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INDUSTRI
PEMBINAAN
(CONSTRUCTION INDUSTRY STANDARD)
CIS 19:2011
QUALITY ASSESSMENT SYSTEM FOR
COMPLETED ROAD WORKS
Descriptors: quality of workmanship, road surface, slope & retaining structure, bridge & other
structures, traffic / road furniture, sampling, weightage
© Copyright
CIDB
M A L AYS I A
Lembaga Pembangunan
Industri Pembinaan Malaysia
CONSTRUCTION INDUSTRY DEVELOPMENT BOARD MALAYSIA
Ibu Pejabat CIDB, Tingkat 7, Grand Seasons Avenue, No 72, Jalan Pahang, 53000 Kuala Lumpur.
P.O Box. 12278, 50772 Kuala Lumpur, Tel : 603 – 26170200 Fax: 603 – 40437050
http://www.cidb.gov.my
QUALITY ASSESSMENT SYSTEM FOR
COMPLETED ROAD WORKS
CIDB
M A L AYS I A
© Construction Industry Development Board Malaysia 2011
CIDB
M A L AYS I A
Chief Executive
Construction Industry Development Board Malaysia
7th. Floor, Grand Seasons Avenue
No 72, Jalan Pahang
53000 Kuala Lumpur
Malaysia
No part of this publication may be reproduced or transmitted in any form or any means,
whether mechanical or electronic including photocopying and recording without the written
consent of CIDB.
Committee representation…………………………………………………… vi
Foreword……………………………………………………………….……… vii
SECTION 1 : GENERAL
1.1 Introduction…………………………………………………………………… 1
1.2 Normative references……………………………………………………….. 1
1.3 Definition……………………………………………………………………… 2
1.3.1 QLASSIC……………………………………………………………………... 2
1.3.2 Component…………………………………………………………………… 2
1.3.3 Newly Completed Roads..………………………………………………….. 2
1.3.4 Road Category………………………………………………………………. 2
1.3.5 Elements……………………………………………………………………… 3
1.3.6 QLASSIC Assessor…………………………………………………………. 3
1.3.7 Qualified Person…………………………………………………………….. 4
1.3.8 Approved Standard..………………………………………………………… 4
1.3.9 Tolerance…………………………………………………………………….. 4
2.1 Components…………………………………………………………………. 6
2.2 Elements……………………………………………………………………… 7
SECTION 3 : ASSESSMENT
3.2 Sampling……………………………………………………………………… 12
iii
CONTENTS
Page
Tables
Figures
iv
CONTENTS
Page
Annexes
Acknowledgements ……………………………………………………………………. 64
v
Committee representation
This Construction Industry Standard (CIS) was managed and developed by the Construction
Industry Development Board Malaysia with the assistance of the Technical Committee on Quality
Assessment System for Completed Road Works which comprises representatives from the
following organizations:-
vi
FOREWORD
This Malaysian Construction Industry Standard (CIS) hereby referred as CIS 19:2011 was developed
as a quality assessment system for completed road works standard by the Technical Committee
on Quality Assessment System for Completed Road Works with the assistance of Construction
Industry Development Board Malaysia (CIDB) which acted as a moderator and facilitator for the
technical committee throughout the development process of this standard.
Compliance with this document does not in itself confer immunity from legal obligations.
vii
QUALITY ASSESSMENT SYSTEM FOR
COMPLETED ROAD WORKS
SECTION 1: GENERAL
1.1 Introduction
The following normative reference is indispensable for the application of this construction
industry standard. For dated reference, only the edition cited applies. For undated
reference, the latest edition of the normative reference (including any amendments)
applies.
Arahan Teknik (Jalan) 2D/85, Manual on Traffic Control Devices: Road Marking And
Delineation, Public Work Department Malaysia.
Arahan Teknik (Jalan) 2B/85, Manual on Traffic Control Device: Traffic Sign Application.
Guideline for Malaysia Toll Expressway System – Design Standard, by Malaysia Highway
Authority (LLM).
1
1.3 Definition
For the purpose on this Construction Industry Standard the following definitions apply.
1.3.1 QLASSIC
1.3.2 Component
A component refers to the physical part which can be found in a road construction project.
For the purpose of this standard the following components are applicable:
i. Road Surface;
ii. Slope and Retaining Structure;
iii. Drainage;
iv. Bridges and Other Structures; and
v. Traffic / Road Furniture
Newly completed roads are roads which are new, not opened to traffic and as deemed
fit to be assessed by the Consultant. Ideally, this road has already been assessed in
terms of its adherence to design specifications. The Consultant shall mean the Main
Design and Supervision Consultant for the road project.
Newly completed roads exclude additional and/or upgrading works carried out on to an
already completed road.
