulation OSWAL SITE
5 3 2 M 3 1 L
removal & fixing 5. Flammable gases 5.Skin irritation Secure all loose Insulation at storage area from high wind ENGG&SITE SUP
Gas testing to be done at the start of hydrocarbons: Note specially at flange
6.Inadequate access
and Valve locations.
Make sure that adequate access is available
If scaffold is used for access, it should be inspected by a certified scaffold
inspector & Scaff tag should be installed
Rock wool application with aluminum
1. Personal injury Proper Gun maintenance
Foil on one side
chemical (Polyols-
Cyanide=Polyurethane) Pressurized 2. Breathing Problem Air-conditioned storage of chemicals at site
Silicone for Injection
OSWAL SITE
6 Insulation 3 2 M 3 1 L
3.Skin irritation Compressor / general certification ENGG&SITE SUP
fire extinguisher
Wear proper PPE as per the MSDS (Material safety Data Sheet)
Workers should not play around with the tools.
Page 164 of 254

Page 2 of 2
1. Use of homemade / make shift
1. Cut Injury 1. While material handling proper posture shall be ensured.
arrangements
Use of hand 2. Selection of wrong hand tool 2. No homemade / Make shift arrangement shall be permitted.
2. Pinch Injury.
tools & Pinching, Cut & abrasion 3. Use right tools for right job. OSWAL SITE
7 3 2 M 3 1 L
materials 4. Cairn Oil & Gas Inspection colour code shall be ensured. ENGG&SITE SUP
handling
5.Competent personnel shall be deployed
6.Appropriate PPE i.e hand glows & face shield shall be ensured while
working with hand tools.
1. Accumulated construction waste and
other materials 1. Slip / Trip Injury 1. Area shall be cleared post job completion every day.
2. Tripping / Falling Hazard 2.All work area are to be free of debris.

3. Fire hazards. 3.Passageway/ walkway are clear of debris.
4.Void / Openings are to be covered. OSWAL SITE
8 House Keeping 2 2 M 2 1 L
5.Adequate lighting to be being provided. ENGG&SITE SUP
6. All material are to be properly stored and neatly stacked.
7. Toilet, washing facility shall be adequate & to be maintained properly.

8.PTW shall be closed post job completion every week.
1. Extreme weather condition 1. Collapse of individuals 1. Effective TBT shall include emergency response
Emergency 2. Unavailability of emergency OSWAL SITE
9 2. lack of supervision 2 2 M 2. Ensure emergency vehicle arrangement is in place 2 1 L
response vehicle ENGG&SITE SUP
3. Leakage of toxic or flammable gas 3. Fire
1.unavailibility of drinking water 1. Heat related illness 1. Ensure plenty of cool drinking water is available at site
2. Ensure adequate rest shelter is available for workmen to take rest as per
Heat stress 2. Lack of rest shad 2. Collapse of workmen OSWAL SITE
10 2 2 M procedure and heat index flag system 2 1 L
management ENGG&SITE SUP
3. Failure to follow heat index flag
1. All staff and work man proper use of nose mask, safe distance maintain
1. New variant of covid-19 1. Fever, cough, joint pain
. Training to spread awareness use of covid -19 protocols.
2.Weakness, loss of appetite 2. Proper hand wash use, hand sanitizer to provided at site. Any health OSWAL SITE
11 Covid-19 2.Omicran variant 3 2 M 3 1 L
and causes problem immediately contact and advise to doctor ENGG&SITE SUP
3.100% vaccination as per the govt guide line, all staff and workman double
3. Health effect 3.Direct effect of lungs,
vaccination must be ensured.

Page 165 of 254

Page 3 of 2
VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
ITP FOR FABRICATION & ERECTION OF ABOVE GROUND PIPING
DOCUMENT NUMBER
R276OSW1-RP01-Q-ITP-0002

