You are on page 1of 11

Expeiment No:- 8

DATE: PAGE

and instalaHon
Aim Design df pumping System

Basic design eneraly, the designe faces prDbem


probm

of
CaiceulaHng the exact load OY cCupacity
is
pumP there mcuy be limitaHons dlso
regasding Spe ed Sucion Capacity and form

of Hhe perormance CC ve

the calrulatians, the basi c characte


Before StosHng
stHCs the basischaTccterisics ke 4
Speed
Single Or cluble inlet
2) Tupe i
i)Singte or mutistage
3) The no. 0f Stages
A) Raclicu mixed Flous ar arial flo upe
5) Head nd capa city coefficient ( YI )
establis hed Cw hen these haye been
are beto
selected a he designer ca g0 ahead
fixed
with the Cacalater Of impel)eier diffuses inq
ing
ave Volute 9 balancing derlces a n d meChan) caJ
elements detaining No shafts. heQTings.

Design Procedure -
generall consiSsts
Fsllowi ng Steps
SeleCtian of SpeRd.
IF the character isti Such as bead CH)
Cve given oitththe NPSH
the
the Capacity (Q)
available he Speed ef motor is to be sele Ched
first+ The establishes the Specitic Speed type
-L-
-- -
FOR CDUCATIONAL USE
4

_/ PAGE:
DATE:

type oF impelley
Genesailyfo single stage_pump

CRPH) min 1o H

ti) Impelle clesign &


Constants al the desgn
centrifugal pump
Constant depends pon he vauve oF Bz. Thee-

fove fiKst is SelecHn9 impeller


Conttartts Gowd
GOd

be the choice af BselecHom ot B2 is


9enesal fo an OptimuM efffcienuy.
made fos
Vaue of 22.5 1s cedled normal
An average
fo Follouwed
aul Specific speeds. The limit of B
a gooc design s form 7.s°tmin) to 29.5° ( max)
head
a For l l Simi lar impelle,the Speti e
mauns Constant.

1-e hs 9H const_
n.02

Before fixing the dimengiOns df impelies the


Shaft cuameter must be Ceueuated xed
I should be 1asge enou9h fo take cte dF
torcue and hending momeF to avoid ercessiVe
ttera f deflecHom to keep the crittecy
Speed
Speed within a sate lit from the operaHng
Speo gfneal design eq" ae being discussed her
he
FOR EDUCATIONAL USE
2
4' (4

A
p 9/
ptivtr

iod
Uo99/
N
re
:
pi29b OO

Construction:2 of peun vane joroti le

122
41-

DATE: /PAGE:

The calculations of the ritica dpeed has been


taken up seperately in shaft deign.

P: 9: Hp
7Sh
twher
P : metnic Horse pouerCPs)
num benclinq moment

hd 1620 P

where Mdis in

Shear svess Cz) =md

e
dE 16 m
TU
wheve i s in Cm.
The 0T vanes, Z is based 1a9y uponn
no.

perience s fxed by

Z I3. Tm Sin.Bm

whev B= B,t B2

Tm YtC2
FOR EDUCATIONALIISE
/9t
9 9

F360

19ci

F6O
niior

0
0

A !spsnt b

Volute areas at differentsedions


42

DATE: I PAGE:

e D,-D
2

Design of plain profile i


The Vane angfes B,&Ba cdiameters D,P
navin9 been cletermined, the next Sep is ++o
Canstruct the vane shapes. The one Csed in
PYacHce Cunsist of tangent Circular Cre contaied
etween Hhe Tings Dand Da s given by
P=R,- 2
2 (RaC0S B, -R, COS B)

In Fig. ' i s t h e Centre pf Totcution off the

impeller the ciréular CreAB of Tactias


R having its cerntre at Mi6 the Vane Shape
betn the Concentit ring s of radii D,4 D,

Design of Valute casing Spira housing)


Votute cacing ae usually ot C-14 inexcepi
Case they are of bronze cast Stee)
These Cve sevecl elements cire VO1Utee
Casing whrch dejermine he hydraulic charaCkihcs
The element ave Volute areas Volate angles3
Volhe Cidth Volute base cicle cliameter
The Volute area F 360 Oyer the base dua. Da

Volute ayea F360 TCD.36c°

FOR EDUCATIONAL USE


o p 29
tor 29)po 9on 9d

be ry l 99 pnivo
t
9

Awidth atoinleti of diftuser ilqmn


vori

iyyiq2
pi1 910
19412 nYc 2)

ii br
4

DATE: I PAGE:

Volute width bas l75 t o 2b2


2017S bz
Lba 2 bz tuhen ng
When nq20
Volute base circle dia .

