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Exploration for oil and gas is today strongly dependent on the recognition and understanding of
some basic geological facts and principles. For convenience, they are listed here in their simplest
form.
Hydrocarbons
Oil and gas are derived from organic-rich source rocks comprising mainly the remains of marine
algae and bacteria, and plant matter of continental origin. Oil and gas occur underground in the
pore spaces of sedimentary rocks and are trapped there if prevented from migrating further.
Rocks
Rocks are divided into three main groups: igneous rocks, which include granites and volcanic
rocks consolidated from hot, liquid material; sedimentary rocks, which are either fragments of
other rocks deposited on land or under the sea by wind and water, chemically precipitated from
evaporating waters, or of organic origin; metamorphic rocks, which comprise rocks originally of
igneous or sedimentary origin whose composition and structure have been profoundly changed
by heat and pressure.
During the excavation, geologists carry out drilling in the swamps or earth crust different types
of layers of soil and rocks can be encountered in the excavation process. The circular drill, drills
out cylindrical rock cores shown is the photo below.
Most hydrocarbon accumulations are limited to sedimentary rocks although some significant oil
and gas accumulations are contained in fractured igneous and metamorphic rocks. The
occurrence of many metals, on the other hand, is largely confined to igneous and metamorphic
rocks, with the exception of some iron, and sulphide ores such as those of copper, zinc an d lead,
and "placer" deposits like those of gold, tin and uranium.
Photos taken by Tukahirwa Gilbert. Rock cores that depict geological rock structure of a swamp
at Bukasa In-Land port.
Under arid climatic conditions, salt and gypsum deposits, referred to generally as evaporites,
may form by the evaporation of sea water in shallow lagoons, for instance, or in desert basins of
in land drainage. The shallow waters of warm, clear tropical seas favour the growth of corals and
algae, which are important contributors to the formation of carbonate rocks such as limestone
and its related alteration product, dolomite. Where vegetable matter accumulates, peat is formed
which, after burial, converts into lignite and eventually coal. The beds of sedimentary rocks
deposited in this way are seldom uniform in thickness, composition or texture. The variations
may be small or large depending on many factors, and a section through a series of sedimentary
rocks usually shows lateral and vertical changes in both lithology and thickness (Fig. 2.2).
Basin Development
Sediments are deposited preferentially in topographic depressions, which may then be referred to
as sedimentary basins. Sedimentary basins are of several types. Rift basins (e.g. Fig. 2.3) are
relatively long and narrow because they occupy the depressions formed when the crust fractures
and pulls apart under tension.
Figure 2.3 Typical locations of sedimentary basins within continental areas and overlying
the transition from oceanic to continental crust The sedimentary fill of these basins
becomes increasingly metamorphosed with depth.
Diagenesis of Sediments
After burial, sediments react to increasing temperature and pressure, and commonly also to the
corrosive action of water saturated with other chemicals. The result is a change in the
composition of the rock (diagenesis) which, in general, has the effect of reducing its porosity.
Limestones, however, may alter to dolomite with the creation of extra porosity. If subjected to
very high temperatures and pressures, the buried sedimentary rock may be completely
recrystallised; it is then said to have been metamorphosed from, say, sandstone to quartzite, or
limestone to marble.
Figure 2.6: The burtal/temperature-related maturation of a source rock and the migration
of the generated hydrocarbons into both structural and stratigraphic traps
The algae and aerobic bacteria die and are deposited in large amounts on the bottom. Here,
anaerobic bacteria convert the degradable parts into carbon dioxide and water, simultaneously
synthesizing their own bodies. In this way, the original organic matter is reworked and converted
into a (sapropelic) biomass. This biomass consists of bacterial bodies (the "reworkers") plus the
microbially resistant part of the planktonic bodies (lipids) together with the resistant organic
matter originally present or supplied from elsewhere, such as pollen, spores, plant waxes and
plant resins. As the anaerobic degradation is relatively slow and the biodegradation of bacteria
and algae in these circumstances very incomplete, organic-rich sediments (3 to 20 per cent
carbon) can be deposited. The type of organic material contained in such rocks, which are termed
"source rocks", determines whether they are capable of generating predominantly oil or gas.
Thus hydrogen-rich, amorphous, sapropelic organic material is an excellent source for both crude
oil and gas, while hydrogen-poor, coaly organic matter is mainly a source for gas. The quality
and composition of crude oil is also t o a large extent determined by the type of organic material.
