Building System for Contracting Co.

‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬

RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: Site Mobilization

Initial Risk
(With existing Additional Residual Risk
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level
Ensure all necessary Miscommunication resulting Asset / Supervisor/ Foreman to discuss with discipline
permits are approved in incorrect work type and equipment / 2 2 4 L supervisor(s) what works requirements are needed for 2 1 2 L
prior to starting work. duty being built personal the tasks to be performed
Untrained or inexperienced
3 2 6 M 1 1 1 L
operators of vehicle Supervisor to ensure only trained and authorised
Obstructed vision of vehicle personnel operate such vehicle. Signalman to be in
operator and signalman clear line of vision with operator. If signalman and
resulting in personnel being vehicle operator do not have clear line of vision. All
3 3 9 M vehicle and trucks are to be fitted with reversing 2 2 4 L
struck or damage to
Asset / alarms.
materials or other
equipment /
equipment in area personal
Set up / transfer of
Personnel struck by moving
materials
plant resulting from lack of
Ensure all materials are properly tied down and secure
attention or being unable to 4 3 12 M
before moving. Loose items are to be contain
2 2 4 L
hear due to background
noise
Speeding vehicles 2 2 4 L Comply with speed limits at all times 1 1 1 L
Unsecured loads / materials Gain assistance where necessary when manually
resulting in loads falling off 2 2 4 L lifting and moving heavy or awkward items. Utilise 2 1 2 L
truck mechanical lifting apparatuses where practical

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 1 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

All loads must be strapped or tied before lifting and

Dropped objects resulting small items must be lifted in a proper lifting cage.
Personal /
from materials not been vehicle
3 2 6 M Ensure loads are landed securely and balanced. Place 2 1 2 L
secured whilst being lifted loads on timber sleepers to allow safe removal of
slings
Unload materials and Dropped objects resulting Personnel are not to stand under any load. Ensure all
Personal /
locate at storage area from loose materials being vehicle
3 3 9 M materials are secured and contained and not located 2 2 4 L
or at job location placed too close to edges near edges
Unbalanced / insecure loads Ensure loads are supported and correctly balanced on
Personal /
once landed onto ground or vehicle
3 2 6 M timber sleepers before removing forks from under 2 1 2 L
in elevated work areas load.
Non-essential personnel If using crane ensure load is properly balanced and
Personnel 3 3 9 M 2 1 2 L
entering area secured prior to releasing tension and removing slings

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022
Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 2 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Activity: Installing Temporary Fence

Initial Risk
(With existing Residual Risk
Additional
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level
Ensure all necessary Miscommunication resulting Asset / Supervisor/ Foreman to discuss with discipline
permits are approved in incorrect work type and equipment / 2 2 4 L supervisor(s) what works requirements are needed for 2 1 2 L
prior to starting work. duty being built personal the tasks to be performed
Safe access and egress will be provided and an
established safe route will be designated by the
foreman.
Employees must maintain alertness at all times
Personnel injuries Personnel 3 3 9 M Maintain job cleanliness on a daily basis in order to 2 1 2 L
prevent tripping, collisions, dumping or dropping of
hand carried loads.
Hard hat and other appropriate PPE must be worn and
used
Installing Temporary If ambient weather conditions support rain or high
Personnel/
Fence Adverse weather equipment
2 2 4 L wind. All workers will be suspended outdoors until 2 1 2 L
such conditions improve.
All operatives are to be aware of vehicular movement
Personnel/ that exists on the site and caution must be taken when
Vehicular movement 3 3 9 M 2 2 4 L
equipment trafficking the site. All operatives are to adhere to the
site instructions regarding to vehicular movement.
No access to the site or working area without the
Personnel/ authority of HSE Department. Site induction must
Unauthorised access 3 3 9 M 2 2 4 L
equipment have been completed prior to undertaking any works.
When required. Permits to work must be obtained.

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 3 of 42

Unsafe access / egress to
work place
First aid availability
Unsafe use of electric power
hand tools
Housekeeping
Prepared By Eng. Mohamed Saad
Severity (S) Values: 1-5 Likelihood (L) Values: 1-5
Risk (R) = S x L Risk Ranking:
Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement
Operatives are to satisfy themselves irrespective of
confirmation by other that they are fully aware of
other vehicle movements when gaining access to the
working area. Follow designated signage. Safe access
and egress will be provided and an established safe
Personnel/ route will be designated by the foreman.
2 3 6 M 1 2 2 L
equipment Employees must maintain alertness at all times
Maintain job cleanliness on a daily basis in order to
prevent tripping, collisions, dumping or dropping of
hand carried loads.
Hard hat and other appropriate PPE must be worn and
used
Personnel 2 2 4 L First aid assistance will be provided 2 1 2 L
Power tools shall be inspected and determined to be in
safe operating condition.
Personnel/
3 3 9 M Extension cords shall be laid out in way to prevent 2 2 4 L
equipment
tripping hazard and visually inspected daily for cuts,
slices, and repair or remove from service if necessary
Workers given verbal instructions to maintain and/or
clean/tidy up individual workplaces during and after
Working work times
Experts/support staff to dismantle workers work after
Personnel 3 3 9 M completion appropriate PPE to be worn during such 2 2 4 L
work dust masks, glasses, safety shoes
Wet/damp sweeping techniques to be used for general
cleaning of Working area to control dust levels
Tools/equipment to be stored in lockable tool box
RISK ASSESSMENT
Signature Date 07/01/2022
Note: Use the RAM when determining the values of S and L
1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 4 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Activity: Demolition Works

Initial Risk
(With existing Additional Residual Risk
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level
* Supervisor/ Foreman to discuss with discipline
supervisor(s) what works requirements are needed for
Ensure all necessary Miscommunication resulting Asset /
the tasks to be performed
permits are approved in incorrect work type and equipment / 3 2 6 M
* Site utility layout should be submitted by consultant
2 1 2 L
prior to starting work. duty being built personal
to Building system & Contracting before starting work
to prevent any damages to utility sources during work
Environment / Workers engaged in work activity should wear ear
Noise pollution personal
3 2 6 M
protection
2 2 4 L
Workers engaged in work activity in the vicinity of
Environment / dust pollution areas should wear dust masks, dust
Dust pollution 2 3 6 M 1 2 2 L
personal control measures such as spraying water on all dusty
places and areas will be implemented as required
Safe access and egress will be provided and an
established safe route will be designated by the
foreman.
Employees must maintain alertness at all times
Personnel Injures Employee 3 3 9 M 2 1 2 L
Maintain job cleanliness on a daily basis in order to
prevent tripping, collisions,
Hard hat and other appropriate PPE must be worn and
used.
Equipment / All personnel provided with appropriate PPE.
Fire or Explosion Employee
3 2 6 M
Maintain fire fighting equipment near to working area
2 2 4 L

