2209-V0039-0601-0001 Rev 1

PROJECT BOZSHAKOL SULPHIDE PROJECT

EQUIPMENT BOZSHAKOL Lime Slaking Plant

EQUIPMENT NUMBER 3820-PK-163

PURCHASE ORDER NO. 2209-0039

OWNERS NAME KAZAKHMYS BOZSHAKOL LLP

DOCUMENT TITLE 12020 - 100T SAG MILL BIN SUPPORT

LOAD CALCULATIONS

SUPPLIER FLSmidth Pty Ltd

SUPPLIERS PROJECT NO. 12020

SUPPLIERS DOCUMENT NUMBER 12020-LOAD-CALCS

REVISION NO./DATE/STATUS Rev A -

VDDR ITEM CODE 6.01

AUSENCO CLIENT NUMBER. TBA

INITIAL SUBMISSION DATE 13/11/2012

Engineering Department Calculations
Subject: 12020 - Bin Support Load Calculations
Equipment Description: 100 T Quicklime Storage Bin
Project/ Order Number: 12020 - Bozshakol Lime Slaking System
Made By: Simon Vant
Checked By: Mathew Walker
Date: 7/11/2012
Revision: A - ISSUED FOR INFORMATION

Bin Geometry Review

C bin := 100 ⋅ 1000kg = 100000 kg Required Bin Capacity

kg kg
γvol := 0.88⋅ 1000 = 880 Bulk Density for Volume Design
3 3
m m

kg kg
γst := 1.3⋅ 1000 = 1300 Bulk Density for Structural Design
3 3
m m
γst
M con := ⋅ Cbin = 147727 kg Maximum contents mass
γvol

α := 30deg Hopper Half Angle

ϕ := 37deg Angle of Repose

Dbin := 4.5m Bin Diameter

Dact := 1.5m Bin Activator Diameter

Droof := 4.5m Bin Roof Flat Area Diameter

 D  3
π act Bin Activator Contents Volume
Vact := ⋅    = 0.4⋅ m3
3  2  

 D  3  D  3
π bin act
Vhop := ⋅   −   = 20⋅ m3 Hopper Contents Volume
3 ⋅ tan( α)  2   2  

 Dbin  

3
π⋅ tan( ϕ) Repose Cone Contents Volume
Vrep := ⋅    = 9 ⋅ m3
3  2  
 Cbin 3 Total Required Bin Volume for
Vbin := = 114 ⋅ m
γvol Capacity

3
Vcyl := Vbin − Vhop − Vact − Vrep = 84⋅ m Required Bin Shell Volume

Vcyl
Hcylcon := = 5301⋅ mm Required Contents Cylinder Height
2
Dbin
π⋅
4

 Dbin  Dbin − Droof   Total Cylinder

Hcyltot := CeilHcylcon + ⋅ tan( ϕ) −   , 100mm = 7000⋅ mm
 2  2   Height selcted

 D 2  
bin  Dbin  Dbin − Droof 
VbinActual := Vhop + Vact + Vrep + π⋅   ⋅ H −  ⋅ tan ( ϕ ) −  
 4   cyltot  2  2 
3
VbinActual = 113.7 m
Actual Bin Volume

Bin Self Weight Loads

M d := 27000kg Total mass of bin shell, access platforms and supported

items including dusct collector, fill pipe, bin activator.

Number of uniformly spaced support columns /

n := 8
points at interface between ring girder and
support structure
Md⋅ g
Pd := = 33⋅ kN Vertical Load per support due to self weight of bin shell
n and appendages
Bin Live Loads

kN
wl := 5 Distributed platform load for design
2
m
kN Distributed access stair load for design
w2 := 2.5
2
m
2
Ap := 3m⋅ 3 m = 9 m Area of lower access platform

ws := 0.9m Width of stairs

l s := 16m Effective lenght of stairs

  Droof  

2

wl⋅  π⋅ 4 + Ap + w2 ⋅ ( ws⋅ ls)

PLL :=
    = 20⋅ kN Platform Live Load
n

Bin Contents Dead Load

Maximum total vertical load due to weight of bin

Pct := M con⋅ g = 1449⋅ kN
contents

Pct Maximum vertical load per support due to weight of

Pc := = 181 ⋅ kN
n bin contents

Bin Contents Load - Discharge Load Case

See calculation sheet "12020 - Bozshakol AS3774 Bin Loading"

ϕi_l := 40deg Effective angle of internal friction - lower characteristic value -