4600011752
Page 166 of 254

INSPECTION AND TEST PLAN FOR FABRICATION AND ERECTION OF ABOVE GROUND PIPING
Description/ Reference Codes/ Verifying Inspection By
Inspection of Characteristic Quantum Acceptance Specs. /Std./ Responsible
Sl. Records/
Activity to be verified of Check Criteria Documents Person OSWAL CAIRN Remarks
No. Documents
A) PRIOR TO FABRICATION: -
CAIRN-TSG- Tech Spec. CAIRN-
L-SP-0003-B1, TSG-L-SP0003-B1, Work
Approval of Work Relevant At the CAIRN- TSG-L- CAIRN-TSG-L-SP- Procedure
1 Site Engineer R276OSW1- P/R R
Procedure Document Beginning SP0009-B1, ASME 0009-
RP01-Q-PRO-
B31.3, ASME B1, ASME B31.3,
0008
Sec-IX ASME Sec-IX
Tech Spec. CAIRN-
Tech Spec. CAIRN-
Approval of TSG-L-SP0003-B1,
TSG-L-SP0003-B1,
Welding Procedure WPS At the CAIRN-TSG-L-SP- Site Engineer/
2 CAIRN-TSG-L-SP-0009- WPS H R
Specification Document Beginning 0009- QC Engineer
B1, ASME B31.3,
(WPS) B1, ASME B31.3,
ASME Sec-IX
ASME Sec-IX
Establishment of
welding With TPI
CAIRN-TSG-L-SP-0009- CAIRN-TSG-L-SP-
Procedure (PQR) At the Site Engineer/ Witness the
3 PQT B1, ASME 0009-B1, ASME B31.3, PQR P R
as per Beginning QC Engineer Of the
B31.3, ASME Sec-IX ASME Sec-IX
specifications Process
/Codes
Welder CAIRN-TSG-L-SP-0009- CAIRN-TSG-L-SP-
At the WQT
4 Qualifications as WQT B1, ASME 0009-B1, ASME B31.3, QC Engineer H R
Beginning WELDER CARD
per Spec/Code B31.3, ASME Sec-IX ASME Sec-IX
Tech Spec. CAIRN-
NDT Procedure At the Tech Spec. CAIRN- TSG- TSG-L-SP-
5 Qualifications as Beginning L-SP0019-B1, ASME 0019-B1, ASME Sec- V,
NDT Site Engineer PQT - NDT W R
per Spec/Code Sec-V, ASME B31.3, ASME B31.3, ASME Sec.
ASME Sec VIII, Div-1, VIII, Div.-
1,
Line Details, Joint
Numbering, etc.
6 Review 100% Approved Drawing Approved Drawing Site Engineer ISO Drawing P R
review with
Isometric drawing.
Page 167 of 254

Description/ Reference Codes/ Verifying Inspection By
Characteristic Quantum of Responsible
Sl. No. Inspection of Acceptance Criteria Specs. /Std./ Records/ Remarks
Activity to be verified Check Documents Person OSWAL CAIRN
Documents
Incoming Material Size, Grade
Approved Drawing,
Inspection as per Quantity,
7 100% CAIRN-TSG-L-SP-0001- PMS/Relevant Codes/ITP Site Engineer IMIR H W/R
Piping Class Traceability &
B1
MTC
B) FABRICATION AT SHOP/ FIELD: -
Bevel preparation Work Procedure Work Procedure

Visual/ Doc No: - R276OSW1-
8 100% R276OSW1-RP01-Q- R276OSW1-RP01-Q-PRO- Site Engineer RP01-Q-IR-0008-01
P S
of field cut ends Bevel Geometry
PRO-0008 0008
Material
Identification as Visual/ Approved Drawing, Fit -up Insp.
9 100% CAIRN-TSG-L- Site Engineer P R
per drawing/ Traceability Approved Drawing Report
SP-0001-B1
Piping Class
Marking/Cutting Work Procedure Work Procedure
Doc No: - R276OSW1-
10 Fit-up / line up of Visual 100% R276OSW1-RP01-Q- R276OSW1-RP01-Q-PRO- Site Engineer RP01-Q-IR-0008-02
P R
Weld Joints PRO-0008 0008
Electrode Control
Pre-heat ASME B31.3, and as per ASME B31.3, and as per Pre-heating
11 Measurement 100% Site Engineer P S
In process Approved WPS Approved WPS Records
Welding Control
Visual inspection Work Procedure Work Procedure

Weld Profile/ Site Engineer/QC weld visual
12 100% R276OSW1-RP01-Q- R276OSW1-RP01-Q-PRO- P R
of Welding Workmanship Engineer Insp. Report
PRO-0008 0008
Approved Approved
Installation of pipe Welding/ Doc No: - R276OSW1-
13 100% Drawing, Drawing, Site Engineer RP01-Q-IR-0008-04 P R
supports Support Type
Approved Work Procedure

As per scope of
14 NDT Marking Visual Drawing, ASME R276OSW1-RP01-Q- Site Engineer - P R
line/service
Sec. IX PRO-0008
Work Procedure
Radiography & ASME Sec-V, ANSI
As per Scope of R276OSW1-RP01-Q- Site Engineer/ Doc No: - R276OSW1-
15 NDT of Welds DPT B31.3, ASME RP01-Q-IR-0008-06
R R/RW
Line/ Service PRO-0008 & QC Engineer
Of Weld Sec. VIII, Div-1,
ASME Sec. IX
Page 168 of 254