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 5 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: Earth works (Excavation)

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 6 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Initial Risk
(With existing Additional Residual Risk
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level
 All equipment used in excavation should be
inspected by safety engineer in the site
Equipment Failure Equipment 2 2 4 L 1 2 2 L
 Safety induction to all operators should be
conducted before starting excavation
 Underground utilities should be identified and
submitted to the contractor of excavation
 Services to be isolated when working in close
Equipment / proximity.
Underground services Employee
4 4 16 H 2 2 4 L
 Establish safe clearance distances
 Use trained and accredited operators
Earth works  Permit to work should be issued and signature from
the consultant and safety engineer in spot.
(Excavation) Equipment /  Make sure the equipment and precautions needed
Collapse of excavations 2 2 4 L 1 2 2 L
Employee are available on site before work starts
 Edges of excavations should be protected with
substantial barriers where people are liable to fall
into them
Equipment /  Guard rails and toe boards inserted into the ground
Falling into excavations Employee
3 2 6 M immediately next to the supported excavation side; 2 2 4 L
or
 fabricated guard rail assemblies that connect to the
sides of the trench box

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 7 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

 Work station to conform to ergonomic standards.

 Seating to conform with ergonomic standards
 Layout of operator position and controls assessed.
 Training for staff.
Ergonomic Hazards Employee 3 3 9 M  Provide adequate task lighting. 2 2 4 L
 Provide mechanical aids.
 Modify workplace design.
 Modify task requirements.
 Provide for change of posture working positions
 Safe access and egress will be provided and an
established safe route will be designated by the
foreman.
 Employees must maintain alertness at all times
Personnel Injures Employee 3 3 9 M 2 1 2 L
 Maintain job cleanliness on a daily basis in order to
prevent tripping, collisions,
 Hard hat and other appropriate PPE must be worn
and used.
Inspection Equipment /  A competent person who fully understands the
Employee 3 3 9 M dangers and necessary precautions should inspect 2 2 4 L
the excavation at the start of each shift.
 All personnel provided with appropriate PPE.
Equipment /
Fire or Explosion Employee
3 2 6 M  Maintain fire fighting equipment near to working 2 2 4 L
area
Personnel /  Workers engaged in working activity in the vicinity
Noise pollution 2 2 4 L 1 2 2 L
Environment of equipment should wear ear protection
 Workers engaged in working activity in the vicinity
of dust pollution areas should wear dust masks, dust
Personnel /
Dust pollution Environment
2 2 4 M control measures such as spraying water on all 1 2 2 L
dusty Places and areas will be implemented as
required

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 8 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: Concrete Work

Basic / Job Steps Health and Safety Hazards Effect Initial Risk Additional Residual Risk
(With existing Control Measures
controls)
Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 9 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Risk Risk
S L R S L R
Level Level
Safe access and egress will be provided and an
established safe route will be designated by the
foreman.
Employees must maintain alertness at all times
Personnel injuries Personnel 3 3 9 M Maintain job cleanliness on a daily basis in order to 2 1 2 L
prevent tripping, collisions, dumping or dropping of
hand carried loads.
Hard hat and other appropriate PPE must be worn and
used
All workers will be undertaking a recognised training
course
Concrete Works Workers informed of requirement to provide all hand
tools in a safe condition (information contained in
joining instructions)
hand tools inspected by safety expert
Unsafe use of hand tools Personnel/ Damaged/defective tools to be taken out of use
3 2 6 M 2 1 2 L
equipment immediately
Workers to be instructed by joining instructions to
provide all necessary PPE (gloves, safety shoes, safety
helmets, safety glasses/glasses )
Experts to carry out periodic visual inspections
throughout work, defective tools to be removed
immediately

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 10 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Pre use visual inspection for damage/defects to tools,

cables, plugs - defective tools to be taken out of use
immediately
Workers to be informed by joining instructions to
provide all necessary PPE (gloves, hearing protection,
defenders/plugs, dust masks)
Unsafe use of Power Tools Cables to be routed away from aisles and walkways
Drills Personnel/ where they could create trip hazards to other persons
3 2 6 M 2 1 2 L
Grinders equipment and/or expose cables to potential damage
Mixer Workers to be assessed individually before approval
given to operate power tools
Grinder disc/abrasive wheels changed by persons
holding a current Abrasive Wheels Certificate
Safety technical expert to periodically check tools for
damage/defects and where necessary take out of
action and label “Do not use”
Safety shoes must be worn whilst working within the
working area
Fork lift truck/pallet truck to be provided for transport
of large pallets and waste skip
Transport of small amounts of mixed Concrete and
Manual handling mortar to be by wheelbarrow
Bagged Concrete Personnel/
2 3 6 M Bulk concrete mixing by experts and support staff 1 2 2 L
Concrete board equipment
only
Mortar
PPE to be worn when mixing Concrete, to include
glasses, dust mask, overalls, safety shoes
Mixer, barrows and shovels to be periodically
inspected for damage/defects and taken out of use for
repair if faults discovered.

