A REPORT ON INDUSTRIAL TRAINNING AT PAKIZA APPAREL LTD

NORTHERN UNIVERSITY BANGLADESH

Knowledge for Innovation and Change

A report on industrial training is submitted to the department of Textile

Engineering in partial fulfillment of the credit requirement for the B.Sc. in
Textile Engineering Degree by Northern University Bangladesh.

Student Name: ID:

Shakil Mondol 33200104913

Md Safiqul Islam 33200104889

Md Olayzzaman Alin 33200104915

Supervisor

S. M. Tufazzal Haider

Lecturer
Northern University Bangladesh

A REPORT ON INDUSTRIAL TRAINING

AT

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 PAKIZA APPARELS Ltd

TRAINING PROGRAM FOR THE DEPARTMENT OF TEXTILE

ENGINEERING,
NORTHERN UNIVERSITY BANGLADESH
FROM 20.09.20 TO 21.11.20

COPY FOR Library

SUBMITTED BY:
Student Name: ID:
Shakil Mondol 33200104913

Md Safiqul Islam 33200104889

Md Olayzzaman Alin 33200104915

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In The Name of Almighty Allah

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SACRIFICED TO OUR PARENTS………………………………….

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 Letter of Transmittal
December 19, 2022

S. M. Tufazzal Haider
Lecturer

Northern University of Bangladesh (NUB)

Subject: Submission of industrial training report.

Sir,

With due respect, we are the students of Textile Engineering, Northern University
Bangladesh (NUB) have successfully completed our industrial training program. In this
stage we are submitting our industrial training report as part of our B.Sc. in Textile
Engineering Degree requirement that bears three (03) credit hours under your supervision.
We are submitting this report for our academic purpose only.

Please be kind enough to evaluate this dissertation with your valued suggestions.

Sincerely yours

Md. Ashraful Islam

EBTX 33180102732

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 Letter of Approval
The industrial training report submitted by Shakil Mondol ID No: 33200104913, Md Safiqul
Islam ID No.33200104889, Md Olayzzaman Alin ID No.33200104915 accordingly EBTX
of Department of Textile Engineering, was carried out under my supervision and has been
accepted as satisfactory for the partial fulfillment of the requirements for the degree of
Bachelor of Science in Textile Engineering.

Date……………………. (Supervisor)
S. M. Tufazzal Haider
Lecturer
Department of Textile Engineering

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Attach Industrial Training Certificate

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 Acknowledgement
At first, our gratefulness goes to Almighty Allah to give us the strength and ability to
complete the industrial training and this report. You have made our life more beautiful and
peaceful. May your name be exalted, honored and glorified all over the world.

Now we wish to take this excellent opportunity to thank a lot of people who have assisted
and inspired us in the completion of my training period.

We sincerely thank to Md. Rasel Hawlader, Sr. Lecturer, Department of Textile

Engineering, Northern University Bangladesh and Md. Tanjim Hossain, Assistant
Professor & Head, Department of Textile Engineering, for their continuous encouragement
and valuable suggestions.

We would like to thank the management of the Pakiza Apparels ltd. for giving us the
opportunity to do the industrial training successfully and also their valuable suggestion. Our
deepest appreciation goes to Md. Al-Amin Mian, DGM (Knit Deying), Pakiza Apparels
ltd. for his permission to conduct our industrial training without which it would be
uncompleted. The generous support is greatly appreciated. Also, like to thank executives,
senior executives and other officials of Paramount Textile Ltd. for helping us to complete
industrial training successfully. Our gratitude also goes to the employees of Pakiza
Apparels ltd. for their sincere co-operation, support and valuable advice.

Last but not least, thanks go to our precious family for their never-ending love and inspire at
every stage of our life.

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 Table of Content

SL No. Topics Page

No.
01 Sacrificed to iv
02 Letter of Transmittal v
03 Letter of Approval vi
04 Certificate of Attachment vii
05 Acknowledgement viii

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 CHAPTER 01
Factory Profile
1.1 About Pakiza Apparels ltd. 02
1.2 Factory Location 03
1.3 Factory Layout 04
1.4 Company Profile 04
1.5 Factory General Organogram 05
1.6 Factory Worker Organogram 05
1.7 Work Time Schedule of the Factory 06
1.8 Buyer & Country Name 06

CHAPTER 02
Marketing
2.1 Marketing 07
2.2 Objectives of Marketing 07
2.3 Responsibilities of Marketing 08
2.4 DISPO paper 09

CHAPTER 03
Raw Materials
3.1 Raw materials 10
3.2 Supplier of the Raw materials 10