Structureless organic matter of marine origin will result in an oil different from that formed from
organic matter of lacustrine (i.e. from lakes) or terrestrial origin containing plant waxes and
resins.
Rich oil-source rock, generally known as oil shale, is exposed at the surface in a number of
places in the world. If heated in a retort, it will give off oil. Oil shales formed the basis of local
synthetic oil production in several areas in the past and, in a few areas, production continues
today largely on a pilot-plant scale.
Coal is also an important source of hydrocarbons, especially gas. It originates largely by burial of
forest and swamp types of vegetation. As the result of progressive depth/temperature-related
carbonisation of the original plant material, the volatile gaseous and liquid hydrocarbons are
driven off to leave a sequence that ranges from peat, through lignite and the bituminous coals, to
anthracite, which is almost pure carbon.
Oil and/or gas is said to migrate when it leaves the source rock in which it was generated and
moves either to a reservoir rock where it is trapped, or to the earth' s surface where it escapes as a
seepage (Fig. 2.7). Migration is not fully understood, but is thought to take place along faults and
minor fractures within the rock sequence. As hydrocarbons are lighter than water, they generally
migrate in an upwards or sideways direction from areas of higher to lower pressure.
Seals A seal is a low-permeable to impermeable rock or immobile fluid, such as tar, with a
capillary entry pressure large enough to dam up or trap hydrocarbons. Typical seals include top,
bottom, lateral, and fault, as shown in Fig. 2.9. Faults may be sealing or nonsealing, depending
on whether the sand offsets another sand (nonsealing) or shale (sealing). Any lithology can be a
seal or flow barrier. The requirement is that the minimum capillary displacement pressure of the
seal or flow-barrier material be greater than the buoyancy pressure of the hydrocarbons in the
accumulation. The continuous, small, pore-throat sizes create a barrier to moving hydrocarbons,
causing them to dam up or become trapped. Therefore, the size of the continuous pore throats
and the density of the hydrocarbons and water are critical elements in evaluating a seal or flow
barrier.
Fig. 2.9 —Some typical seals; HCH is the hydrocarbon-column height that the weakest seal
will hold. Figure courtesy of Sneider Exploration Inc.
Tar sand
Typical tar sand contains sand grains with a water envelope, covered by a bitumen film that may
contain 70% oil. Various fine particles can be suspended in the water and bitumen.
This type of tar sand can be processed with water extraction. Hot water is added to the sand, and
the resulting slurry is piped to the extraction plant where it is agitated and the oil skimmed from
the top.
Oil shale
Most oil shales are fine-grained sedimentary rocks containing relatively large amounts of organic
matter, from which significant amounts of shale oil and combustible gas can be extracted by
destructive distillation.
Oil shale differs from coal in that organic matter in shales has a higher atomic hydrogen to
carbon ratio. Coal also has an organic to inorganic matter ratio of more than 4, i.e., 75 to 5, while
oil shales have a higher content of sedimentary rock.
Oil shales are thought to form when algae and sediment deposit in lakes, lagoons and swamps
where an anaerobic (oxygen-free) environment prevents the breakdown of organic matter, thus
allowing it to accumulate in thick layers.
HYDROCARBONS
A hydrocarbon is an organic compound composed of two elements, hydrogen and carbon. A
large part of the composition of petroleum is made up of hydrocarbons of varying lengths. The
smallest hydrocarbon, methane, is composed of a single carbon atom and four hydrogen atoms.
However, hydrocarbons can literally consist of hundreds or thousands of individual atoms that
are linked together in any number of ways, including chains, circles, and other complex shapes.
Hydrocarbons may be gaseous, liquid or solid at normal temperature and pressure, depending on
the number and arrangement of the carbon atoms in their molecules. Those with up to four
carbon atoms are gaseous; those with twenty or more are solid; those in between are liquid.
Liquid mixtures, such as most crude oils, may contain either gaseous or solid compounds or both
in solution.
Hydrocarbons are carbon containing organic compounds that provide a source of energy and raw
materials. Real world relation: If you are driven in a car, bus, jet or truck, you have used
hydrocarbons. The gasoline and diesel fuel that we used in cars, jets and buses, are
hydrocarbons.
Organic compounds.