Description/ Reference Codes/ Verifying
Characteristic Quantum of Acceptance Responsible Inspection By
Sl. No. Inspection of Specs. /Std./ Records/ Remarks
Activity to be verified Check Criteria Documents Person
Documents OSWAL CAIRN
Document Site Engineer/ Doc No: - R276OSW1-
16 Line History Sheet 100% LHS LHS H DR
Review QC Engineer RP01-Q-IR-0008-03
C) ERECTION: -
Lifting Work Procedure Work Procedure
Validity of TC
17 Arrangements & 100% R276OSW1-RP01- R276OSW1-RP01-Q- Site Engineer Test Certificates P R
Visual
Tackles Q-PRO-0008 PRO-0008
As per Approved As per Approved R
18 Erection of Piping Alignment 100% Site Engineer - P
Drawing Drawing
Work Procedure Work Procedure
Pneumatic Test of Doc No: - R276OSW1-
19 Leak 100% R276OSW1-RP01- R276OSW1-RP01-Q- Site Engineer RP01-Q-IR-0008-05
P R
RF Pad
Q-PRO-0009 PRO-0009
Location,
supports, valves,
As per Approved P As per Approved
20 gaskets, Site Erection 100% Site Engineer Checklist P R
& ID Drawing P & ID Drawing
Orientation,
fasteners, etc.)
21 Flushing/Cleaning Field Report 100% R276OSW1-RP01- R276OSW1-RP01-Q- Site Engineer Doc No: - R276OSW1- P W
RP01-Q-IR-0008-05
Q-PRO-0009 PRO-0009
As per Approved As per Approved

22 Hydro testing Hydro test 100% R276OSW1-RP01- R276OSW1-RP01-Q- Site Engineer Chart Recorder P W
Q-PRO-0009/ISO PRO-0009/ISO

Doc No: - R276OSW1-
23 Painting Field Report 100% R276OSW1-RP01- R276OSW1-RP01-Q- Site Engineer P W
RP01-Q-IR-0008-05
Q-PRO-0009 PRO-0009
LEGENDS:
H – Hold R – Review A – Approval V – Visual
JR – Joint Record
W – Witness RM – Random Witness DR – Document Review MTC – Manufacture’s Test Certificate
S – Surveillance P – Performer M – Measurement IR – Inspection Report
Page 169 of 254

RDG FIELD Doc No: - R276OSW1-RP01-
INSPECTION REPORT FOR – DAILY FITUP Q-IR-0008-01
Location.: Date.:
Pipeline No.: Sheet No.:
MATERIAL &It’s FIT-UP
HEAT No. SIZE
LINE SPEC. IMIR No. JOINT No. TYPE OF INSPECTI
SL No. DRAWING No. DIA.(Inch) THK. (mm) REMARKS
No. Type-1 Type- 2 Type-1 Type-2 JOINT ON
Type: BW BUTT WELD, BR BRANCH WELD, SW SOCKET WELD, FW FILLET WELD

PREVIOUS TODAY CUMMULATIVE
Progress: No of Joints :>
- Inch Dia. :>
OSWAL CAIRN/VEDANTA
SIGN SIGN
NAME DATE NAME DATE
Page 170 of 254

VEDANTA LIMITED, CAIRN OIL AND
GAS
PROVISION OF WELL HOOK‐UP SERVICES FOR RDG FIELDINSPECTION REPORT - WELD
VISUAL OF STATION PIPING
Doc No: - R276OSW1-RP01-Q-IR-0008-02
Line No.: Report No.

Well Pad No.: Date:
Location /Field: Sheet No. Of
Dia. Thk. Type of Fit-up Report

Sl. NO. Line No. Drawing No. WPS Welder No Visual Inspection
Joint No. (Inch) (mm) Jt. No. No Remark
/ Date
Type: BW- BUTT WELD, BR- BRANCH WELD, SW- SOCKET WELD, FW- FILLET WELD
Previous Today: Cumulative:
Progress:
- No. of Joints:
Inch Dia.:

SIGN
NAME
DATE
Page 171 of 254


Doc No: - R276OSW1-RP01-Q-IR-
0008-03
INSPECTION REPORT - LINE HISTORY SHEET
Well Pad No.: - Report No.: -
GAD NO: Date: -
P& ID NO: Sheet No.: - Of
LINE NO: Radiography %
Sl Dia. Thk. Joint Type Component Heat WPS XR Welder Fit - up Weld Visual Report RT Report No. / Date LPT / MPT ReportNo.
1 2 1 2 REMARK
No. (Inch) (mm) of Joint No. NO No. Report No. / Date 1s 2nd 3rd / Date
No
No./Date t
Type of Joint : BW- BUTT WELD, BR- BRANCH WELD, SW- SOCKET WELD , FW- FILLET WELD
SIGN. :NAME : SIGN. :

DATE: NAME :
DATE:
Page 172 of 254

INSPECTION REPORT - SUPPORT INSTALLATION Doc No: - R276OSW1-RP01-Q-IR-0008-04

Location/Field:
Support as per Drawing Cleaning & Inspection
Type Nos. Painting Clearance
Remarks (if any) :
SIGN
NAME
DATE
Page 173 of 254


