AEML

220 kV AIS TO GIS CONVERSION AT AAREY

DESIGN BASIS REPORT FOR CIVIL & STRUCTURAL

RM AM NMP SECOND ISSUE 11.01.22 1

RM AM NMP FIRST ISSUE 04.01.22 0
DSGND CHKD APPRD DATE REV
REVISIONS

CLIENT ADANI ELECTRICITY MUMBAI LTD.

EPC GODREJ & BOYCE MFG . CO . LTD .
CONTRACTOR PIROJSHANAGAR, VIKHROLI(W), MUMBAI - 400 079

PROJECT 220 kV AIS TO GIS CONVERSION AT AAREY R/s

LOI.NO. AEML/MTB/2021/LOA/291121

TITLE DESIGN BASIS REPORT FOR CIVIL & STRUCTURAL

EPC Doc.No.: SVP010093-AEML-AAREY-C-DOC-001 SHEET DATE REV
AEML Doc.No.: AEL-TM607-MEC-001-D-00001 - 11.01.2022 1
 Revision History

Revision Date Description

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CONTENTS

Sr. No. Description Page No.

1.0 GENERAL 2
1.1. Introduction 2
1.2. Substation Sites 2
1.3. Structures included 2
2.0 DESIGN STANDARDS & CODE OF PRACTICE 3
3.0 DESIGN LOADS 5
3.1 Dead Load 5
3.2 Live Load 5
3.3 Equipment Load 6
3.4 Surcharge Load 6
3.5 Wind Load 6
3.6 Seismic Load 7
4.0 DESIGN 8
4.1 Materials 8
4.2 Clear Cover 9
4.3 Load combinations 9
4.4 Foundation 11
5.0 FINISHES 11
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1.0 GENERAL

1.1. INTRODUCTION

This document describes general requirement of various civil & structural design
parameters that will be considered in the analysis & design of building/structures and
other services/utilities for 220kV AIS to GIS conversion at Aarey EHV, Mumbai,
India.

1.2. SUBSTATION SITES

i) Aarey EHV, Mumbai.

1.3. STRUCTURE INCLUDED:

1) Extension of Existing 220 kV GIS Plinth

2) Extension of Structural Shed for 220 kV GIS Plinth
3) Capacitor Bank Plinth
4) 220kV Cable Trench
5) 33kV Cable Trench
6) Construction of Fire wall
7) Proposed foundation for LM
8) RCC culvert for cable trench road crossing
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2.0 DESIGN STANDARDS & CODE OF PRACTICE

All Designs shall be prepared in accordance with Indian Standard code of practice and
Project Specifications.
Various codes of practice being referred are listed below. Any other Indian code not
listed shall also be considered, wherever references shall be required.
Following codes shall be used for design.

A. Cement and Fine & Coarse Aggregates

IS-8112:2013 - 43 grade Ordinary Portland Cement (OPC)
IS-3812:2017 -Flyash (Grade 1) Cement
IS-12089:2018 -Granulated Blast furnace slag cement
IS-383 -2007 - Coarse and Fine aggregate
IS-12269-2008 - 53 Grade ordinary Portland cement
B. Concrete Design
IS-456-2000 - Plain and Reinforced Concrete
IS 13920-2016 -Ductile Design & Detailing of Reinforced Concrete Structures
Subjected to Seismic Forces
IS-1893
Part I – 2016 - Criteria for earthquake resistant design of structure
IS 6461 -Glossary of terms relating to cement concrete: Part
( PartV):2021 V Formwork for concrete
C. Steel Design
IS-800 -2007 - Use of structural steel for general Building construction.
IS-802 -Use of Structural Steel in Overhead Transmission Line Towers
PART 1/SecI:2020 Section I-Materials & Loads
PART 1/ Section Section II-Permissible Stresses
II:2016
PART 2:2017 Fabrication, Galvanizing, Inspection & Packing
IS-1363:2019 - Bolts and nuts - Grade C.
Part I, II, III
IS 806:2017 -Code of Practice for Use of Steel Tubes In General Building
Construction

D. Foundation Engineering
IS-1904:2021 -Design and construction of foundations in soil-General
IS-6403:2016 - Determination of bearing capacity on shallow foundations.
IS-2950:2018 -Design and construction of raft foundation.
IS-2974:2020 -Design and construction of machine foundation
IS-3764:2017 -Code of Safety for Excavation work
E. Reinforcement
IS-1786:2018 - High strength deformed steel bars & wire
IS 2502:2018 -Code of Practice for Bending and Fixing of Bars for
Concrete Reinforcement
F. Loading
Standards
IS-875 - Code of practice for Design loads.
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Part I:2018 - Dead load