These are carbon containing compounds with the primary exception of carbon oxides, carbide,
and carbonated, which are considered inorganic. In organic compounds, carbon atoms are
bonded to hydrogen atoms or atoms of other elements that are near carbon in the periodic table,
especially nitrogen, oxygen, sulphur, phosphorous and the halogens.
The simplest organic compounds are hydrocarbons. Which contain only elements of carbon and
hydrogen. Thousands types of hydrocarbons are known each containing only the elements
carbon and hydrogen. The simplest hydrocarbon molecule, CH4, consists of a carbon atom
bonded to four hydrogen atoms. This substance called methane. It’s is an excellent fuel and it’s
the main component of natural gas.
The larger hydrocarbon molecules have two or more carbon atoms joined to one another as well
as to hydrogen atoms. The carbon atoms may link together in a straight chain, a branched chain
or a ring. Examples are:
From these three basic configurations a considerable number of hydrocarbons can be built up,
especially since more complicated compounds may be formed by combinations of chains and rings,
for example:
The number of hydrogen atoms associated with a given skeleton of carbon atoms may vary.
When a chain or ring carries the full complement of hydrogen atoms, the hydrocarbon is said to
be saturated, and such hydrocarbons are known as paraffins, paraffinic hydrocarbons or
alkanes/cycloalkanes. Straight-chain structures are normal paraffins, branched-chain structures
are iso-paraffins, and ring-type structures are cycloparaffins or naphthenes. Thus for three
hydrocarbons with five carbons atoms, all pentanes, we have, amongst others, the following structures:
Neither olefins nor acetylenes occur in crude oil or natural gas, but are produced by conversion
processes in the refinery and are important raw materials for chemical syntheses. Ring
compounds containing one or more six-membered rings with three alternate double bonds form
an important group known as aromatics because most of them have a characteristic smell. The
simplest member is benzene, C6H6, in which each carbon atom carries only one hydrogen atom:
More complex molecules of the aromatic series are obtained by replacing one or more hydrogen
atoms by hydrocarbon groups or by "condensing" one or more rings:
From these few examples it will be obvious that there is no end to the number and complexity of
hydrocarbon structures. By introducing other elements, in particular oxygen, nitrogen and
sulphur, the number of possibilities based on a carbon skeleton (and thus the number of possible
organic chemicals), increases tremendously.
Hydrocarbons in Fuel
Hydrocarbons containing between six and 10 carbon molecules are the top components of most
fuels, regardless of whether they are alkanes, alkenes, or cyclic. In general, these molecules are
burned to produce energy.
Burning hydrocarbons requires oxygen. The hydrocarbon and oxygen combine, in a process
called combustion, to produce water, carbon dioxide, and energy. Of course, these molecules are
not the only 3 products of the combustion of hydrocarbon. Hydrocarbons that are contaminated
with atoms such as sulfur and nitrogen will also produce nitrogen dioxide and sulfur dioxide.
Because hydrocarbons are composed purely of carbon and hydrogen, their combustion with
oxygen can only produce water as a result of the combination between hydrogen and oxygen and
carbon dioxide as a result of the combination of carbon and oxygen. The energy produced by
burning a hydrocarbon comes from breaking both carbon-hydrogen and carbon-carbon bonds
and recombining them into carbon-oxygen and hydrogen-oxygen bonds.
Because an unsaturated hydrocarbon has fewer hydrogen carbon bonds, it has less hydrogen per
molecule than a similar unsaturated hydrocarbon and will produce more carbon dioxide. This
also means unsaturated hydrocarbons produce less energy when burned than do saturated
hydrocarbons. In order to gain the same amount of energy, a greater quantity of unsaturated
hydrocarbon must be burned and as a result more carbon dioxide is created in the process. Thus,
unsaturated hydrocarbons are less environmentally friendly than saturated hydrocarbons.
Beyond the release of carbon dioxide, burning hydrocarbons also releases other contaminants
into the atmosphere. Because refining hydrocarbons is not perfect process, all fuels will contain
some level of contaminants. During combustion, sulfur combines with oxygen to produce sulfur
dioxide. Sulfur dioxide later combines with hydrogen in the atmosphere to produce the weak
sulfurous acid as well as the strong sulfuric acid. Both of these contribute to acid rain. In addition
to sulfur, nitrogen is also a common contaminant in hydrocarbons. Nitrogen dioxide can react
with hydrogen in the atmosphere to produce nitric acid, which also contributes to acid rain.
