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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes and Enclosures - Metallic Wireways and


SAIC-P-3008 30-Apr-13 INST
Accessories - Material Receiving
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

SHAYBAH SUPPORT FACILITIES 10-00614-004 SINO HYDRO


BOX / ENCLOSURES ID NUMBERS GENERAL BOX, ENCLOSURE AND ACCESSORIES ENCLOSURE CODE SYSTEM ID. PLANT NO.
DESCRIPTION

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL NO


ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A. Material Requirements

Marking:
Metal wireways shall be marked so that their manufacturer’s name or SAES-P-104
A1
trademark will be visible after installation. Sec. 4.1
[NFPA 70, NEC 376.120]

Metal wireways shall be permitted in the following:


(1) For exposed work
(2) In concealed spaces as permitted in 376.10(4)
(3) In hazardous (classified) locations as permitted by 501.10(B) for
Class I, Division 2 locations; 502.10(B) for Class II, Division 2 locations;
SAES-P-104
A2 and 504.20 for intrinsically safe wiring. Where installed in wet locations,
Sec. 4.1
wireways shall be listed for the purpose.
(4) As extensions to pass transversely through walls if the length passing
through the wall is unbroken. Access to the conductors shall be
maintained on both sides of the wall.
[NFPA 70, NEC 376.10]

Metal wireways shall not be used in the following:


(1) Where subject to severe physical damage SAES-P-104
A3
(2) Where subject to severe corrosive environments Sec. 4.1
[NFPA 70, NEC 376.12]

Wireways, auxiliary gutters, and associated fittings shall employ


materials that are acceptable for the particular use, and shall be made
SAES-P-100
A4 and finished with the degree of uniformity and grade of workmanship
Sec. 5.2
practicable in a well-equipped factory.
[UL 870 Sec. 5.2]

A wireway system shall include all wireways and fittings required to make
a complete installation in accordance with the National Electrical Code, SAES-P-100
A5
ANSI/NFPA 70. Sec. 5.2
[UL 870 Sec. 5.3]

Schedule G
A6 Electrical materials shall be new and unused.
Sec. 2

Electrical materials shall be in accordance with the Saudi Aramco-


approved project-specific design drawings, diagrams, schedules, lists, Schedule G
A7
databases, and associated documents (in particular, raceway type and Sec. 2
trade size as shown on electrical BOM and raceway schedules).

Schedule Q
A8 Electrical materials shall be free of damage.
Att. lV

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Electrical materials shall conform to all applicable requirements,
Schedule Q
A9 standards, and specifications prior to release to be used as part of the
Att. lV
work.

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes and Enclosures - Metallic Wireways and


SAIC-P-3008 30-Apr-13 INST
Accessories - Material Receiving
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

SHAYBAH SUPPORT FACILITIES 10-00614-004 SINO HYDRO

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Electrical materials shall be identified by using tags, stamps, color


Schedule Q
A10 coding, stencils or labels. The location and method of identification shall
Att. lV
not affect the function or quality of the materials.

Electrical materials shall be traceable from the manufacturer and supplier


Schedule Q
A11 through delivery, storage, fabrication, erection, installation, repair,
Att. lV
modification and use.

The interior of the wireway shall be free from burrs and sharp corners or
edges that may abrade the insulation on conductors or otherwise
damage wiring. Screws and bolts, however used, shall not project into SAES-P-100
A12
the wireway unless sharp ends and threaded sections are covered or Sec. 5.2
otherwise prevented from coming in contact with wires.
[UL 870 Sec. 6.3]

A sheet-metal enclosure shall have a thickness not less than that


SAES-P-100
A13 specified in Table 9.1 (Attachment 1).
Sec. 5.2
[UL 870 Sec. 9.1]

The features of each enclosure type are applicable only when the
enclosure is completely and properly installed. Enclosure type shall be as SAES-P-100
A14
specified in attachment 2. Sec. 5.2
[NEMA 250 Sec. 2]

A cover shall be provided with means for securely holding it in place on SAES-P-100
A15
the trough. [UL 870 Sec. 12.1] Sec. 5.2

The fastenings shall be located not more than 6 in (152 mm) from each
end of the cover and spaced not more than 12 in (305 mm) apart at SAES-P-100
A16
points between the end fastenings. Sec. 5.2
[UL 870 Sec. 12.2]

A fastening device other than a tapped hole or nut may be employed with
a screw. A type of fastening other than a screw may be employed if it is SAES-P-100
A17
of adequate strength and is otherwise suitable for the application. [UL Sec. 5.2
870 Sec. 12.3]

Unless a cover complies with the requirements in 12.5, a hinged or


screw-on cover shall have flanges that overlap the side walls of the
trough not less than 7/16 in (11.1 mm) throughout the full length
of the cover. The ends of such a cover shall:
SAES-P-100
A18 a) Be flanged or otherwise formed to overlap the trough at least 1/2 in
Sec. 5.2
(12.7 mm),
b) Provide a 1/4-in (6.4-mm) rabbet, or
c) Employ a construction affording an equivalent closure of the trough.
[UL 870 Sec. 12.4]