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 11 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

All workers will be undertaking a recognised training

course
Working at height
Employees expert in safe use of: - erection, securing,
Unsafe use of stabilising steps, ladders, trestles
Ladders Personnel 3 3 9 M Provision of safe means of access to steps, ladders, 2 2 4 L
Trestles trestles
Steps Provision and use of PPE, safety helmets, gloves
Hop ups Use of warning signs at all access points to work area
where work is being carried out above ground level
All materials to be stored in safe store or location
approved by safety expert within Working area
Substance Data sheets available for each product in
safety office
Workers instructed by safety expert in safe use and
Concrete, Materials and Personnel/
2 3 6 M handling of materials 2 2 4 L
Products equipment
Provision and use of PPE (gloves, glasses, dust
masks)
Workers informed of personal hygiene requirements,
wash hands after use/contact and before eating,
drinking and smoking
Workers given verbal instructions to maintain and/or
clean/tidy up individual workplaces during and after
working times
Experts/support staff to dismantle workers work after
Housekeeping Personnel 3 3 9 M completion appropriate PPE to be worn during such 2 2 4 L
work dust masks, glasses, safety shoes
Wet/damp sweeping techniques to be used for general
cleaning of Working area to control dust levels
Tools/equipment to be stored in lockable tool box

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 12 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: Steel Structure Work

Initial Risk
(With existing Residual Risk
Additional
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 13 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Cold cutting of steel Parts shall be utilised whiners

practical.
Jagged / sharp Parts Personnel 3 3 9 M
The end of Steel Parts that have been flame cut shall
2 1 2 L
be dressed immediately
Unauthorized personnel Personnel/ Supervision shall not entered or permit any person
2 2 4 L 2 1 2 L
erecting. equipment other than those approved to erect,
Dropped objects resulting
from miscommunication Watch person below or above to ensure they have a
Personnel/
between workers when equipment
3 3 9 M hold of a part before releasing. Nails to lift up in bags 2 2 4 L
Steel structure passing or lowering and pass onto workers by hand to hand, not thrown.
Erection materials
Personnel/ Safety harnesses and lanyards to be worn and lanyards
Falling from Height equipment
2 2 4 L
tied off to an adequate anchorage at all times.
2 1 2 L
Hand injuries (cuts and
Personnel 3 3 9 M All personnel shall wear safety gloves 1 1 1 L
scratches)
Excessive noise from other
personnel 2 3 6 M Wear ear plugs (where required) 1 1 1 L
workers
Steel parts materials laying Personnel/ Clean up and remove all loose materials and return
3 2 6 M 2 1 2 L
around equipment back to storage area

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: Finishing Works

Initial Risk
(With existing Additional Residual Risk
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 14 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Safe access and egress will be provided and an

established safe route will be designated by the
foreman.
Employees must maintain alertness at all times
Personnel injuries Personnel 3 3 9 M Maintain job cleanliness on a daily basis in order to 2 1 2 L
prevent tripping, collisions, dumping or dropping of
hand carried loads.
Hard hat and other appropriate PPE must be worn and
used
All Workers will be undertaking a recognised training
course
Plastering Workers informed of requirement to provide all hand
tools in a safe condition (information contained in
Unsafe use of hand tools joining instructions)
Trowels Employees hand tools inspected by safety expert
Cutting tools (hand) Personnel/ Damaged/defective tools to be taken out of use
3 2 6 M 2 1 2 L
Hammers equipment immediately
Screwdrivers Workers to be instructed by joining instructions to
Saws provide all necessary PPE (gloves, safety shoes, safety
helmets, safety glasses/goggles)
Experts to carry out periodic visual inspections
throughout Working, defective tools to be removed
immediately

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 15 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Practical working by safety expert to small groups of

Workers
Pre use visual inspection for damage/defects to tools,
cables, plugs - defective tools to be taken out of use
immediately
Workers to be informed by joining instructions to
provide all necessary PPE (gloves, hearing protection,
Unsafe use of Power Tools defenders/plugs, dust masks)
Drills Personnel/ Cables to be routed away from aisles and walkways
3 2 6 M 2 1 2 L
Grinders equipment where they could create trip hazards to other persons
Paddle Mixer and/or expose cables to potential damage
Workers to be assessed individually before approval
given to operate power tools
Grinder disc/abrasive wheels changed by persons
holding a current Abrasive Wheels Certificate
Safety technical expert to periodically check tools for
damage/defects and where necessary take out of
action and label “Do not use”
Safety shoes must be worn whilst working within the
Working area
Fork lift truck/pallet truck to be provided for transport
of large pallets and waste skip
Manual handling Transport of small amounts of mixed plaster and
Bagged plaster Personnel/ mortar to be by wheelbarrow
2 3 6 M 1 2 2 L
Plaster board equipment Bulk plaster mixing by experts and support staff only
Mortar PPE to be worn when mixing plaster, to include
goggles, dust mask, overalls, safety shoes
Mixer, barrows and shovels to be periodically
inspected for damage/defects and taken out of use for
repair if faults discovered.

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 16 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

All Workers will be undertaking a recognised training

course
Working at height
Working expert in safe use of:- erection, securing,
Unsafe use of stabilising steps, ladders, trestles
Ladders Personnel 3 3 9 M Provision of safe means of access to steps, ladders, 2 2 4 L
Trestles trestles
Steps Provision and use of PPE, safety helmets, gloves
Hop ups Use of warning signs at all access points to work area
where work is being carried out above ground level
All materials to be stored in safe store or location
approved by safety expert within Working area
Substance Data sheets available for each product in
safety office
Employees instructed by safety expert in safe use and
Plaster, Materials and Personnel/
2 3 6 M handling of materials 2 2 4 L
Products equipment
Provision and use of PPE (gloves, goggles, dust
masks)
Workers informed of personal hygiene requirements,
wash hands after use/contact and before eating,
drinking and smoking
Workers given verbal instructions to maintain and/or
clean/tidy up individual workplaces during and after
Working work times
Experts/support staff to dismantle Workers work after
Housekeeping Personnel 3 3 9 M completion appropriate PPE to be worn during such 2 2 4 L
work dust masks, goggles, safety shoes
Wet/damp sweeping techniques to be used for general
cleaning of working area to control dust levels
Tools/equipment to be stored in lockable tool box

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 17 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

All Workers will be undertaking a recognised training

course
Workers informed of requirement to provide all hand
tools in a safe condition (information contained in
Unsafe use of hand tools joining instructions)
Knives Employees hand tools inspected
Scrapers Personnel/ Damaged/defective tools to be taken out of use
Painting 3 2 6 M 2 1 2 L
Scissors equipment immediately
Brushes Workers to be instructed by joining instructions to
Rollers provide all necessary PPE (gloves, safety
glasses/goggles, dust masks)
Experts to carry out periodic visual inspections
throughout Working, defective tools to be removed
immediately
Practical working to small groups of Workers
Pre use visual inspection for damage/defects to tools,
cables, plugs - defective tools to be taken out of use
immediately
Workers to be informed by joining instructions to
provide all necessary PPE (gloves, hearing protection,
Unsafe use of Power Tools defenders/plugs, dust masks)
Personnel/
Portable electrical equipment
3 2 6 M Cables to be routed away from aisles and walkways 2 1 2 L
where they could create trip hazards to other persons
and/or expose cables to potential damage
Workers to be assessed individually before approval
given to operate power tools
technical expert to periodically check tools for
damage/defects and where necessary take out of
action and label “Do not use”