For the purpose of this standard, the roads are divided into five (5) categories as defined
below:
Table 1. Road Category and Description
Road
Description JKR Standard
Category
Include inter-urban expressways and highways where tolls
JKR R6/U6 and
A are collected. Normally these roads are under the
equivalent
jurisdiction of the Lembaga Lebuhraya Malaysia (LLM).
Include national highways, primary state roads and roads
within Federal Territories. These are inter-urban highways
linking Federal Capitals, State Capitals, points of entry/exit
(i.e. seaports and airports), primary roads forming the
JKR R5/U5 and
B basic network linking State Capitals & major towns and
equivalent
roads within Federal Territories of Kuala Lumpur, Labuan
and Putrajaya. Normally these roads are under the
jurisdiction of the Federal JKR, State JKR or Municipal
Councils.
Include Regional Development Scheme Roads and
Secondary State Roads. These are roads forming the Other than JKR
C network within regional development areas and secondary R6/U6 or JKR
roads within districts. These roads are under the R5/U5
jurisdiction of the Federal or State JKR.
2
Table 1. Road Category and Description (continued)
1.3.5 Elements
Component Elements
Carriageway
1. Road Surface Shoulder and Verge
Median
Slope
Retaining Structure
2. Slope and Retaining Slope Drainage
Structure Above Ground Services
Slope Furniture
3. Drainage Drain
Drain cover
Sump
Box/pipe culvert
Above Ground Structures
- Road Bridge and Pedestrian
/Motorcycle bridge
4. Bridge & Other Structures Special Structures
- Underpass/Vehicular Box Culvert
(VBC) & Tunnel
Markings
Traffic Calming devices
Traffic Sign
Electrical devices
5. Traffic/Road Furniture Pedestrian facilities
Kerb
Traffic Barrier
Delineators
The QLASSIC assessor must have attended the QLASSIC Assessors Certification
Training certified by CIDB before carrying out the assessment.
3
The QLASSIC assessor shall be continuously updated with the latest QLASSIC practices
to ensure consistency and effective implementation of this standard.
Approved standard shall mean this CIS standard specified by the qualified person for the
project.
1.3.9 Tolerance
Tolerance shall mean acceptable deviations or permissible values that do not compromise
the quality of workmanship. Where applicable, the tolerances are adopted from the
normative references.
Quality Assessment System for Completed Road Works was designed and developed to
enable the user to achieve all/any of the following objectives:
The Quality Assessment System for Completed Road Works is intended to complement
the best engineering practices, contractual drawings and specifications in a project. It is
not intended to be used independently as working specifications.
The qualified person shall not use the Quality Assessment System for Completed Road
Works as a design standard and/or to decide if the road or parts of the road works are in
accordance with the relevant Specifications and by-laws.
It is still the responsibility of the qualified person to ensure that the quality of the
Completed Road Works conform to approved standards, best practices, specifications and
drawings.
Where accessible and practical, all elements identified in this standard shall be assessed.
4
1.6 Scope of Quality Assessment System for Completed Road Works
The standard sets out the quality of workmanship for the various aspects of the
construction elements for the general road works. The Quality Assessment System for
Completed Road Works covers five main components: Road Surface, Slope & Retaining
Structure, Drainage, Bridge & Other Structures and Traffic/Road Furniture.
Assessments on the workmanship are carried out based on this standard and marks are
awarded if the workmanship complies with the standards. These marks are then summed
up to give a total score (%) for the road works.
However, the assessment excludes works and tests carried out in pre construction and
during construction works. The road is assessed primarily on workmanship standard
achieved through site inspection and field non-destructive testing.
Assessment of the quality of workmanship is carried out upon completion of the road
project and preferably, before the road is opened to traffic. This is to ensure that any non-
compliance to specific standards is purely based on quality of construction and not from
wear and tear of the completed road. The assessor shall inspect and assess the identified
samples against the standard and tolerance using the tools specified.
Prior to conducting each assessment, the assessor determines the number of samples
and locations to be assessed. The number of samples and locations are selected from
drawings and plans. The selected samples shall be distributed as uniformly as possible
throughout the project length. All locations shall be made available for sample
determination.
The assessment shall only be limited to this pre-determined sample size and location and
is done on the work that is inspected for the first time. Rectification and correction carried
out after the quality assessment will not be re-scored. The objective of this practice is to
encourage contractors towards “doing things right the first time and every time”.
The assessment shall be recorded using the site assessment forms as shown in Annex F
to Annex K. An objective ‘yes’ (√) or ‘no’ (x) assessment approach is adopted to indicate
compliance or non compliance of the assessed component and its respective elements. A
‘-‘ is given to indicate if the element is not available for assessment. The quality score is
computed based on the number of ‘√’ over the total number of elements assessed.