Assumed per AS3774 - Client to confirm.
ϕi_u := 60deg Effective angle of internal friction - upper characteristic value -
Assumed per AS3774 - Client to confirm.
ϕw_l := 23deg Angle of wall friction - lower characteristic value -
Assumed per AS3774 - Client to confirm.
ϕw_u := 30deg Angle of wall friction - upper characteristic value -
Assumed per AS3774 - Client to confirm.
Maximum vertical load per column support due to bin
Pcd := 250kN
contents discharge loads
Discharge loads calculated in accrdance with AS3774
Seismic Loads

Figure 1 - Overall Layout

 Distance from underside of shell base
h scog := 5.572m
plates to shell COG

h ccog := 2.637m Contents COG Height

M con⋅ h ccog + M d ⋅ h scog

h cog := = 3.091 m Overall Bin COG Height
M con + M d

M t := M con + M d = 175 ⋅ 1000⋅ kg Total Mass of Contents and Bin

Wt := M t ⋅ g = 1713⋅ kN Total Weight

Seismic Calculations

Assumed value of seismic design

C S := 0.1
coefficient. Considered conservative as
2209-ES-101 indicates 0.05g.

V := C S⋅ Wt = 171 ⋅ kN Total base shear

M os := V⋅ h cog = 530 ⋅ kN⋅ m Overturning Moment at Shell Base Due

to Seismic

V Maximum Shear per hold down

Vhd := = 21⋅ kN
n bolt location due to seismic

Seismic acceleration applied in DIRECTION TYPE 1 (applied load parallel with radial line defined
by two diametrically opposite hold down points)
M os
P1sx := = 59⋅ kN
Maximum vertical load at hold down
D 2
 bin 4  bin  360deg   
D location point 1 due to seismic
2⋅
 2 + D ⋅  2 sin n    overturning moment - see Figures 2
 bin  and 3 for description of Point 1

 Dbin  360deg  
 ⋅ cos  Maximum vertical load at hold down
P2sx := P1sx⋅
 2  n   = 42⋅ kN location point 1 due to seismic
D bin overturning moment - see Figures 2
2 and 3 for description of Point 1

Seismic acceleration applied in DIRECTION TYPE 2 (applied load parralel with radial line that
bisects lines formed by two adjacent pairs of diametrically opposite support points)

M os
P3sz := = 54⋅ kN
  Dbin
2
 D ⋅ cos 180deg  180deg   
 ⋅ sin 
 bin  n   2  n  
4⋅ +
 2 Dbin 
⋅ cos
180deg 
  
 2  n  
 Dbin  180deg  
 ⋅ sin 
P4sz := P3sz⋅
 2  n   = 23⋅ kN
 180deg 
Dbin ⋅ cos 
 n 
2
Wind Loads

C d := 1 Per 2209-ES-310 section 3.1.1

q := 0.875kPa Per 2209-ES-310 section 2.2

h cop := 2.85m Height from Shell Base to centre of pressure

of Shell
2
Abp := 39.116m Projected Area of Shell

Fw := 1.1q ⋅ Abp = 38⋅ kN Shell Base Shear Due to Wind

includes 10% allowance for
additional appendages etc not
otherwise included in area
calc.

M ow := Fw⋅ h cop = 107 ⋅ kN⋅ m Overturning moment at shell base due to wind

Fw Maximum Shear per hold down

Vhd_w := = 5 ⋅ kN
n bolt location due to wind

Wind applied in DIRECTION TYPE 1 (applied load parallel with radial

line defined by two diametrically opposite hold down points)

M ow
P1_wx := = 12⋅ kN
D 2 Maximum vertical load at hold down
 bin 4  Dbin  360deg   
2⋅
 2 + D ⋅  2 ⋅ cos n   
location point 1 due to wind
 bin  overturning moment - see Figure 1
for description of Point 1

 Dbin  360deg  
 ⋅ cos 
Maximum vertical load at hold down
P2_wx := P1_wx⋅
 2  n 
= 8 ⋅ kN
location point 2 due to wind
D overturning moment - See Figure 1
bin
for description of Point 2
2
Wind applied in DIRECTION TYPE 2 (applied load parralel with radial line that bisects
lines formed by two adjacent pairs of diametrically opposite support points)

M ow
P3_wz := = 11⋅ kN
 2
 D ⋅ cos 180deg   Dbin 180deg   
   ⋅ sin 
 bin  n   2  n  
4⋅ +
 2 Dbin 
  180deg 
⋅ cos  
 2  n  
 Dbin  180deg  
 ⋅ sin 
P4_wz := P3_wz⋅
 2  n   = 5 ⋅ kN
 180deg 
Dbin ⋅ cos 
 n 
2
Figure 2: Bin Loads and Reactions
Figure 3: Bin Reaction Plan