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Job Title : BC-3 Access Staircase Tower
Name Of Client : Cimasso

Name Of Project : Cimasso Line 02
Contractor : Ayoki Fabricon Private Limited Date : 02.04.2022
Rapport N0:002/2022
RAPPORT D’INSPECTION TOUR D'ACCÈS TEMPORAIRE.

Nous, soussignés, SOCIETE GENERALE DE SURVEILLANCE SGS BURKINA S.A.
11 BP 565 Ouagadougou 11
Kossodo, Zone Indstrielle, Lot 6 Parcelle 03,
Tél: +226 25 41 04 / +226 25 35 83 77/78
Agissant suivant instruction de la Société: AYOKI FABRICON SARL.
Cimasso, Bobo Dioulasso tél: 226 67 24 55 69
LIEU: BC-3 ETAPE 2

SYSTÈME D’ÉCHAFAUDAGE: CUPLOCK SYSTEM.
HAUTEUR DE LA TOUR: 24 .00 M
GRILLE TAILLE: 2.50MX 2.5 M
SCOPE OF WORK
ERECTION OF THE ACCESS TOWER USING CUPLOCK SYSTEM SCAFFOLDING FOR BC-3 SLIPFORM WORK
LOCATION : BC-3 LEG 2

SYSTEM OF SCAFFOLDING : CUPLOCK SYSTEM.
HEIGHT OF THE TOWER : 24 .00 M
GRID SIZE : 2.50MX 2.5 M (MAXIMUM)
SGS Burkina SA Zone Industrielle de Kossodo 11 B.P. 565 Ouagadougou 11t +226 25 41 21 18f +226 25 41 21 19 www.sgs.com
Member of the SGS Group (SGS SA)
Length – 2.50 m
3.0 m Cup lock Vertical pipe
Width – 1.25m
Width – 2.50 m 3.5m length 40 NB MS
tie with Clamp
BC-3 Leg -1
Insert Plate
150x150x10 mm thk
Length – 1.25m Length – 1.25m
400 mm thk PCC

Note:
 Total staircase Grid size is 2.5 mx 2.5 m in position as mentioned above sketch. For ground stability purpose, 400
mm thk PCC concrete will be carryout all around the vertical cup lock.
 150mmx150mmx10 mm thk Insert Plate will be fixed in BC3 Leg 3 m interval for Bracing support purpose.
3.6 m Length MS tube pipe tie-up with Swivel clamp. (See Pic- 01) For more clarification.
 Every 3.0 m interval one bracing support will be carryout.
Total Height – 24.0 m
Spacing b/w Ledger

1.0 m
SITE ASSEMBLY PHOTOS Length – 2.50 m

Width – 2.50 m
9 Leg Cup-lock access staircase Tower pre-Assembly view
1. Design Parameter
Material Properties (See Table no: 01)
1) Cup lock system scaffolding BS 1139
Outside diameter OD = 48.30 mm
Wall Thickness = 3.2mm
Yield Strength = 235 N/mm2
Inner Diameter (48.3-3.2-3.2) = 41.9 mm
Area of Tube = 3.14/4X (48.3 ^2-41.9^2) = 453.45 Sqm
Radius of Gyration = 16 mm
2. LOAD COMBINATIONS.
Gravity Loads
 DL + 4 (LL) < Failure (as per SSH) Used to check flexural members.
(Scaffold plank, bearers, transom, runners, posts (standards) etc.).
 P (DL + LL) < Pf/4; Pf = Ag x Fa
(For vertical standards or posts).
 DL+ LL (gravity loads) to check capacity of couplers & fittings obtain a safety factor of four and to check the deflection in
scaffold boards, Transom/Bearer a Runners)
3. Wind Loads
DL + LL + WL for vertical posts, braces (compression members).
4. ALLOWABLE SHEAR FORECE CAPACITY (Bracing).
Vc= Allowable shear capacity = 0.4 x Fy x SIF x A

Fy= Minimum yield strength = 235 N/mm2
A= area of C/S of tube.
Vc = 0.4 x 235 x 1.2 x (453.45/1000) = 51.15 KN
VC = 51.15 KN
4.1 RIGHT ANGLE / DOUBLE COUPLER

Used for ledgers, foot ties, handrails, bracing and ties. Markings on the fitting include EN74 and the load class.
(For Class A, the safe working load is 6.1 KN and for Class B, 9.1kN)
4.2 Load carry capacity of MAO ‘Cup lock standard per vertical leg.
P = 53.4 KN (See Table no: 02)
5. Material Dead Load analysis
 Total required of Standard pipe – 72 no’s for vertical

 Each Pipe Weight -16.5 kg
 Total weigh of pipe = 72x16.5= 1188 kg (Say- 1200 kg)
 Each One meter gap - 12 no’s of Ledger

