Air Compressor and Air Dyer Package

VENDOR DOCUM ENTS
8289 DEEP DRILLING 8 PTE. LTD.

CONTRACT NR. JU289032
VESSEL: A HULL 8289
PACKAGE: Air Compressor and Air Dyer Package
FOR FINAL DOCUMENTATION
Energy
VENDOR: MECOM8 SINGAPORE LTD
Energy
B289 - A ir compressor and Air dyer Package
TABLE OF CONTENTS
No TITLE NO DOCUMENTS
1 VCD-JU289032-VDRL Document List
2 VCD-JU289032-DOE Description Of Equipment & System
3 VCD-JU289032-TDS Technical Datasheet
4 VCD-JU289032-DD Dimension Drawings
5 VCD-JU289032-IOM Installation & Operation Manual
6 VCD-JU289032-CP Commissioning Procedure
7 VCD-J U289032-MSI Maintenance & Servicing Instruction
8 VCD-JU289032-TS Trouble shooting Instruction
9 VCD-JU289032-LO Lube Oil Chart
10 VCD-JU289032-FAT Factory Acceptance Test

Type of Docum ent s:
LIST ro: VCD-JU289032-VDR
~~:l1I FELS
~ COMPANY: SHEET:
KEPP EL FELS LIM ITED 10f 2
PROJECT;
~ 8289 ( Air Compressor System & Dryer
Package)
TITLE:
Document List
~ n ~l
It. f.ii!I')
VENDOR DOC. No. JU289032-VDR
-
Energy
CONTRACT No.
PURCHASE ORDER No.

JU289032
JU289032
PACKAGE 10 VCD- JU289032

Mecomb Singapore Limited
REVISION INDEX
REV. DESCRIPTION AND I OR REVISED SHEETS
FINAL DOCUMENTATION
D FOR INFORMATION LJ FOR REVIEW L J FOR APPROVAL
THE REVIEW OF THIS DOCUMENT DOES NOT RE LEASE THE

SUPPLIER OF RESPON SIBILITY FOR THE DESIGN, FABRICAT ION
AND PERFORMANCE OF THE SUPPLIED EQU IPMENT OR AN Y
CONTRACTUAL OR OTHER OBLIGATIONS
NO COMMENTS. Send certified drawings. Proceed

A D with fabrication
WITH COMMENTS. Revise and re-subm it fo
B D comments. Proceed with fabrication
W ITH COMMENTS. Send certified drawings.
C D Proceed with fabrication.
D D REJECTED. Reissue for comments.Stop fabrication
E D CERTIFIED DOCUMENT. Accepted
F D FOR INFORMATION
Name : Signature :
Date: 02 January, 2009
REV. A REV. B REV. C REV. 0 REV. 1 REV. 2 REV. 3
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORII.\ATION CONTAINED IN THIS DOCUMENT IS JSPL PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECI FICAll Y INDICATED HEREIN
IIEnergy
Document List -VCD-JU289032-VDRL
I
amJ ::l.:~ I FELS A
DATE :Jan. 02, 2009
PACKAGE ID - VCD-JU289032 P.O NO JU 289032
EQUIPMENT NAME : COMPRESSOR & DRYER PACKAGE SELLERS NAME:MECOMB SINGAPORE LTD
No TYPE OF DOCUMENTS TITLE NO DOCUMENTS VENDOR'S DOCUMENT NO. PAGES
1 LI ST VC D-JU289032-VDRL Document List VCD·JU292015·VDRL 2
2 DECRIPTI ON VCD-JU289032-DOE Description Of Equipment & System BMA-84611 4
3 DATASHEET VCD-JU289032-TDS Technical Datasheet QS I-500i 5
146330,WP987385,ME-P106D,ME-DAMP,QRF-1012,LFE25-LFE5000
4 DRAWIN GS VCD-JU289032-DD Dimension Drawin gs P.9 11
5 MA NUAL VC D-JU289032-IOM Installation & Operation Manual QSI ,LFE SERIES OPERATORS MANUAL P.1 38
6 PROCEDURE VCD-JU289032-CP Commissioning Procedure QSI/CP-07,PSI-PRS-120908-PDR 5
7 MANUAL VC D-JU289032-MSI Maintenance & Servicing Instruction QSI,QPNC,52201 -106 22
8 MANUAL VCD-JU289032-TS Trouble shooting Instruction QSI, LF E SERIES OPERATORS MANUAL

18
9 CHART VCD-JU289032-LO Lube Oil Chart Quinsyn PG 4
10 REPORT V CD-JU289032-FAT Factory Acceptance Test NA 8

Type of Document s:
FAT
r VCD-JU289032-FAT
~~:m FELS
CO MPANY; SHEET:
J KEPPEL FELS LIMITED 1 of 8
/' PROJECT:
8289 ( Air Compressor System & Dryer
Package)
TITLE:
FACTORY ACCEPTANCE REPORT
~
_- 1111-", VENDOR DOC. No. NA

Itt.1rri!Nl CONTRACT No. JU289032
Energy PURCHASE ORDER No. JU289032

REVI SION IN DEX
REV. DESCRIPTION AND l O R REVI SED SHEETS

FINAL DOCUMENTATION
D FOR INFORMATION D FOR REVIEW D FOR APPROVAL
THE REVIEW OF THIS DOCUMENT DOES NOT RELEASE THE

SUPPLIER OF RESPONSIBILITY FOR THE DESIGN , FABRICATION
AND PERFORMANCE OF THE SUPPLIED EQUIPMENT OR ANY
CONTRACTUAL OR OTHER OBLIGATIO NS

A 0 with fabrication
WITH COMMENTS. Revise and re-submit fo
B 0 comments. Proceed with fabrication
WITH COMMENTS. Send certified drawings.
C 0 Proceed with fa brication.
D 0 REJECTED. Reissue for comments.Stop fabrication
E 0 CERTIFIED DOCU MENT. Accepted
F 0 FOR INFORMATION
Name : Signature:
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORMATION CONTAINED IN TH IS DOCUMENT IS JSPL PROPE RTY AND MAY NOT BE USED FOR PURPO SES OTHER nw-I THOSE SPECI FICALLY INDICATED HEREIN
i
\
Certificate No. SB897780-X
Port of STURGEON BAY

r
II
ABS Date 02 JANUARY 2008
!
t
I NTERIM PRODUCT CERTIFICATE (PQA)
I
THIS IS TO CERTIFY that on 02 JANUARY 2008 the SILVAN INDUSTRIES, INC. I
plant at MARINETTE, WI.
completed the construction of FIVE (5) OIL SEPARATORS, MODEL 50-14-32-175 rated at
175 PSI 80# 18543
intended for QUINCY AIR Hull No.
And :
The manufacturer has issued the attached "Declaration of Conformity" confirming that the product was
manufactured under a Recognized Quality System in compliance with the ASS Rules for Product Quality Assurance
(~): and confirms that the details of design, materials and workmanship of the product conforms to the applicable
R, ",0
of the American Bureau of Shipping as noted in Product Design Assessment number 07HS253687, dated 22 JUNE
201)7-; .
The product was identified as:
567672 567673 561674 567675

567616
The undersigned have confirmed that quality control surveillance audits as required by the Rules for Building and
Classing Steel Vessels have been carried out at the above plant and:
Therefore, contingent upon the completion of satisfactory operational tests aboard the intended vessel, MODU or
facility; this product is considered to be elfglble to become part of the Machinery of a classed vessel , MODU or facility,
elJlW,1~~~~i.i:ltion of Machinery.
Surveyor
AMERICAN BUREAU OF SHIPPING
NOTE:This Certificate evidences compliance with one or more of the Rules, guides, standards or other criteria of America n Burea u of Shipping and is
iss ued solely for the use of the Bureau, its commiltees. its clients or authorized entities. This Certificate is a representatio n only that the product
described herein was manufactured in compliance with the Product Quality Assurance Program of the American Bureau of Shipping. The validity.
applicability and interpretation of this Certificate. or any report issued in contemplation of this certificate, is governed by the Rules and standards of
American Bureau of Shipping which shall remain sole judge thereof. Nothing contained in this Certificate or in any notation made in contemplation of
this Certificate shall be deemed to relieve any designer, bu ilder. owner. manufacturer, seller, supplier, repairer. operator or other ent ity of any warranty
exp ress or implied.
Form AB 115-PQA Revision 2 Page 1 of 1
35695/18543 FORM U-1A MANUFACTURER'S DATA REPO RT FOR PRESSURE VESS ELS
Job Number
(Alternative Form for Single Chamber, Completely Shop or Field Fabricated Vessels Only)
P. O. Number As Required by the Provisions of the ASM E Code Rul es, Section VIII , Division 1
1. Manufactu red and certifie d by Silvan Industries, Inc., 2121 Cleveland Avenue, Marinette, Wisconsin , 54143, USA
(Name and address of manufacturer)
2. Manufactured for Quincy, 701 N. Dobson Ave., Bay Minette, Alabama, 36507, USA
(Name and address of pu rchaser)
3. Location of Instal lation Unknown
(Name and address )
4. Type Vertacal 567672 to 567676 N/A 133-964 R.C 567672·567676 2007
(Horiz. or Vert. tank) (Mfr's serial No.) (CRN) (Drawing No.) (Natl Bd. No.) (Yea r built)
5. The chemica l and phy sical properties of all parts meet the requirements of material specifications of the ASM E BOILER A ND PRESS URE VESSEL
CO DE. The design, construction, and workmanship conform to ASME Rules , Section VIII , Division 1 2004 to 2006
2148,2369 N/A (yea r) Addenda (Date)
Code Case Nos. Special Service pe r UG-120(d)
6. Shell : SA414 G .156 .014 l' 2" (00) 3' 11.625"

MatI. (Spec. No., Grade) Nom. Thk. Corr. Allow. Di am. I.D. Lenglh (overall)
7. Seams: Type 1 None 70 None None Type 2 None 85
Long. (Welded, Obi .. Sngl.. Lap, Butt) R.T.(Spot or Full) Eff.(%) H.T. Temp Time (hr) Girth. (Wetded. ObI.. Sngt.. Lap. Butt) R.T (Spot or Full) Eff(%) No. of Courses
8. Heads: (a) Mat'l: SA516 GR.70 (b) Mat'I SA414 Gr.G

(Spec No., Grade) (Spec No ., Grade)
Location Minimum Corrosion Crown Radius Knuckle Radius Elliptical Ratio Conical Apex Hemispherical Flat Diameter Side to Pressure
(Top, Bottom, Ends) Thickness Allowance Angle Radius (Convex or Concave)
I (a) Top .688 .014" N/A N/A N/A N/A N/A 14" N/A
I (b) Bottom .135 .014" N/A N/A 2:1 N/A N/A N/A Concave
If remova ble, bolts used (deSCribe other fastenings)
(12) 3/8·16 un x 1 1/2"LG SA449
(Mat'!. , Spec. No., Gr., Size, No.)
9. MAWP 175 psi N/A 450 OF N/A
at max. temp.
(intern al) (extern al) (intern al) (extern al)
Min. design metal temp. -20 OF at 175 psi Hydro, pneu., or comb. test press ure HYDRO at 228 psi
10. Nozz les, inspection and safety valve ope nings:
Purpose Nom. How

No. Diam. or Size Type Mat'!. Reinforcement Mal'!. Location
(Inlet, Outlet, Drain) Thk. Attached
Drain 1 3/4" fitting SA·36 STD Inherent Weld
InlOut 4,1 1/4,1 Fig SA181 C70 STD " "
InlOut 1 1·5/8" FittinglElb SA105/SA234 STD/.154 " "
InlOut 1 1·7/8" Fitting SA36 STD " "
Addition al Nozz les - See Attached U-4 ...
11 . Suppo rts: Skirt No Lugs
None Legs 3 Oth er Brace Attached ShelllWeld
(Yes orno) (No.) (No.) (Describe) (Where and how)
12. Remarks: Manufaclurer's Partial Data Reports properly identified and signed by Commissioned Inspectors, have been furnished for the following items of the report:
N/A
(Name of pa rt , item number, Mfgr's name and identifying stamp)
Pressure Relief Valve Supplied by Other Than Mfgr . "CONSTRUCTED UNDER THE PROVISIONS OF
PAR . UG90 (e) (2), UG20 (f)".
ASME AB S Oil Sep . Rernov Cov. (52 - 903) adequate for INSP . Main Body Flg 14" OD SA516 Gr70 .
SA# 897780
CERTIFICATE OF SHOP/FIELD COMPLIANCE

We certify that the statements made in this report are correct and that all details of design, material , construction, and workman ship of this vessel
conform to the ASME Code for Pressure Vessels, Section VIII , Division 1. "U" Certificate of Authorization No. 16802 expires 06/13/2009
Date 10/29/2007 Co. name Silvan Industries, Inc. Signed ~ ~ ~

(Manufacturer) "1rtep~a~
CERTIFICATE OF SHOP/FIELD INSPECTION
Vessel constructed by Silvan Industries, Inc. at 2121 Cleveland Avenue, Marinette, Wisconsin, 54143, USA I, the
undersigned, holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and/or th e State or Province WI
end employed by OneBeacon Ameri ca Insurance Co. of Boston, MA have inspected th e component described in lhi<'sl1M"'a"'n"'u"'
fa"'ct"'u"re"'rFs -r10"'at"'aCl:R"'e"'p""ort"--';;on
n---
October 29, 2007 and state that, to the best of my knowledge and belief, the Manufacturer has constructed this pressure vessel in accordance with ASME Code, Section
VIII, Division 1. By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning th e pressure vessel described in this
Manufacturer's Data Report. Furthermore, neith er the In spector nor his employer shall be liable in any manner for any personal injury or property damage or a loss of any kind
arising from or connected with this inspection.
Date 10/29/2007
/.) I.!
Signed ___-:--:1i/(-o"?,*f.!,I!d-;l(-fi'-}lt,/~~-_Commissions _ _ _ -;;:;~n:-:c~c::c:T-'-10"-'1T:05=A'::"!..:'-W:'.!.I7"10,(-0""
18,,,,
1c:---i';-:-:-------c........ , . . . , - --
(A'JffiMt¥EidT~~Wi:\~ (Nat'l Board (inel. endorsements), State, Provo and No.)
725364 exe: v4.5.0 U1A- 14
FORM U-4 MANUFACTURER'S DATA REPORT SUPPLEMENTARY SHEET
As Required by the Provisions of the ASME Code Rul es, Section VIII , Division 1
1. Manufactured and certified by Silvan Industries, Inc., 2121 Cleveland Avenue, Marinette, Wisconsin , 54143, USA
(Name and address of Manufacturer)
2 . Manufactured for Quincy, 701 N. Dobson Ave. , Bay Minette, A labama, 36507, USA
(Name and address of Purchaser)
3. Loc ation of Installation Unknown

(Name and address)
4. Type Vertacal N/A 567672 to 567676

(Horiz, vert., or sphere) (Tank, separator, heat exh., etc.) Mfg's seria l No.
N/A 133-964 R.C 567672-567676 2007

(CRN) (drawing no.) (Nat'l Bd. No.) (Year built)
Additional nozzles, inspection and safety valve openings :
Additiona l nozzles, inspec tion and safety valve openings:
Purpose Nom. How

No. Diam. or Size Type Matl Reinforcemen t Matl Location
(Inlet Outlet Drain) Thk. Attached
Inlet/Outlet 1 3/4" Fig SA181 C70 STD " "
In/Out 1 3" fig/pipe SA10S/SA106B 1S0#/.216 " "
In/Out 1 1-S/16" Fitting SA-36 STD " "
Inlet/Outlet 1 3" Fig/Pipe SAS1670/SA106B 1"/.216 " "
Inlet/Outlet 1 1/4" Cplg SA10S 3000# " "
Inlet/Outlet 1 1-S/8" Fitting/Pipe SA1OS/SA106B STD/.1S4 " "
Certificate of Authorization: Type _"-=U'-"_ _ _ _ _ _ _ __ No. 16802 Expires 06/13/2009
Date 1 0/29/2007 Name _ _ _ _ _ _ _ _~S~il7.va~n~l~nd~u~s~tr~ie~s~!I~n~c.------___

(Manufactu rer) Signed .~M,L /)1-- k~~.
Date 10/29/2007 *'
I1".;7:':rl~!f-?+r,~{)r,<.,.,)~c-------Commissions:
Name ______, Ir.;'Io!~l e:)(:.::i::~,
, "m 11 U '''' .. ''C;~,
(Representative)
1010S A, WI100181
.-;;-;-;;;r;----.--..--;---;---;-;-=-:--r;-~___;_...__.
(Nat'l Board (incl. endorsements), State, Province and No.)
725364 exe: v4.5.0 NB67 Rev . 4
- -. -
PRODUCTION TEST SHEET
MODEL asr. -JL12L I SHOP~ORDER~ 3 L [Oi ;)4 1 UNit srN U/V 10 3C(p fj
MOTOR SIN C. ()7/ 00'7" D-'20 I BASIC SIN ~/_qr9,;?r
DRtVE MFR lbaid:Jr VOLTS ~&10 SF I,ll )"
MOTOR FRAME C/'Im L AMPS Li? OVERLOAD HEATERS .IH3Jli§ ~
HP /% OD~ EFF. C:/q0~ PF. g:l
~EL. .. &t~b( VOLTS Lkoo SF. /-/;
FAN Ff1AME g/)17~_ AMPS 7; OVERLOAD HEATE::flS I Vp 0
MOTOR HP ,S oo~ EFF. 127.,)
MOTOR SIN Fb7t8 14J5:3-D
t--- TEST FUll lOAD
PANEL· AIR PRESSURE pSIG I::J.C
PANEL AIR DISCHARGE: TEMP OF J~ Lj
jlACKAGE DISCHARGE PRESSURE PS I.~ t--._- 1 ;;r.o
. INTAKE VACUUM UNLOADED wHaV ~
CORRECTED BABOMETER ~HgA Pi,c)7 WH ITE COpy-
_1'-/ SERVICE FILE
AM8!ENTTEMP, "r: _..
RELA TIVE HUM IDIn' % ~
MEASURED MOTOR SPE£!O _.RPM Mq.-
- .~ YELLOW COpy --
MEI\SUAED 8ASIC SPEED RPM ~ PRODUCTION.
- ENGINEERlNG
MAIN DRIVE MOTOR
VOLTS T1~ T23 T31 AVG 1'170 1'-17;) l./ACj 1!i71
-
AMPS I j I ! .',
AVG 77 7lfl rl4 160 OAlrlCE DIAMETER • /
V·A SERVICE FACTOR O·9B OR IFICE TEMP OF /