5
SECTION 2: QUALITY STANDARD
2.1 Components
The Quality Standards for Completed Road Works are divided into five main components:-
The ultimate function of a road is to transport people and goods from one place to another
efficiently with a desirable comfort and level of safety.
A road can only serve its function and achieve its designed life if the actual construction is
properly done, all the paving materials are of the required standards and meet the required
design specifications.
Because the road surface is in direct contact with road users, it is considered the most
important component in assessing the quality of a completed road works. The road
surface component is further divided into three elements namely carriageway, shoulder &
verge and median.
The carriageway is the part of the road where most vehicles are travelling on. The
shoulder & verge is the part of the road which is adjacent to the carriageway. Vehicle
would not normally use this part of the road as the shoulder act as the emergency lane.
Thus the road shoulder is given less importance than the road carriageway. The median is
the center part which serves as separator between carriageways.
The elements are assessed in terms of its riding quality, safety and aesthetics as detailed
in Annex A.
The slope and retaining structure component considered in this standard is only applicable
to the structure that is visible after construction.
The functional performance of the slope & retaining structure component has an influence
on the safety as well as the comfort of the road user. This component is divided into five
(5) main elements: slope (rigid, soft surface cover, rock), retaining structure, slope
drainage (surface and subsurface), above ground services and slope furniture.
These elements are assessed in terms of its defect groups such as crack & damage, joint,
fillers and gaps, functionality, finishing and installations as detailed in Annex B.
2.1.3 Drainage
For the purpose of this standard, this component is further divided into four (4) elements:
drain (not included under the Slope and Retaining Structure component), drain cover,
sump and pipe/box culverts.
These elements are assessed in terms of its crack & damage, joints & gaps, functionality
and finishing as detailed in Annex C.
6
2.1.4 Bridges and Other Structure
The bridge and other structures should be constructed according to approved standards to
ensure structural integrity. Repair and rectification works should be avoided as this tends
to be very costly, not to mention the inconvenience to the road users.
The bridges and other structures component are grouped into the different bridge/structure
types: above ground structures (such as road bridges, pedestrian/motorcycle bridges) and
special structures (such as underpass/vehicular box culverts and tunnels). Each of these
bridges/structures is further assessed in terms of its respective elements as detailed in
Annex D.
For special structures such as tunnels, where practical and accessible, the assessment
shall include all visible elements such as structural, mechanical, electrical, emergency
response and fire protection system. Assessment of these elements shall be by visual
inspection of its physical conditions and system operational.
The Traffic / Road Furniture ideally cover a wide range of physical fixtures and markings of
a road. For the purpose of this standard and for practicality of implementation, this
component has been streamlined to only cover elements that will have a direct impact to
the traffic operations and flow of a completed road.
The elements covered in this standard are: pavement markings, traffic calming devices,
traffic signs, electrical devices, pedestrian facilities, kerbs, traffic barriers and delineators.
These elements are assessed in term of crack & damage, functionality, visibility, finishings
and installation as detailed in Annex E.
2.2 Elements
For each of the components identified, the elements to be assessed are identified
accordingly to facilitate practical assessment and scoring system. The elements and some
examples of the type of elements are summarized in Table 3.
7
Table 3. Elements and its Examples (continued)
8
2.3 Defect Groups
Defect groups represent the parameter to benchmark the quality of workmanship. The
defect groups for all components are summarized in Table 4.
9
10
The road weightage for all components are allocated in accordance to the five road
categories. The weightage system is aimed to provide an objective score corresponding
to workmanship quality.
This weightage is developed based on the drivers’ visual perception and the component’
ability to provide comfort, safety, and assistance (i.e. control) to the driver. It is deemed
that each component will have different level of relevance for the different road
categories, hence the different weightage as shown in Table 5.
Drainage 10 10 20 20 20
Bridge & Other
15 15 10 10 5
Structures
Traffic/Road Furniture 20 20 20 20 20
Total Road
100 100 100 100 100
Weightage (%)
3.2 Sampling
As it may be impractical to assess the whole length of the road projects, a sampling
1
approach is recommended. The sample size is developed from the Statistical formula of:
N
n =
1 + N (ε)²
where,
n = Sample Size
N = Total Length of Road in meters / Total Numbers of Elements
ε = Margin of error, the risk/error the assessor is willing to accept,
generally this is ± 5%
1
Elementary Sampling Theory, by Yamane 1967
12
To determine an economical and practical sample size, a range of ε value was tested as
follows:
Option
Low Medium High
N (m) 1000 1000 1000
n 9% 19% 62%
From the above range, it is reasonable to adopt a minimum sample size of 20% or a
minimum of one (1) complete sample. The maximum sample limit shall be determined
by the assessor based on economic and practical considerations.