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 18 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

All Workers will be undertaking a recognised training

course
Working at height
Working expert in safe use of:- erection, securing,
Unsafe use of stabilising steps, ladders, trestles
Ladders Personnel 3 3 9 M Provision of safe means of access to steps, ladders, 2 2 4 L
Trestles trestles
Steps Provision and use of PPE, safety helmets, gloves
Hop ups Use of warning signs at all access points to work area
where work is being carried out above ground level
All materials to be stored in safe store or location
Painting & Decorating approved by safety expert within Working area
Materials and Products Solvent recycled within unit, collection tank removed
-Oil, solvent and water based from site by supplier
paints and varnishes Substance Data sheets available for each product in
-Thinners, white spirits Personnel/ safety office
3 2 6 M 2 1 2 L
-Preservatives equipment Employees instructed by safety expert in safe use and
-Water and oil base fillers handling of materials
-Hazardous substances Provision and use of PPE (gloves, dust masks)
-Flammable substances Workers informed of Personal Hygiene requirements,
-Dusts wash hands after use/contact and before eating,
drinking and smoking.
Provide and use chemical resistant gloves
Contact with paints Personnel 3 3 9 M Review and communicate material safety data sheet to 2 2 4 L
workers involved in painting works
Provide and use suitable respirators
Inhalation of toxic fumes Personnel 3 3 9 M Conduct regular air monitoring 2 2 4 L
Cap containers when paints are not in use
Prohibit hot work in nearby areas
Remove all ignition sources
Avoid storing paints under high temperature
Personnel/
Fire or explosion equipment
4 4 16 H conditions 2 1 2 L
Cap containers when paints are not in use
Display warning sign of 'No smoking'
Provide fire extinguishers at work area

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 19 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Workers given verbal instructions to maintain and/or

clean/tidy up individual workplaces during and after
Working work times
Personnel/ Materials to be stored in location approved by safety
Housekeeping equipment
3 3 9 M
expert
2 2 4 L
Tools/equipment to be stored in lockable tool box
Wet/damp sweeping techniques to be used for general
cleaning of working area to control dust levels

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: HVAC Work

Initial Risk
(With existing Residual Risk
Additional
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level
All operatives are to fully familiarise themselves with
Personnel/
Site awareness equipment
2 2 4 L method statements, risk assessments, health and safety 1 1 1 L
data sheets and all operatives are to be inducted.
Safe access and egress will be provided and an
established safe route will be designated by the
foreman.
Employees must maintain alertness at all times
Personnel injuries Personnel 3 3 9 M Maintain job cleanliness on a daily basis in order to 2 1 2 L
prevent tripping, collisions, dumping or dropping of
hand carried loads.
Hard hat and other appropriate PPE must be worn and
used

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 20 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Operatives are to satisfy themselves irrespective of

confirmation by other that they are fully aware of
other vehicle movements when gaining access to the
working area. Follow designated signage. Safe access
and egress will be provided and an established safe
Unsafe access / egress to Personnel/ route will be designated by the foreman.
2 3 6 M 1 2 2 L
work place equipment Employees must maintain alertness at all times
Maintain job cleanliness on a daily basis in order to
prevent tripping, collisions, dumping or dropping of
hand carried loads.
Hard hat and other appropriate PPE must be worn and
used
All competitors will be undertaking a recognised
training course
Demonstration expert in safe use of: - erection,
securing, stabilising steps, ladders, trestles
Working at height Personnel 3 3 9 M Provision of safe means of access to steps, ladders, 2 2 4 L
trestles
Provision and use of PPE, safety helmets, gloves
Use of warning signs at all access points to work area
where work is being carried out above ground level
Operatives are to ensure all necessary PPE is being
Operative health Personnel 2 2 4 L
utilised.
2 1 2 L
All personnel use brazing equipments will be issued a
Personnel/ fire extinguisher and must ensure they have it closed
Fire / Explosion 3 3 9 M 2 2 4 L
equipment by whilst brazing any copper pipe. Smoke is permitted
in designated area only.
If ambient weather conditions support rain or high
Personnel/
Adverse weather equipment
2 2 4 L wind. All workers will be suspended outdoors until 2 1 2 L
such conditions improve.
Operatives are to monitor the situation on periodic
Personnel/ basis with regards to obstructions. Any obstructions
Surface obstruction equipment
2 2 4 L
found that present a risk must be brought to the
2 1 2 L
attention of the site manager.

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 21 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

All operatives are to be aware of vehicular movement

Personnel/ that exists on the site and caution must be taken when
Vehicular movement equipment
3 3 9 M
trafficking the site. All operatives are to adhere to the
2 2 4 L
site instructions regarding to vehicular movement.
No access to the site or working area without the
Personnel/ authority of HSE Department. Site induction must
Unauthorised access equipment
3 3 9 M
have been completed prior to undertaking any works.
2 2 4 L
When required. Permits to work must be obtained.
First aid availability Personnel 2 2 4 L First aid assistance will be provided 2 1 2 L
Power tools shall be inspected and determined to be in
safe operating condition.
Unsafe use of electric power Personnel/
3 3 9 M Extension cords shall be laid out in way to prevent 2 2 4 L
hand tools equipment
tripping hazard and visually inspected daily for cuts,
slices, and repair or remove from service if necessary
Competitors given verbal instructions to maintain
and/or clean/tidy up individual workplaces during and
after competition work times
Experts/support staff to dismantle competitors work
Housekeeping Personnel 3 3 9 M after completion appropriate PPE to be worn during 2 2 4 L
such work dust masks, goggles, safety shoes
Wet/damp sweeping techniques to be used for general
cleaning of competition area to control dust levels
Tools/equipment to be stored in lockable tool box

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 22 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: Fire Fighting System Works