-- AlRCOOLED FAN MOTOR ORIFICE PREsSURE PSIG /
VOLTS T12 Tn T AVG ~ LJ.~ ...... \ ....... f"-... AII1 DELIVERY CFM '/
AMPS .,- I I I AVG
\ \ ' r - i-'
11lvlb Stitt..,q;;
V·A SERVICE FACTOR ,---- .. ,..-
FLU ID TYPE
CAR FiYOVE R TEST PPM .~
CONTROL S~TTING LOAO UNl.OAD !ND ICATORI ~l T IME 1~
PRESS. SWITCH PSIG /?S- LLfo HAT SHUrOWN TEMP .p ..J-?3
VAC SWITCH ~HQV "A'f~ ~ RESERVO IR MAWP PSIG /7.:)
TIMER ., M!NUTEs /~
MODULATION % y~
RESERVOIR SAFETY VALVE. PS IG lJ:)

AJR AECV SAFETY VALVE ., ... PSIG ,;W;J- DATE: L/-.&_....-:D7_
1 -- CLOCK NO. 7£r1:l1
HOUR METER ;;-- NAME ~J-.....
ENG.o11 REVIS ION: 002 3/14/0i
r--- -J....I..- ....... = .
PRODUCT10N TEST SHEET
MODEL Q:,:r. 500 ; J SHOP ORDER If 3Lj05£J.:J I UNiT SIN U .J.iI030h9
MOTOR SIN C () 70'8,0 OOta 5~ I SA.SIC SIN)\I.4 J~353 J
DRIVE MFR ,e,.,.\JOf" VOLTS ~1!(J SF 1"5
MOTOR FRAME 4447SC- A¥'pS l~ / OVERLOAD HEATERS V~37B k> 7
HP )9-5 OD~C i'j!FF. . 9',/,' PF. 88
MFR &JJ£lr VOLTS '1CttO SF. 11/5
FAN rffi.~ME '"
t).}5 n: AMPS 7.5 OVERLOAD HEA.TERS tv- Pi
MOTOR HP 5 ODPfiEili EFf.:.. _.. , 87,5
MOrOR SIN _F0709~ 938/)..5
TES.L_~" FULL LOAD
PANEl_:j~IR PRESSURE PSIG j ().5
PANEL AIR DISCHAI'tGE TEMP OF J'15
PACKAGE DISCHARGE PRESSURE PSIG )~l
INtAKE VACUUM UNLOAD,ED "HaV {}-B .-
CORRECTED BAROMETER "tinA 0l.9,'81 WHITE COpy -
AM BI ENT TEMP. GF '] SERVICE FILE
.£l.£b..&llVE HUMLQITY % JV';t-
MEASURED MOTOR SPEED RPM. ;V'A-
I YELLOW COPY -
MEASURED BASIC SPEED RPMl P'+ PRODUCTION I
r--'-- _.- ENG INEERING
MAIN DRIVE MOTOR
AMPS I 80 711
t---:.----l...----l...~___'__
l I AVa ORIFICE DIAMETER IS f\
~~ SER~=C~E~F~AC~T~O=A~~______~O_t~~18~______~ ORIFICE TEMP of \
AIRCOOLED FAN MOTQL --~~--l ORIFICE PRESSURE PSIG ~
VOLTS Ti2. T:'>3 T AVG AIR DELIVERY OFM ""-
AMPS ! I I AVG FLUID TYPE .iQ1.(: M ~LlA.I" f&
V-A SERVICE t=AQ.r.:....:::O:...:...R=---.................._~_ _"_~~_.-, CARRYOVER TEST PPM ;t/A-
CONTROL SETTING LOAD UNLOAO I NDrOATORj ;VA- I TIME ,IYir
PRESS. SWITCH
~==~~~------~~~~~A--+-
PSIG L().5 ) 40,
A~~
HAl SHUTOWN TEMP • F ~!-;:7..
VAC SWnCH n HQV AI" ~:-'------l
r I>r RESERVOIR MAWP PSIO !75
TIMER
~~~---~-~~~~"---~=7-~~---
MINUTES 10
j..J.:M~O:..;::D=U=LA"""'T~fO=N-'--_ _ _ _ _~%~_ _ ..._ yO
RESERVOHi SAFETY VA LV E __~_~-'--P$......IG-"-+--J-}_7'-'?-r.--.-
AIR RECV SAFETY VALVE PSIG ;VA-- DAi~ lI- ~ .. 0 7
I I I CLOCK NO. 7~"7
t.:.H,!..;:O'-=U:..:...:R--'M.:..:..:E::;.;T.=E.:....:.R~_ _ _ _~..l.--. __ .. ~~...;,d-
_____...-J NAME 'v-JI
ENG·011 REVISION: 002
~------------------------------------------------------~
---- -. " ,---~~-----

MODEL Q ~1- si'>a--i I SHOP ORDER 1# 3tk£~"le f UNIT-S-IN~V-tJ--;-I-O-'3(>~~o------J
MOTOR SIN t OLbh?C00S-~ y:. I SASIC SIN AJA.-I 03~Jle
DRIVE MFR &l.~ VOLTS ..~Ko 0 SF /-IJ
MOTOR FRAME .~tft.fn (. AMPS I Lj OVERLOAD HEATERS I
HP I:+S- ODP(fEF9 EFF. !i{lJ- ~F. 128
MfR (/-TA\A(;r VOLTS Lieao SF. L 15----
I· MOTOR
FAN FRAME.
HP IS-
_ ; } I S1t~
ODP~
AMPS
EFP,
.7 ~
E3 75
OVERLOAD HEATERS IV Fe
MOTOR SfN~t{7(O~ ~.0~S:~_..._
~.__"____~~T=~=T~________~__~~~=-~
FULL lOAO
PAN EL - A IR PR!:.SSURE PSIG /:kr'
rAN EL AIR DIS9"-'-H"-'..:A:.:....:RG=E "F Lis--
::;:..T.:..:;E=M:..:...P_ _.....:....t_~.L.....L~,--_--{
PAOKAGE DISCHARGE P~ESSURE PSIG /;}-:J
INTAKE VACUUM UNLOADED "HoV d'R
CORRECTED 8AAOMETEA ~HaA l£lt[] WH ITE COpy -
Jl/ SERVICE FlLE
AMB IEN, TEMP. "F
AElATIVE HUM IDITY % IA-
MEASURE.D MOjOR SPEED ~ RPM YELLOW COPY -
MEASURED BASIC SP~~~D_.~---''''!!''.!:J,+-_
RPM ~ PRODUCTION I
r-- .----~------------------.--------~
ENGINEERING
MAIN ORNE MOTOR
VOLTS T12 TZ3 ! T31 Ava 1
47'7. Cj 7) LIT} 14 7?
AMPS I I I Ava 7r 6<'1 ICe 78 ORIFICE DIAMETER " J
V-A SERVICE FACTO'1_~P::............·9~-j~(=~I"_~_ _ _ _...., ORIFICE TEMP •F /
AIRCOOLED FAN MOTOR ORIFICE PRESSURE PSIG /
VOLTS T12 T.1~ T AVG SL \D- AIR DELIVERY GFM /
AMPS l ! I AVG V _. -v FUJ!O TYPE I 4?{;lh,~!h ~P4
V·A SERV I.CE FA.CTOR ~ CARAYOVEAiE$T PPM ~
CONTROL SETTING LOAD UNLOAD lNDlcATORl .Lt&d TIME T ~
~P~R=ES=S~.S~W~I~
TC~H~______~P$=I=Q~~~~f~~,~~~ __~/~~~~___ HATSHUTOWN lEMP of .;2'34-
VAC SWITCH "HnV ~~ ; RESERVOIR MAWP PSIG / /)
TIMER MlNUTES /'0
MODULATION % yo
HESERVOIA SAE_ETY_V"-'--A~t..\i_'f£_" _ _ _ _P.-'-S'-'-'G"'1-_J__
~~~~-<--·---1
AI R AECV SAPETY VALVE PS!G .A~ DATe .LL- 7-07
ill Cl.OCK NO, 2(021
~~i=O=U'-'--'R-...!.M~E=-!.T:;.:.ER'..l-_ _ _ _ _ _...o...l-_ _ /).'-L...--~
~..=....:.
r:7 -7 _ _-_"_.~ NAME '3Q)k
ENG-011 REVISION:002 3/14/01
l.-~ _____ ~_~ __ -~~_. __ ~, _~ __ ~ _ _ _ _ _ _ _ _ _ _ _--I
~------~-~------~------- .. ~.~~--
---~-------- ,- ..
...., .. . -~
-
-1:1QQpl .:Q.$ '2 5 Of) ; I SHOP ORDER #I 3¥05 rJ.7 t UNIT SIN
U.N-,pS 5'7 f
MC1'OP. SIN <!..Q? JOO ,0030 lBAslc SfN )}A-{03538
&~JJor 7r!5
DRIVE MFR VOLTS
~'" I!J SF
MOTOR FRAME 4Yt.;~ AMPS 1'1~ OVERLOAD HEATERS Iltrp~ ~IOt

9t.;( 5 87
I.
HP ,rJ5 OD~ EFF. PF.
MFR &. d(1r VOLTS t.t~O SF. /,15
FAN FRAME .f) ~S Ie AMPS 7,') eVEr/LOAD HEATERS 1'vf.'.IP
MOTOR HP ) ODP~ EFf. 87.5
....MOTOR SIN FD7J(J} Ott11855
TEST fULL LOAO
PANEL. AIR PRESSURE PSfG }~5
PANEL "'!R DISCHARGE TEMP 6F r-_L~5'
--'-
PACKAGE DISCHARGE PRESSURE PSIG j;)S

INTA,KEVACUUM UNLOADED nHQV ~8
CORREPTED BAROMETER 11HOA t).'17<J WHITE COpy-
SERVICE FILE
AMSIENTTEMP. "F LLf
N!-A1lVE HUMIDITY %, rv'k- -----
MEASURED MOTOR SPEEO RPM ;V\A--" YELLOW COpy -
MEASURED BASIC SPEED RPM ,.vA- PRODUCTION,
.-......-.... ENGI N EEA!NG
MAIN DRIVE MOTOR
VOLTS T~1 '"!IaS ~~, ttk~
1-j71
.
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AIRCOOLEO FAN MOTOR OfUF1CE PRESSllRE PSIG ~.
VOLTS T12 T2 3 r AVG \ \ r~
'I..., v y
D AIR DELIVERY CFM 1
AMpS I \ I AVG -L....,.
FLUIOTYPE 1011 1. IV :s 'I AI ~R.. 1I_
V.A SERV)CE FACTOR CARRYOVERTESr PPM A.-4-
CONTROL SETtING LOAD \JNlOA~ lN01CATORj#01-:J TiME T.ti!A-
PRESS. SWITCH PSIG }e-S . }40 HAT SHl,lTOWN TEMP "-F ~6D
VAC SWITCH IIHOV ;UA-- ~--.
#4- RESERVOIR MAWP PSIG J7$
TIMER M1NUif:S 10
~DUlATION % ¥O
RESERVOIR SAfETY VALVE PSIG /75
,A!R AECV SAFE-TY VALVE PSIG t1//f-- DAiE. II-~ --07
I I .--.l__ CLOCK NO. 7lJ-b'7
HOUR METER J1 NAME \~0-ll
ENG-011 REVISION: 002. U .t;W4f01
~ ............. -....
Type of Documents:
Description ,". VCD-JU289032-DOE
am~llI FELS
COMPANY: SHEET:
KEPPEL FELS LIMITED 10f 4
PROJECT:
./" 8289 ( Air Compressor System & Dryer
Package)
TI TLE:
Description of Equipment
~1Il=i\ VENDOR DOC. No. BMA-84611

ntr.TiJI'J
-
Energy
CONTRACT No.
PURCHASE ORDER No.

JU289032
JU289032

REVISION INDEX

FINAL DOCUMENTATION
D FOR INFORMATION D FOR REVIEW L J FOR APPROVAL

SUPPLIER OF RESPONSIBILITY FOR THE DESIGN, FABRICATION

D D REJECTED. Reissue for comments. Stop fabrication
F D FOR INFORMATION
Name: Signature:
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFOR p.,i ATION CONTAIN ED IN THI S DOCUM ENT IS J SPl PROPERTY AND MA Y NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECI FICALLY INDICATED HERE IN
•
I CY
MECOMB S IN GAPORE LTD

DOCS. No: BMA-84611
DESCRIPTION OF EQUIPMENTS
Item: 1
Qty : 4
Quincy Compressor Maciel QSI-500i - Premium 125.0 HP Direct Drive Rotary Screw Air Compressor
Rated for 495 .0 ACFM at 125.0 PSIG
Product Features
• Co ntrol Type: Modulation w/Auto-Dua l
o Voltage: 460/3/60
o Motor Sta rting : Wye-Delta
o UL & cUL Listed Electrical Cont rol s
o EPACT High Efficiency Drive Motor
• Percent Capacity Gauge
o Warning & Shutdown Annunciator
o Air-Cooled
• Aftercooler wI Pre-Piped Moisture Separator
• Cooler Access Panel for Easy Cleaning
• Tri plex Bearing Arrangement
o Triple Lip Shaft Seal System
o Axial Flow Inlet Design
o Heavy Duty Intake Filter
e Pre-painted Epoxy Coated Components Other Features:
• Fluid Type Selected: QuinSyn-Plus Electrical Enclosure - NEMA 4
Low Sound Syst em Design Motor Starting - Wye -delta
• Direct Drive at 1800 RPM Motor Enclosure - TEFC
• Largest Airend in Class Fan Motor Enclosure - TEFC
• Warranty: Royal Blue Extended Warranty Acoustical Enclosure - Standard
Royal Blue Warranty includes 10 Ye ar Airend plus 5 Year Drive Motor Cooler, Oil Reservoir and Coupling
Tflank you for your inquiry.

Please (e el free (0 use our web sile http://'·/\'Io'I.quincycompressor.c-om
Hull B289 Air Compressor, Dryer and Filter
Item 1 - Service Ail' Compressors

31UUts Model: QSI-500i
Brand : Quincy
Type : air cooled, rotary screw ·, direct drive
Capacity: 495 scfm each @ 125 psig fullload pressure
Working.pressure: 125 psig
Motor: 125 hp, 48 0/3/60, TEFC, w / space heater
Starter: Star - Delta starter included
Cabinet : included [10 sound "pes" 1
Item 2 - Sequence Panel

1 unit Electric sequence panel for controlling 3 nos. servi ce air
compressors.
Item 3 - Bulk Air Reducing Station

1 set Bulk air reducing station for taking the air from 125 psig & ..
Reduce to 60 psig for bulk air use .
Consists mainly 4 ea. pressure regul ators w/ gauges, 4 ea ball ..
valves, 1 ea pressure relief valve.
Item 4 - Bulk Air Compressor
1 unit Model: QSI-500i .. , . .... .. ," ,"
Bnmd : Quincy
Type : air cooled, rotary screw, direct drive
Capacity : 495 scfm each @ 125 jJsigfitllload pressure
Working,pressure: 125 psig
Motor : 125 hp, 480/3/60, TEFC, w / space heater
Starter: Star - Delta starter included
Cab inet : included [10 sou.nd "pes" 1
CffiT. I;O : 9:).1<l1~)

C3H I:O :9H-O?15
5$150;:')\ AI))
Item 8 - Air Dryer [for bulk air ]
1 unit Model: LFE800 . ... .. .
"Ultra Air" or equal, tV/in-tower heated regenerative air dryer.
Desiccant type.
Capacity: approx 460 cfm at 125 psig [after purged]
Air connection: 3" NPT
Pressure dew point: -40 deg C
Heater size : 15 lew
Item 9 - Prefilter PF for Bulk Air Drver

unit Moclel : 300 FF [ coalescer type]
" Ultra Air" or equal ASME Filter, Vii DP gauge & auto drain
(to be installed upstream of dryer)
Air connection: 3" Flanged ANSI 150#

Working pressure: 125 psi
Air flow capacity: 1500 cfm ea.
Pmticle removal clown to: 0.1 micron
Item 10 - Afterfilter AF for Bulk Air DJ)'er

1 unit Moclel : 300 FF [ pmticulatc type] '(I • ••••••••
" Ultra Air" or equal ASME Filter, vdDP gauge Imanual drain
(t o be installed downstream of dryer )
Air connection: 3" Flanged ANSI 150#

Working pressure: 125 psi
Air flow capacity : 25 00 cfm ea .
Particle removal down to: 1 micron
w n IIO :S} l<1"O

c=.n.T. tx) : SJ..2.()i.1S
S.sI$O ~,)) I : '(I))
Type of Document s:
datasheet r VCD-J U289032-TDS
~~llI FELS
J COMPANY: KEPP EL FELS LIMITED SHEET:
1 of 2
~ PROJECT:
8 289 ( Air Compressor System & Dryer
Package)
TITLE:
Tec hnica l Datas heet
~1 VENDOR DOC. No. QSI 500i
" •r.Ti !I'J

-
Energy
CONTRACT No.
PURCHASE ORDER No.

