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Inflow Assurance PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Types of Completions PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Completion Types PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Completion Types PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Completion
Classification PE

• Formation – borehole connection


Open hole
Cased hole
• Production – string type
Single zone
Multiple zone
Tubingless

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Open Hole Completions PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Open-hole Completions PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Open Hole Completions


Advantages PE

Formation damage or lost circulation in the reservoir


zone can be minimized using special drilling
techniques (acid degradable filter cake followed by
acid wash)
No perforation cost
Cost savings on casing / liner
Log interpretation: through tubing tools can monitor
reservoir behavior
Can be easily deepened if required
Can be easily converted to liner or perforated
completion if formation collapses

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Open Hole Completions
Disadvantages PE

• Excessive production of gas or water


is difficult to control
• Selective acidization or fracturing is
difficult
• Casing is set without markers before
the actual pay is drilled or logged
• Requires more rig time for
completion

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Cased Hole Completions PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Cased Hole Completions PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Cased Hole Completions


Advantages PE

• Excessive gas or water production can be easily


controlled
• Can be selectively stimulated
• Logs and formation samples are available to assist in
decision regarding setting of casing or abandonment, if
required
• Full diameter opposite pay
• Easily deepened
• Will control most sands, and is adaptable to special sand
control techniques
• Adaptable to multiple completion techniques
• Minimum rig time required for completion
PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Cased Hole Completions
Disadvantages PE

• The cost of large perforation intervals


will be substantial
• Formation damage cannot be controlled
by special drilling techniques
• Log interpretation is critical, in order not
to miss commercial sands

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Cased Hole Completions PE

Formation damage is a problem

 Stimulation techniques
• Matrix acidizing
• Fracturing

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Completion PE

Deeper wells ??

• Well servicing
• Re-entry
• Workover

 Use of packers in the wells


PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Completion with
Packers PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Completion with
Packers PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Mechanical Packer PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Stacked Selective
Completion PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Gravel Packing -
Screen PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Artificial Lift PE

• Sucker rod pumping


• Electrical submersible pumps
• Gas lift
• Other types of hydraulic lift

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Artificial Lift PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Artificial Lift PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Artificial Lift PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Artificial Lift PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Artificial Lift PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Artificial Lift PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Artificial Lift PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Dual Completions PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Well Completion PE

Modifications are required within the


operational life of any well

• Casing protection
• Tubing removal
• Production control
• Safety
Safety valves
Circulation
PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Selection of a
Completion Method PE

Some points needed to be addressed


• How do completion and maintenance costs
compare with expected profits?
• How does a possible money-saving
measure compare with the risks it
implies?
• How will the production of the field and
of the given well evolve in theory?

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Selection of a
Completion Method PE

Completion must be able to


• Maintain borehole wall stability, if needed
• Ensure selective production of the fluid or formation, if
needed
• Create a minimum amount of restrictions in the flow
path
• Ensure well safety
• Allow the well flow rate to be adjusted
• Allow operations to be performed on the well at a later
date (measurements, maintenance, etc.) without having
to Resort to workover
• Make workover easier when it does become necessary

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Selection of a
Completion Method PE

Categorizing oil and gas well completion


• Wellbore/reservoir interface, i.e.,
open-hole or cased hole completion
• Production method, i.e., natural
flowing or pumped production
• Producing zones, i.e., single zone or
multiple zone production

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Selection of a
Completion Method PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Conduit Selection
Reservoir to Sufrace (Single Formation) PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Wellhead PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Wellhead PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Wellhead PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Wellhead PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Wellhead PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Wellhead Example PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Wellhead Example PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Wellhead Example PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Wellhead Example PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Wellhead - Offshore PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Wellhead - Offshore PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Wellhead - Offshore PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Surface Facilities PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Flash Process PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Design PE

• Flowrates (capacities) and qualities


• Number of stages (quality, flash
calc)
• Arrangement and main dimensions
Vertical, horizontal, spherical
Length ,diameter