Part II:2018 - Imposed loads
Part III-2015 - Wind loads
Part IV:2018 - Snow loads
Part V:2018 - Special loads and load combinations
IS1893-2016 -Criteria for earthquake resistant design of structures
G. Design Aids
SP-7 :2016 - National Building Code of India
SP-16 -1980 - Design aids for reinforced Concrete to IS-456
SP-34 :1987 - Handbook on concrete reinforcement and detailing
SP-38 :1987 - Handbook of typified design for structures with steel roof
H. Brickwork
and Miscellaneous
IS 2212:2019 -Code of practice for brickwork
IS 1542:2019 -Specification for sand for plaster
IS 1200 (Part 1 to -Methods of measurement of building and civil
28):2018 engineering works
IS 1661:2017 -Code of practice for application of cement and
cement-lime plaster finishes
IS 2395 -Code of practice for painting concrete, masonry
( Part 2 ):2019 and plaster surfaces: Part 2 Schedule
IS 2720 -Methods of Test for Soils - Part XXIX :
(PART-29):2020 Determination of Dry Density of Soils In-place by
the Core-cutter Method

IS 3495(PART-1to Methods of Tests of Burnt Clay Building Bricks -

4):2016 Part 1 : Determination of Compressive Strength -
Part 2 : Determination of Water Absorption - Part 3
: Determination of Efflorescence - Part 4 :
Determination of Warpage
IS 6313 -Code of Practice for Anti-Termite Measures in
( Part 2 ):2018 Buildings - Part 2 : Pre-constructional Chemical
Treatment Measures
IS-2911-Part-1- -Code of Practice for Anti-Termite Measures in
Section-2:2020 Buildings - Part 2 : Pre-constructional Chemical
Treatment Measures
IS-14893:2021 -Non-Destructive Integrity Testing of Piles (NDT) -
Guidelines

**Latest revisions of IS codes will be used for engineering purpose

3.0 DESIGN LOADS

All structures shall be designed to resist the loads and load combinations stipulated
below or as per IS875 whichever is maximum.
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3.1. DEAD LOAD

For design purpose, Dead loads shall be considered as per IS875 Part 1 or
Manufacturer’s specification whichever is stringent. Dead loads shall comprise of the
weight of the structure including weights of walls, floors, roofs, finishes, and services
such as ducts, pipe works etc. and other permanent construction. For design, following
unit weights of material will be considered.

Sr. No Description Unit weight

(a) Plain Mass cement concrete or screed with or 24.00kN/m3
without Tiles
(b) Reinforced cement concrete 25.00kN/m3
(c) Structural Steel 78.50 kN/m3
(d) Water 10 kN/m3
(e) Soil /Earth 18 kN/m3
(f) Rubble masonry 25.00 kN/m3
(g) Solid clay brick wall with plaster 22.00 kN/m3
(h) Floor Finish 24.00 kN/m3
(i) Loading from partition walls on floor 2.00 kN/m2
(j) Fire water piping system and hanging cable 1 kN/m2
trays
(k) G.I Sheet roofing 0.15 kN/m2
(l) 6 o/p Chequered plate 0.55 kN/m2
(m) Steel Gratings 0.4 kN/m2

3.2. LIVE LOAD

For design purpose, live loads shall be considered as follows

(a) Switchgear Room /GIS Room 3 kN/ m2

(b) Cable Vault 3 kN/ m2
(c) Roofs(including dust load) 1.25 kN/ m2
(d) Chequered Floor 3.00 kN/ m2
(e) Corridors, passages, lobbies, balconies 4.00 kN/ m2
and staircases including fire escapes
(f) Capacitor Bank 2.50 kN/m2
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3.3. EQUIPMENT LOAD

For design purpose, live loads shall be considered as follows

(a) Switchgear Room/GIS Room 10.00 kN/ m2

(b) Cable Vault 5.00 kN/ m2
(c) Capacitor bank 5.00 kN/m2

3.4. SURCHARGE LOAD

For GIS Building basement wall, a surcharge of 10 kN/m2 shall be considered due to
vehicular traffic inside Substation.
Coefficient of Active Earth Pressure considered as 0.33
Coefficient of Earth Pressure at rest is considered as 0.5

3.5. WIND LOAD

Buildings and structures shall be designed in accordance with IS875 Part 3 and the
following parameters shall be considered:

Basic wind speed, Vb is 44 m/s at standardized height of 10 m.

Wind shall be assumed to come from any horizontal direction.