 Total Height 24 m = 24x12 = 288 no’s
 Each Pipe Weight – 5.00 kg
 Total weigh of pipe = 288x5.00= 1440 kg (Say- 1500 kg)
3 m Cup lock Vertical standard pipe
1.2 m Ledger Pipe
2.0 m Mason Platform
 Each 2.0m Height one mason platform required

 Total required of Mason Platform – 12 no’s
 Each Mason Platform Weight - 8.31 kg
 Total weigh of pipe =12 x8.31= 99.72 kg (Say- 120 kg)
1.9 m Stair Raiser
 Each 2.0m Height one Stair raise required

 Total required of 1.9 m Stair raiser – 12 no’s
 Each Stair raiser Weight – 35.0 kg
 Total weigh =12 x 35.0= 420.0 kg (Say- 450 kg)
 Total required Joint pin – 72 no’s

 Each Joint pin Weight– 1.0 kg
 Total weigh of pipe =72x 1.0= 72.0 kg (Say- 80 kg)
 Total required pipe– 32 no’s

 Each Pipe Weight– 13.0 kg
 Total weigh of pipe =32x 13.0= 416 kg (Say- 450 kg)
 Total required Swivel Coupler– 64 no’s

 Each Pipe Wight– 1.20 kg
 Total weigh of pipe =64x 1.20= 76.8 kg (Say- 80 kg)
6. Dead Load Calculation Table

Weight of the Total weight
S.no Item Unit Remarks
material in KN
1 3 m vertical cup-lock pipe KG 1200 11.76
2 1.2 m Length Ledger KG 1500 14.70
3 2.0 m landing platform KG 120 1.17
4 1.90 m Stair raise KG 450 4.41
5 Joint Pin KG 80 0.78
6 3.6 Tube Pipe 3.2 mm thk KG 450 4.41
7 Swivel clamp KG 80 0.78
Total Dead Load 33.60 KN
7. Live Load Calculation

Total access of the Labour consider 20 no’s=20x70kg= 1400 kg
If kg to KN Convert value = 13.72 KN
Factor of Safety = 1.5 times x LL = 20.58 KN
8. Load Carry Capacity of MAO ‘Cup lock’ Standard per vertical Leg.
Total Dead Load (Vertical pipe+ Ledger +Platform + Stair riser) = 33.60 KN
Total Live load = 20.58 KN
Total Load = DL + LL = 33.60+20.58 = 54.18 KN
.
Pf = 53.4 KNs / Per Pipe (See Table no: 2)
Total 9 leg designed = 9 x 53.4 KN = 480.6 KN
9. Check for Buckling of Compression Member (MAO ‘M-Lock’ Vertical)

Assumption
P (DL+LL) = Load due to (Dead Load + Live Load)
Pf = Allowable Load due to Allowable Stress (Fa)
P (DL+LL) = 54.18 KN
Pf = F a x A = 480.6 KN.
Pf /4= 480.6 /4 = 120.15 KNs (obtain a safety factor of 4)
P (DL+LL) < Pf /4 Hence Safe in Buckling of Compression Member
10. Wind Load Analysis as per ASCE 7-05

Design wind pressure ‘P
Wind Pressure P = qz x G x Cf
qz = Velocity Pressure Consider TT4 Structure
G =Gust Response factor = 0.85 as per 6.5.8.1

Cf = 1.2 for round sections, 2.0 for Rectangular Sections (Toe Boards & Planks) As per SSH Addendum #2 section 5.0
Wind Load.
P = 1200 X 0.85 X 2
= 2040 Mpa
P = 2.040 Mpa
Horizontal Lateral Wind Force P = 2.040 Mpa.

For one Axis side wind force = h x w x P
= 24.0X 2.5 x 2.040
= 123 KN say (125 KN)
Therefore Load Combination = DL+LL+WL
DL x 1.5 Factor of safety= 33.4x1.5 = 50.1 KN.
LL x 2.0 Factor of safety = 20.58x2=41.0 KN.
WL (Axial Force/) = 125 KN.
 Therefore DL+LL+WL = 50.1 + 41.0 + 125.0 = 216.1 KN for 2 side anchoring = 216.1/2= 106.55 KN
 Total Height 24 m and Support will be carryout every 3.0 m interval so total supporting = 8 no’s
 Total wind load acting in each support= 106.55/8= 13.318 KN (Allowable shear force VC= 51.1 KN, (Ref no 04)
P (DL+LL+WL) < Pf /4 Hence Safe in Buckling of Compression Member

P (DL+LL+WL) < VC Hence Safe in Shear Member
The Horizontal Bracing is connected to the Vertical Standard using Swivel Coupler As per the recommendation of SSH,
for wind load in bracing tube, the SWL of couplers (Ref point 5).
SWL in Slip available at the connection – 6.5 KN
The horizontal bracing connected to the Existing concrete structure (BC3) every 3.0 m interval (Shown in Layout)
**Max Load in brace due to wind load = 2.040KN < 6.5 KN SWL at Connection Safe.
Table 01
Cup lock Material Sectional Properties