A flat, unhinged cover may be used if:


a) Each side wall of the trough is flanged at right angles to the wall to
overlap the cover not less than 1/2 in (12.7 mm),
SAES-P-100
A19 b) Each end of the cover forms a 1/4-in (6.4-mm) rabbet with the
Sec. 5.2
adjoining cover, and
c) The cover is fastened to the trough as required by 12.2.
[UL 870 Sec. 12.5]

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes and Enclosures - Metallic Wireways and


SAIC-P-3008 30-Apr-13 INST
Accessories - Material Receiving
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

SHAYBAH SUPPORT FACILITIES 10-00614-004 SINO HYDRO

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A hinge for a door or cover shall be of metal not less than 0.054-in (1.37-
mm) thick if made of steel, and not less than 0.077-in (1.96-mm) thick if SAES-P-100
A20
made of copper or aluminum. Sec. 5.2
[UL 870 Sec. 13.1]

Hinges shall not be spaced more than 24 in (610 mm) apart, measured
center to center, and not more than 15 in (381 mm) from each end of the
cover. At least two hinges shall be used for each cover. SAES-P-100
A21
Exception: A single hinge that extends the full length of the cover may be Sec. 5.2
used.
[UL 870 Sec. 13.2]

A hinged door or cover shall be provided with at least one latch or the
equivalent for each 30 in (762 mm) or less of cover length. Latches shall
not be located more than 12 in (305 mm) from each end of the cover and SAES-P-100
A22
shall be evenly spaced not more than 36 in (914 mm) apart at points Sec. 5.2
between the end latches.
[UL 870 Sec. 13.3]

Unless a wireway enclosure is made of metal that will resist corrosion,


both inside and outside surfaces of the trough and the cover shall be
SAES-P-100
A23 protected against corrosion by enameling, galvanizing, plating, or other
Sec. 5.2
equivalent means.
[UL 870 Sec. 16.1]

The enclosure of a raintight wireway shall be protected against corrosion


by one of the following coatings:
a) Hot-dipped mill-galvanized sheet steel conforming with the coating
Designation G90 in the Weight [Mass] of Coating Requirements Table in
the Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or
Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process, ASTM
SAES-P-100
A24 A653, with not less than 40% of the zinc on any side, based on the
Sec. 5.2
minimum single-spot test requirement in this ASTM designation.
b) A zinc coating, other than that provided on hot-dipped mill-galvanized
sheet steel, uniformly applied to an average thickness of not less than
0.00061 in (15.5 μm) on each surface with a minimum thickness of
0.00054 in (13.7 μm).
[UL 870 Sec. 16.4]

A raintight wireway shall be constructed to exclude a beating rain. SAES-P-100


A25
[UL 870 Sec. 17.1] Sec. 5.2

There shall be provision for drainage of a raintight wireway. SAES-P-100


A26
[UL 870 Sec. 17.3] Sec. 5.2

A raintight wireway shall be provided with external fastening means for SAES-P-100
A27
mounting. [UL 870 Sec. 17.4] Sec. 5.2

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes and Enclosures - Metallic Wireways and


SAIC-P-3008 30-Apr-13 INST
Accessories - Material Receiving
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

SHAYBAH SUPPORT FACILITIES 10-00614-004 SINO HYDRO

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q - Quality Requirements (Pro Forma Contract), November 2003 and February 2008
3. NFPA 70 - National Electrical Code (NEC), 2011 Edition
4. SAES-P-104 - Wiring Methods and Materials, 08 August 2010
5. SAES-P-100 - Basic Power System Design Criteria, 18 September 2012
6. UL 870 - Wireways, Auxiliary Gutters and Associated Fittings, June 2008
7. NEMA 250 - Enclosures for Electrical Equipment (1000 V max), 2008

ATTACHMENTS:
1. Attachment 1: Table 9.1 - Minimum Acceptable Thickness of Sheet Metal - UL 870
2. Attachment 2: Specific Enclosure Types - NEMA 250

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).

3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or
services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.

4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
manufacturer indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
MR.JINO MATHEW
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
UMAR MR.ALBA
QC Supervisor Proponent and Others
Quality Record Approved:MR.ZAFAR Name, Organization, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes and Enclosures - Metallic Wireways and


SAIC-P-3008 30-Apr-13 ELECT
Accessories - Material Receiving

Attachment 1: Table 9.1 - Minimum Acceptable Thickness of Sheet Metal - UL 870

Page 6 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes and Enclosures - Metallic Wireways and


SAIC-P-3008 30-Apr-13 ELECT
Accessories - Material Receiving

Attachment 1: Table 9.1 - Minimum Acceptable Thickness of Sheet Metal - UL 870

Page 7 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes and Enclosures - Metallic Wireways and


SAIC-P-3008 30-Apr-13 ELECT
Accessories - Material Receiving

Attachment 2: Specific Enclosure Types - NEMA 250

Page 8 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes and Enclosures - Metallic Wireways and


SAIC-P-3008 30-Apr-13 ELECT
Accessories - Material Receiving

Attachment 2: Specific Enclosure Types - NEMA 250

Page 9 of 10
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 7 31-Mar-13

SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER

General Boxes and Enclosures - Metallic Wireways and


SAIC-P-3008 30-Apr-13 ELECT
Accessories - Material Receiving

Attachment 2: Specific Enclosure Types - NEMA 250

Page 10 of 10

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