Kaizen Report(One Page Improvement/Problem Solving Report)

Kaizen Idea By- SANDIP VERMA Idea date: 05 MAR 2022

Kaizen Implemeted by(Team): AJIT CHOUDHURY, RABI GHOSH, RAGHU NANDAN PASWAN, Implementation Date: 16 APR 2022
SHANTIMOY DAS
Department & Problem Area: MECHANICAL / KILN NO.7 & 8 CONNECTING PLATFORM Kaizen No- DRI-3/MECHANICAL/302C/005

Result Verification RALF OR ANY HEAVY ITEMS NOT ABLE TO SHIFT KILN PLATFORM IN CASE OF UNAVAILABILITY OF HYDRA
Step 01
Kaizen Theme: NOT REQUIRED HYDRA OR USE LESS MANPOWER FOR LIFTING
Step 02 Background & Current Situation Step 03- Root Cause Analysis & Validation : WE Step-5.1 Solution Implementation
Before Photograph/Sketch ARE UNABLE TO LIFT ANY HEAVY ITEMS GROUND After Photograph/Sketch
FLOOR TO KILN PLATFORM IF HYDRA NOT
AVAILABLE

Step 04 Solution Development & Selection

Description of Problem Description of Action Taken

NEED TO INSTALL ELECTRICAL HOIST ELECTRICAL HOIST INSTALL TO KILN 7 & 8

NOT POSSIBLE TO LIFT ANY HEAVY ITEMS GROUND FLOOR
CONNECTING PLATFORM WITH LONG LENGTH
TO KILN PLATFORM IN CASE OF UNAVAILABLE OF HYDRA
CHAIN FOR LIFTING UPTO 2 TON

Step-5.2 Result Verification Step-5.3 Tangible and Intangible Benefits

TO AVOID UNNECESSARY MOVEMENT OF HYDRA AND SAVE FUEL LESS TIME TAKEN AND LESS MANPOWER USE

Step-6 Standarisation & Sustenance Step 7 Review(CAPA,If any)

MECHANICAL MAINTENANCE TEAM WILL FOCUS FOR TIMELY MAINTENANCE OF

ELECTRICAL HOIST AND REGULARLY CHECKUP

Kaizen Classification and Saving Productivity Quality Cost Delivery Safety Morale 5S Environment Net Saving- in INR

Prepared By KRISHNENDU SADHU Reviewed By SANDIP VERMA Approved By ANUP KUMAR SAHOO
Date 18-04-2022 Date 19-04-2022 Date 22-04-2022