Initial Risk
(With existing Residual Risk
Additional
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level
Provide secure stockpile area for pipes and fittings.
Unload and stack pipes strictly in accordance with the
Pipes may move/roll or be Personnel/
5 3 15 H manufacturers’ recommendations (contact 3 1 3 L
tampered with by others equipment
manufacturer for recommendations where necessary).
Minimise height of pallets / stockpile.
Correct manual handling techniques.
Personnel/ Use mechanical aids where possible.
Pipes and fittings 3 3 9 M 2 2 4 L
equipment Maintain control of loads when lifting & moving.
Carry pipes close to ground while moving
Provide the appropriate fencing and/or barricades as
per site risk assessment.
Apply appropriate signage and pedestrian control.
Devise and implement system for site inspection and
Personnel Injury Personnel 3 3 9 M security. 2 2 4 L
Ensure security and equipment suitable to minimise
vandalism

Personnel/ Conduct site inspection to ensure access/egress is

Slips, trips and falls equipment
2 2 4 L
adequate for the task activities
2 1 2 L

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 23 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Check relevant Authority (e.g. power, water, gas,

council) records for location of services.
Explosion, electrocution, If in doubt uses experienced/accredited service
Personnel/
damage service, asbestos equipment
3 4 12 M locators. 2 2 4 L
pipe When using hand prodders to locate pipes, prodders
must never be driven in to the ground by hammers or
other implements.
Operations of plant by Work Cover accredited
personnel.
Personal Protective Equipment (PPE) – hardhat, high
visibility vest, hearing protection etc.
Unsafe Maintain a safety working area around moving plant.
Personnel/
Working plant & equipment equipment
3 3 9 M Protect surfaces from plant movements. 2 2 4 L
Ensure appropriate plant noise control.
Maintain clean-up equipment on site.
Maintain (specified) appropriate spillage control
equipment.
Employ observer where appropriate
No materials to be placed or stacked near the edge of
any level.
Personnel/ No load to be placed or moved near the edge of level
Falling objects 3 3 9 M 2 2 4 L
equipment where it is likely to cause collapse of side of work.
No load handling/movement across high level.
No roll able objects stored uphill from high levels.

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 24 of 42

Electrocution
Explosion
Falling, rolling objects
Strains and sprains; injuries
such as back damager
Severity (S) Values: 1-5 Likelihood (L) Values: 1-5
Risk (R) = S x L Risk Ranking:
Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement
Determine location of underground services.
If underground power cables are located in the
vicinity, exercise extreme care while excavating.
Consider any restriction on kinds of tools and
equipment that may be required.
Consult with local authority distributor (e.g. Energy
Personnel/
equipment
3 3 9 M Australia 13 1525, Integral Energy 13 1081, Country 2 2 4 L
Energy 13 2356) and comply with requirements.
Locate and keep clear of overhead services (3m up to
132kv, 6m over 132kv up to 330kv). If distances
cannot be maintained, plant operator and observer
must be trained and assessed as competent in crane
and plant electrical safety
Check Authority records for location of services.
If in doubt use experience service locators.
Personnel/
equipment
5 3 15 H When using hand prodders to locate pipes, prodders 2 1 2 L
must never be driven in to the ground by hammers or
other implements.
Maintain good housekeeping (remove debris, trip
hazards, site tidiness).
Personnel/ Select locations to minimise potential for movement.
3 3 9 M 2 2 4 L
equipment Stack materials at level below excavation.
Appropriate plant chosen for sloping ground.
Secure/retain potential falling/rolling objects.
Manual handling awareness.
Personnel 3 3 9 M Adequate rest periods allowed, job rotation, minimise 2 2 4 L
repetitious twisting and shovelling.
Note: Use the RAM when determining the values of S and L
1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 25 of 42

Delivery pipe/joint failure
may cause body injuries
Injury from high pressure
Injury from high pressures
in pipelines blowouts of
plugs
Pipes or drums may roll
onto the roadway causing
an accident or may be rolled
by unauthorised persons
particularly when site is
unattended causing injury to
persons
Severity (S) Values: 1-5 Likelihood (L) Values: 1-5
Risk (R) = S x L Risk Ranking:
Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement
Use only competent person to perform the task.
Adequately secure connecting pipes (safety pins for
lever couplings).
To prevent joint or pipe section failure, fix brackets
close enough together to prevent excessive movement.
Personnel 3 3 9 M Don’t exceed pipe operating pressure, ensure pipe is 2 2 4 L
correct diameter.
Ensure pipe not damaged.
Ensure adequate support where a change in direction
or reducer occurs.
Pressure for air testing must not exceed 32kPa.
Use PPE.
Ensure adjacent stop valves are operational / closed.
Personnel 5 3 15 H 2 2 4 L
Secure adjacent valves against movement.
Relieve pressure in system.
Ensure plugs and compressors are installed and
secured against movement.
Personnel 3 3 9 M 2 2 4 L
Release air before removing plugs.
Clear area of pipe ends being tested
All materials to be secured by suitable chocks,
sandbags or other means. All pipes not laid during the
course of a day are to be returned to the stockpile and
Personnel/ secured appropriately.
equipment
5 3 15 H 2 1 2 L
Note: Use the RAM when determining the values of S and L
1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 26 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: Plumbing Work

Initial Risk
(With existing Residual Risk
Additional
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level
All operatives are to fully familiarise themselves with
Personnel/
Site awareness equipment
2 2 4 L method statements, risk assessments, health and safety 1 1 1 L
data sheets and all operatives are to be inducted.
Safe access and egress will be provided and an
established safe route will be designated by the
foreman.
Employees must maintain alertness at all times
Personnel injuries Personnel 3 3 9 M Maintain job cleanliness on a daily basis in order to 2 1 2 L
prevent tripping, collisions, dumping or dropping of
hand carried loads.
Hard hat and other appropriate PPE must be worn and
used

Provide and use chemical resistant gloves

Contact with chemicals Personnel 3 3 9 M Review and communicate material safety data sheet to 2 2 4 L
workers involved in painting works

Provide and use suitable respirators

Inhalation of toxic fumes Personnel 3 3 9 M
Conduct regular air monitoring
2 2 4 L