JU289032
JU289032

REVI SION INDEX
REV. DESC RIPTION AND I OR REVI SED SHEETS

FINAL DOCUMENTATION
c: FOR INFORMATION D FOR REVIEW D FOR APPROVAL

CONTRACTUAL OR OTHER OBLIGATION S
NO COM MENTS. Send certified drawings. Proceed

A D with fabricalion
WITH COM MENTS. Send certified drawings.
E D CERTIFIED DO CUMENT. Accepted
F D FOR INFORMATI ON
Name: Signature:
REV. A REV. 8 REV. C REV. 0 REV. 1 REV. 2 REV. 3
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORMATION CONTAINED IN THIS DOCUMENT IS JSPL PROPERTY AND MAY NOT BE US ED FOR PURPOSES OTHER Tt-W-I THOS E SPECI FICAlLY INDlCATED HERElN
QSI-500i
Technical Data
Compressor Drive Molar Nameplale hp 100 100 125 125
Inlel Capacity acfm 500 I 498 I 495 433
Full Load OperalinQ Pressure psiQ 100 110 125 150
Max. Operaling Pressure psig 11 5 125 140 165
Min. OperalinQ Pressure psiQ 75
Max. Ambien l Operating Temp. of 115
Min. Ambienl Operalina Temp. of 34
Service Line Connection NPT 2
Rolor Diameler mm 255
Male Rolor Speed rpm 1780
Aftercoolinfl Data
Heal Reeclion- Oil Cooler blu/min 30B1 3249 3695 4287
Heal Reeclion- Afl ercooler blu/m in 650
Aftercooler Approach 10 Cooling Air of 12-15
Max Static Backpressure " H2O 0.25
Fan Molor Power nameplale hp 3
Fan Molor Speed rpm 1200
Fan FlolV cfm 7100
Water Cooled Cooling Data

Heal Reeclion- Oil Cooler blu/min 3686 3886 4420 5129
Heal Rejection- Aflercoole r blu/min 1043
Approach Temperalure OF 12-15
Wale r Flow w/aftercooler al 70°F gpm 25 26 32 44
Waler Fl ow w/aflercooler al 90°F cpm 32.3 34 41 57
Recommended Inlel H,Q Pressure psig 40-100
H 20 In/Oul Size in. (NPT) 1.5
Venl Fan Molor (wI canopy) Nameplale hp 0.25
Compressor Fluid Data

Tol al Fluid Cap_acilY. cal 15
Reservoir Fluid Capacilv qal 12
Normal Airend Dischasge Tem'p~ OF 190
Typical Fluid Carryover ppm 3
Dry_er Data
Refrigeranl Type R-134a
Compressor Power hp 2.3
Fan Motor Power hp 1/4
Max Fuse or Circuil Breaker A 15
77
70
EnerflY Corisumption- Air & Water Cooled

Full Load Drive Molor HP Bhp 108.5 114.4 123.4 125.9
Drive Molor Efficiency % 94% 94% 95% 95%
Unloaded Drive Molor HP Bhp 18.0 18.0 20.6 20.6
Fan Molor HP Bhp 2.1 2.1 2.1 2.1
Fan Molor Efficiency % 82% 82% 88% 88%
FL Drive Molor Con sumplion kW 86. 1 90.7 97.5 99.4
FL Fan Molor Consumption kW 1.9 1.9 1.8 1.8
Tolal Pack ace Consumplion- AC kW 88.0 92.6 99.2 101.2
Tolal Package Specific Power- AC kW/100 cfm 17.6 18.6 20.0 23.4
bhp/100 cfm 23.6 24.9 26.9 31.3
Tolal PackaQe Consumpl ion- WC kW 84.7 89. 3 95.2 97.1
Tolal Package Specific Power- WC kW/100cfm 16.9 17.9 19.2 22.4
bhp/100 cfm 2.3 2.4 2.6 3.0
Dimensions
Lenqlh in mm 91 2311
Widlh in mm 54 1372
Heiqhl in mm 75 1905
Approx. Weighl Ibs (kg) 4450 (2018) I 4550 (2064)
Type of Documen ts :
Drawing r VCD-JU289032-DD
lm~nl FELS
COMPANY: SHEET:
KEPPEL FELS LIMITED 1 of 6
PROJECT:
B289 ( Air Compressor System & Dryer
Package)
TITLE:
DIMENSIONAL DRAWING
--
_ - III ·
11-r.Ti i1"I
'll VENDOR DOC. No.
CONTRACT No.
146330,WP987385 ,ME-DAMP,QRF-1012 ,LFE25-LFE5000
JU289032
Energy PURCHASE ORDER No. JU289032

Mecomb S ingapore Limited
REVISION IN DEX

FINAL DOCUMENTATION
L FOR INFORMATION D FOR REVIEW D FOR APPROVAL

SUPPLIER OF RESPONSIBILITY FOR THE DESIGN , FABRICATION
AND PERFORMANCE OF THE SUPPLIED EQUIPMENT OR AN"
NO COMMENTS. Send certified drawings. Proceec

C D Proceed with fabrication .
F D FOR INFORMATION
Name: Signature:
Date : 02 January, 2009
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORMATION CONTAINED IN THIS DOCUMENT IS JSPL PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICAllY INDICATED HEREIN
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~ 10
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PLC OL OVERLOAD RELAY
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SV SOLENOID VALVE
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NUMBER DESIGNATOR ON DEVICE
OPTIONALS
HOUR METER
«» QUICK CONNECT LUGS
A I ~?T}-i? INSTALLATION
THE CUSTOMER IS TO PROVIDE DISCONNECT AND 41 IISV VENT FAN USED ON WATERCOOlED CANOPY FOR OSI 24Sn70 a~~~~~~_~~-Vlla
O'NlQ1'laftt:l"~HCI"C:~.
~,I~c~~pros!;orl A
BRANCH CIRCUIT OVERCURRENT PROTECTION IN ACCORDANCE WITH AND 500 . JUMPER TO BE PLACED BETWEEN TERMINALS 4/12 AND IOIoOQ. ' __ IOASII'
THE NATIONAL ELECTRI CAL CODE AND/OR ANY LOCAL CODES 4/25 FOR THESE MODELS ONLY. 00N:)1 l~- I ~ O~WI:!oE
:ICAl.E11IlIl1~
CM:CFtED ~
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HAVING PRECEDENCE . 51 FAN MOTOR USED FOR STANDARD AIRCOOlED ON All UNITS AND ALSO _",_'llI, uwec~oUIIlJ:II 1_0( COli
21 UNLESS OTHERWISE SPECIFIED All WIRES ARE RED EXCEPT "N" WIRES
ARE WHITE AND "G " WIRE IS GREEN,
WATERCOOlED CANOPY VENT FAN FOR 051 750, 1000, 1250 AND 1500.
BI WATER SHUTOFF SOLENOID VALVE FOR WATEReD OLEO OPTION ,
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Numatics Reg enerative Dryers LFE Series O p e rator's M a nual
LFE25-LFE5000 Electrical Diagram

230/3/ 80
OR
~O/3/8 0 l CC l T1
Ll
2eCI T2 HEATER
L2
•
LJ
IA
31
d 115V
. 15KVA TRAHs rORuER
3;C l T3
--u=:::I}
~
LOW PURGE ALARU SWITCH
OPEN UNDER HIGH PRESSURE
WHJ II?SR r--------- - --- 11!=lf-"'
~'----------'Il'f=Xb"i~ - -
- -,
~~ :
J - TYPE 1 HUWIOITY SWITCH
THERUOCOUPU - REO OPEN WITH l OW HU WIOIT Y : ECONO PURGE COHrACT
1 _ -i (OPTIONAL)
U2i
1-- - -- - - - -------
I RIGHT TOWER PRESS . SWITCH
:1 1 ------------- 1
1 OPEH UNDER PRESSURE ~ J 1
I 1 rAIL TO SHIrT
2
1 LErT TOWER PRES S. SWITCH IFlIr-· " - -- -_,.."
... --.1 1 (OPTIONAL)
1 OPEH UNOE R PRESSURE 23 - _J 1
1 1
~------ - ------ - - - - - - --'
orr ON
SW I PURGE O1 SA BELO PURGE WABLED
SW2 NORIoIAl
f AST orf ~ON
l / eA LOA
1 2 3 • 5 8 7 • 9 10 11 12 13 .. 15 18 17 18 I 9 20 2 1 22
~ 6 ft 51 I 11 1 1 1 1 I 2
21
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1 7 c=J 1
: ,II 2 o"o"/ROo I .~ : (CONO (6~:,g~AlyHTROL

: PROBE 1
L _ _ ____________ _ ____ J
Wire # De scription 16 aTe N.C. Des i gn information

1 LN 17 Heater contactor • Capacity: 25-5000 SCFM
2 OTC power 18 Hea ter contactor
3 L2 vac (white) 19 Dry alarm contact • Operating pressure: 100 PSIG
4 L 1 vac (b lack) hot 20 Dry alarm con tact • Inlet air temperature: 100°F (38°C)
5 Onloff switch 21 OTC reset • Inlet compresse d air: 100% saturated
6 Onloff switch 22 OTC reset
7 OTC power • Ou tl et dew point: -40°F (-4 0°C) PDP
23 Left tower pressure switch
8 Inlet (towe r) solenoid 24 Left towe r pressure switch • Maximum operating pressure: 150 PSIG
9 Inlet (tower) solenoid 25 Right tower pressure switch • Maximum inlet temperature: 100°F (38°C)
10 Left purge solenoid 26 Right towe r pressure switch • Minimum operating temp erature: 35°F (1. 7°C)
11 Left purge solenoid 27 Econo/Run (humidity) switch
12 Right pu rge solenoid 28 Econo/Run (humidity) switch • Maximum operating temperature: 120°F (49°C)
13 Right purge solenoid 29 Low purg e alarm switch
14 OTC common 30 Low purge alarm switch
15 OTC N.O.
9 S' REGENERATIVE AIR DRYER OP ERAT OR'S MANUAL

Type of Documents:
MANUAL roo VCD-JU 289032-IOM
tm~':~I FELS
J COMPANY:
KEPPEL FELS LIM ITED
SHEET;
10f 22
PROJECT;
./" 8289 ( Air Compressor System & Dryer
Package)
TITLE:
INSTALLATION AND OPERATION MANUAL
- 11 -ij
_,1 VENDOR DOC. No. QSI, LFE SERIES OPERATORS MANUAL
".ffl ~
-
Energy
CONTRACT No.
PURCHASE ORDER No.

JU289032
JU289032

REVISION INDEX
REV. DESCRIPTION AND I OR REVI SED SHEETS

FINAL DOCUMENTATION
L_ FOR INFORMATION LJ FOR REVIEW L J FOR APPROVAL

SUPPLIER OF RESPONSIBILITY FOR THE DESIGN , FABRI CATION
AND PERFORMANCE OF TH E SUPPLIED EQUIPMENT OR AN Y
NO COMMENTS. Send ce rtified drawings. Proceed

WITH COMMENTS. Revise and re-subm it fo
WITH CO MMENTS. Send certified drawings.
F D FOR INFORMATION
Name: Signature:
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORMATION CONTAIN ED IN THIS DOCUMENT IS JSPl PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THMI THOSE SPECIFICALLY INDICATED HEREIN
111_1~ liE III-
AIr e'.IIfII~lr
Section III - Installation
o Receiving
Moving the Unit to the Installation
Site
• Location
• Piping Connect ion s
• Relief Valves
• E lectrical
.. Guards
o Manual Vent and S hut off Valves
• Water and Sewer Facilities at the
Installation Site (water-cooled)
• Compressor Rotation
• Fan Rotation
~ceiving
Up o n receipt, immediately in spect the prepare a damage report. Item ized

compressor for a ny vis ibl e damage that s upporting papers a re essentia l to filing a
may h ave occ urred during sh ipm ent. If claim.
vis ibl e damage is found, the delivering Read the compressor n amep late to be
ca rri e r s hould m ake a notat ion on the s ure the compressor is the model a nd s ize
freight bill a nd the customer should ord e red and that optionally ordered items
request a damage report. If the s hipm e nt are includ ed .
is accepted and damage is found later,
it is classified as concealed damage. Check the rese rvoir a nd pressure re li ef
Co ncea led damage should b e repo rte d valves to be sure they are adeq u ate for the
to the de live rin g carrier within 15 days pressure at whi c h you inte nd to operate.
of delivery. Th e delivering carrier mu st
Moving the Unit to the Insta llation Site
Forklift s lots are provided in one side and

o n e e nd of th e main fra m e. Use of chains
&. CAUTION!
a nd s lin gs should be limited to t h e m a in Improper lifting may result in component,
frame . Do not attempt to lift th e unit by system damage or personal injury.
attachi ng to a ny components. Optional Follow good shop practices a nd safety
liftin g eyes are ava il ab le. procedures when moving the unit.
12 ~uincy Compressor-OSI ®
Location
Locate the compressor on a leve l surface

in a clean, we ll-lit and well-ventilated
area. Allow suffici ent space (four feet
A CAUTION!
of c learance on all sides and top of
Clean, fresh a ir, of sufficient quantity,
the compressor) for safe and proper
is required for proper compressor
daily inspection and maintenance. The
operation.
entire length of the frame base must be
supported. Shim where necessary but do
not use wood . In high humidity areas, avo id placing
Ambient temperature should not exceed the compressor in a basement or other
120°F. High ambient temperatures may damp locations . Control the compressor
result in a high a ir temperature shutdown . temperatures and monitor compressor fluid
All models are intended for indoor for signs of water contamination . Fluid and
I ( installation; ho wever, it is possible, with fi lter changes may need to be increased in
(
certai n modifications, to accommodate high humidity areas. In creased operating
some outdoor locations . Cabinet models temperatures may be required.
are water-resistant but not water tight.
Sheltering from rain, snow and freezing
Q uincy QSI compressors are essentia lly
temperatures is mandatory.
.&.
vibration free, however, some customers
may choose to bolt the unit to the floor
WARNING! to prevent the accidental breakage of
piping or e lectrical connections as a result
Do not operate in temperatures below of being bumped. Use only lag bolts to
34°F or above the limits outlined In secure the unit. Do not pull the bolts
Appendix B - Technical Data. down tight. Overtightening the lag bolts
may place the frame in a twist or bind
causing breakage of fluid coolers, piping
Do not locate the unit where the hot and reservoirs.
exhaust air from other compressors or h eat
generating equipment may be drawn into
the unit. Never restrict the flow of exh aust &WARNING!
a ir from the fluid cooler or cooling fan.
H eated exhaust air must be exhausted Under no circumstances should a
outside to prevent high temperature compressor be installed in an area
conditions in the compressor room. If exposed to a toxic, volatile or corrosive
the room is not properly ventilated, atmosphere, nor should toxic, volatile
compressor operating temperatures will or corrosive agents be stored near the
increase and cause a high temperature compressor.
shutdown.
Quincy Compressor-QSI ® 13
Piping Connections
Never join pipes or fitting s by so ldering. P ipin g s h ou ld lin e up w ith out h aving
Lead-tin so ld ers h ave low strength, a to be spru n g or twisted into position.
low c reep limit, a nd may, depending o n Adequate expansion loops or bends
the a ll o y, start melting at 360°F. Silver sho uld be in sta ll ed to prevent undue
so ld ering a nd h ard so ld ering are forms of stress at t h e compressor res ultin g from the
braz in g and s hould n ot be confused w it h c h a n ges between h ot and co ld conditions.
lead-tin so ldering. Never use plastic, PVC, Pipe s u pports should be mounted
ABS pipe or ru bber h ose in a compressed ind epe nd e ntly o f the co mpressor and
air system. anc hored, as n ecessary, to limit vibration
a n d prevent expa n s ion st ra in s. Piping
sho uld never be of sma ll er s ize than the
Piping Fit-up connection on t h e compressor unit.
Ca re must be taken to avo id assemb ling
( ,e piping in a stra in with the co mpressor.
I
Relief Valves
Pressure relief valves are s ized t o protect

the system . N e v er c h a ng e the pressure
setti ng or t am p er w ith the valve. Only the
relief va lve m an ufacture r or a n app roved
representative is qualified to make such a
change.
£DANGER!
Relief valves are to protect system Relief Valve
integrity in accordance with ANSI/
ASME B19 safety standards. Failure to
provide properly sized relief valves will
result in death or serious injury. &CAUTION!
ASME coded pressure vessels must
Relief valves are to be placed a h ead of not be modified, welded, repaired,
any pote nti a l blockage point that includ es , reworked or subjected to operating
but is not limi ted to, s u c h compo n e nts conditions outside the n a mepl ate
as s hut-off valves, h eat exc h a ng e rs a nd ratings. Such actions will n egate code
discharge silencers. Idea lly, the re li ef status, affect insurance st at us a nd
valve s hould be threaded directly into t h e may cause d eat h, serious injury and
pressure point it is sensing, not connected propert y damage.
with tubing or pipe a nd pointed away from
any personnel. Always direct discharge
f rom relief va lves to a safe area away from
personnel.
14 ~uincy Compressor-OSI®
Section III - Insta llation
Electrical
Before installati o n, the e lect ric a l s upply

s hould be c h ecked for adeq uate wire size
and capacity. During install ation, a s uitabl e
& CAUTIONl
fused disconnect switch or circuit breaker
NEMA electrical enclosures a nd
shou ld be provided. A ny unreasonable
voltage unbalance (5 % ) between the legs compon e nts must be a ppropriate to
the area in which they are inst a lled.
mu st be e limin ated a nd a ny low vo ltag e
corrected to prevent excessive current
draw. The installation, e lect ric motor, Pneumatic Circuit Breakers or Velocity
wiring and all electrical controls must Fuses
be in accordance with National Electric
Code, a nd all state and local codes. A The Occupational Safety a nd Hea lth Act,
qualified electrician should p erform a ll Section 1926.303 Paragraph 7 published
e lectrical work. Air compressors must be in Code of Fed e ral Regulations 29 CFR
(
grounded in accordance with applicable 1920. 1 (revise d 07 / 01 / 19 82 ), sta t es a II
II
[
codes. See control panel for the proper hos es exceed ing 1/2" insid e diameter
wiring diagram. s hall have a safety device at t h e source of
sup ply or branch lin e to reduce pressure in
~ uincy would like to e mphasize the case of a hos e fa ilure. Th ese pneumatic
II
importance of providing adequate safety d e vices are designed to prevent

grounding for air compressors. The hoses from whipping, which could result in
common practice of grounding units to a serious or fatal accident.
building structural steel may not actually
provide adequate grounding protection, a s
paint and corrosion build-up may exist.
Guards
All mechanical action or motion is

ha zardo us in varying degrees and n eeds to
be guarded. Guarding shall comply with
OSHA Safety and Health Standards 29 CFR
1910.219 in OSHA manual 2206 (revised
11/07/1978) a nd any state or local codes.
~uincy Compressor-OSI ® 15
Manual Vent and Shutoff Valve
Insta ll a manual valve to vent the

compressor and the compressor d ischarge
& WARNING!
lin e to atmosphere. If the air receiver tank
services a s in g le compressor, the manual
Removal or painting over safety labels
va lve ca n be installed in the receiver.
will result in uninformed conditions.
When a manual shut-off valve (block
This could result in personal injury or
valve) is used, a manual va lve shou ld be
property damage. Warning signs and
installed upstream from the valve, and a
labels shall be provided with enough
pressure relief va lve installed upstream
light to read, conspicuously located
from the manual ve nt valve. These va lves
a nd maintained for legibility. Do
are to be designed and in sta ll ed to permit
not remove any warning, caution or
maintenance to be performed in a safe
instructional materia l attached.
manner. Never substitute a check va lve for
( manual shut-off va lve (block valve) if the
I rJurpose is to isolate the compressor from a
system for servicing .
Water and Sewer Facilities at the