RDG FIELD
Doc No: - R276OSW1-
INSPECTION REPORT - PNEUMATIC TEST FOR R.F.PAD RP01-Q-IR-0008-05
Line No.: Report No.:
Well Pad No.: Date:

Location/Field:
Drawing No:
RF Pad Details: -
R.F. Pad Size: R.F. Pad Thk: Tale
Hole Size: Reference Joint No. (if applicable) /
RF Pad No.: -
Pressure Gauge Details:

Sr. No. Range Calibration Due Date Remarks
1) Test Description:
2) Test Pressure:
3) Test Medium:
4) Holding Time: Holding Pressure:
5) Temperature:
RESULT: -
REMARKS:
Name
sign
Date
Page 174 of 254

Doc No: - R276OSW1-
RADIOGRAPHY OFFERING FOR PIPING JOINT RP01-Q-IR-0008-06
Location: - Date:
To M/s ..............................(NDT Agency), Kindly arrange to take Radiography the following Butt Joints and submit the RT Films within 24 hours
positively.
JOINT WELDER
S.NO. LINE DIA. THK. X NO. SEGMENT REMARK
NO. NO.
NO.
SIGN
NAME
DATE
Page 175 of 254

VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
WPS & PQR FOR CARBON STEEL PIPE BUTT WELDS (GTAW)
DOCUMENT NUMBER
R276OSW1-RP01-Q-WPS-0001
Refer to
M310BGE-MP-L-WPS-001/M310BGE-MPX-L-Q-PQR-001
Review Code 01
A2 12.11.2021 Issued for Client Review

4600011752
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VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
WPS & PQR FOR CARBON STEEL PIPE BUTT WELDS (GTAW+SMAW)
DOCUMENT NUMBER
Refer to
M310BGE-MPX-L-WPS-003/M310BGE-MPX-L-PQR-003
Procedure training shall be ensured
Document shall be available at the point of use

4600011752
Page 187 of 254

PROPOSED WELDING PROCEDURE SPECIFICATION
WPS NUMBER: WPS-003A DATE: 17-11-2021
PQR NUMBER: M310BGE-MPX-L-PQR-003 DATE: 27-12-2018
WELDING PROCESS: GTAW+SMAW TYPE: MANUAL
APPLICABLE PIPING CLASS: CARBON STEEL PIPE BUTT WELDS
ASME SECTION -IX QW-200.1
Joints QW 402 Base Metal QW 403
Joint Design : Single V Groove P No: 1 G No: 1 To P No: 1 G No : 1
Backing : No Specification : -
Backing Material Type: N/A To Specification : -
Pipe Range Dia Qualified: Groovr: All Fillet: All

Thickness Range
Base Metal Range Qualified Groove: 5 To 24mm
(without Impact) Fillet: All
Pipe Size: 6" Sch 120 Each Thickness ≤ 13mm Yes
Filler Metal QW 404 Position QW 405
GTAW SMAW Position of Groove : All
Spec No SFA : A5.18 A5.1 Weldimg Progression: Uphill
AWS No (Class) : ER-70S2 E-7018-1 Position of Fillet: All
F No : 6 4 Pre Heat QW 406
A No: 1 1 Pre Heat Temp: Min 16°C
Size of Filler Metal: 2.0/2.4 mm 2.5/3.15/4.0mm Inter Pass Temprature: Max: 200°C
Weld Metal Groove: Upto 1.5 to 8mm Groove: Upto 5 to 24mm Pre Heat Maintanance: N/A
Thickness Range: Fillet : All Fillet : All Post Weld Heat Treatment QW 407
Electrode Flux: N/A N/A Temprature Range : N/A
Consumable Insert: N/A N/A Time Range: N/A
GAS QW 408
Filler Metal Product Solid Solid (Flux Coated)
Composition %
Electrical Charecteristics QW 409 Gases Mixture Flow Rt
Current: DC Polarity: Shielding: Argon 99.997% 7-12 LPM
GTAW-DCEN-SMAW-DCEP
Tungston Electrode Type and Size: 2.4 Dia (2% Thoriated) Purging: N/A N/A N/A
Mode Of Metal Transfer For GMAW N/A Backing: N/A N/A N/A
Electrode Wire Speed Range: N/A
Technique QW410
String or weave bead: String / Weaving-Weaving 1.5-3 Times of Electrode Dia.
Orifice or Gas Cup Size: 8-10 mm
Initial & Interpass Cleaning(Brushing , Grinding etc): By manual chipping, brushing, Grinding.
Mode of Back Gouging: N/A Oscillation: N/A
Contact Tube to Work Distance: N/A Single / Multi Pass Multiple Pass
Multiple or Single Electrode: Single Travel Speed (Range): 50-100 mm/min
Peeing: N/A Other: N/A
Filler Metal Current Volt Travel Speed Range