Ideal Reaction
Under ideal settings, where only hydrocarbon and oxygen are present, the chemical reaction
commonly called combustion or burning produces only water, carbon dioxide, and energy as the
following basic equation shows. In the above ideal reaction, the energy gained from the reaction
is greater than the energy put into the reaction. It is common knowledge that a spark is needed to
make a hydrocarbon burn. The spark represents the energy need to break the carbon-carbon and
carbon-hydrogen bonds of the hydrocarbon molecule as well as the oxygen-oxygen bond of the
oxygen molecule. The typical C-C bond requires 350 kJ/mol to break, the typical C-H bond
requires 413 kJ/mol, and the O-O bond requires about 498 kJ/mol.
We know, however, the energy is released from these reactions and it is released when new
bonds are formed. The H-O bonds of water release about 464 kJ/mol of energy when formed and
the C=O bonds of CO2 release about 800 kJ/mol when formed. The net outcome is the release of
energy in the form of heat.
The atmosphere is not pure oxygen. It contains a number of other gases including nitrogen
(78%), argon, hydrogen, iodine, and other trace compounds. The effect of these other compounds
is two-fold. First, they act as contaminants in the reaction, which is discussed in this section.
They also act to effectively limit the concentration of oxygen. Rather than 100% oxygen,
reactions that occur under atmospheric conditions are subject to only 21% oxygen.
When oxygen is a limiting factor, it is not possible to pair every carbon atom with two oxygen
atoms during a combustion reaction. Thus, some carbon atoms end up with only one oxygen
atom. This produces carbon monoxide. When a combustion reaction produces CO, it is referred
to as incomplete combustion.
Atmospheric combustion would then be more closely modeled by the equation that follows (note
this is not a balanced equation).
Atmospheric Contaminants
Contamination can come from the petroleum refining process or from the atmosphere itself. The
most common atmospheric contaminant (for purposes of combustion) is nitrogen in the form of
N2. When nitrogen is burned at high temperatures in the presence of oxygen, it produces
nitrogen oxide and nitrogen dioxide. These two compounds represent about 1% of the output of a
common hydrocarbon combustion reaction under atmospheric conditions. Thus, the equation can
be rewritten to reflect this new addition.
Both nitrogen compounds can participate in the formation of nitric acid (HNO3), which is a
component of acid rain. The reactions are as follows:
Hydrocarbons longer than 10 carbon atoms in length are generally broken down through the
process known as ―cracking‖ to yield molecules with lengths of 10 atoms or less.
COMPOSITION OF PETROLEUM
The hydrocarbons in petroleum are mostly alkanes, cycloalkanes and various aromatic
hydrocarbons while the other organic compounds contain nitrogen, oxygen and sulfur, and trace
amounts of metals such as iron, nickel, copper and vanadium. The exact molecular composition
varies widely from formation to formation. Other compounds such as Sulphur, nitrogen and
oxygen combined with carbon and hydrogen are also found.
Metals in the forms of inorganic salts or organometallic compounds are present in the crude
mixture in trace amounts.
The ratios of the different constituents in crude oils, however, vary appreciably from one
reservoir to another. Normally, crude oils are not used directly as fuels or as feedstocks for the
production of chemicals. This is due to the complex nature of the crude oil mixture and the
presence of some impurities that are corrosive or poisonous to processing catalysts.
The exact molecular composition varies widely from formation to formation but the proportions
of chemical elements vary over fairly narrow limits as follows:
Composition by weight
Composition by weight
Petroleum is used mostly, by volume, for producing fuel oil and petrol, both important "primary
energy" sources. 84 vol. % of the hydrocarbons present in petroleum is converted into energy-
rich fuels (petroleum-based fuels), including petrol, diesel, jet, heating, and other fuel oils, and
liquefied petroleum gas.
Properties of petroleum
1) API gravity
API (American Petroleum Institute) gravity of petroleum fractions is a measure of density of the
stream. Usually measured at 60 oF, the API gravity is expressed as API = 141.5/specific gravity –
131.5 where specific gravity is measured at 60 oF.
According to the above expression, 10 o API gravity indicates a specific gravity of 1 (equivalent
to water specific gravity). In other words, higher values of API gravity indicate lower specific
gravity and therefore lighter crude oils or refinery products and vice-versa. As far as crude oil is
concerned, lighter API gravity value is desired as more amount of gas fraction, naphtha and gas
oils can be produced from the lighter crude oil than with the heavier crude oil. Therefore, crude
oil with high values of API gravity are expensive to procure due to their quality.