Installation Site (water-cooled)
Make sure the water supp ly is connected to the insta llati on site and meet a ll the
and open. Piping supplied by the user requirements of loca l sewer codes, plus
should be at least equa l to the connections those of the compressor. Make sure
provided on the compressor. Sewer water inlet and discharge connections are
facilities shou ld be readily access ibl e correct.
Intake Air
Clean a ir is essentia l for your Ouincy

OSI compressor. Always se lect a source
providing the cleanest air possible. Wh en
an outs id e a ir source is used, keep all
Relieve compressor and system air
piping as short and direct as possible. Use
pressure by opening the appropriate
vibration isolators and support a ll piping
manual relief valve prior to servicing.
correctly. Piping s ize should be at least
Failure to relieve all system pressure
as large as the inl et valve opening and
could result in death or serious injury
increased several sizes for extreme ly long
and property damage.
piping runs. The piping must be leak free
and clean after fabrication.
16 Ouincy Compressor-OSI ®
Compressor Rotation
&. WARNING!
Compressor rotat ion must be checked
Proper rotation is c lockwise (as v ie w e d
from the power- input e nd). Th e power-
input e nd o f the compressor is marked w ith
a n arrow noting the p roper ro t at ion . To
c heck for proper rotation, jog th e st a rte r
prior to start-up. Operating the
button, a ll ow in g th e motor to turn 2 or 3
compressor with incorrect rotation revo luti ons . Observe th e drive e le m e nt
will result in extreme damage to the for correct direction. If incorrect rotation is
compressor and warranty coverage will observed, lock out power supp ly, reverse
be voided.
e lectrica l leads L1 a nd L3 at the motor
starter. Rech e ck for correct rotation .
Fan Rotation (air-coo led )
Check th e fa n rotation a t the sa m e time

the compressor rotation is b e ing c h ecked .
Fa n airflow s hould b e draw ing a ir into the
machin e from the s id e, disch a rging out the
top .
On h e nibh ea a lit wis diam ipis d e lesed
\
\
~uincy Compressor-OSI® 17
Section IV - Operating Procedures
o Prior to Starting
• Starting t he Compressor
• Stopping the Compressor
• PLC Controller Operation
• Electronic Controller Operation
Prior to Starting
• Manually rotate the compressor

' & 'CAUTIONl t hrough enough revolutions to be
certain there are no mechanical
Provisions should be made to have the interferences.
instruction manual readily available • Check all pressure connections for
to the operator and maintenance tightness.
personnel. If, for any reason, any parts
of the manual become illegible or if • Check to make sure all relief valves are
the manual is lost, have it replaced in place.
immediately. The instruction manual
should be read periodically to refresh • Check to make sure a ll panels a nd
one's memory. This may prevent a guards are in place and securely
serious accident. mounted.
• Check fu ses, circuit breakers a nd

Before starting the compressor, review th e rmal overloads for prop e r s ize .
Sections II a nd III of this manual. Be certain
that all installation requirements have • Close the main powe r disconnect
switch and jog the starter switch button
been met and that the purpose and use of
to check the rotational direction of th e
the controls are thoroughly und e rstood.
compressor.
Before placing th e compressor into
operation, do the following: • Check the fan rotation (air flows
• Remove all loose items and tools from through the coolers).
around the compressor.
• Water-cooled models - Check inl et
• Check fluid leve l in the air/fluid and discharge water piping for proper
reservoir. See Section VII - Compressor connections.
Fluids.
• Check th e fan a nd fan mounting for

tightness.
Starting the Compressor
• Secure a ll enclosure panels on • Control settings h ave been adjusted at

compressor. the factory; h owe ve r, they s hould be
c h ecked during start-up a nd readju sted ,
• Open the service valve to the p lant air if n ecessa ry. Some app li cations may
d istributi on system. require a s li ght ly different settin g than
those provided by the factory. Refer to
• Se lect the mod e of operation a nd start
Section VI - Servicing. N eve r increase
the compressor.
a ir pressure settings beyond fa cto ry
• Watch for excessive vibration, unusual specifications.
noi ses or air/fluid lea ks . If a nything
• Observe compressor operation clo se ly
unu s ual d eve lops, stop th e compressor
for the first hour o f operation a nd
immediate ly and correct the condition.
freq u e ntly for the n ext seve n h o urs.
Stop a nd correct any n oted prob le ms .
Stopping the Compressor
Normal Operation Emergency

C lose the s e rvice va lve to t h e plant air Press the emergency stop button or cut
distribution system. Allow the pressure the power at the main disconn ect switch or
to build with in the reservoir and th e pane l.
compressor to fully unload. Pre ss the
stop button or re move power at the m a in
disconnect sw itc h or panel.
~NOTIC E !
Close the service valve when the
compressor is no t being used to
prevent the system's air pressure from
leaking back into the compressor if the
check valve leaks or fails.
~uincy Compre ssor-OSI ® 19

PLC Controller Operation (gauge

machine)
11----- 2.84 - --1-1 LOGO Program Block Functions

1 Ll N J l I2 :3 14 IS :6 r7 IS Block B02 - A latching re lay used to latch
LCD 00000000000 the start signal in and supply a continuous
DISPLAY
I ~§~)~~~~ev Input 5 X AC start signal to the program. To dise ngage
I~I I PMg;j~fem I
0
the start signal, remove power to the logo
""
~~~/~f~~OL
controller by pressing the stop button or
by removing power to the compressor
3.54 using a disconnect.
Block B03 - An off-delay timer which will
C£DJ~2- J FEc.2·r!JAJ6 time out and shutdown the machine during
non usage periods. The default setting is
.. ( 10 minutes. This timer may b e adjusted
I 99 99 99 99
~ L--=0l__~2 2~~0~3__~2~4__~ from 0 minutes to 99 hours. Contact the
Ouincy service department to chang e the
setting on this tim e r.
PLC Program Installation When the pressure switch opens (no signal
After verifying that the LOGO controller from input 12), the off time will begin . If
connections are correct (reference the the pressure switch does not close again
appropriate wiring diagram in series before the time setting is reached, the
WP1962), install the PLC program module compressor will shutdown. The compressor
chip as follows: will restart when the pressure switch closes
or can be restarted by turning the selector
• Make sure that all power to the
switch to the continuous run position
electrical enclosure is turned off and
as long as there are no fault conditions
perform the appropriate lockout/
present.
tagout procedures.
Block B05 - A latching relay used to supply
• Using a small flathead screwdriver,
voltage to the H.A.T. annunciator panel
carefully remove the blank program
light. When the H.A.T. probe circuit
chip module, located in the upper
opens (no signal from input 13), the 03
right hand corner of the controller
output will energize and send power to the
face (just above the up/down arrow
annunciator indicator light. The light will
keys), from the PLC controller.
stay energized until power to the LOGO
• Carefully insert the red chip module, controller is removed. Remove power
Ouincy part number 143819, into the to the LOGO controller by pressing the
chip slot. stop button or by removing power to the
compressor using a disconnect.
' & 'CAUTION! Block B06 - A latching relay which

prevents the unit from starting when a
There is only one way to insert the chip. fault condition is present. It latches when
Do not try to force the program chip there is a fault condition such as a motor
into the slot. Doing so will damage the overload trip, high air temperature, M 1
chip and render it useless. contactor opening or if the fan contact
does not close within the specified amount
• Reapply power and the PLC of time (refer to block B09 for fan timer
controller will run off of the red function). Resetting the fault condition
program chip module. will not reset the program . To reset the
20 Quincy Compressor-OSI ®
program once the fault is corrected, Setting the Day, Time & Date
remove power to the LOGO controller by
To set the d ay of the week, time o f day
pressing the stop button or by removing
and c urrent date in the co ntroll er, press the
power to the compressor u s ing a
ESC and O K buttons at the same t im e to
disconnect.
display the parameterization m en u .
Block B09 - An on-delay timer used to
e nsure that the fan contactor e ngag es. " >S·e t' Clock
This block h as a fixed 3-second time :' set Par am
setting a nd cannot be adjuste d. Timing
will b eg in upon input to the trigger (01). If
the fan contactor normally open auxiliary
contact does not close within 3-seconds U se the £:,. or V a rrow o n the control
(input from 14 to the reset on the timer), pan e l to se lect 'Set Clock', then p ress OK
I( the unit will shutdown and will not restart to display th e clock settings.
\
until power has been remov e d from the
~·Set .· Clock
LOGO controller.
·' M; .)4: 26
Block B11 - An on-delay timer used to MI1 .: DD ..YY <
energize the wye-delta shorting contactor 06.14 :03
coil for in itial starting purposes only. Th e
The cursor is positioned before the day of
trigg e r for this timer is block B 17 . The
the week. Scroll through the days of th e
d efa ult setting is 6 seconds a nd may b e
w eek using the £:,. V arrow keys. Wh e n th e
adjusted from 0 se conds to 99 seconds.
display shows the correct day, move th e
Contact the ~uincy service d e partm e nt to
cursor to the tim e position using the <][>
change the setting on this timer . At the
arrow keys.
end of th e time d e lay p e riod, the shorting
contactor coil will disengage. The clock uses military tim e . Change the
hour value using the £:,. V a rrow keys, th e n
Block B15 - An on-delay tim er us e d to
use th e <J!> arrow keys to move the cursor
ensure that the shorting contactor coil
to the minute value. Set th e clock to the
engages before the main contactor coil
correct time a nd re p ea t th e proce dure to
engages. B 15 has a fixed time setting of
set the date.
1/2 se cond and cannot b e adjusted.
Once all settings are correct, press OK to
Block B17 - An on-delay timer used as the
accept th e changes.
auto-restart timer. The trigger for this timer
is input 11 . The default setting is 0 seconds To switch betwe e n summer and winter
and c a n b e adjusted from 0 seconds to time (daylight savings time):
99 hours at any time after th e program is With the LOGO controller in RUN mod e:
loaded on th e LOGO controller.
Pre ss OK a nd £:,. at th e same time to
Block B18 - An up/down counter used to 'spring' forward one hour.
log the number of times that th e main
contactor M 1 is e ngaged. It will record up Pre ss OK a nd V at th e same time to 'fall'
to 999,999 starts before resetting itself to back one hour.
o.
Block B19 - An up/down counter used to
log the number of tim e s that the unload
solenoid valve is e nergized. It will record
up to 999,999 activations b e fore resetting
itself to o.
Electronic Controller Operation
Basic startup Screen: SETUP Menu:

At startup , th e HMI display screen The SETUP m e nu provid es access to
displays the basic param e ters and curre nt settings for the auto re start inte rval,
compressor conditions , i .e ., pressure, operating mode, load and unload
t e mp e rature and operating status. pre ssures, password se tup, compressor
configurat ion, n etwork setup, contro ll e r
)'.t} ..' 0q9 . languag e and display units, se rvice
,/ Quincy'.' Psi
intervals for the filters a nd calibration of
.I ' . ( "'. " '" ';""" . PRESSURE th e temperature and pressure sensors .
:·. 190
;. ". 'F
I'ALARMS I' .TEMPERATURE
jTIMES -
;;U~~
1.----__-,
Op e t'ot i na
A:~:DUAL'
EJD
U
stoP
UNIT; STOPPED
Alarm conditions and service messages

will be shown on the left-hand s id e of the
screen. Alarms resulting in shutdown will
be red, other messages will be black .
Auto restart - A value of '0' turns the
The buttons on the left side of the screen
auto restart feature off. Input value is th e
can be pressed to access the various
desired delay, in seconds, before t h e unit
menus.
restarts following the restoration of power
to the unit. This setting should be high
e nough to allow sufficie nt time for things
to stabilize before a the unit starts .
Set Operating Mode - se lect one of the
3 basic operating modes; auto-dua l,
continuous run or network mode. If set
to network mode, the violet boxes will
give the load and unload values for THIS
compressor, based on it's position in a
sequence.
22 Quincy Compressor-QSI®
PASSWORD - The m en u buttons in yellow Select the starter type (ACL, Y/D o r So lid
requ ire a password to be e ntered b e fore State) by press ing the bar to rotate the
they will activate. To access to those setup se lection.
m e nus, press PASSWORD a nd e nte r the
RAMP time is for Solid State/Soft Starts to
password (777).
match t h e 'up to speed ' interva ls.
'Get Hours' and 'Restore Hours' are used
to transfer the stored operating hours
when changing out the controll e r. This
prevents the run-tim e hours a nd filter times
from being lost.
NET. SETUP - Sets th e operating

parameters for N e t wo rk mod e . Th e lo a d
and unload points are c o nfigured from a
base load machine and are a utomatically
assigned based on the STEP value and the
If the main SETUP menu screen is exite d, compressor's position in the sequ e nce.
th e password must be re -e ntered.
CON FIG. - Press this button to e nter

specific information regarding the
compressor's physical parameters .
EXAMPLE: If the Base load compressor

('A') has the pressures assigned as shown,
pressure settings for compressor 'B' would
be 1 psi below compressor 'A'; 114 unload
and 104 load, and compressor 'e' would
be 113 unload and 103 load, and so forth .
~ NOTICE!
Network run mode can be set to 'LIFO
The password to access this menu is Mode', 'AUTO-ROTATE Mode' or 'POWER
1000 and this password should not be SAVER'.
changed.
LIFO MODE is last in, first out sequencing .
AUTO ROTATE mod e should only be us ed
with compressors that are matched in
capacity. This mode equalizes the running
hours by shifting the sequence every time
the set hours expire.
~ NOTICE! UNITS - Press to select the display units:

Imperial or metric.
Power Saver mode is not currently
available. When it becomes available,
it will select the most efficient mode
of operation by selecting the lowest
horsepower combination to satisfy the
demand.
If AUTO ROTATE mode is selected, the
rotation will be the hours entered. The
machine ID relates to the compressor
being programmed, and id e ntifi es it's
position in the operating sequence.
Operating Sequence is the desired run
list of compressors, with the left-most
( -')mp resso r being the BASE load, and the
FILTERS - Press to setup service intervals
( . d ht-most compressor being the TRIM.
for the various filters in the compressor
eMail - This option req uires an additional Wh e n the counter reaches zero (0), a
module to be added to the controller. message to check the filter condition will
be displayed on the main screen.
[@f NOTICE!
Future option - not yet available.
LANGUAGE - Press to select the display

language: English, Spanish or French .
.(
(
CALIBRATE - Allows calibration of the TREND display(s) - The T emperature

temperature and pressure sensors. The TREND and Pressure TREND scre e n s
normal span is 0-300 for both the pressure display the statistics for the last 128 h ours
transducer and the temperature sensor. of operation (5.33 Days), in 4 hour pages.
SEHSOR CALIBRATIONS '
PRESSURE SCALE: _ZERO:_

Temperature Scale High; ~
Temperature Scale lou: _
. . T~mpe~atu~~ Reading: • .
(! To calibrate the pressure sensor, vent the Press th e scroll buttons to advance left or
sensor to atmosphere, and press the ZERO right through the available pages. The
button. most recent is Page 0, the oldest page is
To calibrate the temperature probe, e nter page 31. Samples a re take n approx im a t e ly
the current temperature of the probe eve ry 16 seconds.
(preferably in a thermal calibration block). ~NOTICE !
The scales on these screens will be
UTILITY Menu: displayed in the controllers selected
display units (Metric or Imperial).
The UTILITY menu provides access
to temperature and pressure trend
information, setting the clock, view the Clock SETUP - Press to set th e real time
compressor parameters, or look at the clock contained in the controller.
event log .
~NOTICE!
The clock will remain valid for up to 200
days with power off.
The left column shows the current time a nd

date settings in the controller. The right
column (in the shaded box) shows the n ew
settings. Once the correct information is
entered, press SET to update the controller
settings.
INFORMATION - This screen provides TIMES Menu:

basic information about the compressor as
This menu displays the current operating
well as the software version of the HMI and
hours and the usage time on the various
PLC.
filter elements.
When the filter hours reach '0', an a larm

EVENT LOG - The event log displays a list message will be displayed on the main
of faults or other alarms with the date and display screen indicating that it is time to
time of the event. The most recent event perform service. Once service has been
is at the top of the list . performed, press f ilter service to reset the
EVENT LOG ' , ..... I~ : : •
counter.
.e-47(e·.1f:-e4;'- OIJERi:iiAif 'rr'ip-:" .~ - -
9.4/19 11: 94 ' A j'y, '} i I tei" T jme Exp.
IJp to 200 events can be stored . Press the

Jcroll buttons to scroll through the events. The appropriate bar will be red when
service is needed. Press the red bar to
The event log information will be cleared
reset the hours for that filter.
if a control pane l software upgrade is
performed.
26 Quincy Compressor- QSI ®

Section IV - Operating Proced ures
ALARMS Menu: OVERLOAD - Th e main motor ove rl oad h as

Th e Alarms m e nu shows a ny pending tripped .
a larms and allows you to cl ear those a larms TEMP . FAULT - Th e t e mpe rature prob e is
afte r the fault has been correcte d . faulty, e ith e r a n open circuit or sh orted .
PRES. FAULT - The press ure transducer is
faulty, e ith e r an op e n c ircuit or shorted.
HIGH T e mp - Discharge t e mpe rature is
g reater than the shutdown t e mpe rature .
H .A.P. SHDN. - Packag e pressure
exceeded the max imum a ll owed pressure .
CONT. FAULT - Th e contactor fails to
match the desired state (running or
stopped) .
* DRYER CONT. - If an in tegrated dryer is
( (
installed, a fault condition ca n occur if th e
ESTOP - Th e Em ergency Stop button on
contactor fails to match th e correct state .
the panel had been pushed .
* DRYER D .P. - A dewpoint fault on the
PHASE MON . - If insta ll e d, t hi s indi cates
dryer.
that there was a loss of phase fault
re cord e d . * Dryer faults will not stop the compressor.
~~~IIE'~ LIEBl"
II&&~lllt 111 Irlll
NUlllatics Regenerative Dryers LFE Series Operator's M a nua l
Introduction
Many years of trouble-free, reliable service can be expected from your Numatics Regenerative Desiccant
Dryer. Superior dew point depression will be obtained and operating problems will be avoided by careful
installation and proper preventative maintenance procedures as outlined in this manual.
Location
The dryer should be located on a level floor free from vibrations. Although the dryer is a free standing
package, it may be secured by bolting the dryer base plate to the floor. Allow approximately three (3) feet
on all sides of the dryer to make connections and to permit for future servicing .
The ambient temperature of the dryer should fall in the 35°F to 120°F (1.6°C-49°C) range. The dryer will
function in warmer surroundings, but the degree of dew point depression obtained will decrease.
Operation of the dryer in ambient near freezing could cause freezing of separated liquids in the prefilter
sump or in the dryer itself. If it is necessary to operate the dryer at a temperature below freezing, it is rec-
ommended that the prefilter sump and drain trap, as well as the inlet manifold, be heat-traced with either
electric resistance heat tape or steam.
All Numatics dryers are designed for indoor use only. If the dryer must be located outdoors, a Low
Ambient Package is required and a protective roof is absolutely necessary so that the dryer will not be
directly exposed to rain and snow.
Before operating the dryer, check to see that no pipe or tubing connections have become loosened in
transit. Make the necessary control power electrical connections and be certain that the dryer is
grounded.
Recommended Installation
NOTE: Dryer must be installed according to our recommendation to assure -40°F pressure dew point.
Bypass valves piping
Receiver Prefiiler Aflerfllter