Weld Layer Process
Class Dia. (mm) Polarity Amp Range mm/min
Root GTAW ER-70S2 2.0/2.4 DCEN 80-100 20-26 -
Hot GTAW ER-70S2 2.0/2.4 DCEN 80-100 20-26 -
Fill Passes SMAW E-7018-1 2.5/3.15/4 DCEP 120-150 24-32 -
Capping SMAW E-7018-1 2.5/3.15/4 DCEP 120-150 30-34 -

Name: Hazarattaiah Hazarattaiah G Suresh
Signature:
Date: 16-11-2021 16-11-2021 17-11-2021
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VEDANTA LIMITED
CAIRN OIL & GAS
DOCUMENT TITLE
WPS & PQR FOR LTCS PIPE+FLANGE BUTT WELDS (GTAW+SMAW)
DOCUMENT NUMBER
By Manoj Narayan at 5:17 pm, Jan 31, 2022

4600011752
Page 199 of 254
OSWAL INFRASTRUCTURE LIMITED
PROVISION OF WELL HOOK-UP SERVICES FOR RDG FIELD
WELDING PROCEDURE SPECIFICATION (WPS) as per ASME Section IX
WELDING PROCEDURE SPECIFICATION NO: R276OSW1-RP01-Q-WPS-04 Rev:00 Date: 23-01-2022
SUPPORTING PQR NO: R276OSW1-RP01-Q-PQR-04 REV.00
WELDING PROCESS(ES): GTAW+SMAW TYPE : MANUAL
APPLICABEL PIPING CLASS: LTCS (PIPE+FLANGE)
JOINTS (QW-402)
Joints Design: As per drawing
Root Spacing: As per drawing
Backing: No As per Fabrication drawing
Backing Material (Type): Weld Metal / Base metal
BASE METALS (QW-403)
P. No :1 Group No:1&2 TO P. NO: 1 Group No:1&2
Specification, type/ grade or UNS Number: SA333 GR6
To specification type/ grade or UNS Number: SA333GR6 & SA350LF2 CL.1
Thickness Range:
Base Metal : Groove: 5mm to 38 mm as per B31.3 Fillet: A L L
Maximum Pass Thickness ≤ 1/2 in (13 mm) : Yes (√) No (X)
Others : None
FILLER METALS (QW-404)
Welding Process GTAW SMAW
Spec. No. (SFA) 5.18 5.1
AWS No. (Class) ER70S-2 SPL E7018-1
F.No. 6 4
A.No. 1 1
Size of Filler Metals Ø :2.4mm 2.5 mm, 3.15 mm,4mm
Filler Metal Product Form Bare (solid) Flux coated (solid)
Supplemental Filler Metal :-- N/A
Weld Metal Deposited Thickness:
Groove 7.64 mm max 30 mm max
Fillet All All
POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove :6G Temperature Range (Min) : NA
Welding Progression : Uphill Time Limit (Min) : NA
Position(s) of Fillet : All Other : None
Others : None
PREHEAT (QW-406) GAS(QW-408) For GTAW Process
Preheat Temp. Min. : 16 °C for GTAW & 45°C for SMAW (for≤25mm Thk.)/ 95°C for GTAW & SMAW Percent Composition
(FOR >25mm Thk
Interpass Temp. Max. : 205 Deg °C Gas(es) Mixture Flow Rate
Preheat Maintenance : -- Shielding Argon 99.99% 8-20Ltr/min
Others : None Trailing -- -- --
Backing -- -- --
ELECTRICAL CHARACTERISTICS (QW-409)

Current DC Polarity GTAW-DCEN, SMAW-DCEP
Filler Metal Current Type & Amps Volts Travel Speed
Weld
Process
PASS (es)
Classification Diameter(mm) Polarity (Range) (Range) mm / Min
As Req. GTAW ER70S-2 (SPL) 2.5 DC Electrode (-ve) 80-90 12-15 80
As Req. GTAW ER70S-2 (SPL) 2.5 DC Electrode (-ve) 80-90 13-15 90
As Req. SMAW E7018-1 (SPL) 2.5 DC Electrode (+ve) 95-100 20-22 120
As Req. SMAW E7018-1(SPL) 3.15 DC Electrode (+ve) 98-100 22-24 130
As Req. SMAW E7018-1(SPL) 4 DC Electrode (+ve) 100-115 20-26 140
Amps and volts, or power or Energy range should be recorded for each electrode size, position, and thickness etc.
Pulsing current : No Heat Input (max.) :1010J/mm (GTAW), 1490J/mm (SMAW)
Tungsten Electrode Size and Type : Ø3.2mm-2% thoriated
Mode of Metal Transfer for GMAW (FCAW) :NA
Others : None
TECHNIQUE (QW-410)
SMAW
String or Weave Bead String & Weave Bead should not be more than 3 times of filler Dia.
Orifice or Gas cup size 3/8" Ceramic Nozzle for GTAW
Initial and interpass cleaning (Brushing, Grinding etc.): By Wire Brushing or Grinding or Chipping or power brush
Method of Back Gouging Brushing or Grinding or Chipping
Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass (per side) Multiple
Multiple or single electrodes single
Electrode Spacing N/A
Peening N/A
Other N/A
Prepared by Checked by Approve By

