Prestressed concrete is RC with additional artificially applied compressive force. Material properties in RC hold true for Prestressed concrete In the following properties relevant for prestressed concrete will be discussed
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3.2.1 Compressive strength Higher compressive strengths are used in PC compared to RC This is reasonable because the members need to be prestressed as early as possible for faster construction and also crack width control resulting from creep and shrinkage. And for this a minimum compressive strength is required; values in table 3.1-columns 1 and 2 for partial and full prestressing respectively The minimum class of concrete for PC is C20/25 (See table 3.1)
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In partial prestressing the prestressing force in individual tendon is allowed to reach 30% of the allowable prestressing force (see 5.4.1). The compressive stress in concrete is not allowed to exceed 0.13fck for partial prestressing << the min values in column 1 As long as the strengths in column 2 are achieved, the tendons could be prestressed with 100% of the allowable prestressing force. If the strengths achieved (verified by test) lie between the values in cols 1 and 2, the allowable prestressing force can be linearly interpolated b/n 30% and 100%. Dr.-Ing. Girma Zerayohannes 2/19/2016 4 In PC construction (especially in bridge construction –segmental type) it is required to assess the development of the compressive strength with time t (mathematic expression; see also EBCS-EN 1992) for a number of stages, eg. demoulding, transfer of prestress. The compressive strength of concrete at an age t depends on the type of cement, temperature and curing conditions. For a mean temperature of 20oC and curing according to EN 12390 the compressive strength of concrete and modulus of elasticity at various ages are estimated from expressions (3.1) and (3.2)
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(3.1) Compare with EN 1992 (S. 27) (3.2) Age of concrete in days Mean compressive strength at 28 days (Table in EBCS EN 1992)
Coeff that depends on the type of cement
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Dr.-Ing. Girma Zerayohannes 2/19/2016 7 3.2.2 Creep, Shrinkage and Relaxation Creep and shrinkage are not considered in design of RC in the ULS (with exception of slender columns). In PC these properties are important and must be determined accurately. Creep describes the increase in deformation as a result of sustained loading. See Figure 3.1. it shows unreinforced concrete prisms. It deforms elastically by an amount l0 when subjected to F0 at t0.
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If the load is sustained for a period of time (constant long term loading), it will undergo additional deformation lcc as a result of creep. The ratio of the deformations is called the creep coefficient: = lcc/l0 When the load F0 is applied at t0 the resulting stress is 0 and the deformation is l0 If instead of the loading, the deformation l0 is held constant, the stress and with it the force reduces by an amount cc and Fcc (i.e. prism “relaxes”) The relaxation coefficient is the ratio b/n the changes and original values at t0: = cc/0; = Fcc/F0 Dr.-Ing. Girma Zerayohannes 2/19/2016 9 Creep and relaxation in a concrete prism
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Creep deformations increase with: Larger stresses Lower age of concrete at the time of first loading Larger w/c ratio Smaller relative humidity (RH) Smaller modulus of elasticity of aggregate Smaller sizes of the structure. Creep can be advantageous Self-equilibrating of stresses (eg. from shrinkage) will be reduced Stresses from induced deformations will be reduced
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Creep can be disadvantageous Deformations increase Prestressing forces decrease
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Shrinkage Shrinkage is a decrease in the volume of concrete during hardening under constant temperature. The amount of shrinkage increases with time as shown in Figure (a). The primary type of shrinkage is called drying shrinkage and is due to the loss of a layer of adsorbed water (electrically bound water molecules) from the surface of the gel particles. The loss of free unadsorbed water has little effect on the magnitude of the shrinkage.
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Dr.-Ing. Girma Zerayohannes 2/19/2016 14 Autogenous shrinkage occurs w/o the loss of moisture due to hydration reactions inside the cement matrix. In earlier studies this was considered to be a very small portion of the total shrinkage, but with greater use of high performance concretes (w/c ratio below0.40), autogenous shrinkage may constitute a more significant percentage of the total shrinkage. A final form of shrinkage called carbonation shrinkage occurs in carbondioxide rich atmosphere, such as those found in parking garages. At 50% RH, the amount of carbonation shrinkage can equal the drying shrinkage, effectively doubling the total amount of shrinkage
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At higher and lower humidities, the carbonation shrinkage decreases Forreference according to the ACI, the general expression for the development of shrinkage strain in concrete that is moist- cured for 7 days and dried in 40% RH is: (sh)t = (t/(35+t))(sh)u Where (sh)t is the shrinkage strain after t days of drying and (sh)u is the ultimate value for drying shrinkage.