Compressor Aflercooler Separator tank
To drain To drain To drain To drain
Make the following connections: Inlet piping (including a shut-off valve), outlet piping (including a shut-off
valve), prefilters, afterfilters, bypass piping (if desired - use a bubble-tight valve for bypass), and an elec-
trical connection to the control box. An access connection should be made upstream and downstream of
the dryer for dew point and temperature checks.
1 nO s' REGENERATIVE AIR DRYER OPERATOR'S MANUAL

Numatics Regenerative Dryers LFE Series Operator's Manual
Pre/iltration - Required
All Regenerative Desiccant Dryers are designed to remove only water vapor. The possibility of liquid
water carrying over to th e desiccant dryer must be avoided. A coalescing prefilter will eliminate the carry-
ing over of droplets and aerosol -s ized mists of both liquid water and compressor lubricant.
Numatics coalescing filters will not only enhance the dew point depression capability of the dryer, but will
also add ye ars of life to th e des iccant by preventing it from being fouled by compressor lubricant.
Although the prefilter sump can be manually drained of separated liquids, it is highly recommended that a
suitable automatic drain trap, available from Numatics, be installed to eliminate any possibility of failure to
drain the prefilter sump.
A/terfiltration - Required
All Regen erative Desicca nt Dryers gradually produce hard and abrasive desiccant fines. This contaminant
should be removed with a Numatics particulate afterfilter to keep the downstream equipment functioning
properly.
Block and Bypass - Optional

Suitable manual block and
bypass valves should be
Bypass valves piping
installed to facilitate servicing
of th e dryer and filter without
interruption of compressed air
flow. Valves must be bubble
tight to prevent water vapor Prefillers Aflerlillers
migration around the system
from th e region of high to low
relative humidity. For a typical
installation , block and bypass
valves should be installed
around the entire dehydration
system - prefilter, dryer, and
afterfilter.
In more critical applications

(and in order to provide maxi-
mum fl exibility), dual parallel prefilters and dual parallel afterfilters should be installed. This permits
replacement of the filter element without interrupting the dry air flow. Bypassing of a single prefilter is not
recommended for the safety of the dryer, and bypassing of a single afterfilter is not recommended for the
safety of your pneumatic system.
Fill and Drain Desiccants

For LFE-800 and higher models , desiccant will be shipped separately with the dryer. The fill port is locat-
ed on the top of each tank. The drain port is usually located on the bottom of each tank. Those ports only
need to be opened when changing desiccant. Desiccant normally should be changed everyone to two
years depending on the working condition of the dryer. It can be determined if the desiccant is fully satu-
rated and can not be regenerated by taking a sample from the drain port - if the color of the desiccant has
changed from its original white to pink or yellow, it should be replaced .
".5' REGENERATIVE AIR DRYER OPERATOR'S MANUAL

2
Purge Exhaust Piping Air oUi
To eliminate noise pollution created by frequent tower

depressurization or purge exhaust noise, the dryer purge
exhaust may be piped outdoor under roof, or to a remote
area. This may also eliminate any problems cause by
indoor accumu lation of condensed moisture from purge
exhaust. if the purge exhaust piping is extended more
than 15 feet, contact the factory for recommendation.
Purge piping shou ld never be piped on an upward or

ascending slope as condensation will run back into the
dryer and flood the bed.
Purge valve
WARNING
Never operate the dryer without air flow or proper purge flow. Doing so will dam-
age the heater and void the warranty.
Start-up
The block valves upstream and downstream of
the dryer should be closed and the bypass valve Purge
va lve
shou ld be open. Before turning the dryer control Purge \
Inlet
val1l8
J·valve
bvpass
muilier
power switch on, slowly pressurize the dryer by
\ /
gradually opening the block valve upstream of \ /
the dryer. When both tower pressure gauges Pressure
Pre-filler
Wet
indicate line pressure, the dehydration system relief
valve air
In
outlet block valve can be opened and the dehy- "-
Tower
dration system bypass valve closed. pressuro-""""'; ,
III
Compressed air then flows through the prefilter,
dryer, and afterfilter.
gauge
Drving ~~I
I
Wei air
t
Drvair
Dry
air
oul
~ II
Regenerating
The dryer operation should never be initiated by Purge lower
lower check valve Healer
suddenly or quickly pressurizing the dryer tow- / /
ers from the dryer inlet. The sudden inrush of
high velocity air into the desiccant bed will
I I Purge
orilice Aller-filler
cause desiccant breakdown and hasten the '-
/
need for desiccant bed and afterfilter replace-
ment.
At this point, the dryer control power switch

OUII'I /
shou ld be turned on, The dryer will go through chock
Va lY8
its timed sequence as dictated by the controller. Dewpoinl
sensor
Adjust the manual purge flow control valve so
that the purge pressure gauge indicates the
proper pressure setting according to the data
labe l on the top of the electrical enclosure.
NOTES: Each time power is turned on, push the

reset button to reset the heater overload light.
The purge pressure gauge can only be properly
set when the purge exhaust valve is open.
3 "O'JSO REGENERATIVE AIR DRYER OPERATOR'S MANUAL

Type of Documents:
procedure 1'0 VCD-JU 289 032-CP
I~~~·%~I FELS
j COMPANY: SHEET:
10f 3
KEPPEL FELS LIMITED
nI PROJECT:
Package)
TITLE:
COMMISSIONING PROCEDURE
,:!illl- ~ VENDOR DOC. No. qsi/cp07,PSI-PRS-120908-PDR

11.:r.TiJI'J
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CONTRACT No.
PURCHASE ORDER No.

JU289032
JU289032

REVISION INDEX

FINAL DOCUMENTATION
L FOR INFORMATION LJ FOR REVIEW D FOR APPROVAL

AND PERFORMANCE OF THE SUPPLIED EQUIPMENT OR AN'v
NO COMMENTS. Send certified drawings. Proceec

WITH COMM ENTS. Send certified drawings.
D D REJECTED. Reissue for comments .Stop fabrication
F D FOR INFORMATION
Name: Signature:
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE IN FORMATION CONTAINED IN THIS DOCUMENT IS JSPL PROPERTY AND MAY NOT BE USED FOR PURPOS ES O THER THAN THOS E SPECI FICALLY INDICATED HERE IN
896 Ounearn Road #03-05 Sirne Darby Centre Singapore 589472
Tel:64698833 Fax:64671905,646964 78 E-mail:mecomb@singnet.com.sg
Co. Reg No: 1953000970 GST Reg No: M2-0002120-7
TEST MEM O FOR COMPRESSE D AIR SYSTEM
Description Test Results
1 SERVICE AIR COMPRESSOR
1.1 Set Pressure value as follow.
Cut-in 1 loading :110 psi

Cut-out! unloading: 125 psi
1.2 Start the air compressor according to manufacturer

instruction manual. Bring compressor to rated capacity and
allow the compressor to run for sufficient time.
1.3 Check the running compressor for excessive vibration,

unusua l noise or air 1 fluid leaks. Report any abnormalities.
1.4 Check for functionality of HAT. ( High Air Temperature)

shut-down switches ,trip off point apporx. 107 deg C ( 225 F )
1.5 Check the functionality of motor overload protection .
1.6 Sequence Panel Testing

Set pressure switched in squence panel as follow:
Lead Compressor-
Cut-in 110 psi, Cut-out 125 psi
Second Compressor -
Cut-in 105 psi, Cut-out 120 psi
Third Compressor -
Cut-in 100 ps i, Cut-out 115 psi
Select a sequence priority on compressor. Start the lead

compressor until it charges up the receiver to lead compressor
cut-out point.Bleed air from the receiver until the lead compressor
cut-in again , and record the cut-in pressure setting .
Further bleed off the the air from the receiver until the second
compressor cut-in , record the cut-in pressure setting.
Further bleed off the the air from the receiver until the third
compressor cut-in, record the cut-in pressure setting.
DOC NO : QSII CP-07
Page 1
Descript ion Test Results
2 BULK AIR COMPRESSOR
2.1 Set Pressure value as follow.
Cut-in 1 loading :110 psi

Cut-out 1 unload ing : 125 ps i
2.2 Start the air compressor according to manufacturer

instruction manual. Bri ng compressor to rated capacity and
allow the compressor to ru n for sufficient time.
2.3 Check the runn ing compressor fo r excess ive vibration,

unusual noise or air 1 fluid leaks. Report any abnormalities.
2.4 Check for functionality of HAT. ( High Air Temperature)

shut-down switches, trip off point apporx. 107 deg C ( 225 F )
"
2.5 Check the functionality of motor overload protection.
DOC NO : OS I I CP-07
Page 2
Type of Documents:
Manual ,". VCD-JU 289032-MSI
ltJ ~ :llI FELS ..4

COMPANY:
. " PROJECT:
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SHEET:
1 of 14
Package)
TITLE:
Maintenance and Servic ing Instruction
~1 VENDOR DOC . No. QSI 500;. LFE series operation manuals
'1~
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Energy
CONTRACT No.
PURCHASE OR DER No.

JU289032
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PACKAGE ID VCD- JU289032

REVISION INDEX
REV. DES CRIPTION AND I OR REVISE D SHEETS
FINAL DOCUMENTATION
D FOR INFORMATION D FOR REVI EW D FOR APPROVAL
THE REVIEW OF TH IS DOCUMENT DOES NOT RE LEASE THE

SUPPLIER OF RESPON SIBILITY FOR THE DESIGN, FABRICATION
AND PERFORMANCE OF THE SUPPLIED EQUIPMENT OR AN)
NO COMM ENTS. Send certified drawings. Proceec

WITH COMMENTS. Revi se and re-submit fo
8 D commenls. Proceed with fabrication
WITH COMMENTS. Send certi fied drawings.
C D Proceed wilh fabricalion.
D D REJECTED . Reissue for comments.Stop fabrication
E D CERT IFIED DOCUMENT. Accepted
F D FOR INFORMAT ION
Name: Signature:
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORMATION CONTAINED IN TH IS DOCUMENT IS JSPL PROPERTY AND "v.,y NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICAll Y INDICATED HEREIN
ral_lJ~ QI~ 111-
,ssir
~11r '1~~.DJIf
Section VI - Servicing
• Preparing for Maintenance or

Service
• Safety
• Maintenance Schedule
• Water Removal
• Air/Fluid Separator Ele ment
• F luid Scaveng in g System
• Air Filter
• Shaft Seal
• Air and Fluid Tubing Safety
• Service Adjustments
~NOTICE!
Preparing for Maintenance or Service
Maintenance should be performed by
trained and qualified tec hnici a ns only.
1e fo ll owing procedure shou ld be
to ll owed for maximum safety when
preparing for maintenance or service : Safety procedures wh il e servicing the
compressor are important to both the
1) Disconnect and lockout the main service personnel and to those who may
power switch and hang a sign at t h e be around the compressor and the system
switch of the unit being serviced. it serves. Listed below are some , but not
2) C lose shut-off va lve (block valve) all , procedures that shou ld be followed:
between receiver and p lant a ir • Wait for the unit to coo l before
system to prevent any back-up of starting service. Temperatures may
air flow into the area to be serviced. exceed 180°F when the compressor is
NEVER depend upon a check valve operating .
to isolate the system.
3 ) Open t h e manual vent valve and wait • C lean up fluid spills immediately to
for the pressure in the system to be prevent slipping.
completely relieved before starting
• Loosen, but do not remove, flange or
service. DO NOT close the manual
component bolts. Carefully pry apart
vent valve at any time while servicing.
to be sure there is no residual pressure
4) Shut off water and depressurize before removing bolts.
system if water-coo led .
• Never use a f lammab le so lvent s u ch as
gaso lin e or kerosene for cleaning air
,&WARNING! filters or compressor parts.
Never assume the compressor is ready • Safety so lvents are avai lab le and shou ld
for maintenance or service because it be used in accorda n ce with their
is stopped. The automatic dual control instructions.
may start the compressor at any time.
Death or serious injury could result.
' &CAUTION!
Unusu a l noise or vibration indicates
a problem. Do not operate the
compressor until the source has been
identified and corrected.
Sect ion VI - Servicin g
Maintenance Sc h edule
This Sch ed ul e is inte n ded to be us e d as a g ui de lin e only . Depending o n the specific

operating cond it io ns of your co mpressor, maintenance requirements m ay vary. T h e
in structi o ns in this section w ill g ive more details about determi nin g when spec ifi c serv ice
s h ou ld be performed.
P ER IOD ICALLy/DA ILY M ON ITOR A LL GAUGES AND IND ICATORS FOR NORMAL
(8 HOURS MAX IMUM ): OPERATION .
CHECK FLU ID LEVEL.
D RAIN WATER FROM A IR/ FLU ID RESERVO IR.
O BSERVE FOR FLU ID LEAKS.
O BSERVE FOR UNUSUAL NO ISE OR V IBRATION .
M ONTHLY: R EPLACE A IR FILTER . (DA ILY OR WEEK LY SERVICE MAY BE

REQU IRED UNDER CERTA IN COND IT IONS. )
C LEAN FLUID COOLER FINS (A IR-COOLED).
WI PE DOWN ENTIRE UNIT TO MAINTAIN APPEARANCE.
E VERY 6 MONTHS OR 1000 T AKE FLU ID SAMP LE.

RUNN ING HOUR S: RE PLACE FLU ID FILTER .
IN SPECT CONTROL LI NES AND REPAIR AS NEEDED .
P ER IODICALLY / YEARLY: RE PLACE A IR/FLUID SEPARATOR ELEMENTS .

C HECK ALL BO LTS FOR T IGHTNESS.
LU BR ICATE MOTORS .
C HECK SAFETY (HAT) SH UTDOWN SYST EM .
T EST PRESSURE RE LI EF VA LVE FOR PROPER OPERATION.
C ONTACT A QUALIFI ED SERVICEMAN.
E VERY 8000 RUNN IN G HO URS: RE PLACE FLUI D .
&. CAUTION!
Unusual noise or vibration indicates a problem. Shutdown the compressor and do
not restart until the source has been identified and corrected .
lJ& NOTICE!
Reference pages 38 thru 44 for more specific instructions on performing general
mainte nance. Refere nce Section VII - Compressor Fluids for instructions reg a rding
taking fluid samp les and selecting an appropriate fluid for your machine.
~NOTICE!
Failure to follow these maintenance and service recommendations may a dversely
affe ct your warranty . Maintain accurate and complete mainten a nce records to ensure
warranty compliance.
Section VI - Servic in g
Wat er Removal
W ate r vapo r m ay co nd ense in t h e reservo ir a low loss fluid drain a nd t im e r so leno id

a nd must be remove d. The frequency valve. The timer s h o uld be adjusted to
w ith w hi c h wate r must be removed is a llo w th e drain to blowdown as n ecessary
determined by t h e a m b ie nt a ir conditions . accord in g to the humidity leve l at the
Yo ur 05 1 co mpressor is equ ipped with installation site.
Air/Fluid Separator Element
Th e separato r e leme nt is a o n e p iece Prior to in sta llation, test the separator

co n st ru ctio n that coa lesces the f luid mist, e lement as follows:
.. ass in g t hro u g h t h e filtering m edia , into 1) Loca t e a continuity test light or a
! ( .roplets that fa ll to t h e bottom of t h e volt-o hm-m eter (v-o-m) capable of
sepa rato r e le m e nt to be picked up by read ing 2 0 o hm s.
a scave ngin g tube and returned to t h e
co mpresso r. Use ca re w h en h a ndling 2) Assure that b atte ry has proper
the sepa rator e le m e nt to prevent it from charge. Touch the probe leads
be ing damaged. D e nt in g may destroy the together to assure the light works or
effective n ess o f the filtering m ed ia a nd to zero calibrate th e meter.
resu lt in excess ive fluid carryover. Even 3) Contact t h e grounding staple on the
a v ery s m a ll hol e p unctured through the se p arator e lem e nt gasket w ith th e
e leme nt will result in a hi g h fluid carryover. ground probe of the t est indicato r.
La rge r mod e ls use two a irlfluid se parator 4 ) Touch the t op cap of the se p a ra tor
e leme nts. e le m ent with th e other probe . The
indicator light should illuminate o n
£ WARNING! the test o r the v-o-m t est must read
no mo re than 20 ohms.
Do not remove the metal clips from the 5 ) Touch the bottom cap of the
separator element. Their function is to se p a rator e le m e nt. Th e indica tor
prevent an electrostatic build-up which light should illumina te on the test or
( could spark a fire. Use genuine Quincy th e v-o-m test must read no more
\. replacement separators. than 2 0 ohms.
6 ) Touch the inside wire m es h ( do not
Continuity Testing of Separator Elements puncture the e lement m e di a ). Th e
indicator light should illuminate on
the test or the v-o - m test must read
~NOTICE! no more than 20 ohms.
Electrical continuity between all 7) If the separator e le m e nt h as a gasket
s e parator element metal surfaces on eac h side of the flange, repeat
must be checked prior to replacing steps 3 through 7 .
any separator element. Do not install 8 ) If th e sepa rato r e le ment fa ils a ny
if continuity is not present. Return of the a bove test, return it to your
the separator element to your Quincy Quincy Distributor for replacement.
Distributor for replacement. 9) M ake sure th e compresso r is bo nd ed
(wire d) to an ea rth ground to
dissipate static e lectricity .
38 Ouincy Compressor-OSI®
Fluid Scavenging System
Fluid from inside the separator e leme nt ~ NOTICE!

