Ojt Booklet B2

IRMPL/QD/DOC/06
IRM PVT. LTD.
CAR 145 MAINTENANCE ORGANISATION
CAT. B2 ON-THE-JOB TRAINING (OJT) BOOKLET
AIRCRAFT TYPE: GULFSTREAM GV-SP G550 (RRD BR700-710)

(Appendix 6 to MOE Part 5)
DGCA approval vide letter No. dated:

Issue 1 Rev. 0 Dec 2021 Page 1 of 20
ON-THE-JOB TRAINING BOOKLET
AIRCRAFT TYPE: GULFSTREAM GV-SP G550 (RRD BR700-710) CATEGORY: B2
INTRODUCTION
The purpose of this booklet is to record tasks carried out by the candidate under supervision of a designated supervisor to meet the requirements of CAR-66 A.45 (c)
and CAR 66 Appendix III.
All entries in this OJT booklet should be made in indelible ink. The correction, if any, should be done in manner by striking with a single line, such that deleted entry
remains legible. Such entries should be authenticated by the OJT supervisor. Dates entered should follow the format DD/MM/YYYY.
50% of the required OJT tasks can be completed before start of the Aircraft Type Training. With reference to AAC 4 OF 2017 Rev. 1 Dt. 12th Feb 2019, the
candidate should complete at least 50% of the task given in this booklet.
On completion of the task the candidate shall fill brief description of the task, work order number, sign in the candidate column and aircraft registration. The
Designated OJT Supervisor shall sign against each completed.
The OJT assessor will declare the candidate as Passed, in case he/she has scored minimum 75% marks. The result will be recorded in the Assessment Sheet at the
end of this OJT booklet.
Candidate Name: ________________________________________ Signature: __________________________________ Page 2 of 20

Issue 1 Rev. 0 Dt. Dec 2021
OJT and Personnel Data
Candidate Details OJT Supervisor

Full Name Full Name Licence No. if Signature
Applicable
Date of birth
Address
OJT Assessor
AME Licence No. Full Name Licence No. if Signature
(If available) OR Applicable
Computer No
Signature
Practical Type Training Data Name of Approved Maintenance Organisation and Address
OJT Start date IRM Private Limited, SVP International Airport, Gate 4, Domestic Airport, Ahmedabad - 380006
OJT End date DGCA Approval No. DDG(WR)/145.0046 Dt. 30-06-2021

DATE / CANDIDATE SUPERVISOR

S/N TASK DESCRIPTION WORK ORDER NO. A/C REG TASK PERFORMED
LOCATION SIGN SIGN/STAMP
ATA 05 - Time limits/Maintenance checks
1 Assist/carry out A or C schedule maintenance check.
Review aircraft maintenance log for correct

2
completion.
3 Review records for compliance with AD
Review records for compliance with component life

4
limits.
5 Procedure for lightning strike inspection.
ATA 06 - Dimensions/Areas
Locate component(s) by station

6
number.
ATA 09 - Towing and Taxiing
7 Prepare for aircraft towing
8 Tow aircraft
9 Be part of aircraft towing team


ATA 10 - Parking and Mooring
10 Tie down aircraft
11 Park secure and cover aircraft
12 Position aircraft in hangar for maintenance.
ATA 11 - Placards and Markings
13 Check aircraft for correct placards
14 Check aircraft for correct markings.
ATA 12 - Servicing
15 Connect ground power
16 Perform pre-flight check


ATA 21 - Air Conditioning
17 Replace flow control valve.
18 Replace out flow valve.
19 Replace pressurization controller.
20 Check operation of air conditioning system
21 Check operation of pressurization system
22 Troubleshoot faulty system
ATA 22 - Auto flight
23 Install servos.
24 Replace control panel.
25 Replacement of the auto flight system LRUs.
26 Check operation of autopilot.
27 Check operation of auto-throttle.
28 Check operation of yaw damper.
29 Perform mach trim functional check.
30 Troubleshoot faulty system.


ATA 23 - Communications
31 Replace VHF/HF com unit.
32 Replace antenna.
33 Replace static discharge wicks.
34 Check operation of communication radios.
35 Perform antenna VSWR check.
36 Perform Selcal operational check.
Perform operational check of passenger address

37
system.
38 Functionally check audio integrating system.
ATA 24 - Electrical Power
40 Check battery capacity.
41 Replace starter generator/IDG/Alternator.
42 Replace switches.
43 Replace circuit breakers.