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Shrinkage increases with: More water content Larger fraction of hydrated cement paste in the total volume of concrete Lower relative humidity Higher ambient temperature More finely ground cements with larger surface area per unit volume and thus more adsorbed water to be lost during shrinkage
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3.2.3 Creep coefficient Concrete shows visco-elastic behaviour (linear creep) up to service load level. Characteristic of such material behaviour is that the creep coefficient is not influenced by the magnitude of the creep causing stress. See Figure 3.3 where 3 concrete prisms are subjected to different magnitudes of creep causing stresses. The creep coefficients (t1,t0) of all specimens determined from the ratios of the creep strains cc(t1) at t1 to the respective initial elastic strains el(t0) do not differ from each other
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Creep coefficient is the same for all 3 specimens. N.B it is however a function of time . Dr.-Ing. Girma Zerayohannes 2/19/2016 19 The creep coefficient of concrete thus represent a material constant in service stress range. As stated earlier creep coefficient is a function of time. According to DIN 1045-1, the creep coefficient is related to the elastic strain at 28 days (i.e., t0 = 28 days in el(t0)). (compare with EBCS EN 1992-1-1) See expression for (t,t0) in Figure 3.3 Where (t,t0) is creep coefficient at time t and cc(t,t0) is strain caused by a constant stress acting from time t0 up to time t c(t,t0) is constant creep causing stress b/n t0 and t Ec0 is the tangent modulus of the concrete at origin of the - diagram at 28 days Dr.-Ing. Girma Zerayohannes 2/19/2016 20 Elastic strain at 28 days corresponding to the constant creep causing stress = stress divided by modulus of elasticity at 28 days Creep coefficient at time t
Creep strain as a result of constant stress b/n time t and t0
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t0 is age of concrete at beginning of load in days t is the reference time at which the creep coefficient is determined For the simpler case of a constant stress forever, one obtains the end creep coefficient (,t0). The value can be read from Figure 3.4 (show how and compare with EBCS EN 1992) For other cases it will be calculated using equations in DIN 1045-1 The equations for calculating the creep function can be used provided the following conditions are met Dr.-Ing. Girma Zerayohannes 2/19/2016 22 t0 = age of concrete at the time of 1st loading
For 3 cement classes
End creep coeff..
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Conditions for using the equations of creep functions Load begins at the earliest 1 day after casting Normal weight concrete with a mean compressive strength fcm 120 N/mm2. (For light weight concrete…) The creep causing stress should not exceed the allowable value given in slide No. 28 The average RH lies b/n 40% and 100% The concrete is moist-cured for 14 days. The average temperature must lie b/n 10oC and 30oC. Short time variation b/n -20oC and 40oC is allowed
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Dr.-Ing. Girma Zerayohannes 2/19/2016 25 Dr.-Ing. Girma Zerayohannes 2/19/2016 26 Dr.-Ing. Girma Zerayohannes 2/19/2016 27 The equations are valid for creep causing compressive stress not exceeding: c = 0.4fcm(t0) Where c is creep causing stress fcm(t0) is the average cylinder compressive strength of concrete at beginning of load With higher stress the strain increases non- linearly (faster than the stress). The reason is the formation of micro cracks b/n paste and aggregate For higher creep causing stresses the following nonlinear creep function is recommended Dr.-Ing. Girma Zerayohannes 2/19/2016 28 For the determination of the creep coefficient taking into account the non-linearity, the basic value 0 has to be replaced by 0.k
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While determining the creep coefficient taking into account the nonlinearity, the basic value of creep coeeficient 0 is replaced by 0,k.