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 27 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

workers are to ensure all necessary PPE is being

Operative health Personnel 2 2 4 L 2 1 2 L
utilised.
All personnel use brazing equipment will be issued a
Personnel/ fire extinguisher and must ensure they have it closed
Fire / Explosion equipment
3 3 9 M
by whilst brazing any copper pipe. Smoke is permitted
2 2 4 L
in designated area only.
No access to the site or working area without the
Personnel/ authority of HSE Department. Site induction must
Unauthorised access equipment
3 3 9 M
have been completed prior to undertaking any works.
2 2 4 L
When required. Permits to work must be obtained.
First aid availability Personnel 2 2 4 L First aid assistance will be provided 2 1 2 L
Power tools shall be inspected and determined to be in
safe operating condition.
Unsafe use of electric power Personnel/
3 3 9 M Extension cords shall be laid out in way to prevent 2 2 4 L
hand tools equipment
tripping hazard and visually inspected daily for cuts,
slices, and repair or remove from service if necessary
Competitors given verbal instructions to maintain
and/or clean/tidy up individual workplaces during and
after competition work times
Experts/support staff to dismantle competitors work
Housekeeping Personnel 3 3 9 M after completion appropriate PPE to be worn during 2 2 4 L
such work dust masks, goggles, safety shoes
Wet/damp sweeping techniques to be used for general
cleaning of competition area to control dust levels
Tools/equipment to be stored in lockable tool box

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 28 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: Electrical Works

Initial Risk
(With existing Residual Risk
Additional
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level
Portable electrical equipment and power tools are
maintained, inspected and tested 6 or 12 monthly in
compliance with the University Electrical Safety
policy.
Electric shock Personnel 3 3 9 M
Fixed and portable electrical equipment is maintained
2 2 4 L
and tested by experienced and competent electrical
technicians in accordance with the Electrical Safety
Policy
Eye, face, respiratory protection and gloves are
Materials, dust and small
Personnel 2 2 4 L provided and used and a flexible dust extraction arm is 2 1 2 L
projectiles provided and used as necessary.
Guards are fitted, correctly adjusted and used where
required and are periodically checked and maintained.
Cuts, abrasions Personnel 3 3 9 M 2 2 4 L
Gloves and overalls/lab coats are provided and used as
necessary to protect hands and body.
Trailing leads are routed away from walkways or are
Trips Personnel 3 3 9 M
covered to reduce trip hazard.
2 2 4 L
Cutting, shearing, and Guards are fitted and used to prevent access to shear
Personnel 3 3 9 M blades, punch tools and dies. 2 1 2 L
crushing.

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 29 of 42

Hazards associated with the
use of Hand Tools
Hazards associated
with hot work processes and
electric welding
Severity (S) Values: 1-5 Likelihood (L) Values: 1-5
Risk (R) = S x L Risk Ranking:
Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement
Suitable tools for holding and moving work-pieces are
provided. Suitable hand tools in good condition are
provided and maintained as appropriate. Eye
Personnel 3 3 9 M 2 2 4 L
protection, overalls /lab coats, gloves, safety shoes
and dust masks are provided and used where
appropriate.
Suitable tools for holding and moving hot work-pieces
are provided and used.
Suitable fire resistant overalls, lab coats, aprons, hats
and gloves are provided in main Mechanical
Workshop and used.
Suitable welding shields and goggles are supplied and
used and maintained as appropriate.
Working area is kept clear of combustible materials.
Materials are selected carefully to minimise the health
Personnel 3 3 9 M 2 2 4 L
risks.
A flexible fume extraction arm is provided and used.
Face masks are supplied and used where appropriate.
Mobile welding screens are provided and used.
Electric welders are checked periodically by a
competent electrical technician in line with the
University Electrical Safety Policy.
Ear defenders are provided and used where
appropriate
Note: Use the RAM when determining the values of S and L
1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 30 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Only people who are adequately trained or are

experienced and deemed as competent by the
workshop supervisor are allowed to work
independently in the workshop.
New members, or others with limited experience, are
instructed and closely supervised when working in the
area.
Internal training to meet changing requirements in the
workshop is on-going. And will be conducted by
workshop technicians.
Unsafe person/practices Personnel 3 2 6 M
A range of Personal Protective Equipment is provided
2 1 2 L
and instructions on its proper use and maintenance are
provided as appropriate.
Working alone is not allowed in the workshop.
There is adequate provision of first aiders and FA
equipment.
Access to the workshop is controlled by key issue.
Electrical power is isolated when workshop is closed.
The consumption of food and drink is not allowed in
the workshop

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 31 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

A good standard of housekeeping is maintained.

Passages are kept free of obstructions.
Spills and/or leaks are dealt with promptly. Storage
and work areas are kept separate.
Floor surfaces are sound and are painted periodically.
Fan assisted convector heaters are provided.
General and local lighting is provided. (Measurements
show this meets minimum standard for workshops).
Fume extraction is provided by means of a 24” Dia,
high level, general
Extract fan, a flexible arm and several local expel air
fans.
Ventilation is by means of a variable speed, filtered,
ducted fresh air supply fan.
(All of this equipment is maintained in good working
condition by E&B.)
Ear defenders are provided and used when required.
Where noise levels are likely to exceed 85dB (A) this
Hazards associated can be verified using meter available in the
department and measures to reduce noise level and/or
With the workplace
Personnel/ protect people working in the vicinity are taken as
And the working 3 3 9 M 2 2 4 L
equipment appropriate.
Environment: Adequate facilities for personal hygiene are provided.
Access. Slips, trips, fall Sinks, hot water, soap and towels are provided.
Toilet facilities are available nearby.
A common room for the consumption of food and
drink is provided.
A conditioned drinking water supply is available
within the department.
A full detection fire alarm system is in place,
maintained and tested.
Adequate fire escape routes are provided, sign posted
and kept clear of obstructions.
Adequate emergency lighting is provided.
Fire drills are done twice annually.
Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 32 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: Scaffolding
Initial Risk
(With existing Residual Risk
Additional
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level
Inspect materials before use. Damaged gear is to be
Damaged scaffold materials equipment 3 2 6 L 2 1 2 L
removed
Instruct workers regarding any special requirements
Scaffold does not meet job Personnel/
3 3 9 M regarding scaffold dimensions and duty type required 2 2 4 L
requirements equipment
for task.
Cold cutting of scaffold tubes shall be utilised whiners
practical.
Jagged / sharp tubes Personnel 3 3 9 M The end of tubes that have been flame cut shall be 2 1 2 L
dressed immediately
Erecting scaffold 'Quick-fit' scaffold shall not be cut
platforms Unauthorized personnel Supervision shall not entered or permit any person
Personnel/
erecting, altering or equipment
2 2 4 L other than those approved to erect, alter or dismantle 2 1 2 L
dismantling scaffold scaffolding
Personnel/ Assign adequate number of scaffolders for task. Gain
Sprains and strains equipment
2 3 6 M
assistance when lifting and handling materials
1 2 2 L
Dropped objects resulting
Watch person below or above to ensure they have a
from miscommunication
Personnel/ hold of a tube or board before releasing grip. Clips to
between scaffolders when equipment
3 3 9 M
lift up in bags and pass onto scaffolders by hand to
2 2 4 L
passing or lowering hand, not thrown.
materials