For Wind Load on Buildings

Design wind pressure is given by the formula:

wind pressure, pz =0.6 x VZ2 (clause.5.4)

Where,

Risk coefficient, k1 =1.07 (as per table 1) (for building &

Other structures)
Terrain, height and structure size factor, k2 =varies (as per table 2)
Topography factor, K3 =1
Importance factor for cyclonic region k4 =1.15
Terrain category =2
Structural class =B
Design wind speed, VZ =Vb K1 K2 K3K4

Design Wind Pressure, pd = Kd Ka Kc pz

Where,
Kd = Wind directionality factor (clause 7.2.1)
Ka = Area averaging factor (clause 7.2.2)
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Kc = Combination factor (clause 7.3.3.13)

3.6. SEISMIC LOAD

Seismic condition should be considered (if required) in the design in accordance with
IS 1893-2016.

The design horizontal seismic coefficient Ah shall be as follows:

Ah = (Z/2) * (Sa/g) * (I/R)

Where, Z = Zone factor (Zone III) = 0.16

I = Importance factor = 1.5

R = Response Reduction factor = 5

Sa/g = Average response acceleration coefficient.

Damping value = 5%

Nature of soil considered is hard rock soil.

Seismic weight is generated with 100% Dead load +100% of Actual Equipment
operating + Appropriate reduction in total live load less actual equipment load.

Note:
Seismic force will be calculated by STAAD PRO V8i program. The base shear for
wind load and seismic load should be calculated and the design shall be carried out
for the governing load case.

4.0 DESIGN

4.1 MATERIALS

(a) Cement

Ordinary Portland Cement (conforming to IS 269) of grade 53 shall be used for

all construction work.

(b) Concrete
The concrete grade used in the various works shall be as follows:

(i) For GIS Building Grade M30 with 20 mm downgraded

and switchgear coarse aggregates
building
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Compressive cylinder’s strength at 28 days -

30 N/mm2

(ii) For Equipment Grade M30 with 20 mm downgraded

Foundation and coarse aggregates
other auxilliary Compressive cylinder’s strength at 28 days –
works 30 N/mm2
(iii) Levelling concrete PCC shall be done with grade M15

(c) Reinforcement
Steel reinforcement shall be TMT Fe 500 D as per IS-1786-2008 High Strength
Deformed Bars. Only TMT bars of TISCO, SAIL, RINL or equivalent shall be
used.

(i) Grade of steel Characteristic strength 500 N/mm2

(N/mm2) IS-1786-2008
High Strength Deformed Bars

(ii) Diameter of reinforcement Bar used 8, 10, 12,16, 20, 25 & 32

shall be

(d) Structural steel

E250 Rolled section built up sections pipes tubes and plates etc as per IS 2062

4.2 CLEAR COVER

Clear Cover to reinforcement is considered as follows:-
 Foundation 50 mm
 RCC Wall for Building 40 mm
 RCC Wall for Trench & Drains 25 mm
 Columns 50 mm
 Beams 30 mm
 Slabs 25 mm

4.3 LOAD COMBINATION

Load combinations as per IS 875 Part 5 with appropriate load factors are listed below
for producing the worst loading conditions for design.
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LOAD COMBINATIONS FOR STRUCTURAL DESIGN OF FOUNDATIONS:

(UNFACTORED FORCES)

1) LOAD COMB (101): DL+LL

2) LOAD COMB (102): DL+WLX
3) LOAD COMB (103): DL-WLX
4) LOAD COMB (104): DL+WLZ
5) LOAD COMB (105): DL-WLZ
6) LOAD COMB (106): DL+SLX
7) LOAD COMB (107): DL-SLX
8) LOAD COMB (108): DL+SLZ
9) LOAD COMB (109): DL-SLZ
10) LOAD COMB (110): DL+LL+WLX
11) LOAD COMB (111): DL+LL-WLX
12) LOAD COMB (112): DL+LL+WLZ
13) LOAD COMB (113): DL+LL-WLZ
14) LOAD COMB (114): DL+LL+SLX
15) LOAD COMB (115): DL+LL-SLX
16) LOAD COMB (116): DL+LL+SLZ
17) LOAD COMB (117): DL+LL-SLZ
18) LOAD COMB (118): DL+EQUIPMENT
19) LOAD COMB (119): DL+LL+EQUIPMENT
20) LOAD COMB (120): DL+EQUIPMENT+SLX
21) LOAD COMB (121): DL+EQUIPMENT-SLX
22) LOAD COMB (122): DL+EQUIPMENT+SLZ
23) LOAD COMB (123): DL+EQUIPMENT-SLZ
24) LOAD COMB (124): DL+EQUIPMENT+WLX
25) LOAD COMB (125): DL+EQUIPMENT-WLX
26) LOAD COMB (126): DL+EQUIPMENT+WLZ
27) LOAD COMB (127): DL+EQUIPMENT-WLZ
28) LOAD COMB (128): DL+LL+EQUIPMENT+SLX
29) LOAD COMB (129): DL+LL+EQUIPMENT-SLX
30) LOAD COMB (130): DL+LL+EQUIPMENT+SLZ
31) LOAD COMB (131): DL+LL+EQUIPMENT-SLZ
32) LOAD COMB (132): DL+LL+EQUIPMENT+WLX
33) LOAD COMB (133): DL+LL+EQUIPMENT-WLX
34) LOAD COMB (134): DL+LL+EQUIPMENT+WLZ
35) LOAD COMB (135): DL+LL+EQUIPMENT-WLZ