44 Replace PCBs.
45 Replace GCU
46 Adjust GCU voltage
Perform functional check of starter

47
generator/IDG/Alternator
48 Perform functional check of voltage regulation.
Perform emergency electrical system

49
removal/installation.
50 Perform emergency electrical system operation check.
ATA 25 - Equipment/Furnishings
52 Check emergency equipment.
53 Check ELT for compliance with regulations.
54 Perform ELT/ Antenna removal/installation.
55 Perform ELT operational check.
56 Replace ELT battery.

57 Replace CVR/FDR ULB.

58 Perform ULB operational check.
59 Replacement of galley electrical equipment.
60 Perform galley electrical equipment operational check.
61 Perform operational check of EVAS system.
ATA 26 - Fire Protection
63 Check fire bottle pressure.
64 Test of fire/smoke detection and warning system.
65 Check cabin/cockpit fire extinguisher pressure.
66 Check lavatory/baggage smoke detector system.


67 Replacement of fire bottles.
68 Replace fire bottle cartridges.
69 Functional test of engine/APU fire wire.
70 Functional check of smoke detection system.
ATA 27 - Flight Controls
72 Precautions before operating flight control surfaces.
73 Inspect primary flight controls.
74 Extending/retracting flaps & slats.
75 Functional test of primary flight controls
76 Functional test of flap system.
77 Operational test of the THS.
78 Operational test of airbrake system.
79 Operation check of stall warning/stick shaker/pusher.


ATA 28 - Fuel
81 Replace booster pump.
82 Replace fuel quantity gauges.
83 Check calibration of fuel quantity gauges.
84 Check operation of cross feed system.
85 Operation check of booster pumps.
86 Fuel shut off valve operation check.
ATA 29 - Hydraulics
88 Check standby pump operation.
89 Check standby pump motor brushes.
90 Check hydraulic filter bypass indicator.
91 Check indicating systems.


ATA 30 - Ice and Rain Protection
Operational test of the pitot & static probe ice

93
protection.
94 Operational test of the TAT ice protection.
95 Replacement of wiper motor.
96 Operational check of wiper motor.
97 Windshield heating system operational check.
98 Wing/engine anti ice/de-ice indication check
ATA 31 - Indicating and Recording
100 Replace flight data recorder.
101 Perform FDR test.
102 Perform FDR data download.
103 Replace cockpit voice recorder.
104 Perform CVR test.


105 Replace clock
106 Implement ESDS procedures.
107 Inspect for HIRF requirements.
108 Perform BITE of LRUs.
109 Perform CVR/FDR acceleration contact check.
110 Perform central warning system test
111 Perform standby indicating system test
ATA 32 - Landing Gear
113 Safety pins removal and installation.
114 Adjust micro switches/sensors.
115 Operational test doors indicating system.
116 Nose wheel steering functional check.
117 Operation check brake temperature system.
118 Operational test of landing gear indicating system.


ATA 33 - Lights
120 Replace external lights assembly/lamp.
121 Replace interior lights assembly/lamps/tubes.
122 Replace emergency lighting system components.
123 Perform emergency lighting system checks.
124 Perform test of interior /exterior lighting system.
ATA 34 - Navigation
126 Check pitot static system for leaks.
127 Perform pitot static system functional test.
128 Check/calibrate of pitot static instruments.
129 Perform air data module operational check
130 Replace navigation radios.
131 Replace air data computer.
132 Accuracy check of navigation radios with testers.


133 Functional check of weather radar.
134 Operational check of navigation radios.
135 Functional check TCAS.
136 Functional check DME.
137 Functional check ATC Transponder.
138 Functional check of inertial reference system.
139 Update flight management system database.
140 Perform functional check of EGPWS.
141 Update EGPWS data base.
142 Functional check of flight management system.
143 Replacement of standby flight instruments.
144 Functional check of standby flight instruments.
145 Functional check of head up display.


ATA 35 - Oxygen
147 Safety and precautions
148 Perform auto oxygen system deployment check.
149 Test crew oxygen system/masks.
150 Clean crew and passenger oxygen masks.
151 Replace oxygen cylinder/regulator.
152 Inspect onboard oxygen equipment.
153 Crew/passenger mask removal and installation.
ATA 36 - Pneumatic
ATA 37 - Vacuum Systems (ATA 37) - Not applicable for aircraft type
ATA 38 - Water and Waste (ATA 38) - Not applicable


ATA 45 - Central Maintenance Computer
156 Perform maintenance data download.
157 Perform BITE check of different LRUs
158 Connect maintenance computer to CMC
159 Replace CMC
ATA 49 - Airborne Auxiliary power
161 Perform APU start / stop procedure.
162 Perform APU fault download.
163 Perform APU replacement.
ATA 51 – Structures: Not applicable
ATA 52 – Doors
165 Test door warning system.
166 Replace/adjustment of door warning sensors


ATA 56 - Windows - Not Applicable
ATA 56 - Wings - Not Applicable
ATA 71 - Power Plant
168 Safety precautions.
169 Perform engine sensors replacement.
ATA 72 - Turbine Engines
171 Engine ground run
ATA 73 - Fuel and control, turbine
172 Replace engine electronic control unit (FADEC).
174 Replacement of EEC firebox
ATA 74 - Ignition systems, turbine
175
Perform functional test of the ignition system.
176 Check of ignitor plug.
177 Replace ignitor plug.


