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Dopol Fan 893880 320c/-88mbar 3200 3200 370 1075 6000 86%
Raw mill EP fan 715000 160c/-20mbar 660 600 750 747 690 76%
Alsafwa Major Process Fans
% age of
Operating Operating
Phase Design Inlet static P Vf Speed RPM
Amp KW
KW
If dp is high(like EP inlet is -2 and ut is -5 so dp = -3 if -2 become -1 mean -5 become -6 before fan mean inlet pressure is high
Fans Internal Inspectio
% Error
-2%
1%
Comments
Make a second flow measuring port at 900 position of existing port. Also, make a static pressure
measurement ports at the inlet and outlet of the fans on the fan floor. Kiln Feed rate = 220 TPH
Pitot tube was not long enough to cover the whole duct.
Target Efficiency 65%
Power saving from switching from damper control to Power saving with efficiency improvement
speed control with VFD (Target efficiency = 65%)
KW Rand/year KW Rand/year
#REF! #REF! -
#REF! #REF!
ID FAN EFFICIENCY CCR VALUES
vibration
FAN IN motor end
Pst mbar -82 fan end
Temp C 197 Non dr end
O2 % 3.7 BEARING WINDING TEMP
Flow Nm3/hr 403454
Flow m3/hr 764,654
density 1.23 Pst mbar 8
Atm P pasc 98820 T Out C 200 OPERATION
Fan speed 900
kiln feed 375
Fan running Amp 282
Ph Top P mbar -62
FAN MOTOR
Design KW 3200 Ph Top T C 307
Shaft KW Running KW 2520
Design RPM 1075
Amp 370 MEASURED VALUE
volts 6000 FAN INLET
power factor 86% Pst pascal -8200
phase 3 Temp K 470
Flow m3/sec 212.404
O2 % 3.7
ηt = Δps x Vf / Pf `
ηt 76%
Amp 370
Shaft KW 1912
TCEA PITOT CALCULATION SHEET - V07 Use of the calculation sheet
OPERATION CCR
Fan speed
Pst mbar 6.8 kiln feed 360
T Out C 159 Fan running amp 505
-11.6 432
Psi at fan inlet mbar raw mill EP fan working properly. Speed is high as high ID Temp
Pso at fan outlet mbar 6.8 fan speed. Power low expected after id fan low speed. FAN MOTOR
Δps mbar 18.4 Physical condition of empeller, casing, cone and gaps in KW 600
Power kWatt Pf 427.2 seal are okay as per Apr 2014 inspection. RPM 747
ηt 74%
Amp
volts
750
690
power factor 76%
phase 3
ALS PITOT CALCULATION SHEET Use of the calculation sheet
plant : Alsafwa Date : 3-07-2014 Time : 12:16
workshop : RM Origin of the source : RM fan Inlet
Condition of the test : For flow Measurement point : RM fan Inlet
20.93% % O2 dry 8.40 6.58 Gas Density (H2O ref) 1.316 kg/Nm3
P°&T° RHO corr°. w/o dust
0.93% %Ar dry 0.00 (H2O ref) 0.849 kg/m3
78.10% %N2 dry 66.29
ZONE DE CALCULS ANNEXES
humid
21.64 Gas Density (wet) 1.235 kg/Nm3
P°&T° RHO corr°. w/o dust
0.00 (wet)
0.783 kg/m3
9.40
7.84 Gas Density (H2O ref) 1.354 kg/Nm3
P°&T° RHO corr°. w/o dust
(H2O ref)
0.859 kg/m3
0.00
61.12
ZONE DE CALCULS ANNEXES
xxxx
415,140 Nm3/h
115.317 Nm3/s
154 °C
-10 Pa
98,820 Pa (P° baro) Racine pressions dynamiques
1.604 0.624 0.55 0.748
665,718 m /h
3
0.57 0.678
184.922 m /s
3
0.63 0.748
0 0.85 0.812
0.91 0.872
0.87 0.872
0.79 0.849
0.81 0.849
0.72 0.787
0.89 0.707
0.79 0.632
0.81 0.678
0.79 0.707
0.82 0.728
0.58 0.707
0.81 0.742
0.78 0.721
0.74 0.656
0.75 0.583
0.78 0.566
MOYENNE
Conversion en Pascal
0 mmWG
0.5577 mbar
E DE CALCULS ANNEXES
0
COEFFICIENTS POSITION PITOT ( MESURES A COURONNES DE SURFACE EQUIVALENTE )
4 pos°4 6 pos°6 8 pos°8 10 pos°10 12 pos°12 14
0.062 0.00 0.044 0.00 0.033 0.00 0.025 0.00 0.021 0.00 0.018
0.250 0.00 0.147 0.00 0.105 0.00 0.082 0.00 0.067 0.00 0.057
0.750 0.00 0.295 0.00 0.194 0.00 0.146 0.00 0.118 0.00 0.099
0.938 0.00 0.705 0.00 0.323 0.00 0.226 0.00 0.177 0.00 0.146
0.853 0.00 0.677 0.00 0.342 0.00 0.25 0.00 0.201
0.956 0.00 0.806 0.00 0.658 0.00 0.355 0.00 0.269
0.895 0.00 0.774 0.00 0.645 0.00 0.366
0.967 0.00 0.854 0.00 0.75 0.00 0.634
0.918 0.00 0.823 0.00 0.731
0.975 0.00 0.882 0.00 0.799
0.933 0.00 0.854
0.979 0.00 0.901
0.943
0.982