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 33 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Safety harnesses and lanyards to be worn and lanyards

tied off to an adequate anchorage at all times. On
Personnel/
Falls to lower levels 2 2 4 L independent scaffolds, use full deck of boards when 2 1 2 L
equipment
erecting or dismantling and ensure the lanyard is
anchored at all times
Dropped objects resulting in
Place scaffold boards over sensitive equipment, which
damage to other equipment
could be damaged if struck by a dropped tube, clip or
i.e. pressure or temperature Equipment 2 2 4 L
scaffold board. Personnel not to stand on any gauges
2 1 2 L
gauges, instrument tubing, or instrument tubing
etc.
Hand injuries (cuts and
Personnel 3 3 9 M All personnel shall wear safety gloves 1 1 1 L
scratches)
Excessive noise from other
personnel 2 3 6 M Wear ear plugs (where required) 1 1 1 L
workers
Personnel/
Falls to lower levels equipment
3 2 6 M Safety harnesses and lanyards to be worn 2 1 2 L

When stripping multiple bays and multiple lift

scaffolds (independent scaffold) start from one end
and move along through each bay until complete and
Incorrect sequence of then move to lower lift.
Dismantling scaffold removing scaffold handrails Remove handrails, kick boards and lower down.
platforms and boards which exposes Personnel/ Cut ties on boards, ensuring no personnel below and
3 2 6 M 2 1 2 L
scaffolders to additional risk equipment tip over to remove any remaining sand, weld slag or
of falling to levels below grinding debris
and / or scaffold collapse Scaffolder to climb down to lower deck and remove
upper boards and then lower down. FOR
INDEPENDENT SCAFFOLDS remove upper
transoms, ledgers and braces
Scaffold incomplete or not
Personnel/ Supervisor or Foreman to conduct final inspection and
built in accordance with equipment
4 2 8 M
if suitable issue scaff tag
2 1 2 L
requirements

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 34 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Completion of
Unregistered scaffold Personnel 2 2 4 L Fill out scaff tag and & scaffold erection book 2 1 2 L
scaffolding task
Scaffold materials laying Personnel/ Clean up and remove all loose materials and return
3 2 6 M 2 1 2 L
around equipment back to storage area
Use of scaffold by other
Remove green scaff tag and barricade access points to
work groups during Personnel 3 2 6 M
scaffold
2 2 4 L
dismantling
Workers should never be permitted to work alone in a
harness.
Rope/cable tenders must make certain the harness user
is conscious at all times.
Time in suspension should be limited to less than five
minutes. Longer suspensions must have foothold
straps or means for putting weight on the legs.
Harnesses should be selected for specific applications
and must consider: compliance (convenience),
potential arrest injury, and suspension trauma.
Tie-off lanyards should be anchored as high and tight
as work permits.
Person suspended in a
Emergency Response Personnel 4 4 16 H After a fall: 2 2 4 L
harness Workers should be trained to try to move their legs in
the harness and try to push against any footholds.
Workers hanging in a harness should be trained to try
to get their legs as high as possible and their heads as
close to horizontal as possible (this is nearly
impossible with many commercial harnesses in use
today).
It the worker is suspended upright, emergency
measures must be taken to remove the worker from
suspension or move the fallen worker into a horizontal
posture, or at least to a sitting position

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 35 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

RISK ASSESSMENT
Prepared By Eng. Mohamed Saad Signature Date 07/01/2022

Activity: Crane Set-up and Lifting

Initial Risk
(With existing Residual Risk
Additional
Basic / Job Steps Health and Safety Hazards Effect controls) Control Measures
Risk Risk
S L R S L R
Level Level
Crane to be inspected by project Lifting Supervisor or
Operations HSE department (if accessing operational
facility)
Simultaneous activities
Supervisor shall discuss with the Supervisor in charge
Assess into area (Interface) of other workers Personnel 2 2 4 L
of other workers a suitable time to commence the
2 1 2 L
in area crane set up and lifting activities. If work is to
proceed, Supervisor is to make the workers aware of
any additional hazards and precautions to be taken
Inspection and colour coding of rigging gear shall be
current. Rigging gear shall be inspected prior to use
Damaged lifting equipment Equipment 2 2 4 L
to ensure that the gear has not suffered any damage as
2 1 2 L
a result of previous use
All equipment used in the unloading of material and
Selection of rigging
Personnel / equipment shall have been inspected and certified as
equipment required
Manual Handling Equipment / 3 2 6 M fit for use on the project. All cranes shall have been 2 2 4 L
for use Asset site inspected and have an approval certificate in the
cab of the crane and an approval sticker attached to it.
Work in pairs when lifting and handling lifting slings,
Struck by caught between Personnel 2 2 4 L shackles and other equipment. Gloves to be worn 2 1 2 L
when handling lifting equipment

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 36 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Personnel or structure and Operator to check adequate clearance including

other equipment in area Equipment / slewing. Co-ordinate crane movements with rigger.
3 3 9 M 2 2 4 L
struck by extending Personal Cranes slew radius is to barricaded to restrict entry by
outriggers unauthorised personnel
Conduct pre-start checks on crane prior to
Mechanical / crane failure/ commencing work. Report any faults to Supervisor /
unauthorized personnel Equipment / Supervision shall not instruct or permit any
3 2 6 M 2 1 2 L
setting up cranes or slinging Personal unauthorized personnel to be involved in setting a
loads crane up, issuing signals to the operator or slinging
any loads
Do not locate crane near or on recently backfilled
uncompact ground without placing steel mats under
Equipment / the outriggers or tracks to adequately spread the load.
Soft ground conditions 3 3 9 M 2 2 4 L
Personal Do not position out riggers or tracks over
Move crane(s) or into underground services such as cable trenches, sewers,
position and set up pits or manholes.
ready for work / Or Obstructed vision of forklift
operator and signalman Signalman to be in clear line of vision with operator.
move forklift into area
If signalman and forklift operator do not have clear
resulting in personnel being
Personal 3 3 9 M line of vision then radio shall be used or additional 1 2 4 L
struck by, caught between or signalman. All forklifts and trucks are to be fitted
damage to materials or with reversing alarms and flashing beacon.
other equipment in area
Equipment / Check wind speed on crane indicator, if not fitted
Windy conditions Personal / 3 2 6 M crane operator shall determine whether it is suitable 2 1 2 L
Asset conditions for lifting. Refer to Operators Manual.
Check boom length and angle against the cranes load
radius chart and do not exceed this weight. Ensure
Lack of working radius Equipment / that the load indicator installed in the crane is
crane exposed to stability or Personal / 3 3 9 M calibrated and functional. Check working radius 2 2 4 L
structural failure Asset from point of pick up to through to point of
installation. Move crane position as required. Refer
to manifest to check weight of load.