OSWAL INFRASTRUCTURE LIMITED OSWAL INFRASTRUCTURE LIMITED - TPI VEDANTA (Cairn Oil & Gas)
VH/GS
Page 200 of 254

PROVISION OF WELL HOOK-UP SERVICES FOR RDG FIELD
PROCEDURE QUALIFICATION RECORD (PQR) as per ASME Section IX
PROCEDURE QUALIFICATION RECORDS NO. : R276OSW1-RP01-Q-PQR-04 Rev.00 Date: 23-01-2021
WPS NO. : R276OSW1-RP01-Q-WPS-04 Rev.00 Date: 23-01-2021
WELDING PROCESS(ES) : GTAW + SMAW TYPE: Manual
APPLICABLE PIPING CLASS : LTCS (PIPE+FLANGE)
JOINTS (QW 402)

As per Fabrication drawing
Backing: No
Backing Material (Type): Weld Metal / Base metal
BASE METALS (QW-403) PREHEAT (QW -406)
Material Spec. :SA 333 Gr.6 to SA 350 LF2 CL1 Preheat Temperature (Minimum) : For GTAW 95°C & SMAW 95°
Type or Grade : Gr. 6 Interpass Temperature (Maximum) : 190 °C
P.No. 1 Group No. 1 To P.No. 1 Group No. 2 Other : None
Thickness of Test Coupon : 26.97 mm POST WELD HEAT TREATMENT QW 407
Diameter of Test Coupon : 6" INCH Temperature : NA
Maximum Pass Thickness : 2 mm Soaking Time : NA
Others : None Other : None
FILLER METALS (QW 404) GAS (QW 408)
GTAW SMAW Percent Composition
SFA Specification : 5.18 5.1 Gas(es) Mixture Flow Rate
AWS Classification : ER70S-2 - SPL E7018-1 Shielding Argon 99.99% 8-10 LPM
Filler Metal F No. :6 4 Trailing N/A N/A N/A
Weld Metal Analysis A No. :1 1 Backing N/A N/A N/A
Size of Filler Metal : 2.5 mm 2.5 mm, 3.15 mm,
Filler Metal Product Form : Solid Rod Flux Coated (Solid)
Supplemental Filler Metal : NA NA
Electrode-Flux (class) : NA NA
Flux type : NA NA
Flux Trade Name : NA NA
Weld metal thickness : 3.82 mm 23.15 mm
Others
POSITION (QW - 405)
Position of Groove : 5G
Weld progression : Uphill
(Uphill, Downhill)
Other : None
Electrical Characteristic (QW 409)
Current : DC
Polarity : GTAW (DCEN), SMAW (DECP)
Amps & Volts : 80 to 115 Amps & 12 to 28 volts
Tungsten Electrode Size : 2.5 mm dia 2 % Thoriated for GTAW
Mode of Metal Transfer for GMAW (FCAW) : NA
Heat Input : 1772J/mm (GTAW), 1952J/mm (SMAW)
Other : ----
TECHNIQUE (QW-410)
String or Weave Bead String & Weave Bead should not be more than 3 times of filler Dia. Travel Speed : See in Annexure
Orifice or Gas cup size 3/8" Ceramic Nozzle for GTAW String or Weave Bead : String & Weave
Initial and interpass cleaning (Brushing, Grinding etc.) By Wire Brushing or Grinding or Chipping or power brush Oscillation : No
Method of Back Gouging Brushing or Grinding or Chipping Multipass or Single Pass (per Side) : Multipass
Oscillation N/A
Contact Tube to Work Distance N/A Single or Multiple Electrode : Single for GTAW
Multiple or Single Pass (per side) Multiple Closed to out chamber : No
Multiple or single electrodes single Use of thermal process : No
Peening N/A
Other N/A
TENSILE TEST (QW- 150)
Specimen Cross sectional Area of Ultimate Ultimate
No. specimen Ttl. Load Unit Stress Type of Failure and Location
mm2 KN N/mm2
1 483.336 291.600 603.307 Ductile, Broken from outside weld
2 483.106 288.450 597.074 Ductile, Broken from outside weld
As per Report no. DMSPL-22-002656-1 DATE:22-01-2022
GUIDED BEND TEST (QW- 160)
Sr. No. Type and Figure No. 462.3(a) Result
1 Side bend 1 Satisfactory
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HARDNESS TEST As per Divine Report No: DMSPL-22-002656-3 DATE:22-01-2022
Sample ID/Location Hardens in HV 10
I II III Average
Weld 185 183 183 183.67
HAZ-SA333 GR6 SIDE 181 179 181 180.33
HAZA SA350 LF2 CL1 SIDE 180 178 179 179.33
BASE-SA333 GR6 SIDE 165 164 164 164.33
BASE-SA350 LF2 CL1 SIDE 164 163 163 163.33
TOUGHNESS TEST (QW-170)
Specimen Notch Specimen Test Impact Values (In Joules)