As a further guideline, the assessor may adopt a minimum or a maximum sample size as
follows:
• For roads less than 1 km in length, the whole section shall be assessed.
• For roads where most elements are available, a minimum sample size of 20% is
sufficient
• For roads with limited elements, the following practical sample size is
recommended:
Sample size
The sample shall be selected based on the road chainage and each sample shall, as much as
possible, cover all the 5 components to be assessed.
13
3.3 Weightage Guideline for Assessment
3.3.1 Road Surface
The weightage for Road Surface Elements are allocated as per Table 6.
Weightage %
Road Surface Elements Total Breakdown
1. Carriageway 70
Riding Quality 50
Safety 15
Aesthetic 5
2. Shoulder and Verge 20
3. Median 10
Total 100
NOTE:
The highest weightage is given to the carriageway element as traffic travels on the road carriageway. Therefore,
it is imperative that the carriageway is of the highest quality for functionality and safety reasons. The road
shoulder acts as the emergency lane and is given a lower weightage. The lowest is given to the median which
do not carry any traffic.
3.3.3 Drainage
The surface and underground drainage are equally relevant in its functionality and are given
equal weightage. However, each drainage elements are weighted based on its functionality.
For the purpose of the assessment, pipe/box culvert of less than 1.2m in diameter will only be
visually inspected at the inlet and outlet of the culvert. Whereas pipe/box culvert of 1.2m or
bigger in diameter shall be assessed on all the practical and accessible elements.
14
The weightage for the drainage elements are shown as per Table 7.
15
3.3.4 Bridge and Other Structure
The two (2) elements of this component (i.e. bridges and special structures) are equally
weighted as each is equally important in its functionality. However, each of the bridge and
other structural elements are weighted based on its functionality.
16
3.3.5 Traffic/Road Furniture
The weightage for Traffic/Road Furniture elements are shown in Table 9.
Weightage %
Traffic/Road Furniture Elements
Total Breakdown
Marking 15
Traffic Calming 10
Speed table 10
Traffic Sign 20
Electrical Devices 15
Traffic Signal 6
Pedestrian Signal 3
Variable Sign 3
Street Lighting 3
Pedestrian Facilities 10
Sidewalk 5
Bus stop 5
Kerb 10
Roadside / Median Kerb 5
Traffic Island 5
Traffic Barrier 10
Guardrail 5
Concrete / Noise Barrier 3
Crash Cushion 2
Delineator 10
Flexible Pole 6
Road Studs 4
TOTAL 100
NOTE:
The higher weightage are allocated to the elements that controls traffic flow and gives vital information to traffic.
Thus, the lower the effect to the road user, the lower the weightage.
Examples of “good” and “poor” quality of road works are provided in the following pages.
17
Figure 3. Examples of Road Surface Conditions:
Riding Quality:
Joint smoothness ensures good riding quality Poor riding quality caused by undulations
Safety:
Carriageway with sufficient crossfall and Improper crossfall causing water to pool
superelevation
Aesthetic:
18
Figure 4. Different Types of Road Surface Defects (Aesthetic):
Cracking Rutting
Shoving Bleeding
Patching Pothole
19
Figure 5. Examples of Slope & Retaining Structure Conditions:
Stabilisation:
20
Figure 6. Examples of Drainage Conditions:
Grating cover painted and level to frame Poor workmanship of grating cover and sump
Functionality:
21
Figure 7. Examples of Bridge & Other Structures Conditions:
22
Figure 8. Examples of Traffic/Road Furniture:
Road kerbs in good and clean conditions Road kerbs cracked and damaged
Visibility:
Finishings:
23
3.4 Assessment Scoring
The quality score of the completed road project is computed based on the number of
compliance over the total number of elements assessed and is recorded in the Quality scoring
form as shown in Figure 3.
The total number of compliance and total number of item assessed as recorded in the site
assessment form are summarised in the quality scoring form. The Quality Score for each
component is calculated as follows:
In the event that each element of a component is weightaged, the Quality Score is calculated
as follow:
The actual weightage is recalculated to take into account items that are not applicable for the
specific project.