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3.2.4 Final shrinkage According to DIN 1045-1, the final shrinkage is the sum of final drying and final general (autogeneous) shrinkage, i.e. cs = cas + cds where: cs is the final shrinkage strain of concrete at t approaching cas is the final general (autogeneous) shrinkage strain of concrete at t approaching (from Fig. 20) cds is the final drying shrinkage strain of concrete at t approaching (from Fig. 21)
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Fig. 20 General (autogeneous) shrinkage strain of normal wt concrete at t approaching infinity
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Dr.-Ing. Girma Zerayohannes 2/19/2016 33 Dr.-Ing. Girma Zerayohannes 2/19/2016 34 For other cases it will be calculated using equations in DIN 1045-1 The equations for calculating the shrinkage strains can be used provided the following conditions are met Normal weight concrete with a mean compressive strength fcm 120 N/mm2. (For light weight concrete…) The average RH lies b/n 40% and 100% The concrete is not allowed to be moist-cured for more than 14 days. The average temperature must lie b/n 10oC and 30oC.
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Dr.-Ing. Girma Zerayohannes 2/19/2016 36 cs(t,ts) is shrinkage strain at time t ts is time in days when drying bigins cas(t) is autogeneous shrinkage strain at time t cas0 is basic value of autogeneous shrinkage as(t) is parameter to describe the variation with time ds(t,ts) is drying shrinkage strain at time t cds0 is basic value of drying shrinkage RH is parameter for the influence of ambient humidity s1 is parameter for the influence of internal drying of concrete Dr.-Ing. Girma Zerayohannes 2/19/2016 37 ds(t-ts) is parameter to describe the variation of drying shrinkage with time as ;dsi are parameters to take into account the influence of type of cement (from table 3.4)
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Dr.-Ing. Girma Zerayohannes 2/19/2016 39 Example 3.1: Creep of concrete Determine the creep coefficient and shrinkage of a rectangular precast prestressed concrete beam(stress bed) (b/h = 25cm/ 60cm; concrete class C35/45) at a future point in time tn (75 days after releasing the anchor (N.B. load begins when the anchor is released)). The average RH during the time period amounts to 70% Cement CEM 52.5R Cement (early strength) is used to release the anchor in 24 hrs. the precast beam is stored at ambient temperature of 40oC.
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Solution-Creep coefficient (white board)
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Solution-shrinkage (white board)
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Reinforcing steel from RC For bridge construction (RC or PC bridges) high ductility class reinforcement are used
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Prestressing steel elements are manufactured and delivered to site as prestressing strand (Litze), prestressing wire (Draht), or prestressing bar (Stab). All are called tendons in the English literature. In modern days prestressing strand are the most widely used prestressing steel elements. Such elements are anchored at both ends of the concrete structure by means of anchoring plates, wedges, etc., (see Figure 2.2)
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Dr.-Ing. Girma Zerayohannes 2/19/2016 45 Prestressing steel must have higher yield strength (see Figure 3.7), so that the prestressing losses due to creep and shrinkage will not wipe out the prestressing force. Prestressing steel is not weldable because of the its higher carbon content Properties of prestressing steel Characteristic yield strength fp0,1k: prestressed steel does not have a well defined yield point. Therefore its yield strength is taken as the stress at which a plastic strain of 0.1% is achieved (see figure). It is designated with fp0,1k Dr.-Ing. Girma Zerayohannes 2/19/2016 46 Characteristic ultimate tensile strength fpk: Most widely used prestressing steel in Germany (strands or wires) have fpk = 1770 N/mm2 Ductility and total strain at the ultimate stress uk: It should be greater than 3.5%. Impending rupture should give warning through formations of cracking deformations. Modulus of Elasticity Ep: Ep = 195000 N/mm2 for strands and 205000 N/mm2 for other types of prestressing steel Surface shape: Important for prestressing with bond Relaxation: Time dependent decrease in prestress force under constant strain…. Dr.-Ing. Girma Zerayohannes 2/19/2016 47 If unloaded at the characteristic yield stress equal to fp0,1k, a permanent strain yk = 0.1 remains in the specimen