is r e turned to the inl et valve o r aire nd by
a scavenger tube positioned insid e t h e Do not ream the orifice or chang e t h e
se parator e lement, throug h a n orifice and orifice si ze. Do not inst a ll t h e orifice
t u be connected to the compressor. Failure reversed.
to ke ep the orifice clean will result in
excess ive f luid carryover. C lea ning of t h e
orifice sho uld be performed as fo ll ows:
• Wh en no fluid is seen moving through
t h e sight g lass.
• Wh en e x cessive f luid carryover is

detected.
Scavenge Line Sightglass
• Every fluid cha n ge .
• Once p e r y e ar.
Air Filter
A high p e rformance, h ea vy duty a ir filter which is securely fit into a c ircul ar co ll ar at

is sta nd a rd o n 05 1 models. Th e h ea vy t h e top of the inl et valv e e lbow. The filter
duty filt e r e le ment is a s in g le stag e , dry is h e ld in place by friction fit of the sea ling
typ e fi lter with straight t hrou g h f low wh ic h gasket. Whil e pulling the filter tow ard
exhibi ts a 99.7% e ffici e ncy f or a rresta nce you, gently wiggle it from s id e to s id e to
at a particl e size of 1 fl or la r ger. Filte r remove it. Reverse these steps to in sta ll
e le m ents are co n structed from a special the n ew filter e lem e nt.
nanofiber mate ri a l t h at yields up to
10 t im es m o re effici e nt filtration than
traditional cellulose fiber e leme nts . The ~NOTICE!
s in g le stage st ra ight through d es ign Intake filtration eq uipment s upplied
prov id es imp roved co n ta inm e n t and from the factory may not b e adequate
encaps ul ation of contaminants, as we ll as for extremely dirty applications or
p r ov id in g a n o n -meta llic e lement w hich is some forms of dust or vapors. It is the
incin e rable. customer's responsibility to provide
To replace the filter e leme nt, unl atch t h e adequate filtration forthose conditions.
t hree spring clips on the re ar of t h e a ir Warranty will be voided if inad eq uate
filt e r mounting box. Pull th e mounting box filtration causes a failure.
forward a n d awa y fro m th e filter e lement,
O uin c y Compressor-OSI ® 39
Fluid Filter
The fluid filter is a spin on, full flow unit. The initial filter change should occur
Replacement of the filter requires sp inning after the first 500 hours of operation .
off the cartridge a nd replacing it with a During normal service, the filter cartridg e
n e w one. should be replaced und e r the following
conditions, whichever occurs first:
• as indicated by the fluid filter
~NOTICE ! maintenance indicator when the fluid is
Use genuine Quincy replacement at normal operating temperature
filters only.
• every 1,000 hours
• every fluid change
~NOTICE!
The fluid filter maintenance indicator
may read high upon start up on
cool mornings due to sluggish fluid
creating higher than normal differential
Spin-on Fluid Filter pressures. Monitor indicator after the
fluid warms up.
40 Quincy Compressor-QSI ®
Shaft Seal
Compressor shaft sea ls are wear • In sert two of the sea l adapter retaining
items that may eventua lly have to be bolts into the seal adapter jack holes
replaced. Special tools and a complete and turn clockwise (pus hing the sea l
understanding of the in sta ll at ion procedure adapte r away from the suction housing).
are requ ired for a successful seal
replacement. Ask your Quincy distributor • After the sea l adapter outer o-ring has
for complete illustrated instructions cleared the seal adapte r bore, remove
(availabl e as a Service Alert) at the time t h e adapter for inspection.
you order the seal and special tools, if you
decide to replace the seal yourself. If your • Disassemble the sea l adapter as
distributor does not have a copy of these follows:
instructions, they can be ordered from
Quincy Compressor at no charge. a. With the face of the seal
adapt er up, insert two sma ll, flat
(~ QSI compressors incorporate a fluid screwdrivers under the outer lip of
scavenge system to complement the us e the fluid slinger and pop the s ling er
of a triple lip seal assembly. Any complaint from the sea l adapter bore.
of shaft seal leakage requ ires that the
scavenge system be inspected for proper b. Using a brass drift, tap the shaft
operation prior to the replacement of the seal assembly from the seal bore.
shaft seal. Proper inspection consists of c. Inspect both seal lips for excess ive
the following: wear, lip flaws or damage.
• Assure that the scavenge line itself is d. Inspect the outer o-ring on the fluid
not plugged. slinger for cuts or nicks.
e. Inspect the outer o-ring on the seal
• Inspect the performance of the a dapter for cuts and nicks.
scavenge line check valve by removing
f. Slide the wear sleeve removal tool
the fitting located at the bottom of
over the end of the shaft and allow
the motor adapter. Remove the check
the jaws of the tool to snap on
ball and insp ect for wear. If the check
the backside of the wear sleeve.
valve is stuck open, fluid can backflush
Tighten the outer shell of the tool
from the airend into the seal cavity and
( down over the inner jaws.
appear as a leak. If the check valve
\ is stuck closed the seal cavity will not g. Using a ratch et and socket, turn
scavenge. Replace if necessary. the puller jack screw clockwise in
against the end of the compressor
• Remove the coupling guards and shaft to remove the seal wear
coupling halves sleeve.
• Remove the drive coupling hub and key

from the compressor shaft.
&'CAUTION!
• Remove the drive motor.
Do Not use an impact wrench with this
• Remove the four bolts securing the seal tool.
adapter to the suction housing.
Quincy Compressor-QSI® 41
Section VI - Serv icing
Preparation for New Sea l Insta llation Sea l Installation

• Inspect the compressor shaft for burrs
• Apply a thin coat of compressor fluid to
or deep scratches at the wear sleeve the outer fac e of the wear s leeve and
a r ea. U sing a 1 OO-grit e mery cloth, sea l lip.
li ghtly sand hori zo ntally a ny rust or
Loctite ™ on the sh aft. Using a fin e file • Slide the proper sea l in st a ll ation s leeve
o r e m ery cloth, deburr the key area of aga inst the wear s leeve with the taper
t h e rotor s haft. Cover the keyway with towa rd the e nd of the rotor shaft.
masking t ape to prevent damage to the
n ew seal during insta ll ation. • In stall a n ew o-ring on the sea l adapter
and lubricate with compresso r f lui d.
• Cl ea n the sea l ada pte r with fast drying
so lvent. Assure that th e scave ng e drain
• Insta ll a n e w o-ring a round the
in the sea l adapter is cl ea n and open.
scavenge port (us e p etro le um j e lly t o
Place th e outer fac e of the sea l adapter
hold the o-ring on the sea l adapter face
on a flat, hard surface. during installation).
(
(
• Remove the n ew trip le lip seal from t h e
• Carefu lly s lide th e sea l a dapte r w ith the
package a nd in spect for damage or
new sea l install e d over the e nd of the
imperfections on the sea l lips .
rotor shaft a nd up aga inst th e adapter
• Apply a thin coat of Loctite ™ 290 to bore .
th e outer st ee l case of th e seal and
position the sea l in t he seal adapter • Usin g care not to damag e th e o-ring,
bore. eve nly draw the adapter into the bore ,
install the four retaining bolts and
• In sert the proper seal driver over the tighten to the spec ifi ed torque.
sea l. Insert the prop e r wea r s leeve
driver in the seal driver a nd t ap the n e w • Remove the installation sl eev e.
sea l into the bore with a medium sized
hamm er. • Apply a thin film of compressor fluid to
the o-ring and sea l lip of the outer f luid
• Pre h eat th e wear s leeve (in a sma ll sling e r .
oven) to 350°F . Do not preheat in
warm oil. • Install the outer s ling er over the end
( of the rotor shaft and push into the
• Apply a thin film of Loctite™ to the scavenge bore using both thumbs.
\ inner diameter of the wear s lee ve and
immediately install on the compre ssor • Reinstall drive motor, and coupling.
shaft using the proper wear s leeve
driver. Drive t h e wear s leeve on th e • Reinstall the coupling guards before
shaft until the drive r bottoms on the starting the comp ressor.
shaft should er.
Air and Fluid Tubing
Flareless tubing is used in the air piping & 'WARNIN G !

to e lim inate pipe joints and provide a Failure to install flareless tub ing or
cleaner appearance. Replacement tubing fittings correctly may result in the
and fittings are avai lab le; however, specia l tubing coming apart under pressure.
installation procedures must be followed. Serious injury and property damage
Your authorized distributor has the may result.
necessary instructions and e x perience to
perform these repairs.
Service Adiustments
Differential Pilot Valve pressure with modulation and standard

contro ls is 75 PSIG .
A WARNING!
Pressure Switch
Never adjust the pressure higher than
The pressure switch determines what
the factory setting. Death or serious
pressure the compressor will lo ad and
injury and compressor or property
unload. Standard factory settings are 100
damage could result.
PSIG cut-in, 125 cut-out. If a lower setting
is desired, adjust the differential pilot valve
Open a manual vent valve to a llow the first and set the pressure switch cut-out
compressor to exhaust a ir to the outside point to 15 PSIG over the desired full load
and start the unit. By manual re gulation, pressure. The range adjustment is made
slowly close t h e valve, a llowing the by turning the screw clockwise to increase
unit to bui ld air pressure to the desired the cut-in/cut out pressure.
modulation point and hold (100 PSIG
sta nd ard). Adjust the screw on the bottom
Drive Coupling Alignment - OSI 24Si-SOOi
of the differential pilot valve so that a s light
st ream of air can be felt com in g from the Th ese QSI units are direct coup led
orifice adjacent to the adjustm ent screw. between the airend and the drive motor
through the use of a transition piece.
Wh en this air is felt, air is beginning to pass
Realignment of the coupling is not
through the pi lot valve to the air cylinder
necessary.
on the inlet valve, causing t he valve to
modulate toward its closed position,
thereby reducing the volume of a ir being & ,WARNING!
compressed.
To raise the pressure, turn the adjusting Do not operate the unit without both
screw in (c lockwise). To lower the pressure, coupling halves and guards in place.
turn the screw out (counter clockwise).
Maximum full lo ad pressure is 115 PSIG
for standard QSI units. Minimum full lo ad
Quincy Compressor-QSI® 43
Section VI - Serv icing
ASSEMBLING THE FACE SEAL EN D
1) CHECK SEALING SURFACES 3) POS ITION TO FITTING
C
l jl1l I(FM~mml ENSURE THAT O-RING IS PROPERLY
L·~/~lJ.tU1U SEATED IN THE GROOVE.
CHECK SEALING SURFACE POSITION AND HOLD FLAT SEALING

AN D GROOVE FOR DAMAGE FACE A GAINST O-RING.
OR MATERIAL BUILDUP.
4) THREAD ON NUT BY HAND &

5) WRENCH TIGHTEN
IF PROPERLY ALIGNED, THE NUT

SHOULD THREAD ON EASILY BY HA ND.
CORRECTLY SIZED O-RING

IS 0.070" THICK AN D ITS O. WRENCH TIGHTEN TO RECOMMENDED
D. TOUCHES THE OUTSIDE TORQUE FOR FACE SEAL END.
EDGE OF THE GROOVE .
ASSEMBLING ADJUSTABLE END TO PORT
1) CHECK SEALING SURFACES & INSTALL O-RING
• INSPECT FITTING FOR DAMAGE
• USE O-RING INSTALLATION TOOL TO INSTALL O-RING
• APPLY SMALL AMOUNT OF LUBRICANT TO O-RING
2) BACK OFF NUT 3) THREAD INTO PORT 4) BACK OFF FOR ALIGNMENT 5) WRENCH TIGHTEN
.(
(
\
BACK OFF LOC KNUT THREAD FITTING INTO POSITION FITTING FOR WRENCH TIGHTEN
TO ITS UPPERMOST THE PORT UNTIL THE ATTACHING LI NE BY UN- LOCKNUT
POSITION BACKUP WASHER CON- THREADING UP TO 360·
TACTS THE SURFACE
ASSEMBLING NON-ADJUSTABLE PORT END
• INSPECT SEALING SURFACES FOR DAMAGE
• INSTALL O-RING
• THREAD FITTING INTO PORT AND WRENCH TIGHTEN
SEAL-LOK ASSEMBLY TORQUES (IN LBS)

DASH SIZE 4 6 8 10 12 16 20 24
FACE SEAL 220 320 480 750 1080 1440 1680 1980
END (+/-) 10 (+/-) 25 (+/-) 25 (+/-) 35 (+/ -) 45 (+/-) 90 (+/-) 90 (+/-) 100
. . .J ..... ~tlEIII
1111~lJllt ~II Irlll
Numatics Regenerative Dryers LFE Seri es Ope rator's M a nual
Operation
An LFE dryer is equipped with an external heater. The operation of the dryer can be readily traced by referring to the
controller indication lights, with enclosed dimensional and electrical drawings. The operation sequence is fully auto-
matic. A typical LFE dryer uses an eight (8) hour cycle; 4 hours for tower drying, 5 minutes for tower depressuriza-
tion, three hours and 55 minutes for tower purging (3 hours for heating and 55 minutes for cool ing), and 5 minutes
for tower repressurization.
Wet and dirty compressed air leaving the compressor aftercooler and mechanical separator is free of all entrained
liquids and aeroso ls, as wel l as solid contamination by the accessory prefilter. Separated liquid contaminant is dis-
charged from the prefilter sump through an automatic drain trap.
The compressed air, laden with water vapors, enters either the left or right tower via the inlet valve located on the
top of the dryer. Assuming that the right tower is drying and the left tower desiccant is regenerating, during the first 4
hours the compressed air flows through the right tower where its moisture is absorbed by the desiccant, and the dry
air comes out from the bottom of the dryer. While the right tower is drying the compressed air, 7% of the dry outlet
air is diverted to the left tower for regeneration of the left tower desiccant. The purge air flows through a small orifice
into the heater tube and then to the left tower desiccant chamber.
The heater is 'on' for the first 3 hours. As purge air flows through the orifice and heater, it becomes super dry due to
its lower pressure and high temperature, wh ich has an extremely high affinity and capacity to absorb moisture from
the desiccant bed. The purge air absorbs moisture from the left tower and discharges to to the atmosphere through
the purge exhaust valve and muffler. After 3 hours, the heater is turned off while the purge air keeps flowing to cool
the left tower desiccant bed, in order to resume its absorbing capabi lity with low temperature. 5 minutes before the
tower switch, the purge exhaust valve is closed to gradually repressurize the left tower. Equalization of the pressure
assures smooth switching of the inlet valve and minimizes bumping of the desiccant bed .
The heater is preset at 350°F (177°C), with +/-25°F dead band, which means during the heating period the heater
wi ll shut off whenever the purging air temperature is above 375°F (191°C) and turn back on when the temperature
reaches 325°F (163°C) in order to keep the optimum heating temperature range. Also, a heater overload limit switch
is preset at 10000F (538°C).
After 4 hours, the inlet valve switches and the right tower opens, at which point the left tower drys the compressed
air and the right tower desiccant is regenerated. The right tower goes through the same cycle as the left tower. The
total cycling time for both towers is eight hours, and the cycle keeps repeating.
NOTE : Normal reactivation temperature is 300°F to 350°F (149°C to 177°C).
Maintenance
A. Prefilter. The filter element must be replaced when the pressure drop over the prefilter exceeds 5 PSID or
the gauge pointer is in the yellow zone . It is important to check the operation of the automatic drain trap or
valve at frequent intervals to ensure that no liquid carries over in the dryer. Numatics recommends prefilter ele-
ments be changed every 3 months to ens ure proper filtration. Doing so will prolong the life of the desiccant bed
and ensure clean, dry air downstream.
B. Afterfilter. The filter elem ent must be replaced when the pressure drop exceeds 5 PSID or the gauge
pointer is in the yellow zone . The afterfilter shou ld always be changed with the prefilter.
C. Control air filter. Frequent inspection of the contro l air filter will ensure that sufficient control air is avai l-
able for pneumatic actuation of dryer valves . The control air filter shou ld always be changed with the prefilter
and afterfilter.
D. Purge rate. An adequate supply of purge air is essential for proper regeneration of the desiccant and
dew point depression. Increasing the purge pressure setting always gives a better dew point - however, the
downstream line air supply may be reduced. Never shut off the purge air pressure. Doing so will cause mois-
ture downstream and damage the desiccant bed and heater. The unit is equipped with a low purge pressure
switch to disable the heater if needed.
". S· REGENERATIVE AIR DRYER OPERATOR'S MANUAL

4
Numatics Regenerative Dryers LFE Series Ope ra t or's M anual
E. Solenoids. Failure of a solenoid to function properly may be cause by 1) A faulty control circuit (determine
by checking th e electrical system, including the timer), 2) A burned out coi l (to fi x, repl ace th e co il), 3) Improper
voltage (input voltage should be within+/-1 0% of the nameplate voltage . A low voltage condition may cause
solenoid chattering), or 4) Leakage (take valve apart, clean, and replace worn or damaged parts.
F. Desiccant replacement. Spent des icca nt should be dra ined through th e desiccant drain port. New
desiccant should be charged through the desiccant fi ll port. Always leave adeq uate plenum above the desic-
cant bed to perm it th e bed motion and expansion during dryer operation. Change desiccant period ically for
best results and be certain to use only Numatics activated alumin a. It excels with respect to dew point depres-
sion capa bility and attrition resistance.
Eeono-Purge Control - Optional

Most air dryers are sized for the maximum air usage or compressor capacity in a plant. Therefore, in a stan-
da rd dryer, purge air flow is set to reg enerate th e desiccant bed for ma ximum air flow or the capacity of the
dryer and for 100% sa turated inlet ai r.
Th e Numatics Econo-Purge Control reduces the purge air loss and heater 'on' time in proportion to the aver-
age air flow and its moisture content. A dew point sensor senses th e dew point of th e dried process air and
co ntrols the purge exhaust timing .
With the Econo-Purg e Control option , an average of 50 % of purg e air and power co nsumption of the heater
will be saved.
/ '" '"
Flow cell
Sample
Stream
o
Q ~. . .
Econo-Purge control box Moisture sensor installation
5 "8 tS ' REGENERATIVE AIR DRYER OPERATOR'S MANUAL

Type of Documen ts:
Manual ro: VCD-JU289032-TS
I~~~'%~I FELS
J COMPANY: KEPPEL FELS LIMITED SHEET:
1 of 15
~ PROJECT:
Package)
TITLE:
Troubleshooting Instruction
.:: .. ~
11 •r.1"m"JI
VENDOR DOC. No. QSI 500i. Life series operation manuals
-
Energy
CONTRACT No.
PURCHASE ORDER No.