2) Watson characterization factor.
The K factor or characterization factor is a systematic way of classifying a crude oil according to
its paraffinic, naphthenic, intermediate or aromatic nature. 12.5 Or higher indicate a crude oil of
predominantly paraffinic constituents, while 10 or lower indicate crude of more aromatic nature.
The K factor is also referred to as the UOP K factor or just UOPK.
3) Sulphur content
Since crude oil is obtained from petroleum reservoirs, sulphur is present in the crude oil. Usually,
crude oil has both organic and inorganic sulphur in which the inorganic sulphur dominates the
composition. Typically, crude oils with high sulphur content are termed as sour crude. On the
other hand, crude oils with low sulphur content are termed as sweet crude. Typically, crude oil
sulphur content consists of 0.5 – 5 wt % of sulphur. Crudes with sulphur content lower than 0.5
wt % are termed as sweet crudes. It is estimated that about 80% of world crude oil reserves are
sour.
4) TBP/ASTM distillation curves
The most important characterization properties of the Crude/intermediate/product streams are the
TBP/ASTM distillation curves. Both these distillation curves are measured at 1 atm pressure. In
both these cases, the boiling points of various volume fractions are being measured. However,
the basic difference between TBP curve and ASTM distillation curve is that while TBP curve is
measured using batch distillation apparatus consisting of no less than 100 trays and very high
reflux ratio, the ASTM distillation is measured in a single stage apparatus without any reflux.
Therefore, the ASTM does not indicate a good separation of various components and indicates
the operation of the laboratory setup far away from the equilibrium.
5) Viscosity
Viscosity is a measure of the flow properties of the refinery stream. Typically in the refining
industry, viscosity is measured in terms of centistokes (termed as cst) or saybolt seconds or
redwood seconds. Usually, the viscosity measurements are carried out at 100oF and 210oF.
Viscosity is a very important property for the heavy products obtained from the crude oil. The
viscosity acts as an important characterization property in the blending units associated to heavy
products such as bunker fuel. Typically, viscosity of these products is specified to be within a
specified range and this is achieved by adjusting the viscosities of the streams entering the
blending unit.
6) Flash and fire point
Flash and fire point are important properties that are relevant to the safety and transmission of
refinery products. Flash point is the temperature above which the product flashes forming a
mixture capable of inducing ignition with air. Fire point is the temperature well above the flash
point where the product could catch fire. These two important properties are always taken care in
the day to day operation of a refinery.
7) Pour point
When a petroleum product is cooled, first a cloudy appearance of the product occurs at a certain
temperature. This temperature is termed as the cloud point. Upon further cooling, the product
will ceases to flow at a temperature. This temperature is termed as the pour point. Both pour and
cloud points are important properties of the product streams as far as heavier products are
concerned. For heavier products, they are specified in a desired range and this is achieved by
blending appropriate amounts of lighter intermediate products.
8) Octane number
Though irrelevant to the crude oil stream, the octane number is an important property for many
intermediate streams that undergo blending later on to produce automotive gasoline, diesel etc.
Typically gasoline tends to knock the engines. The knocking tendency of the gasoline is defined
in terms of the maximum compression ratio of the engine at which the knock occurs. Therefore,
high quality gasoline will tend to knock at higher compression ratios and vice versa.
However, for comparative purpose, still one needs to have a pure component whose compression
ratio is known for knocking. Iso-octane is eventually considered as the barometer for octane
number comparison. While iso-octane was given an octane number of 100, n heptane is given a
scale of 0. Therefore, the octane number of a fuel is equivalent to a mixture of an iso-octane and
n-heptane that provides the same compression ratio in a fuel engine. Thus an octane number of
80 indicates that the fuel is equivalent to the performance characteristics in a fuel engine fed with
80 vol % of isooctane and 20 % of n-heptane.
Octane numbers are very relevant in the reforming, isomerization and alkylation processes of the
refining industry. These processes enable the successful reactive transformations to yield long
side chain paraffins and aromatics that possess higher octane numbers than the feed constituents
which do not consist of higher quantities of constituents possessing straight chain paraffins and
non-aromatics (naphthenes).
Dry gas is a natural gas stream that consists almost entirely of methane, with possibly a few
percent ethane and propane.
Wet gas is a natural gas stream that consists of a high percentage of methane (80-90%), plus
natural gas liquids, ethane, propane, butane, and natural gasoline, and small amounts of other
constituents.