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Sizing Constraints PE

• Liquid drops gravity settling:


Stokes law - velocity of droplets
• Determines maximum velocity of gas
• Needed retention time for liquid
tr= Oil-volume/Oil-flowrate

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Chokes
Functions PE

• To maintain stable flow/pressure conditions


downstream of the choke
• To control the drawdown on the well and hence restrict
the occurrence of gas cusping or water coning into the
wellbore or the failure of the formation around the
wellbore
• To dampen down fluctuations in the well deliverability
by applying back pressure to the system
• To isolate the well from pressure fluctuations created
in the processing, gathering and transportation system

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Adjustable Choke PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Adjustable Choke PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Adjustable Choke PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Flow Through Choke PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Adjustable Choke PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Adjustable Choke PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Choke Sizing PE

• Control the flow – maximize


production
• Minimize vibration damage
• Minimize erosion damage
• Choke selection – based on
application and sizing

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Erosion Example PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Critical Erosion
Velocity PE

• ve fluid erosional velocity, ft/sec


• c empirical constant, usually 100 or 125
(ft/s)(lb/ft3)0.5
• rm density of gas-liquid mixture, lb/ft3

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Completion Schemes
Single Zone Completion with no Provision forTubing Movement PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Completion Schemes
Single Zone Completion Utilizing a Locator Seal Assembly PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Completion Schemes
Single High Flowrate Zone Completion Utilizing an Extra Long
Tubing Seal Receptacle for Tubing Movement PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Completion Schemes
Single Zone High Flowrate Injection/Production Completion
Utilizing a Polished Bore Receptacle PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Completion Schemes
Single Zone Completion Utilizing a Gas Lift Facility PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Completion Schemes
Single Zone Completion Utilizing an Electrically Powered
Submersible Pump PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Completion Schemes
Dual Completion Allowing Segregated Production PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Completion Schemes
Selective Dual Zone Producer with optional Gas Lift Facility PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Completion Schemes
"Tubingless" Dual Completion PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Completion Schemes
Subsea Completion Serviced by Through Flowline Techniques
(TFL) PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Completion Schemes
Subsea Completion Serviced by Conventional Wireline
Techniques from a Workboat or Mobile Drilling Rig PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Advanced Systems PE

• Multilaterals
• Intelligent wells

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Multilateral Wells PE

• A multilateral well is typically a well


connecting two or more “standard well types”
Horizontal
Deviated
Vertical

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Multilateral Wells
PE

• Multilateral wells can be drilled to drain discontinuous


geological flow units, especially those which could not
by themselves rationalize dedicated individual wells
• Multilateral completions improve reservoir drainage
by allowing access to fractured or thin layer
reservoirs from existing wellbores without drilling
new wells
• Multilateral wells are often used to maximize contact
area between well and reservoir, thereby improving
well productivity

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Multilateral Wells PE

Well

Trunk

Radial
Junction
Lateral
Spray

Branch

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Types of Multilateral
Well PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Drilling Multilateral Wells PE

• Drilling of the main bore


Same as drilling any conventional well
• Sidetracking from the main bore
Drilling a new wellbore from the main wellbore is
the distinguishing feature of drilling a
multilateral well
• Drilling the laterals
The individual laterals are directionally drilled in
much the same fashion as conventional horizontal
wells. Control of lateral trajectories is a critical
part of multilateral drilling

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Multilateral Well
Completions PE

• Well completion for multilateral wells is


different from vertical wells, or even single leg
horizontal wells
• The key distinguishing component is the
junction construction, which provides
communication and conduction between the
laterals and the main borehole.