178 Check high tension leads.
179 Check ignition unit.
ATA 76 - Engine Controls
191 Adjust micro switches.
ATA 77 - Engine Indicating
183 Replace engine instruments/sensors.
ATA 78 - Exhaust, turbine
ATA 79 - Oil
ATA 80 - Starting

Assessment of the OJT
This is to certify that Mr./Mrs. ……….......................…………..
1. Has completed the ……….............................…….On-The-Job Training as evidenced in the enclosed booklet.

2. Has been assessed on the following tasks and successfully passed/failed the practical assessment in demonstrating appropriate knowledge and skills:
ATA Task Description Task Reference A/C Reg Date Maximum marks Marks Obtained
Adherence to the Personnel Warning and Cautions 10

-
20
- Use of Aircraft Documentation and completion of records
35
35
TOTAL 100
RESULT: (Tick as applicable) PASS FAIL
……………………………………….. ……………………………………….. ……………………………………….. ………………………………………..

Place Date B2 Assessor`s signature B1 Assessor`s signature (if applicable)
Name : Name :
Licence No.: Licence No.:


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IRMPL/QD/DOC/06

IRM PVT. LTD.

CAR 145 MAINTENANCE ORGANISATION

CAT. B2 ON-THE-JOB TRAINING (OJT) BOOKLET

AIRCRAFT TYPE: GULFSTREAM GV-SP G550 (RRD BR700-710)

DGCA approval vide letter No. dated:

Candidate Name: ________________________________________ Signature: __________________________________ Page 2 of 20

OJT and Personnel Data

Candidate Details OJT Supervisor

OJT End date DGCA Approval No. DDG(WR)/145.0046 Dt. 30-06-2021

Candidate Name: ________________________________________ Signature: __________________________________ Page 3 of 20

DATE / CANDIDATE SUPERVISOR

ATA 05 - Time limits/Maintenance checks

1 Assist/carry out A or C schedule maintenance check.

Review aircraft maintenance log for correct

3 Review records for compliance with AD

Review records for compliance with component life

5 Procedure for lightning strike inspection.

Locate component(s) by station

ATA 09 - Towing and Taxiing

7 Prepare for aircraft towing

9 Be part of aircraft towing team

Candidate Name: ________________________________________ Signature: __________________________________ Page 4 of 20

DATE / CANDIDATE SUPERVISOR

ATA 10 - Parking and Mooring

10 Tie down aircraft

11 Park secure and cover aircraft

12 Position aircraft in hangar for maintenance.

ATA 11 - Placards and Markings

13 Check aircraft for correct placards

14 Check aircraft for correct markings.

15 Connect ground power

16 Perform pre-flight check

Candidate Name: ________________________________________ Signature: __________________________________ Page 5 of 20

DATE / CANDIDATE SUPERVISOR

ATA 21 - Air Conditioning

17 Replace flow control valve.

18 Replace out flow valve.

19 Replace pressurization controller.

20 Check operation of air conditioning system

21 Check operation of pressurization system

22 Troubleshoot faulty system

ATA 22 - Auto flight

24 Replace control panel.

25 Replacement of the auto flight system LRUs.

26 Check operation of autopilot.

27 Check operation of auto-throttle.

28 Check operation of yaw damper.

29 Perform mach trim functional check.

30 Troubleshoot faulty system.

Candidate Name: ________________________________________ Signature: __________________________________ Page 6 of 20

DATE / CANDIDATE SUPERVISOR

31 Replace VHF/HF com unit.

33 Replace static discharge wicks.

34 Check operation of communication radios.

35 Perform antenna VSWR check.

36 Perform Selcal operational check.

Perform operational check of passenger address

38 Functionally check audio integrating system.

39 Troubleshoot faulty system.

ATA 24 - Electrical Power

40 Check battery capacity.

41 Replace starter generator/IDG/Alternator.

Candidate Name: ______ Signature: Page 2 of 20

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Candidate Name: ______ Signature: Page 11 of 20