Condensate is a very light crude oil-type hydrocarbon that comes from a well producing
predominantly natural gas (a gas well). Condensate generally has some natural gas liquids in it.
Light crude oil probably has a few percent natural gas liquids. Heavy crude has little or no
natural gas liquids and a high percentage of the heavy hydrocarbons. Sometimes the heaviest of
the heavy crudes have to be heated to make them fluid enough to pump out of the ground and
through a pipeline.
iii. Viscosity=3⋅10-6 m2/s (2.0⋅10-6-4.0⋅10-6 m2/s at 40 ºC) for diesel; 4.0⋅10-6-6.0⋅10-6 m2/s for
biodiesel.
iv. Vapor pressure=1-10kPa at 38 ºC for diesel and JP-4, 0.5-5kPa at 38 ºC for kerosene.
v. Cetane number =45(between 40-55); 60-65 for biodiesel. This is a measure of a fuel's ignition
delay; the time period between the start of injection and start of combustion (ignition) of the fuel,
with larger cetane numbers having lower ignition delays. This is only of interest in compression-
ignition engines, and only valid for light distillate fuels (because of the test engine; for heavy
fuel oil, a different burning-quality index is used, calculated from the fuel density and viscosity).
vi. Flash-point=50 ºC typical (40 ºC minimum). In the range (310-340)K (370-430K for
biodiesel).
vii. Heating value. HHV=47 MJ/kg, LHV=43 MJ/kg (HHV=40 MJ/kg for biodiesel).
PARAFFINS
Paraffin hydrocarbon, also called alkane, any of the saturated hydrocarbons having the general
formula CnH2n+2, C being a carbon atom, H a hydrogen atom, and n an integer. Paraffin wax,
colorless or white, somewhat translucent, hard wax consisting of a mixture of solid straight-chain
hydrocarbons ranging in melting point from about 48° to 66° C (120° to 150° F). Paraffin wax is
obtained from petroleum by dewaxing light lubricating oil stocks. It is used in candles, wax
paper, polishes, cosmetics, and electrical insulators. It assists in extracting perfumes from
flowers, forms a base for medical ointments, and supplies a waterproof coating for wood. In
wood and paper matches, it helps to ignite the matchstick by supplying an easily vaporized
hydrocarbon fuel.
The paraffins are major constituents of natural gas and petroleum. All paraffins are colorless.
Alkanes such as methane, ethane, propane, n and iso butane, n and iso pentane. These
compounds are primarily obtained as a gas fraction from the crude distillation unit. The simplest
alkane, methane (CH4), is the principal constituent of natural gas. Alkanes (paraffins), are
saturated hydrocarbons with straight (normal) or branched (iso) chains which contain only
carbon and hydrogen and have the general formula CnH2n+2.
They generally have from 5 to 40 carbon atoms per molecule, although trace amounts of shorter
or longer molecules may be present in the mixture.
- the alkanes from pentane (C5H12) to octane (C8H18) are refined into petrol, the ones from
nonane (C9H20) to hexadecane (C16H34) into diesel fuel, kerosene and jet fuel.
- alkanes with more than 16 carbon atoms can be refined into fuel oil and lubricating oil.
- at the heavier end of the range, paraffin wax is an alkane with approximately 25 carbon atoms,
while asphalt has 35 and up, although these are usually cracked by modern refineries into more
valuable products.
- the shortest molecules, those with four or fewer carbon atoms, are in a gaseous state at room
temperature. They are the petroleum gases.
- Depending on demand and the cost of recovery, these gases are flared off, sold as liquefied
petroleum gas under pressure, or used to power the refinery's own burners.
- During the winter, butane (C4H10) is blended into the petrol pool at high rates, because its high
vapor pressure assists with cold starts. Heavier petroleum fractions such as kerosene and gas oil
may contain two or more cyclohexane rings fused through two vicinal carbons.
Methane, ethane, propane, and butane are gaseous hydrocarbons at ambient temperatures and
atmospheric pressure. They are usually found associated with crude oils in a dissolved state.
Normal alkanes (n-alkanes, n-paraffins) are straight-chain hydrocarbons having no branches.
Branched alkanes are saturated hydrocarbons with an alkyl substituent or a side branch from the
main chain.
A branched alkane with the same number of carbons and hydrogens as an n-alkane is called an
isomer.