JU289032
JU289032
PACKAGE JD VCD- JU289032

REVISION INDEX

FINAL DOCUMENTATION
L FOR INFORMATION LJ FOR REVIEW L J FOR APPROVAL


8 D comments. Proceed with fabrication
F D FOR INFORMATION
Name: Signature:
REV. A REV. B REV . C REV. 0 REV. 1 REV. 2 REV. 3
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORMATION CONTAINED IN THIS DOCUMENT IS JSPl PROPERTY AND "'~Y NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN
(lldl~ ,~I~ ill~
IJr 11_IIfISSIIf
Section VIII - Troubleshooting
Issue/Probable C ause: Co rre ctive Acti o n:

Failure to Start:
POWER NOT TURNED IIONII TURN THE POWER IION II BY CLOS IN G THE MAIN
DISCONNECT SWITC H OR C IRCU IT BREAKER.
BLOWN CONTROL CIRCU IT FUSE REPLACE FUSE. FIND AND CORRECT CAUSE.
SAFETY C IRCU IT SHUTDOWN RESULTING FROM HIGH CORRECT THE SITUATION IN ACCORDANCE
D ISCHA RGE A IR TEMPERATURE W ITH T HE INSTRUCTION IN THE II HIGH
II
DI SCH ARGE AIR TEM PERATURE SECTION OF
THIS TROUBLESHOOTING GU IDE. RESTART THE
COMPRESSOR.
THERMA L OVERLOAD RELAYS TR IP PIN G CORRECT THE CAUSE OF THE OVERLOADED

( CONDITI ON , RESET OVERLOA D RELAY A ND PRESS
THE START BUTTON.
Low VOLTA GE ASK THE POWER COMPANY TO MAKE A VOLTAGE

C HECK AT YOUR ENTRANCE METER, THEN
COMPARE THAT READING TO A REA DING TAKEN
AT THE MOTOR TERMINALS. U SE THESE TWO
READ INGS AS A BA SIS FOR LOCATING THE SOURCE
OF LOW VO LTAGE.
FAULTY START SWITCH CHECK THE SWITCH FOR MALFUNCTION OR

LOOSE CONNECTIONS.
POWER FAILURE CHECK POWER SUPPLY TO THE UNIT.
FAULTY CONTRO L RELAY REPLACE THE RELAY.
( ( JOSE W IRE CONNECTIONS CHEC K A LL WIRING TERMINALS FOR CONTACT

AND TIGHTNESS.
FAULTY HI G H AIR TEMPE RATURE S W ITCH CHECK HAT SWITCH. CONTACT A QUALIFIED
SERVICE TECHNICIAN FOR REPAIRS.
F AU LTY TRANSFORMER CHECK SECONDARY VO LTAGE ON TRANSFORMER.
62 Quincy Compressor-QSI ®
Issue/ Probable C ause: Corrective Action:

Unscheduled Shutdown:
HIGH DISCHARGE A IR TEMPERATURE CORRECT IN ACCORDANCE W ITH THE

INSTRUCTION IN THE " HIGH DISCHARGE
AIR TEMPERATURE" SECTION OF THIS
TROUBLESHOOTING GU IDE. RESTART THE
COMPRESSOR.
THERMAL MOTOR OVERLOAD RELAYS TR IPPING CORRECT T HE CAUSE OF THE MOTOR

OVERLOADED CONDITION , RESET THE OVERLOAD
RELAY AND PRESS THE RESET BUTTON.
P OWER FAILURE CHEC K POWER SUPPLY AND TRANSFORMER FUSES .
(
F AULTY HAT SENSORS CONTACT A Q UA LIFIED SERVICE TECHN ICI A N FOR
(
REPAIRS.
L OOSE WIRE CONNECTIONS CHECK A LL W IRING TERMINALS FOR CONTACT

AND T IGHTNESS.
F AU LTY CONTROL RELAY REPLACE RELAY.
Thermal Overload Relays Tripping:

E XCESS IVE DISCHARGE PRESSURE LOWER FULL LOAD PRESSURE SETTING AT
CONTROL PANEL.
L ow VO LTAGE CHECK VOLTAGE AND AMPERAGES WH ILE

OPERATING AT FULL LOAD PRESSURE.
L OOSE OVERLOAD CONNECTION TIGHTEN MOUNTING SCREWS ON THERMAL

( OVER LOAD.
(
I NCORRECT THERMAL OVERLOAD RELAY SETTING CHECK MOTOR NAMEPLATE AND COMPARE TO
OVERLOAD RELAY SETTIN G .
LOOSE MOTOR OR STARTER WIRING CHEC K A LL CONNECTIONS FOR TIGHTNESS.
F A ULTY MOTOR CHEC K MOTOR STARTER WIR ING BEFORE

REMOVING MOTOR. REMOVE MOTOR AND
HAVE TESTED AT MOTOR MANUFACTURER REPAIR
CENTER.
Issue/Proba b le Ca u se: Co r rectiv e Act ion :

Low Air D elivery:
PLUGGED A IR INTA KE FILTER ELEMENT CLEA N A IR FILTER ELEMENT OR REPLACE WITH

NEW ELEMENT.
E XCESSIVE LEA KS IN THE SERVICE LINES CHECK SERVICE LINES FOR LEAKS W ITH SOAP
SUDS. REPA IR A S NECESSA RY.
I NLET VA LV E NOT FULLY OPEN CHECK FOR BUILD UP OR GUM M ING OF SHA FT .
RE STRICTED FLU ID FLOW CHECK FLUID FILTER FOR PLUGGING .
Low Receiver Pressure:

(
)(CE SS IVE A IR DEM A ND REEVA LUATE A IR DEM A ND. I NSTALL A DD ITI O N A L
( COMPRESSORS A S NEEDED .
E XC ESS IVE LEA KS IN THE SERVICE LINES CHECK SERVICE LINES FOR LEAKS W ITH SOA P
SUDS. REPAIR AS NECESSARY.
I NLET VA LVE NOT FULLY OPEN CORRECT IN A CCORDA NCE WITH THE
INSTRUCTIONS IN II I NLET VA LVE NOT OPENING O R
CLOSING IN RELATION TO A IR DEMAND II SECTION
OF TROUBLESHOOTING GU IDE.
PLU GGED A IR INTA KE FILTER REPLACE A IR FILTER ELEMENT .
DIFFERENTIA L PILOT VA LVE NOT SET CORRECTLY ADJUST D IFF ERENTIA L PILOT VA LVE TO A CHIEVE
DESIRED MODULATION RA NGE .
AIR PRESSURE SWITCH NOT SET CORRECTLY ADJUST A IR PRESS U RE SWITCH TO ACHIEVE
( DESIRED CUT- IN AND CUT-OUT PRESSURE.
(
F A ULTY RECEIVER PRESSURE GAUGE CHECK AND REPLACE AS NECESSA RY .
Issue/ Probable Cause: Corrective Action:

High Receiver Pressure:
AIR PRESSURE SWITCH NOT SET CORRECTLY ADJUST A IR PRESSURE SWITCH TO ACH IEVE
DESIRED CUT-IN AND CUT-OUT PRESSURE.
ENSURE UNLOAD PRESSURE DOES NOT EXCEED
MAX IMUM OPERATING PRESSURE.
I NLET VA LVE NOT C LOS ING AT LOWER A IR DEMAND CORRECT IN ACCORDANCE W ITH INSTRUCTION
ON II I NLET V A LVE NOT OPEN ING OR C LOS ING
IN RELATION TO A IR DEMAND" SECTION OF THIS
TRO UBLESHOOTING GUIDE.
BLOWDOWN VALVE NOT RE LIEVING RECE IVER CHECK CONTROL SO LENOID AND BLOWDOWN
PRESSURE VALVE.
High Discharge Air Temperature

and/ or High Fluid Injection
Temperature:
NOT ENOUGH COOLING WATER FLOWING THROUGH CLEAN COOLER. CHECK WATER SYSTEM FOR
COOLER (WATER- COOLED MODELS ONLY) POSSIBLE RESTRICTIONS , INCLUDING WATER
TEMPERATURE REGULATING VALVE . CLEAN OR
ADJUST, IF NECESSARY.
I NADEQUATE C IRCULATION OF COOLING A IR AT THE CHECK LOCATION OF COO LER AND ASSURE NO
COOLER (A IR-COOLED MODELS ONLY) RESTRICTION TO FREE C IRCULATION OF COO LING
A IR. CHEC K COOLER FIN AND C LEAN AS
NECESSARY.
Low FLUID LEVEL IN RESERVO IR ADD FLUID TO RECOMMENDED LEVEL. CHECK

FLU ID SYST EM FOR LEAKS.
C ABINET PANELS REMOVED R EPLACE A LL PANELS , ENSURE A LL SEALI NG

SURFACES AND MATER IA LS ARE SATISFACTORY.
COOLER PLUGGED CLEA N COOLER , FIND AND CORRECT CAUSE OF

CONTAM INATION.
FLUID FILTER PLUGGED REPLACE FLUID FILTER ELEMENT(S).
~u in cy Compressor-OSI ® 65
Section VIII - Troub leshooting
Issue/Probable C ause: Corrective A ction:

High Discharge Air Temperature
and/ or High Fluid Injection
Temperature (continued ):
E XCESS IVE AMB IENT TEMPERATURES M AXIMUM AMB IENT FOR PROPER OPERATION IS
LISTED IN DATA SHEET. V ENTILATE ROOM OR
RE LOCATE COMPRESSOR .
I NCORRECT FA N ROTATION CORRECT ROTATION IS W ITH T H E FAN PUSHING

THE A IR THROUG H T H E COOLER. R EVERSE
MOTOR STARTER LEADS L, AND L2 •
I MPROPER FLUID U SE RECOMMENDED FLU IDS ON LY. R EFER

TO "COMPRESSOR F LU IDS " SECTION OF TH IS
MAN UA L.
CLOGGED A IR FILTER CLEAN OR REPLACE AS NECESSARY.
F AULTY THERMAL VA LVE RE PAIR OR REPLACE AS NECESSARY.
F AULTY GAUGES C HECK AND REPLACE AS NECESSARY .
AI REND FAILU RE C ONTACT AN AUT HORIZED QU INCY D ISTRIBUTOR.
F r equent A ir/ F lu id Separator

C logg ing:
F AU LTY A IR FILTER OR INADEQUATE FILT ER FOR THE I F FAULTY A IR FILTER ELEMENTS , REPLACE
ENVIRONMENT T H EM. IF A IR FILTER IS INADEQUATE FOR THE
ENVIRONMENT, RE LOCATE THE INTAKE AIR TO A
C LEAN SO U RCE .
F AU LTY FLU ID FILTER R EPLACE FLUI D FILTER ELEMENT.
FLU ID BREAKDOWN C ORRECT IN ACCORDANCE W IT H T H E

INSTRUCTION IN "FLUI D BREAKDOWN " SECTION
O F T H E T RO UB LES H OOTING GU IDE .
I NCORRECT FLUI D SEPARATOR ELEMENT U SE GENU INE Q U INCY REPLACEMENT ELEMENTS

ONLY.
E XTREME OPERATING COND IT IO N S SUC H AS HI G H O PERATE COMPRESSOR AT RECOMMENDED

COMPRESSOR D ISCHARGE TEMPERATU RES , HI GH RESERVO IR PRESSURE AND D ISC HARGE AIR
AMBIENT TEMPERATURE W IT H H IG H HU M ID ITY AND TEMPERATU RE .
HIGH RESERVO IR PRESSURE
66 Q u incy Co mp resso r-QSI ®

Sect ion VIII - Troubleshooting
Frequent Air/ Fluid Separator
Clogging (continued ):
MIX ING D IFFERENT GRADES OR TYPES OF FLUIDS Do NOT M IX DIFFERENT GRADES OR TYPES OF
FLUID. Do NOT MIX FLU IDS FROM DIFFERENT
MANUFACTURERS.
I NCORRECT FLU ID F OLLOW FLU ID SPECIFICATIONS AS DESCRIBED

IN "COMPRESSOR FLUIDS" SECTION OF TH IS
MANUAL.
C ONTAM INATED FLUID CHANGE FLU ID . SERVICE A IR FILTER AND FLUID

FILTER IN ACCORDANCE W ITH THE RECOMMENDED
MAINTENANCE SCHEDULE.
Fluid Discharge Out Blowdown

Va lve:
T oo HIGH FLUID LEVEL IN RESERVOIR ADJUST FLUID LEVEL TO RECOMMENDED FLUID

LEVEL BY DRAINING THE RESERVO IR. U SE FLU ID
LEVEL GAUGE AS A GU IDE.
AIR/FLUID RESERVOIR BLOWS DOWN TOO FAST CHECK FOR PROPER BLOWDOWN VALVE SIZE .
INLET VALVE NOT C LOS ING COMPLETELY CORRECT IN ACCORDANCE W ITH INSTRUCTIONS
IN "INLET VALVE NOT OPENING OR CLOS ING IN
RELATION TO A IR DEM A ND" SECTION OF THIS
TROUBLESHOOTING GUIDE
Frequent F lui d Filter C logging:

F A ULTY I ND ICATOR REPLACE INDICATOR ASS EMBLY.
I NCORRECT FLUID FILTER U SE GENU IN E QUINCY REPLACEMENT FILTERS

ONLY.
F A ULTY, IN CORRECT OR INADEQUATE A IR FILTER
REPLACE A IR FILTER ELEMENT.
FLUID BREAKDOWN
SEE FLUID BREAKDOWN SECTION OF TH IS
TROUBLESHOOTING GUIDE.
S YSTEM CONTAMINATION
CHECK AND CLEAN SYSTEM OF A LL DIRT,
CORROS ION AND VARNISH.
~uincy Com pressor-OSI ® 67

Section VII' - Troubleshooting
Issue/ Probab le Cause: Corrective Action:

Excessive Fluid Consumption:
T oo HIGH FLUID LEVEL IN THE RECEIVER ADJUST FLUID LEVEL TO RECOMMENDED FLUID
LEVEL BY DRAINING THE RESERVOIR. U SE FLUID
LEVEL GAUGE AS A GUIDE.
PLUGGED SCAVENGER LI NE CLEA N SCAVENGER LINE ORIFICE A ND TUBE.
HIGH DISCHARGE TEMPERATURE CORRECT IN ACCORDANCE WITH THE

INSTRUCTIONS IN II HIGH DISCHARGE
A IR TEMPERATURE" SECTION OF T HI S
TROUBLESHOOTIN G GUIDE.
I .OW RESERVO IR PRESSURE WITH FULLY OPEN INLET RESERVOIR PRESSURE SHOULD NOT FALL BELOW
.-\LVE 50 PSIG WHEN RUNNING LOADED. CHECK
SYSTEM CFM REQUIREMENT A ND MINIMUM
PRESSURE CHECK VALVE.
FAULTY OR DAMAGED SEPARATOR CHANGE A IR/FLUID SEPARATOR.
LEA K IN FLUID LINE S CHECK FOR LEAKS AND CORRECT.
SEAL FAILURE, LEAKS REPLACE SEAL ASSEMBLY A ND O-RINGS.
IN CORRECT FLUID USE RECOMMENDED FLUIDS ONLY. SEE

COMPRESSOR FLUID SECTION.
Frequent Air C leaner Clogg ing:
C OMPRESSOR OPERATING IN HIGHLY USE REMOTE AIR INTAKE MOUNTING.