The quality score of each component are further weightage according to the respective road
categories to derive the QLASSIC Score as follow:
QLASSIC
= Σn Quality Score X Road Weightage
Score
24
QLASSIC Scoring Forms
25
Figure 3. Example of QLASSIC Score Form
ANNEX A
(Informative)
Assessment
Item Element Standards Tolerance
Tool
1. CARRIAGEWAY
1a General Requirements
i) Riding Qualtiy
a) Joint smoothness 3 metre
• Construction joints are smooth and flushed As per straight-edge
with the pavement surface construction
spec.
b) Surface Regularity
• Transverse irregularities do not exceed the 3 metre
allowable limit: straight-edge
Road Category A
Road Category B ≤4mm
Road Category C ≤4mm
Road Category D ≤8mm
Road Category E ≤8mm
≤12mm
≤2.0m/km Walking
• Roughness (measured in lane IRI) is not
Profiler or
more than the specified value
equivalent
- A 1-
QUALITY STANDARDS FOR ROAD SURFACE WORKS (continued)
Assessment
Item Element Standards Tolerance
Tool
1. CARRIAGEWAY (continued)
1a General Requirements (cont’d)
- A 2-
Item Element Standards Tolerance Assessment
Tool
1. CARRIAGEWAY (continued)
1a General Requirements (cont’d)
i) Safety a) Gradient
• The surface grades and crossfall do not Visual
cause waterponding or pose safety
hazard
Inclinometer /
Not lower
• Height of shoulder should not be higher Visual / Steel
than 50mm
than road surface or too low measuring
tape
ii) Aesthetics a) Turfing & Edge Defects
• Appropriate turfing. Visual
• No edge damage Visual
- A 3-
QUALITY STANDARDS FOR ROAD SURFACE WORKS (continued)
NOTE: This standard is primarily for new roads of flexible pavements. For other types of pavements, specific requirements/standards
in terms of surface regularity and surface texture shall be as per contractual agreement.
-A4-
ANNEX B
(Informative)
QUALITY STANDARD FOR SLOPE & RETAINING STRUCTURE WORKS
Assessment
Item Element Standards Tolerance
Tool
1 SLOPES: ROCK, RIGID & SOFT SURFACE COVER
1a. General Requirements
ii) Installation • Anchorage points must remain intact and firmly Visual
fixed to the rock slope
2 RETAINING STRUCTURE
2a General Requirements
i) Crack and • No crack, damage and spalling of concrete Visual
Damage surface
ii) Joint, Filler • No missing, deteriorated joint filler and sealant Visual
and gaps
• Gaps between facing panels are free from any Visual
undesirable vegetation growth
-B 1-
QUALITY STANDARD FOR SLOPE & RETAINING STRUCTURE WORKS (continued)
Assessment
Item Element Standards Tolerance
Tool
2 RETAINING STRUCTURE (continued)
2a General Requirements (cont’d)
3b Surface Drain
i) Crack and • No visible crack, damage, and spalling Visual
Damage
ii) Joint, Filler • No missing or deteriorated joint filler and sealant Visual
and gaps Visual
• No gaps between drainage and soil
3c Subsurface Drain
i) Crack and • No crack, damage and spalling of concrete Visual
Damage surface
ii) Functionality • No traces of seepage Visual
-B 2-
QUALITY STANDARD FOR SLOPE & RETAINING STRUCTURE WORKS (continued)
Assessment
Item Element Standards Tolerance
Tool
4 ABOVE GROUND SERVICES
4a Surface water carrying services
i) Crack and • No visible damage Visual
Damage
-B 3-
ANNEX C
(Informative)
QUALITY STANDARD FOR DRAINAGE WORKS
Assessment
Item Element Standards Tolerance
Tool
1. DRAIN
1a. General Requirements
i) Crack and • No visible damage e.g cracks, Visual
Damage leaks (1.2m distance
from structure)
ii) Joints and Gap • Consistent joint width and neat Visual
joint
• Consistent gap Visual
iii) Functionality • Clear and free from silt, debris and Visual
vegetation growth
Visual
• Flowing with no obstruction or
ponding water Visual
• No erosion or scour in earth
channel
2. DRAIN COVER
2a. General Requirements
i) Joints and Gap • No gaps between drain covers Visual
• No gaps between side of drain Visual
ii) Finishing • Covers to be leveled with frames Visual
• Grating cover to be properly Visual
painted
3. SUMP
3a. General Requirements
i) Functionality • Clear and free from silt, debris and Visual
vegetation growth
• Invert level at drain inlet is higher Visual
than drain outlet
Visual
• Sitting below invert level of
incoming drains or culverts Visual
• Free flowing with no obstruction
ii) Finishing • Exposed brickwork to be finished Visual
with neat joint
- C 1-
QUALITY STANDARD FOR DRAINAGE WORKS (continued)
Assessment
Item Element Standards Tolerance
Tool
4. CULVERT
4a General Requirement
i) Functionality • Clear and free from silt, debris and Visual
vegetation growth (Use torchlight)
• Recent high water mark at up stream Visual
not higher than culvert internal
diameter
• No sign of erosion/siltation Visual
• No visible water ponding (For dry Visual
culvert)
• Free flowing with consistent gradient Visual
(for waterway crossing) (use ping pong
ball)
ii) Finishing
• End of pipe to be normal to the Visual
headwall and centerline of the pipe
- C 2-
QUALITY STANDARD FOR DRAINAGE WORKS (continued)
Assessment
Item Element Standards Tolerance
Tool
4c. Box / Pipe Culvert Body (Concrete)
i) Crack and • No visible damage e.g. large or deep
Visual
Damage cracks, leaks etc.