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 37 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Non-essential personnel in
Personal 3 2 6 M Remove all non-essential personnel 2 2 4 L
area
Soft ground conditions are Do not locate truck near or on recently backfilled
uncompact ground without adequate matting. Do not
resulting in truck becoming
position over underground services. Banks man /
bogged or trailer wheels Equipment 3 2 6 M 2 1 2 L
spotters to be positioned in clear line of sight with
sinking and load becoming driver. Additional spotters shall be used where
unstable and shifting. required
Check that reverse alarms are working. Delivery
trucks which are not fitted with alarms shall have
spotters assigned at the rear of truck to warn and clear
Move and direct personnel at all times. Instruct truck driver and co-
Obstructed vision of truck
trucks into position Personal 3 3 9 M helpers to remain inside cab of the truck during 2 2 4 L
driver unloading. If load has to be slewed over the truck
ready for unloading
cabin, relocate personnel to a safe area. Do not allow
personnel to walk around the lift area or access the
rear of truck or trailer during lifting operations
Personnel struck by moving
vehicle resulting from lack
of attention or lack of
All delivery trucks shall be escorted to the lay down
warning that truck is Personal 4 3 12 M area or offloading point by a person who is familiar 3 1 3 L
reversing. Truck Drivers with site requirements
unfamiliar with site
requirements

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 38 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Assess load to see if it a ladder can be placed against

it and that it is adequate to support the ladder. Ladder
is to be held by rigger on ground whilst other rigger
Lack of access to lifting provided with a full body safety harness climbs on
points located on top of item top of load and attaches the lanyard to a suitable
Access truck and Personnel 3 3 9 M 2 2 4 L
resulting in falls to lower anchorage point. Assess the load stability on the
attach / sling lifting truck to ensure the load have not shifted during
level
load ready for lift transport prior to releasing restraints. Assign an
adequate number of riggers or preferably a
mechanical lifting device to handle lifting equipment.
Sprains and strains, caught Keep hands clear of crush points and use tag lines to
Personnel 3 2 6 M 2 1 2 L
between or struck by control the movement of all loads that are lifted
Dropped objects resulting in All non-essential personnel to be cleared from slew
Equipment / path area. All personnel are to remain clear from load
personnel being struck or
Personal / 4 3 12 M path until the load is lowered and rested on ground. 3 1 3 L
other equipment or Asset All loads once positioned on skids or timber shall be
materials being damaged adequately chocked to prevent unexpected movement
Equipment / Taglines to be used on all loads carried over shoulder
Swinging loads Personal / 3 3 9 M height. Load is to be slewed at a slow and constant 2 2 4 L
Asset speed
Take load up on the crane and lift clear of trailer
deck. Ensure load is lifted evenly, if not lower back
Lift load off truck and Equipment /
onto deck and make necessary adjustments. Once the
move into position Load unbalanced Personal / 3 3 9 M 2 2 4 L
load is lifted from the trailer move the truck out from
Asset
under the load if the truck cab does not have to pass
under the suspended load
Damage to gear resulting All loads are to be placed on timber supports and
from lack of clearance Equipment 3 3 9 M spaced accordingly to ensure adequate space under 2 2 4 L
under load to remove slings and between the loads to remove slings
Dropped objects resulting
from loose materials being Equipment / Ensure all loose packing material is removed from the
3 3 9 M 2 2 4 L
placed too close to edges of Personal trailer before the loads are lifted from the truck
the trailers.

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 39 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Dropped objects resulting All loads must be strapped or tied before lifting and
from materials not been small loads where practical are to be lifted in an
Personal 3 3 9 M 2 2 4 L
secured whilst being lifted approved lifting cage. Personnel are not stand under
by forklift any load.
Ensure loads are supported, correctly balanced on
Unload materials timber sleepers and chocked before removing forks
using forklift and from under the loads. Ensure the load is properly
Unbalanced / insecure loads Equipment /
locate at storage area balanced and secured (By chocking or lashing) prior
once landed onto elevated Personal / 3 3 9 M
to releasing tension and removing slings. If chocks
2 2 4 L
or at job location work areas Asset
are used in elevated work areas chocks are to be
lashed to the load or steel work to prevent them from
falling.
Restrict access into area whilst forklift is moving
Non-essential personnel
Personal 3 2 6 M materials into location. Once forklift is finished erect 2 1 2 L
entering area barrier tape and signage around work area
Load dunnage failing off All loose material is to be stowed and secured before
Personal 2 2 4 L 2 1 2 L
trucks trucks move off.
Equipment /
Demobilise Trucks Site inducted personnel to ensure driver complies
Excess speed Personal / 3 2 6 M 2 1 2 L
from area Asset
with site speed limit of 15kmph
Personnel unfamiliar with A site inducted employee is to accompany or guide
Personal 3 2 6 M 2 1 2 L
site the truck out of the construction site.
Clean up and remove all loose materials and return
Trip hazards Personal 3 2 6 M 2 1 2
Completion of back to storage area
unloading task Manual Handling Personal 3 2 6 M
Assign adequate number of personnel to clean up any
2 1 2 L
additional items

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 40 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 41 of 42
 Building System for Contracting Co.
‫شــــــركــــــــــــة أنظمه البناء للمقاوالت‬
RISK ASSESSMENT
Waste Heat Recovery Boilers’ foundations of Helwan Cement

Severity (S) Values: 1-5 Likelihood (L) Values: 1-5 Note: Use the RAM when determining the values of S and L
Risk (R) = S x L Risk Ranking: 1 – 4 = Low (L) 5 – 12 = Medium (M) 15 – 25: High (H) Page 42 of 42