S.no Description Sym Value Unit
1 External Diameter of the pipe D 48.30 mm
2 Thickness of the pipe t 3.20 mm
3 Internal Diameter of the pipe d 41.90 mm
4 Material grade Py 345 N/mm2
5 Modulus of elasticity E 205000 N/mm2
6 Area A 453 mm2
7 Second moment of inertia of the section Ixx 115857 mm4
8 Second moment of inertia of the section Iyy 115857 mm4
9 Section Modulas Zx 4797 mm3
10 Section Modulas Zx 4797 mm3
11 Radius of gyration rx 16.0 mm
12 Radius of gyration ry 16.0 mm
Table 02
Compression Strength Formula

S.no Description Sym Value Unit
1 Effective Length Le 3000 mm
2 Radius of gyration rx 15.99 mm

3 Slenderness ratio λ 187.67
λ < 180
4 Limiting Slenderness Value λ0 76.58
5 Robertson Constant α 3.50

6 Safety Factor η <1 Should be
7 Euler Strength PE 57.4 N/mm2
8 φx 212.4 N/mm2
9 Compressive Strength Pc 53.4 N/mm2 Use BS5950 TABLE 07)
Bracing Support (Pic -01)

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Job Title : BC-3 Access Staircase Tower

Name Of Client : Cimasso

RAPPORT D’INSPECTION TOUR D'ACCÈS TEMPORAIRE.

Kossodo, Zone Indstrielle, Lot 6 Parcelle 03,

Tél: +226 25 41 04 / +226 25 35 83 77/78

Agissant suivant instruction de la Société: AYOKI FABRICON SARL.

Cimasso, Bobo Dioulasso tél: 226 67 24 55 69

LIEU: BC-3 ETAPE 2

LOCATION : BC-3 LEG 2

Length – 1.25m Length – 1.25m

400 mm thk PCC

Total Height – 24.0 m

Spacing b/w Ledger

SITE ASSEMBLY PHOTOS Length – 2.50 m

9 Leg Cup-lock access staircase Tower pre-Assembly view

Material Properties (See Table no: 01)

1) Cup lock system scaffolding BS 1139

Outside diameter OD = 48.30 mm

Wall Thickness = 3.2mm

Yield Strength = 235 N/mm2

Inner Diameter (48.3-3.2-3.2) = 41.9 mm

Area of Tube = 3.14/4X (48.3 ^2-41.9^2) = 453.45 Sqm

4. ALLOWABLE SHEAR FORECE CAPACITY (Bracing).

Vc= Allowable shear capacity = 0.4 x Fy x SIF x A

4.1 RIGHT ANGLE / DOUBLE COUPLER

P = 53.4 KN (See Table no: 02)

5. Material Dead Load analysis

 Total required of Standard pipe – 72 no’s for vertical

 Each One meter gap - 12 no’s of Ledger

3 m Cup lock Vertical standard pipe

1.2 m Ledger Pipe

2.0 m Mason Platform

 Each 2.0m Height one mason platform required

 Each 2.0m Height one Stair raise required

 Total required Joint pin – 72 no’s

 Total required pipe– 32 no’s

 Total required Swivel Coupler– 64 no’s

6. Dead Load Calculation Table

1 3 m vertical cup-lock pipe KG 1200 11.76

2 1.2 m Length Ledger KG 1500 14.70

3 2.0 m landing platform KG 120 1.17

4 1.90 m Stair raise KG 450 4.41

5 Joint Pin KG 80 0.78

6 3.6 Tube Pipe 3.2 mm thk KG 450 4.41

7 Swivel clamp KG 80 0.78

Total Dead Load 33.60 KN

7. Live Load Calculation

If kg to KN Convert value = 13.72 KN

Factor of Safety = 1.5 times x LL = 20.58 KN

9. Check for Buckling of Compression Member (MAO ‘M-Lock’ Vertical)

Pf /4= 480.6 /4 = 120.15 KNs (obtain a safety factor of 4)

P (DL+LL) < Pf /4 Hence Safe in Buckling of Compression Member

10. Wind Load Analysis as per ASCE 7-05

qz = Velocity Pressure Consider TT4 Structure

G =Gust Response factor = 0.85 as per 6.5.8.1

Horizontal Lateral Wind Force P = 2.040 Mpa.

P (DL+LL+WL) < Pf /4 Hence Safe in Buckling of Compression Member

Cup lock Material Sectional Properties

Compression Strength Formula

2 Radius of gyration rx 15.99 mm

5 Robertson Constant α 3.50

Bracing Support (Pic -01)