• Free from rust stain due to corrosion Visual
of reinforcement
ii) Joint and Gap • Assembled and jointed to line and Visual
level
- C 3-
ANNEX D
(Informative)
QUALITY STANDARD FOR BRIDGE AND OTHER STRUCTURE WORKS
2) Finishing
• No material deterioration or Visual
honey combing
• No concrete discoloration Visual
• Formwork joint not visible Visual
C. ABUTMENTS 1) Crack and Damage
(Including • No deteriorating concrete in Visual
headwall and areas that exposed to
wingwall) roadway drainage
• Construction joints at
backwalls not crack or move Visual
2) Finishing
• No rust stain in the exposed Visual
concrete
• No stain or patching Visual
• No left over foreign material
on finish surface Visual
• Formwork joint not visible Visual
3) Functionality
• Drains and weep holes are
clear and functioning properly Visual
• No sign of erosion around the
abutment Visual
4) Installation
• Interlocking abutment (if any)
properly installed Visual
-D 1-
QUALITY STANDARD FOR BRIDGE AND OTHER STRUCTURE WORKS (continued)
2) Finishing
• No debris/vegetation or
ponding water Visual
3) Functionality
• No abnormal flattening due Visual
to overloading
• No displacement < 3mm Steel
measuring
tape
E. STEEL 1) Crack and Damage
BEAM/GIRDER • Steel members show neither Visual
corrosion nor rusting
3) Finishing
• No deformation of steel Visual
member
-D 2-
QUALITY STANDARD FOR BRIDGE AND OTHER STRUCTURE WORKS (continued)
• Disintegrated concrete at
area exposed to roadway Visual
drainage
• No deformation of steel
members Visual
-D 3-
QUALITY STANDARD FOR BRIDGE AND OTHER STRUCTURE WORKS (continued)
2) Finishing
• No map cracking of wearing
surface which develop by Visual
reflection cracking of
concrete deck
• Smooth riding transition from
one pavement segment to Visual
the next
I. SURFACING 1) Finishing
• Pavement in good condition Visual
with no potholes or cracks
• Proper crossfall Visual
• For pedestrian bridge, finish Visual
materials are properly install
• No loss of bond and Visual
delamination
• No wheel track rutting Visual
• No settlement/depression at
approach slab to abutment Visual
-D 4-
QUALITY STANDARD FOR BRIDGE AND OTHER STRUCTURE WORKS (continued)
2) Functionality
• Drain opening and outlet Visual
provided and no clogging
• Evenness of scupper drain Visual
• No entrapped water which Visual
cause deterioration
• No sand and debris at drain Visual
opening
• No sign of leaking Visual
3) Installation
• Proper drain direction Visual
• Hanger properly located and Visual
spacing.
-D 5-
QUALITY STANDARD FOR BRIDGE AND OTHER STRUCTURE WORKS (continued)
2) Installation
• Ramp/staircase aligned with Visual
pedestrian walkway
-D 6-
QUALITY STANDARD FOR BRIDGE AND OTHER STRUCTURE WORKS (continued)
• No settlement occur in
transition area Visual
3) Finishing
• Colour of wall to be bright Visual
and clean
-D 7-
QUALITY STANDARD FOR BRIDGE AND OTHER STRUCTURE WORKS (continued)
2) Visibility
• Distinctly visible Visual
F. MARKINGS 1) Visibility
• Marking is distinct and clean Visual
2) Functionality
• Capable of handling water Visual
flow
• Sump pumps are clear of Visual
debris to permit free flow
through the drain
H. VENTILATION 1) Finishing
SYSTEM • All equipment in good Visual
(Fan, airway, condition
louver, motor
operated and 2) Functionality
dampers) • Fan and associated motor – Visual
operated dampers are
operational
• Airways (where accessible) Visual
are free of obstruction and
debris
-D 8-
QUALITY STANDARD FOR BRIDGE AND OTHER STRUCTURE WORKS (continued)
Functionality
• Plumbing fixtures are properly Visual
install and function
K. FIRE 1) Installation
PROTECTION • All equipments are properly Visual
(Fire extinguishers, fixed.