No. Location Size(mm) Temp oC I II III Average
1 Weld 10X10X55 -45°C 36 42 59 45.67
2 HAZ-SA333 GR6 SIDE 10X10X55 -45°C 210 215 218 214.33
3 HAZA SA350 LF2 CL1 SIDE 10X10X55 -45°C 35 42 32 36.33
4 BASE-SA333 GR6 SIDE 10X10X55 -45°C 272 256 246 258.00
5 BASE-SA350 LF2 CL1 SIDE 10X10X55 -45°C 25 28 24 25.67
FILLET WELD TEST (QW- 180)
Result Satisfactory: Yes NA No NA
Penetration into Parent Metal Yes NA No NA
Macro - Results NA
Visual examination of complete weld before mechanical testing: Accept
Deposit Analysis : NA
Other : None
Welder's Name : Guddu kumar Stamp No. : OIL-06

Test Conducted By : M/s Divine Metallurgical Services Pvt. Ltd.
We Certify that the statement in this record are correct and the test welds were prepared, welded & Tested in accordance with the requirement of ASME Section IX, Edition 2017
Prepared by Checked by Approved By
OSWAL INFRASTRUCTURE LIMITED OSWAL INFRASTRUCTURE LIMITED - TPI VEDANTA (Cairn Oil & Gas)
VH/GS
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PROPOSED WELDING PROCEDURE SPECIFICATION (PWPS) as per ASME Section IX
Company Name: Oswal Infrastructure Limited BY:
Welding Procedure Specification No: ---- PWPS-004 Rev:0 Date: 03-12-2021
Supporting PQR No: ---
Welding Process(es): GTAW+SMAW
Type(s) : (Automatic, Manual, Machine, or Semi Auto)
JOINTS (QW-402)
Backing: (Yes) As per Fabrication drawing
Backing Material (Type): Weld Metal / Base metalRetainer:
Not Allwed
(Refer to both backing and retainers.)
BASE METALS (QW-403)
P. No :1 Group No:1,2 TO P. NO: 1 Group No:1,2
OR
Specification, type/ grade or UNS Number: SA333 GR6
To specification type/ grade or UNS Number: SA333 GR6 & SA350LF2 CL.1OR
Chem, analysis and Mech. Prop: --- To
Chem Analysis and Mech Prop: ---
Thickness Range:
Base Metal: Groove: 5mm to 38 mm (as per B31.3) Fillet: ALL
Maximum Pass Thickness ≤ 1/2 in (13 mm) : Yes (√ ) No (X )
Others : None
FILLER METALS (QW-404)

Welding Process GTAW SMAW
Spec. No. (SFA) 5.18 5.1
AWS No. (Class) ER70S-2 SPL E7018-1
F.No. 6 4
A.No. 1 1
Size of Filler Metals Ø :2.4mm 2.5 mm, 3.15 mm,4mm
Filler Metal Product Form Bare (solid) Flux coated (solid)
Supplemental Filler Metal :-- N/A
Weld Metal Deposited Thickness:
Groove 7.64 mm max 30 mm max
Fillet All All
Electrode-Flux (class) N/A N/A
Flux type N/A N/A
Flux Trade Name N/A N/A
Consumable Insert No No
Flux for GTAW No No
Filler N/A N/A
Other :
Make : Brand: ESAB : Brand: D & H

PROPOSED WELDING PROCEDURE SPECIFICATION (PWPS) as per ASME Section IX
PWPS No.: 004 REV.: 00
POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)