For example, butane (C4H10) has two isomers, n-butane and 2-methyl propane (isobutane). As
the molecular weight of the hydrocarbon increases, the number of isomers also increases.
Pentane (C5C12) has three isomers; hexane (C6H14) has five. The following shows the isomers of
hexane:
C5 - C17 / liquids
C16 – C78 / solids
Crude oils contain many short, medium, and long-chain normal and branched paraffins.
A naphtha fraction (obtained as a light liquid stream from crude fractionation) with a narrow
boiling range may contain a limited but still large number of isomers.
Properties of Paraffins
i. Substitution reactions
One or more hydrogen atoms of alkanes can be replaced by halogens, nitro group and sulphonic
acid group. Halogenation takes place either at higher temperature (573-773 K) or in the presence
of diffused sunlight or ultraviolet light. Lower alkanes do not undergo nitration and sulphonation
reactions. These reactions in which hydrogen atoms of alkanes are substituted are known as
substitution reactions.
ii. Combustion
Alkanes on heating in the presence of air or dioxygen are completely oxidized to carbon dioxide
and water with the evolution of large amount of heat.
iii. Controlled oxidation
Alkanes on heating with a regulated supply of dioxygen or air at high pressure and in the
presence of suitable catalysts give a variety of oxidation products.
iv. Isomerization ; n-Alkanes on heating in the presence of anhydrous aluminium chloride and
hydrogen chloride gas isomerize to branched chain alkanes. Major products are given below.
Some minor products are also possible which you can think over. Minor products are generally
not reported in organic reactions.
v. Pyrolysis
Higher alkanes on heating to higher temperature decompose into lower alkanes, alkenes etc.
Such a decomposition reaction into smaller fragments by the application of heat is called
pyrolysis or cracking.
vi. Aromatization; n-Alkanes having six or more carbon atoms on heating to 773K at 10-20
atmospheric pressure in the presence of oxides of vanadium, molybdenum or chromium
supported over alumina get dehydrogenated and cyclised to benzene and its homologues. This
reaction is known as aromatization or reforming.
CYCLOPARAFFINS (NAPHTHENES)
The cycloalkanes (naphthenes), are saturated hydrocarbons which have one or more carbon
rings to which hydrogen atoms are attached according to the formula CnH2n. Naphthenes or
cycloalkanes such as cyclopropane, methyl cyclohexane are also present in the crude oil. These
compounds are not aromatic and hence do not contribute much to the octane number. Therefore,
in the reforming reaction, these compounds are targeted to generate aromatics which have higher
octane numbers than the naphthenes.
Cycloalkanes have two fewer hydrogen atoms than alkanes, because another carbon-carbon
bond is needed to form the ring. Cycloalkanes are drawn as simple polygons in which the sides
represent the carbon-carbon bonds. It is understood that each corner of the polygon is a carbon
atom bonded to two hydrogen atoms.
Cycloalkanes have similar properties to alkanes but have higher boiling points.
Saturated cyclic hydrocarbons, normally known as naphthenes, are also part of the hydrocarbon
constituents of crude oils. Their ratio, however, depends on the crude type. The lower members
of naphthenes are cyclopentane, cyclohexane, and their mono-substituted compounds.
They are normally present in the light and the heavy naphtha fractions.
Cyclohexanes, substituted cyclopentanes, and substituted cyclohexanes are important precursors
for aromatic hydrocarbons.
The examples shown here are for three naphthenes of special importance.
If a naphtha fraction contains these compounds, the first two can be converted to benzene, and
the last compound can dehydrogenate to toluene during processing. Dimethylcyclohexanes are
also important precursors.
AROMATICS
Aromatics, so called because of their distinctive perfumed smell, are substances derived from
crude oil and, in small quantities, from coal. Aromatics are hydrocarbons, organic compounds
that consist exclusively of the elements carbon and hydrogen – without which life would not be
possible on Earth.
The aromatic hydrocarbons are unsaturated hydrocarbons which have one or more planar six-
carbon rings called benzene rings, to which hydrogen atoms are attached with the formula CnHn.
Aromatic hydrocarbons, also called arenes, are a unique class of carbon molecules in which
carbon atoms are connected by alternating double and single bonds.
They tend to burn with a sooty flame, and many have a sweet aroma. Some are carcinogenic.