CHAPTER 04
Yarn dyeing
4.1 Winding 11
4.1.1 Objectives of winding 11

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 4.1.2 Requirements of winding 11
4.1.3 Soft winding 12
4.1.3.1 Objectives of soft winding 12
4.1.3.2 Soft winding machine specification 12
4.1.3.3 Production calculation 13
4.2 Yarn dyeing 13
4.2.1 Object of yarn dyeing 14
4.2.2 Dyeing procedure 14
4.2.3 Dyeing process 14
4.3 Hard winding 15
4.3.1 Organogram of hard winding section 15
4.3.2 Man power of Yarn dyeing section 16
4.4 Faults in winding section 16

CHAPTER 05
All Over Print
5.1 All Over Printing 17
5.2 Different types of printing methods 17
5.3 Importance of Printing 17
5.4 Operational Staff 17
5.5 Printing paste: 18
5.6 Types of printing 18
5.6,1 Rotary Screen printing 18
5.6.2 Flat bed 19
5.6.3 Screen printing 20-22
5.7 Curing 22
5.8 Washing 23

6.1 Introduction 24
6.2 Dyeing Process 24
6.3 Machines used in Dyeing process of knitted fabrics 24
6.4 The Process Flowchart Of Knit Dyeing 25
6.5 Dyeing Of Knitted Fabrics 26
6.6 Jet Dyeing Machine 27

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 6.6.1 Special Features and Applications 27-28
6.6.2 Limitations of Jet Dyeing machines 28
6.7 Problems In Knit Dyeing 28
6.7.1 Precaution for edge mark and crease mark 28
6.7.2 Precaution for maintaining fabric strength 29
6.7.3 Causes and remedies of running shade/uneven 29
6.7.4 Shade variation batch to batch 30
6.7.5 Roll to roll shade variation and patchy 30
6.7.6 Color spot and white specks 31
6.7.7 Hand feel and Fuzzy appearance 31
6.7.8 Fastness problems 31

CHAPTER 07
Finishing
7.1 Slitting 32
7.1.2 Main Parts of Slitting 32
7.1.3 Machine Functions 32-33
7.2 Stenter 33
7.2.1 What is stentering 33
7.2.2 Objectives 33-34
7.2.3 Specification of a Stenter Machine 34
7.2.4 Working procedure of stenter machine 34
7.2.5 Different parts and zone of stenter machine 35-36
7.2.6 Process of Stentering 36
7.2.6.1 Dyed fabrics stentering process 36-38
7.2.6.2 Heat setting 39
7.3 Compacting 39
7.3.1 Introduction 39
7.3.2 Compacting Process 40
7.3.3 Objectives 40
7.3.4 Function 40
7.3.5 Checking Parameters of Compactor Machine 40
7.3.6 Types of Compactor Machine 41
7.3.6.1 Tube-tex compacting machine 41
7.3.6.2 Open Compactor 41-42

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7.4 Textile Quality Control 42
7.5 Conclusion 42

CHAPTER 08
Lab
8.1 Pantone book 43
8.2 Types of lab 43
8.2.1 Color lab 43-44
8.2.2 Physical lab 44-46
8.3 Grey scale for color change and staining 46
8.4 Color fastness result 46
8.5 Key accessories for Lab 46

CHAPTER 09
WTP & ETP
9.1 Water Treatment Plant (WTP) 47
9.1.1 Process Sequence of WTP 47
9.1.2 Determination of Hardness of Water 48
9.1.3 Procedure 48
9.2 The Effluent Treatment Plant (ETP) 48
9.2.1 Objects OF ETP Plant 48-49
9.2.2 Chemical used 49
9.2.3 Flow Chart of Effluent Treatment 50
9.2.4 Remarks 51

CHAPTAR 10

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 Compliance Policy
10.1 Compliance Policy 52

CHAPTER 11
11.1 Conclusion 53

Serial No.
List Of Tables Page No.

01 Company profile 04
02 Work time schedule of the factory 06
03 Buyer & Country Name 06
04 Soft winding machine specification 12
05 Dyeing recipe and process 14
06 Manpower of hard winding section 16
07 Faults in winding section 16

Serial No.
List Of Figure Page No.

01 Front view of Pakiza Apparels ltd 03

02 A google map of Pakiza Apparels ltd 03
03 Factory Layout of Pakiza Apparels ltd 04
04 Factory General Organogram 05
05 Factory worker organogram 05
06 Soft winding section 12
07 Yarn dyeing section 13
08 Hard winding 15

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09 Rotary Screen printing machine 18
10 Flat bad Screen printing machine 20
11 Slitting machine 32
12 Stentering Machine 33

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