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Multilateral Well Design


PE

• Reservoir structure
 If the reservoir formation is competent and if zonal control is
not critical, then a lower completion is recommended because of
economic concerns
 In case zonal control is an important issue, an openhole
completion may not satisfy the production requirement, and a
higher level of junction completion may be needed for lateral
isolation.
• Junction formation characteristics
 In general, the junction kickoff point should be designed in a
strong and consolidated section of the formation. If this is not
possible, a higher level of junction completion rather than open
hole is required to ensure junction stability

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Multilateral Well Design
PE

• Differential pressure at the junction


 Reservoir pressure distribution changes during production
 Completion design should consider the life cycle of a well as
reservoir pressure around the wellbore depletes, rather than
being based solely on the initial pressure
 If hydraulic isolation is required at the junction later in the
production life, higher-leveled completions should be applied.
• Re-entry capacity
 Re-entry is required in many cases for workover and well
stimulation operations to improve well production
 Open hole completions have limitations on re-entry
 Higher-level multilateral wells have much better defined
completions, enabling re-entry in several different ways

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Multilateral Well Design


PE

• Production and Injection Management


 Control and isolation at the junction is necessary for well
management of commingled multilateral wells
 High level completions with intelligent technology (permanent
downhole monitoring and control) are extremely valuable in well
performance management for commingled multilateral wells

• Slotted liners and pre-packed


screens provide greater wellbore
stability than openhole completions
• Today, the cased and perforated
lateral completion has become a
standard practice for some
operating companies

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Junction Classification
PE

• Classification of multilateral junctions is


generated by TAML in 1997 and modified in 2002.
• Multilateral wells are divided into six levels, with
Level 1 being simplest, and Level 6 the most
advanced completion

• Level 1 - Open unsupported junction


– Barefoot motherbore and lateral
or slotted liner hung off in either
bore

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Junction Classification
PE

• Level 2 – Motherbore cased and


cemented, lateral open hole
Lateral either barefoot or with
slotted liner hung off in open
hole

• Level 3 – Motherbore cased and


cemented, lateral cased but not
cemented
Lateral liner anchored to
motherbore with a liner hanger
but not cemented
PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Junction Classification
PE

• Level 4 – Motherbore and


lateral cased and cemented
Both bores cemented at the
junction

• Level 5 – Pressure integrity at


the junction
Pressure integrity provided by
using straddle packers

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Junction Classification
PE

• Level 6 – Pressure integrity


at the junction
Integral mechanical casing
seal (cement alone is NOT
sufficient)
Includes reformable
junctions as well as
nonreformable, full-diameter
splitters that require larger-
diameter wellbores

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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TAML Complexity vs
Flexibility PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Intelligent Wells PE

A well that is equipped with sensors/monitoring


equipment and completion component (ICVs)
that can be remotely adjusted to optimize
production.

Plus four other definitions by associations and companies.

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Smart Well Technology
Process PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Advantages PE

• Accelerated and optimized field production


 Optimize daily well performance
 Decrease water and/or gas production
 Improve water and/or gas injection efficiency
 Perform real time well diagnostics
• Better reservoir management
 Increased reservoir knowledge
 Improve accuracy of reserves calculations
 Identification of reservoir boundaries
 Better management of uncertainties in reservoir analysis
 Better flow allocation
• Reduced Cost
 Reduce number of wells
 Reduce risk
 Efficient well testing
 Less need for well interventions

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Major Components of an
Intelligent Well PE

• Downhole Monitoring
• ICV
• Isolation Devices

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Example
PE

• Gauges are located downstream of the ICVs, before the


packers. Pressure is measured both in the tubing and
annulus, temperature – at a certain radial position

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Downhole Monitoring PE

• Real time monitoring of:


– Pressure
– Temperature
– Flowrate
– Saturation
– Water-cut
– Density

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Data Management
Process PE

Use of data from intelligent wells in reservoir field development


PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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Intelligent Well
Applications PE

• Commingled Production
• Multi Zone Horizontal
Wells
• Multi-Lateral Wells
• ‘Natural’ or Auto Gas Lift
• Injection Wells

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

Example PE

PE4063/6463, Well Completion – Dr. Evren OZBAYOGLU Chapter 2

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