LOAD COMBINATIONS FOR STRUCTURAL DESIGN OF BEAMS AND

COLUMNS:(FACTORED FORCES)

1) LOAD COMB (201): 1.5[DL+LL]

2) LOAD COMB (202): 1.5[DL+WLX]
3) LOAD COMB (203): 1.5[DL-WLX]
4) LOAD COMB (204): 1.5[DL+WLZ]
5) LOAD COMB (205): 1.5[DL-WLZ]
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6) LOAD COMB (206): 1.5[DL+SLX]

7) LOAD COMB (207): 1.5[DL-SLX]
8) LOAD COMB (208): 1.5[DL+SLZ]
9) LOAD COMB (209): 1.5[DL-SLZ]
10) LOAD COMB (210): 0.9DL+1.5WLX
11) LOAD COMB (211): 0.9DL-1.5WLX
12) LOAD COMB (212): 0.9DL+1.5WLZ
13) LOAD COMB (213): 0.9DL-1.5WLZ
14) LOAD COMB (214): 0.9DL+1.5SLX
15) LOAD COMB (215): 0.9DL-1.5SLX
16) LOAD COMB (216): 0.9DL+1.5SLZ
17) LOAD COMB (217): 0.9DL-1.5SLZ
18) LOAD COMB (218): 1.2[DL+LL+WLX]
19) LOAD COMB (219): 1.2[DL+LL-WLX]
20) LOAD COMB (220): 1.2[DL+LL+WLZ]
21) LOAD COMB (221): 1.2[DL+LL-WLZ]
22) LOAD COMB (222): 1.2[DL+LL+SLX]
23) LOAD COMB (223): 1.2[DL+LL-SLX]
24) LOAD COMB (224): 1.2[DL+LL+SLZ]
25) LOAD COMB (225): 1.2[DL+LL-SLZ]
26) LOAD COMB (226): 1.5[DL+EQUIPMENT]
27) LOAD COMB (227): 1.5[DL+LL+EQUIPMENT]
28) LOAD COMB (228): 1.5[DL+EQUIPMENT+WLZ]
29) LOAD COMB (229): 1.5[DL+EQUIPMENT -WLZ]
30) LOAD COMB (230): 1.5[DL+EQUIPMENT +SLX]
31) LOAD COMB (231): 1.5[DL+EQUIPMENT -SLX]
32) LOAD COMB (232): 1.5[DL+EQUIPMENT +SLZ]
33) LOAD COMB (233): 1.5[DL+EQUIPMENT -SLZ]
34) LOAD COMB (234): 1.2[DL+LL+EQUIPMENT+WLZ]
35) LOAD COMB (235): 1.2[DL+LL+EQUIPMENT -WLZ]
36) LOAD COMB (236): 1.2[DL+LL+EQUIPMENT +SLX]
37) LOAD COMB (237): 1.2[DL+LL+EQUIPMENT -SLX]
38) LOAD COMB (238): 1.2[DL+LL+EQUIPMENT +SLZ]
39) LOAD COMB (239): 1.2[DL+LL+EQUIPMENT -SLZ]

LOAD COMBINATIONS FOR STRUCTURAL DESIGN:

1) LOAD COMB : [DL]
2) LOAD COMB : [DL+LL]
3) LOAD COMB : [DL+WL]
4) LOAD COMB : 0.75 [DL+LL+WL]……...(for member design)
5) LOAD COMB : 0.8 [DL+LL+WL]……….(for bolt and base plate)

4.4 FOUNDATION

For foundation design following soil parameter shall be used for Aarey EHV. The
engineering properties shall be considered after conducting soil investigation.
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Soil Engineering Properties

(a) Depth 2.0m(Min.) below FGL

3.0-3.6m below FGL
(b) Unit Weight (γs) 18 KN/m3
(c) Net Allowable Bearing Capacity 20 t/sqm(at 2 m)
50 t/sqm(at 3-3.6m)
(d) Modulus of subgrade reaction 4100 t/m3

5.0 FINISHES

All finishes shall be as per Technical Specifications in tender and shall be a part of
Architectural Drawings.