NA
Position(s) of Groove : 5G Temperature Range (Min)
Welding Progression : Uphill Time Limit (Min) NA
Position(s) of Fillet All Other : None
Others : None
PREHEAT (QW-406) GAS(QW-408) For GTAW Process
Preheat Temp. Min. : 16 °C for GTAW & 45°C for SMAW (for≤25mm Thk.)/ 95°C for GTAW & SMAW (FOR
>25mm Thk) Percent Composition (For GTAW process Only)
Interpass Temp. Max. : 205°C Gas(es) Mixture Flow Rate
Preheat Maintenance : No Shielding Argon 99.99% 8-20Ltr/min
Others : None Trailing -- -- --
Backing -- -- --
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ELECTRICAL CHARACTERISTICS (QW-409)
Filler Metal Current Type & Amps Volts Travel Speed Other (e.g.,
Comment, Hot wire
Energy of power Wire feed
Weld PASS (es) Process Addition,
Diameter (range) speed(range)
Classification Polarity (Range) (Range) mm / Min Technique,Torch,
(mm)
Angle, etc.)
As Req. GTAW ER70S-2 (SPL) 2.40 DC Electrode (-ve) 80-120 12-20 -- -- 60-90 mm --
As Req. GTAW ER70S-2 (SPL) 2.40 DC Electrode (-ve) 80-120 12-20 -- -- 60-90 mm --
As Req. SMAW E7018-1 2.50 DC Electrode (+ve) 90-140 15-30 -- -- 70-140 mm --
Amps and volts, or power or Energy range should be recorded for each electrode size, position, and thickness etc.
Pulsing current : No Heat Input (max.) :1772J/mm (GTAW), 1952J/mm(SMAW)
Tungsten Electrode Size and Type :Ø3.2mm-2% thoriated
Mode of Metal Transfer for GMAW (FCAW) :NA
Others : None
TECHNIQUE (QW-410)
SMAW
String or Weave Bead String & Weave Bead should not be more than 3 times of filler Dia.
Orifice or Gas cup size 3/8" Ceramic Nozzle for GTAW
Initial and interpass cleaning (Brushing, Grinding etc.) : By Wire Brushing or Grinding or Chipping or power brush
Method of Back Gouging Brushing or Grinding or Chipping
Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass (per side) Multiple
Multiple or single electrodes single
Electrode Spacing N/A
Peening N/A
Closed to out chamber N/A
Use of thermal processes N/A
Other N/A
Prepared by Approved By
HAZARATTAIAH
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Procedure Mech.

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VEDANTA LIMITED

CAIRN OIL & GAS

PROVISION OF WELL HOOK‐UP SERVICES FOR RDG FIELD

B1 21.05.2022 Issued for Information SM SM GS

CONTRACTOR: ENGG. CONSULTANT:

Page 2 of 254 Page | 2

❖ Responsibilities in materials handling. The requirements for specialist personnel.

Competent person - one who is capable of identifying existing and predictable

Health-care professional - any licensed/registered/certified health-care provider working

Periodic inspection - detailed safety and maintenance inspection performed by a qualified

Qualified person - one who, by possession of a recognized degree, certificate, or professional

Page 3 of 254 Page | 3

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Dunnage: Packing material usually made of wood.

CONTRACTOR: ENGG. CONSULTANT:

Page 5 of 254 Page | 5

All personnel shall be selected, appointed and managed in compliance.

4. INSPECTION AND CERTIFICATION

A crane must not be operated unless:

Page 6 of 254 Page | 6

8.1 WIRE ROPE AND WIRE ROPE SLINGS

Page 7 of 254 Page | 7

- Slings are not bent round sharp corners of a load.

CONTRACTOR: ENGG. CONSULTANT:

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Do’s and Don’ts

CONTRACTOR: ENGG. CONSULTANT:

Page 9 of 254 Page | 9

8.3 WIRE ROPE CLIPS

When making up a sling or termination, always ensure that:

CONTRACTOR: ENGG. CONSULTANT:

Page 10 of 254 Page | 10

CONTRACTOR: ENGG. CONSULTANT:

Page 11 of 254 Page | 11

8.7 CHAIN BLOCKS

8.8 LOAD BINDERS

When using load binders, operators must ensure the following:

CONTRACTOR: ENGG. CONSULTANT:

Page 12 of 254 Page | 12

10. MATERIAL STACKING AND UNSTACKING

CONTRACTOR: ENGG. CONSULTANT:

Page 13 of 254 Page | 13

11. MANUAL LIFTING TECHNIQUES

Page 14 of 254 Page | 14

12. RISK CONTROLS

CONTRACTOR: ENGG. CONSULTANT:

Page 15 of 254 Page | 15

1. Exposure to CO.CO2. H2S 1. Gas monitoring to be done

PREPARED BY CHECKED BY APPROVED BY

E-Effect RR- Residual Risk

Sr.No. Pre-operation Safety Checklist Yes / No Remarks

4 Cab and floor clean and free from obstruction.

5 Crane controls in neutral before starting up

6 Gauges and instruments reading correctly after start-up

9 All ropes free and without visible defects.

18 Adequate protections from overhead power lines.

22 Supervision of proposed lift available on site.

Sr.No. Checks during Operation Yes / No Remarks

3 Banksman working in correct manner

4 Crane hook positioned directly over load.

5 Crane motions smooth and safe.

6 Crane at safe distance from open excavations.

7 Safe load/radius indicators working correctly.