hose connections,
piping, pumping 2) Finishing
system, circulation • Fire protection storage tanks, Visual
pumps and hose alarm and level switches in
reels) good condition
3) Functionality
• Fire control panel is
functioning Visual
2) Installation
• Enclosure box covers and Visual
conduit are in place and
secure
3) Functionality
• Motor controller properly Visual
operate
-D 9-
QUALITY STANDARD FOR BRIDGE AND OTHER STRUCTURE WORKS (continued)
2) Installation
• Lighting is properly fixed and Visual
clean
3) Functionality
• Sufficient lighting provided Visual
• Lighting with different ranges Visual
of nighttime and daytime
illumination
2) Functionality
• Annunciators and notification
appliances are functioning Visual
P. COMMUNICATION 1) Functionality
SYSTEM • Communication devices are Visual
(SCADA, CCTV functioning
Cameras, • Traffic signals properly Visual
telephone and operate
radio)
-D 10-
ANNEX E
(Informative)
QUALITY STANDARD FOR TRAFFIC / ROADSIDE FURNITURE WORKS
Assessment
Item Element Standards Tolerance
Tool
1. PAVEMENT MARKINGS
1a General Requirements
3. TRAFFIC SIGN
3a General Requirement
-E 1-
QUALITY STANDARD FOR TRAFFIC / ROADSIDE FURNITURE WORKS (continued)
Assessment
Item Element Standards Tolerance Tool
3. TRAFFIC SIGN (continued)
v) Finishing t Proper joint and no visible gap of the sign Visual
face
t Paint of the sign pole is clean & no patches Visual
5 PEDESTRIAN FACILITIES
5a Sidewalk and railing
i) Crack and t No visible damage (broken, dented, rusty) Visual
Damage
-E 2-
QUALITY STANDARD FOR TRAFFIC / ROADSIDE FURNITURE WORKS (continued)
Assessment
Item Element Standards Tolerance Tool
5 PEDESTRIAN FACILITIES (continued)
iii) Installation • Railing is sturdy Physical/Visual
6a General Requirements
7 TRAFFIC BARRIER
7a Guardrail
-E 3-
QUALITY STANDARD FOR TRAFFIC / ROADSIDE FURNITURE WORKS (continued)
Assessment
Item Element Standards Tolerance
Tool
7 TRAFFIC BARRIER (continued)
iv) Installation • Guardrail post is secure Physical/Visual
• W-beam is securely bolted to the splice Visual
and post
• Guardrail joint is not against the traffic flow Visual
ii) Visibility • Paints are distinct & clean, no debris and Visual
no patches
• Reflective strips / sheets are clean and not Visual
bend
iii) Finishing • No overgrown grass Visual
• No discolouration Visual
7c Crash Cushion
i) Crack and • No visible damage (broken, dented, Visual
Damage cracked)
ii) Visibility • Reflective strips are clean Visual
-E 4-
ANNEX F
QLASSIC ASSESSMENT FORM
Component 1: Road Surface
Project Name: Assessor 1:
Project ID: Assessor 2:
Road Category: Date:
Carriageway Type: Single/Dual
Type of Surfacing :
Left
Sample ______
(km From ____ to
____)
Right
Left
Sample ______
(km From ____ to
____)
Right
Left
Sample ______
(km From ____ to
____)
Right
Left
Sample ______
(km From ____ to
____)
Right
Left
Sample ______
(km From ____ to
____)
Right
Total Compliance
Total Assessment
- F1 -
ANNEX G
QLASSIC ASSESSMENT FORM
Component 2: Slope and Retaining Structures
Project Name: Assessor 1:
Project ID: Assessor 2:
Road Category: Date:
Carriageway Type: Single/Dual
Retaining
Elements Slopes * Slope Drainange Above Ground Service Slope Furniture
Structure
General Rock General General Surface Subsurface Surface Water Buried General
Requirements Slope Requirements Requirements Drain Drain Carrying Water Requirements
Joint, Filler & Gaps
Functionality
Functionality
Functionality
Functionality
Functionality
Installation
Installation
Installation
Installation
Finishing
Finishing
Finishing
Sample
Total Compliance
Total Assessment
NOTE:
* = included rock slope, rigid and soft surface cover
- G1 -
ANNEX H
QLASSIC ASSESSMENT FORM
Component 3: Drainage
Functionality
Functionality
Functionality
Joint & Gap
Finishing
Finishing
Finishing
Sample
Left
Sample _______
(KM From ___ to Median
____)
Right
Left
Sample ______
(KM From ____ to Median
____)
Right
Left
Sample ______
(KM From ____ to Median
____)
Right
Left
Sample ______
(KM From ____ to Median
____)
Right
Left
Sample ______
(KM From ____ to Median
____)
Right
Left
Sample ______
(KM From ____ to Median
____)
Right
Total of Compliance
Total of Assessed
- H1 -
ANNEX I1
QLASSIC ASSESSMENT FORM
Component 4: Above Ground Structures : Road/Pedestrian/motorcycle Bridge
Bearing Pad Steel Beam / Girder Concrete Beam / Steel Deck Slab Concrete Deck Surfacing Expansion Joint Drain Pipe/Drain Opening Parapet / Handrail Ramp / Roof
Pier Abutments Girder Slab Staircase
Defect
Group
Sample
Left
Sample ____
(km ______
Right
Left
Sample _____
(km ______
Right
Left
Sample _____
(km ______
Right
- I1 -
Left
Sample _____
(km ______
Right
Left
Sample _____
(km ______
Right
Left
Sample _____
(km ______
Right
Total Compliance
Total Assessed
NOTE : Sampling guide for Girder/beam, Pier and Bearing Pad at each bridge. Random sample selected and marked on As Built Drawing before inspection.