DaD2 D2 Ta
60

The angle betveenatangent un Da cia. a t


to
point torgue Coinicles 9
tuhee he tangevmt
ts CUled
he i nner-C ve Of the tongue
tongue angle ()
IF is calculated below i

F360°
TT Daba
is essenta
In mu Itistaqge are high pressure pamps. If
to l0Cuens dowo the absàlh
to haye diffuser
Ting
Veloci ty of he FItuid leaving the inmpelle Othes

the pump size would e o age


The inleF velGcite diffuser dettnmines tHe
to

cliffer Y
eFficiencyThe absoluute Vegity Y2
CoYesponcling to GpHmum eFHcienu trm he
Hhe
t fro he
tangenHa Velduty Yu the OlL
impeller form the mademia Velocity V CLo

be caucwated hen Va CCLn bbe Seen thut

Jo practHcet is assumed V 7S to

0.8SV FOR EDUCATIONAL USE


44

DATE / PAGE:

The Shape of inCyecsed sHBud be


he the passage is
bet" 10 to 12 If the
ciyeing Cwith an angle
made SmaU/er
should be
Yelouty iS high. The
ae
cunitorm hicko
The Vanes may haye
is olepends on e xpeien ce Ot
Vamable Jt oF
vanes pToile Should be
man uta Ctures the

Spira type drawn by ucine a *resh CuTYe

Dump Jnstallotfon
inLtaulattom it i5 men thaE
By pump
pump at sik 3 ito Touble
free Operation is achievng hs Steps to

be Followed are 8
1)InspecHom seusti ng of mateñals c louna
Shouwd
re cieyeel romCupplies Al matials
be checkeed ith the Supplres lit of forawiqs
The manua Should be eavefully Studied l00se
mateal Should be un packed. The TeHnq ot
pump motorT Supphed shold be veifred
with he Same Plates proyided

The bace plates e hed shoud be


checke0 along with all bol nuts inserts
etc. I f pump motor ae in assembly
-

Condition they Should be dismarted


3 The bed plak shal be mounte on Cancvek
Foundation built p proyiously 4 foundaHer
bs Its 9TOuped i in 3 thghtly after 1exellinq
p the hed plate.
FOR EDUCATIONAL USE
(AGR
4S

/ PAGE:.

DATE:

A2 The fvee unning Of the two sha ghawd

agaln be Vemified ter boiling up th piping


ConnectHons.

Piping
Suction Piping
The sucHon ine is genevay anger than
anel herttdye eccevhic
the Pump SuCHOm nozde
Should be uced Wheve the diFference
Yeduces
a Teduces is more than 1o0
Of oiamefeNs n

mm. Concentnc educe be iction toss,îF


the liquid
to be pumped Contains Solid paricles

Of Sufficienty lage Size it can clog the_pump


yed uce îts Cap acity Of pumping. Theretore
powes SuCROm Strouness mcLy be required fo
the SucHgnMoes of pumps not Special'y desige
t o hand e Solid paoHcles

ay Discharqe piping
The discharge Piping is geneoadly Smalles in
dicunetes then the such cm piping are Ot besk

s he Same but neyer lagers.


A Chec Value and a gate valve ave
instalted i the discharge pipe t o chock and
Contro the plew. the Check Vevee
is Placedd
betur2n the pump Cund he ga Vale.

The Check vdlveP pote the pump


fom revevse o the gak ralre2 is Lse d
tWhen Contalli lCw shautHing down hR pump
FOR EDUCATIONAL USE
(AR)
4

I PAGE:.
DATE

FoY YepcuY Cund maintau nance. not yeqùyed


tanks ae
Generdly Sueqe
SuCHOm
av
a ve
e ditharge
heir
Cenifugal pumps i howeyer e i p r o CCing
many Caces
plping. In tank FT Various operat
pumyp e' need Swage aee

sucHon we dischaTge ines


discharge
lines a
when
n g e- iqwd
theiquid pumpe
pumped
Consides)y ength twben
f Ce
d le
ssiirra
obbllo
e to Smooth

cWhen s
1S noF ar
ve

the
0n adischarge Ao
Ho
VaiaHcn
Ou

ConcluSIOn $ dnd
pgoareters
Hence rom given design
ram desigo docta book
formuls
esign Can sef pumping
ncta aton method e

Syshem

T S*9n
020 0ydtuht

FOR EDUCATIONAL USE

You might also like