CONTAMINATED ATMOSP HERE
( (
AIR CLEANER NOT ADEQUATE FOR COND ITIONS U SE SPEC IA LI ZED A IR FILTER. CONTACT AN
AUTHORIZED QUINCY DISTRIBUTOR.
Section VIII - Troub leshooting
Iss ue/P r obab le C ause: Co rrectiv e Actio n:

Inlet Valve Not Opening Or C losing
In Relation To Air Demand:
I MPROPER SETTING OF A IR PRESSURE SWITCH OR ADJUST AIR PRESSURE SWITCH TO PROPER

FA UL1Y SWITCH SETTING OR REPLACE SWITCH , IF FA UL1Y.
E X CESS IVE MOISTURE IN CONTROL A IR LINE AT AIR SERVICE CONTROL A IR LINE FILTER D A ILY.
CYLINDER
I MPROPER FUNCTIONING OF INLET VALVE PISTON CHECK PISTON AND CYLINDER BORE. REPAIR OR
REPLACE AS NEEDED.
J AMMED AIR INLET VA LVE A SSEMBLY CHECK AIR INLET VALVE BUSHING A ND SHA FT.
CHECK PISTON AND CYLINDER BORE. REPAIR OR
((
REPLACE AS NEEDED .
FAUL1Y SOLENOID VALVE REPAIR OR REPLACE AS NECESSARY.
FAUL1Y SHUTTLE VALVE REPAIR OR REPLACE AS NECESSARY .
L OOSE WIR ING CONNECTIONS AT SOLENOID VALVE/ CHECK AND TIGHTEN W IRIN G TERM INALS .
PRESSURE SWITCH
BROKEN SPRING IN AIR INLET VALVE REPLACE SPRING .
Compressor Does Not Unload

When There Is No Air Demand:
IN CORRECT A IR PRESSURE SWITCH SETTING ADJUST TO PROPER SETTING.
F AUL1Y A IR PRESSURE SWITCH REPLACE SWITCH .
F AUL1Y B LOW DOWN VALVE RE PAIR OR REPLACE AS NECESSARY.
FAUL1Y SOLENOID VALVE REPAIR OR REPLACE AS NECESSARY.
FAUL1Y DIFFERENTIAL PILOT VALVE RE PAIR OR REPLACE AS NECESSARY.
LEAKS IN CONTROL LINES CH ECK ALL CONTROL LINE FITTINGS AND

TUB INGS.
L EAKS IN SERVICE LINES CHECK LINES BEFORE M PC VA LVE.
Section V II' - Troub leshooting

Compressor Does Not Revert To
Load When Service Line Pressure
Drops To Reset Pressure:
F AULTY A IR PRESSURE SWITCH R EPAIR OR REPLACE AS NECESSARY.
L OOSE W IRING CONNECTION CHECK AND T IGHTEN W IRING TERM INALS.
J AMMED A IR INLET VALVE ASSEMBLY CH ECK AND REPAIR A IR IN LET VA LVE.
F AU LTY SOLENOID R EPAIR OR REPLACE AS NECESSARY .
F AU LTY D IFFERENT IA L PILOT VA LVE O RIFICE PLUGGED . CLEAN OR REPLACE AS

NECESSARY.
((
Compressor W ill Not Time-out Or

Shut Down When Unloaded (Auto
dua l On ly ):
L EAKS IN CONTRO L LI NES CH ECK AND REPAIR ANY LEAKS.
L EAKS IN SERVICE LINES CH ECK PLANT A IR D ISTRIBUTION SYSTEM FOR

LEAKS.
F AULTY A IR PR ESSURE SWITC H RE PAIR OR REPLACE A S N EC ESSARY .
F A ULTY A IR PR ESS URE SENSORS RE PLACE AS NECESSARY.
Excessive W ater in P lant A ir

D istri butio n System :
( ( ~LOGGED MO ISTURE SEPARATORITRAP CLEAN OR REPLAC E AS REQUI RED.
INSTALLAT ION/ A pPLI CATIO N CH ECK OTH ER COMPRESSORS ON SAME SYSTEM.
F A ULTY COO LER/ LEAKS RE PLACE COOLER.
70 ~uincy C om pre ss or- OSI ®

Section VII' - Troubleshoot ing
Issue/Probable Cause: Corrective Action:

Pressure Relief Valve Exhausting:
DI FFERENTIA L PRESSURE REGULATOR NOT SET ADJUST D IFFERENTIAL PRESSURE REGULATOR TO

CORRECTLY OBTAIN DES IRED MODULATION RANGE.
AIR PRESSURE NOT SET CORRECTLY READJUST A IR PRESSURE SWITCH SO THAT

T H E COMPRESSOR UNLOADS AT THE DESIRED
PRESSURE .
AI R INLET VA LVE NOT CLOS ING PROPERLY IN CORRECT IN ACCORDANCE W ITH THE
RELATION TO AIR DEMAND INSTRUCTION IN II I NLET VALVE NOT OPENING OR
CLOS ING IN RELATION TO AIR DEM A ND " SECTION
OF T HI S TROUBLESHOOTING GU IDE.
PLUGGED SEPARATOR REPLACE W ITH NEW AIR/FLU ID SEPARATOR.
FAULTY RECEIVER PRESSURE G A UGE C H ECK GAUGE FOR ACCURACY AND REPLACE IF
NECESSARY. A DJUST CONTROL SETTINGS .
FAULTY PRESSURE RE LI EF VALVE CHECK PRESSURE RELIEF VALVE FOR CORRECT

PRESSURE SETTING . I F VALVE IS STILL LEAKING,
REPLACE IT.
Excess ive Water Content In F lu id :
W ATER DRAIN INTERVA LS D RA IN WATER AS NEEDED TO REDUCE WATER

CONTENT IN FLUID BE LOW 2 00 PPM .
DI SCHA RGE TEMPERATURE TOO LOW CH ECK OPERATI ON OF T H ERMOSTATIC VA LVE

OR WATER REG U LATING VA LVE . I F COND IT ION
CONTINUES , CONSULT Q U INCY SERVICE
DEPARTMENT .
Q uin c y C ompress o r-QSI ® 71

II~a~ LIEIII
IISSmlJlltlJr Irlar
Troubleshooting
Prob lem Cause Solution
Poor dew point Excessive inlet flow Reduce flow to rated capacity
Excessive inlet temperature (above 100°F/38°C) Check upstream aftercooter
Excessive water Check upstream separator, prefilter, and drain traps
Desiccant fouled by lubricant Replace desiccan t and prefilter element
Prefilter drain fai lure Check for clogging. Clean, repair, or replace
Low purge flow Adjust purge adjustment va lve
Low inlet pressure Check for pressure loss over prefi lter. Check dryer
sizing based on flow and pressure
Contaminated Cha ng e desiccant
Excessive pressure drop Excessive inlet flow Reduce flow to ra ted capacity or install large r dryer
Low inlet pressu re or excess ive pressure Check for pressure loss ove r pre filter
drop over prefilterand/or afterfilter Change elements
Sa turated desiccant Change des icca nt
Purge fa ilu re Purge flow control valve or orifice clogged Remove and clean
Purge exhaust va lve fails/closed Check solenoid actu ator, purge exhaust va lve, and
output
Purge muffler clogged and excessive back Check muffler and clean
pressure in tan k
Pressurization failure Repressurization failure Check repress urization va lve
Purge ex haust va lve fai ls to close Check solenoid actuator purge exhaust va lve, and
output
Failure t o switch No control air Check control air filter and co ntrol air tubing
Electric power loss Check power supply, fu se, and output
Switching va lve fails Check inlet valve, actuator, and solenoid
Solid sta te tim er fails Replace
High back pressure in Purge muffler clogged Clean or replace

off·stream tower
Restrictive purge exhaust piping Replace with large size pipe
Inlet valve leakage Clean or replace
Heater overload Tempera ture limit switch alarm se tting low Increase the setting va lu e
Not enough purge air Increase the purge control pressure setting
Temperature controller failure Replace
Temperature control failure Type J thermocouple wire loose Check conn ection of wi ring
Limit switch type K thermocoup le loose
"&5· REGENERAT IVE AIR DRYER OPERATOR'S MANUAL

6
Type or Documents:
Chart r VCD-JU289032-LO
~~'%~I FELS
J COMPANY:
KEPPEL FELS LIM ITED SHEET;
10f4
~
PROJECT:
Package)
TITLE:
Lube Oil
~1 VENDOR DOC, No, 143808

ntmm
-
Energy
CONTRACT No.
PURCHASE ORDER No.

JU289032
JU289032

REVISION INDEX

FINAL DOC UMENTATION
l FOR INFORMATION LJ FOR REVIEW l J FOR APPROVAL


F D FOR INFORMATION
Name: Signature:
REV. A REV. 8 REV. C REV. 0 REV. 1 REV. 2 REV. 3
DATE
DESIGN
EXECUTION
CHECK
APPROVAL
THE INFORMATION CONTAINED IN TH IS DOCUMENT IS JSPl PROPERTY AND MAY NOT BE USED FOR PURPOSES OTHER THAN THOSE SPECIFICALLY INDICATED HEREIN
Quincy offers four different types of synthetic fluids to meet the needs of a wide range of
applications. Quincy offers a fluid analysis program free to users of QuinSyn Products. This
program provides information to optimize fluid change intervals .
QUINSYN PLUS is an ISO 46 viscosity fluid rated at 8,000 hours life expectancy. It is a
synthetic hydrocarbon/ester blended fluid that is suited for rotary screw air compressors
where the fluid can be exposed to high operating temperatures (up to 210 F) for extended
periods of time . Benefits include: ability to separate from water, high varnish resistance,
natural lubricity, and excellent corrosion protection. A five year extended airend warranty is
available with the use of QuinSyn Plus.
QUINSYN PG is an ISO 46 viscosity fluid rated at 8,000 hours life expectancy. It is a

synthetic polyalklene glycol/ester blended fluid that is suited for rotary screw air
compressors where the fluid can be exposed to high temperatures and elevated water
levels in hot/humid environments. QuinSyn PG will not varnish and contains an additive
that coats the internal surfaces of the airend to prevent corrosion. Benefits include: no
varnishing , excellent corrosion protection, exceptional thermal stability, and readily
biodegradable classification (in accordance with local, state, and federal regulations). A
five year extended airend warranty is available with the use of QuinSyn PG.
QUINSYN XP is an ISO 68 viscosity rated fluid rated at 12,000 hours life expectancy. It is a
synthetic polyolester fluid that is ideally suited to all rotary screw operating environments.
QuinSyn XP can operate in temperatures exceeding 230 F for extended periods and
without varnishing. It is used as the standard fluid in high pressure machines (175 PSIG
and above) and is the fluid used in conjunction with the ten year extended airend warranty
program. Benefits include: no varnishing, ability to separate from water, natural lubricity,
and extended service life well over other fluids.
QUINSYN F is an ISO 46 viscosity fluid rated at 4000 hours life expectancy (in normal
operating conditions). This fluid is suitable for applications where incidental food contact
may occur. Near white in color and low in volatility, QuinSyn F is ideal for clean service. A
five year extended airend warranty is available with the use of QuinSyn F.
Close
qu i ncycompressor.com
r·--- - - - - - - + - - - - -- - - - - - - -
QuinSyn- PG
MSDS Material Safety Data Sheet 143808
1---------+--- ------------------
The Sciem:e of Comprtsscd l'4.ir
GENERAL MSDS ASS ISTANCE:

QUINCY COMPRESSOR 217.222 .7700
ACUTE HAZARD 0- LEAST
HEALTH' FIRE REACTIVITY RATING KEY: 1- SLIGHT
2- MODERATE
0 1 0 3- HIGH
4- EXTREME
*For acute and chron ic health effects refer to the discussion in Section VI.
SECTIOtJ I PRODUCT NAME AND INFORMATION

PRODUCT (TRADE NAME AND SYNONYMS): QuinSyn-PG
CHEMICAL NAME: Polyalkylene Glycol/Ester
CHEMICAL FAMILY: Polyglycol
FORMULA: Proprietary
CAS#: Proprietary
SEeT!O II COIVIPO[\IENTS !-\ND HAZARD STATEMENT

Th is product is non-hazardous. This product contains no known carcinogens. No special warning
labe ls are required under OSHA 29 CFR 1910.1200.
SECTiON III PHYSICAL DATA

Appearance : Clear liquid ; gray to brown tint
Boiling Point: >400°F
Vapor Pressure: <0.01 mmHg @ 20°C
Specific Gravity (water=1) : 0.9-1.0
Volatiles, Percent by Volume: 0%
Odor: Slight
Solubility in Water: No Data
Evaporation Rate (butyl acetate=1): Ni l
SECTlmJ IV FIRE AND EXPL.OSION HAZARDS

Flas h Point (by Cleveland Open Cup) : >218°C
Flammable Limits: Not Established
Autoign ition Temperature: No Data
HMIS Ratings :
Health: o
Flammability:
Reactivity : o
NFPA Ratings: Not Established
Extinguishing Media: Dry chem ical; C02 foam; water spray (fog)
Unusual Fire and Exp los ion Hazards: None
Specia l Fire Fightin g Tec hniques: Burn ing fluid may evolve irritating/noxious fumes . Fire fighters
should use NIOSH/MNSA-approved self-contained breathing apparatus. Use water to cool fire-exposed
containers . Use water carefully near exposed liquid to avoid frothing and splashing of hot liquid.
QUINCY COMPRESSOR MSDS NUMBER: 143808

701 North Dobson Ave nue. Bay Minette, AL 36507 Page 1 of 2
qu in cycomp r esso r .com
--+--
QuinSyn-PG
.. _----_. __ ._-----------
143808
The Science of Ccmpre~cd Atr
SECTIO V REACT IV ITY DA TA

Stability: Stable
Haza rdous Polymerization: Will not occu r
Incompatible Materials: Strong oxidizers and materials incompatible with alcohols
Conditions to Avoid: Excessive Heat
Hazardous Decomposition Products: Analogous compounds evolve ca rbon monoxide, carbon dioxide,
and other unidentified fragments when burned. See Section IV.
SECTION VI HEA LT H HAZARD DATA

Threshold Limit Value: Not Established
Situations to Avoid: Avoid breathing oi l mists
First Aid Procedures:
Ingestion: Consult phys ician at once. DO NOT INDUCE VOMITIN G. DO NOT give anything by
mouth if the person is unconscious or having con vul sions.
In halation: Product is not toxic by inhalation . If oil mist in inhaled, remove to fres h air and consult
physician.
Contact: Wash exposed skin with soap and water. Flush eyes with large quantities of water and
consu lt physician immed iately.
To the best of our knowledge, the toxicity of this product has not been fully investigated ,
Analogous compounds are considered to be essentially non -toxic.
SECTION VII PERSONAL PROTECTION INFORMATION

Respiratory Protection : Use in well-ventilated area
Ventilation : Mechanical exhaust needed at elevated temperatures
Protective Gloves: Not requi red, but recomme nded, especially for prolonged exposure .
Eye/Face Protection: Goggles
SECTION Viii SA FE HANDING AND STORAGE

Handling : Do not take internally. Avo id contact with ski n, eyes, and clothing . Upon contact with skin,
wash with soap and wate r. Flush eyes with wa ter for 15 minutes and consult physician. Wash
contaminated clothing before reuse.
Storage: Keep container tightly sealed when not in use.
I SECTION IX SPILL OR LEAK PROCEDURES

In Case of Spill: Wear suitable protective eq uipment, especially gogg les . Stop source of spill . Dike spi ll
area. Use absorbent materials to soak up fluid (i.e. sand, sawdust, and commercially available
materi als). Wash spi ll area with large amounts of water. Properly dispose of all materials.
SECTION X \i\fASTE DISPOSAL METHODS

Discarded material is not expected to be characterized hazardous waste . The material cou ld become a
hazardous was te if it is mixed with or comes into contact with a listed haza rdous waste. Disposal
should be in compliance with federal, state and local laws.
SECTIOf·J XI SPEClAL NOTES
THE INFORMATION CONTAINED HEREIN IS BASED ON THE DATA AVAI LABLE TO US AND IS BELIEVED TO BE CORRECT. HOWEVER,
QUINCY COMPRESSOR MAKES NO WARRANTY, EXPRESSED OR IMPLIED , REGARDING THE ACCURACY OF THESE DATA OR THE
RESU LTS TO BE OBTAINED FROM THE USE THEREOF. QU INCY COMPRESSOR ASSUMES NO RESPONSIB ILITY FOR INJURY FROM
THE USE OF THE PRODUCT DESCRIBED HEREIN .
I Date Prepared: April 2008
BE SAF E: READ OUR PRODUCT SA FETY INFORMATION .. . AND PASS IT ON (PRO DUCT LIABI LITY LAW REQUIRES IT)
QUINCY COMPRESSOR MSDS NUMBER: 143808
70 1 North Dobson Avenue, Bay Minette, AL 36507 Page 2 of 2

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VENDOR DOCUM ENTS

8289 DEEP DRILLING 8 PTE. LTD.

VESSEL: A HULL 8289

PACKAGE: Air Compressor and Air Dyer Package

FOR FINAL DOCUMENTATION

B289 - A ir compressor and Air dyer Package

1 VCD-JU289032-VDRL Document List

2 VCD-JU289032-DOE Description Of Equipment & System

3 VCD-JU289032-TDS Technical Datasheet

4 VCD-JU289032-DD Dimension Drawings

5 VCD-JU289032-IOM Installation & Operation Manual

6 VCD-JU289032-CP Commissioning Procedure

7 VCD-J U289032-MSI Maintenance & Servicing Instruction

8 VCD-JU289032-TS Trouble shooting Instruction

9 VCD-JU289032-LO Lube Oil Chart

10 VCD-JU289032-FAT Factory Acceptance Test

PURCHASE ORDER No.

PACKAGE 10 VCD- JU289032

D FOR INFORMATION LJ FOR REVIEW L J FOR APPROVAL

THE REVIEW OF THIS DOCUMENT DOES NOT RE LEASE THE

NO COMMENTS. Send certified drawings. Proceed

D D REJECTED. Reissue for comments.Stop fabrication

E D CERTIFIED DOCUMENT. Accepted

No TYPE OF DOCUMENTS TITLE NO DOCUMENTS VENDOR'S DOCUMENT NO. PAGES

1 LI ST VC D-JU289032-VDRL Document List VCD·JU292015·VDRL 2

2 DECRIPTI ON VCD-JU289032-DOE Description Of Equipment & System BMA-84611 4

3 DATASHEET VCD-JU289032-TDS Technical Datasheet QS I-500i 5

6 PROCEDURE VCD-JU289032-CP Commissioning Procedure QSI/CP-07,PSI-PRS-120908-PDR 5

7 MANUAL VC D-JU289032-MSI Maintenance & Servicing Instruction QSI,QPNC,52201 -106 22

8 MANUAL VCD-JU289032-TS Trouble shooting Instruction QSI, LF E SERIES OPERATORS MANUAL

9 CHART VCD-JU289032-LO Lube Oil Chart Quinsyn PG 4

10 REPORT V CD-JU289032-FAT Factory Acceptance Test NA 8

_- 1111-", VENDOR DOC. No. NA

PACKAGE 10 VCD- JU289032

REV. DESCRIPTION AND l O R REVI SED SHEETS

D FOR INFORMATION D FOR REVIEW D FOR APPROVAL

THE REVIEW OF THIS DOCUMENT DOES NOT RELEASE THE

NO COMMENTS. Send certified drawings. Proceed

D 0 REJECTED. Reissue for comments.Stop fabrication

E 0 CERTIFIED DOCU MENT. Accepted

Port of STURGEON BAY

175 PSI 80# 18543

intended for QUINCY AIR Hull No.

The product was identified as:

567672 567673 561674 567675

6. Shell : SA414 G .156 .014 l' 2" (00) 3' 11.625"

8. Heads: (a) Mat'l: SA516 GR.70 (b) Mat'I SA414 Gr.G

Purpose Nom. How

CERTIFICATE OF SHOP/FIELD COMPLIANCE

Date 10/29/2007 Co. name Silvan Industries, Inc. Signed ~ ~ ~

3. Loc ation of Installation Unknown

4. Type Vertacal N/A 567672 to 567676

N/A 133-964 R.C 567672-567676 2007

Additional nozzles, inspection and safety valve openings :

Additiona l nozzles, inspec tion and safety valve openings:

Purpose Nom. How

Certificate of Authorization: Type _"-=U'-"_ _ _ _ _ _ _ __ No. 16802 Expires 06/13/2009

Date 1 0/29/2007 Name _ _ _ _ _ _ _ _~S~il7.va~n~l~nd~u~s~tr~ie~s~!I~n~c.------___

V·A SERVICE FACTOR O·9B OR IFICE TEMP OF /

RESERVOIR SAFETY VALVE. PS IG lJ:)

---- -. " ,---~~-----

MOTOR FRAME 4Yt.;~ AMPS 1'1~ OVERLOAD HEATERS Iltrp~ ~IOt

PACKAGE DISCHARGE PRESSURE PSIG j;)S

~1Il=i\ VENDOR DOC. No. BMA-84611