Defect
Group
Sample
Left
Sample ______
(km From ____
to ____)
Right
Left
Sample ______
(km From ____
- I2 -
to ____)
Right
Left
Sample ______
(km From ____
to ____)
Right
Left
Sample ______
(km From ____
to ____)
Right
Left
Sample ______
(km From ____
to ____)
Right
Total Compliance
Total Assessed
ANNEX J
Defect
Group
Sample
Visibility
Finishing
Visibility
Finishing
Crack & Demage
Functionality
Visibility
Installation
Crack & Demage
Functionality
Visibility
Finishing
Installation
Crack & Demage
Finishing
Installation
Crack & Demage
Finishing
Installation
Crack & Demage
Finishing
Installation
Crack & Demage
Visibility
Finishing
Installation
Crack & Demage
Visibility
Finishing
Crack & Demage
Visibility
Finishing
Installation
Crack & Demage
Visibility
Installation
Left
Sample ___
(km From
Median
________ to
_____)
Right
Left
Sample ___
(km From
Median
________ to
_____)
Right
Left
Sample ___
- J1 -
(km From
Median
________ to
_____)
Right
Left
Sample ___
(km From
Median
________ to
_____)
Right
Left
Sample ___
(km From
Median
________ to
_____)
Right
Total Compliance
Total Assessment
NOTE:
* = include Traffic / Pedestrian Signal, Street Light, Message Sign
** = include Road side, Median and Traffic island kerbs
*** = include Road Studs and Flexible Pole
ANNEX K
(Informative)
DEFECT
ELEMENTS DEFECT DESCRIPTION TOLERANCE
GROUP
Carriageway Riding t Joints are smooth and As per Construction Specifications
Quality flushed
t Maximum Transverse A 4mm
Regularity B 4mm
C 8mm
D 8mm
E 12mm
t International ≤ 2 m/km
Roughness Index
t Maximum number of >4mm >7mm >10mm >15mm
longitudinal regularities A 9 nos. 1 nos. 0 0
exceeding allowable
B 9 nos. 1 nos. 0 0
limit, over a traverse
length of 75m C 18 nos. 2 nos. 2 nos. 0
D 18 nos. 2 nos. 2 nos. 0
E 27 nos. 3 nos. 3 nos. 0
Safety t Microtexture As per Construction Specifications
t Macrotexture As per Construction Specifications
t Gradient Water drainable (No water ponding)
Aesthetics t No cracks/dragging
marks/patching
t No loose
material/potholes
t No excessive rutting ≤5mm
t No shovings/ bleedings
t No exposed
reinforcement
(concrete)
t Joints not cracked/on
wheelpath
-K1-
DEFECT GROUP FOR ASSESSMENT OF ROAD SURFACE WORKS (continued)
DEFECT
ELEMENTS DEFECT DESCRIPTION TOLERANCE
GROUP
Shoulder and Safety t No waterponding
Verge t Shoulder not too low Not lower than 50mm
Aesthetics t No cracks/dragging
marks/patching
t No loose
material/potholes
t No overgrown turfing
t No damaged edge of
pavement
t No shovings/ bleedings
t No undesirable
construction waste
-K2-
ANNEX L
(Informative)
- L1 -
ANNEX M
(Informative)
-M1-
ANNEX N
(Informative)
DEFECT GROUP FOR ASSESSMENT OF BRIDGE & OTHER STRUCTURE WORKS
-N1-
DEFECT GROUP FOR ASSESSMENT OF BRIDGE & OTHER STRUCTURE WORKS
(continued)
-N2-
ANNEX O
(Informative)
-O1-
DEFECT GROUP FOR ASSESSMENT OF TRAFFIC & ROADSIDE FURNITURE WORKS
(continued)
-O2-
ACKNOWLEDGEMENTS
The committee which developed this Malaysian Construction Industry Standard consists of
the following representatives:
Ir Sia Han See (Chairman : 2009 - 2010 April) Construction Industry Development
Board
Ir Mukhtar Che Ali (Chairman : 2010 May - Present) Construction Industry Development
Board
Mohammad Faizal Bin Abdul Hamid (Secretary) Construction Industry Development
Board
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