Aromatics such as benzene, toluene o/m/p-xylene are also available in the crude oil. These
contribute towards higher octane number products and the target is to maximize their quantity in
a refinery process. Lower members of aromatic compounds are present in small amounts in
crude oils and light petroleum fractions.
The simplest mononuclear aromatic compound is benzene (C6H6). Toluene (C7H8) and xylene
(C8H10) are also mononuclear aromatic compounds found in variable amounts in crude oils.
Benzene, toluene, and xylenes (BTX) are important petrochemical intermediates as well as
valuable gasoline components.
Benzene (C6H6)
The structure of benzene can be drawn in two ways. In the first, the double bond character is
explicitly drawn. In the shorthand version, a circle is simply drawn inside the ring to demonstrate
the structure. Each carbon atom in benzene has single hydrogen attached to it. In the diagram, the
hydrogen has been omitted for clarity.
Basic Properties
Like other hydrocarbons, benzene is a natural component of petroleum. It is a colorless,
flammable, sweet-smelling liquid at room temperature and is a component of most gasoline
mixes as it has a high octane number. Benzene is also highly carcinogenic and is well-known to
cause bone marrow failure and bone cancer. Of course, its carcinogenicity was not well known
when it was being used as an additive in after shave and other cosmetics due to its ―pleasant
aroma.‖
Cancer
What makes benzene carcinogenic is its interaction with DNA. It breaks the bonds between
subunits of DNA in the body, which in turn causes cells to either die or reproduce without
normal controls (cancer). It is general consensus that no amount of benzene is safe, but this has
not stopped its use in many industrial and laboratory applications where is properties have yet to
be supplanted by another substance. Toluene is used where possible as a less carcinogenic and
less toxic alternative to benzene.
Currently, the largest exposures to benzene occur through smoking as it is a byproduct of
burning the tar found in cigarettes. The second largest exposure is in gasoline service stations,
which, when combined with industrial emissions and the emissions from car exhaust, accounts
for 20% of all atmospheric benzene.
Uses
The largest use of benzene (50%) is in the product of styrene and polystyren plastics. It is also
converted to a molecule known as cyclohexane, which is important in the production of Nylon.
About 15% of benzene is used to produce cyclohexane. Smaller amounts are used in everything
from pesticides to rubber to pharmaceuticals.
Impurities
All sorts of cats and dogs can turn up in a hydrocarbon reservoir, whether it contains oil or gas or
both. Along with natural gas and its natural gas liquid constituents, other gases can present
themselves (table 3-1). Carbon dioxide (C02), oxygen (02), nitrogen (N2), and hydrogen sulfide
(H2S) are the most common. Not only is hydrogen sulfide a lethal gas in very small
concentrations, but burning has it created a pollutant. That gives two good reasons why
environmental laws and safety considerations require it be removed. Excess carbon dioxide has
to be eliminated because it can cause corrosion of transportation and processing equipment.
A gas stream can contain minor amounts of the rare gases-argon, helium, neon, and xenon.
Sometimes they are in sufficient quantities to make separation and recovery commercially
attractive.
Crude oils can have the same contaminant problems. Most serious for crude oil is the presence of
sulfur and metals. Sulfur can reside in crude oil in the form of dissolved hydrogen sulfide, or it
can be sulfur atoms chemically attached to the hydrocarbon molecules like thiophene (CsHsS).
Depending on the country, environmental regulations require almost all the sulfur be removed
from refined products before they can be sold. Special units in refineries are required in order to
remove it, and as a result, the more sulfur there is in the crude, the lower will be its value to
refiners. Metals such as vanadium, nickel, and copper, can damage the catalysts used to process a
crude oil in refineries and can also cause debits to the values of crude oils so contaminated.
Petroleum Contaminants
Though sulfur is not a major component of the atmosphere, it is often found in petroleum. In
fact, sour versus sweet petroleum is determined by the sulfur content where sour petroleum
contains more than 0.5% sulfur. Sulfur, when burned during hydrocarbon combustion produces
sulfur dioxide, which acts as a precursor to sulfuric acid. Like nitric acid, this contributes to acid
rain. We can once again update our hydrocarbon combustion reaction to reflect this new
contaminant (reaction not balanced and H2S is not the only sulfur contaminant. Others include
COS, CS2, SO2 and more).
The reaction that produces sulfuric acid from sulfur dioxide is more complicated than that which
governs nitric oxide production. In general, the reaction proceeds as follows (note that a dot
indicates an extra electron on a compound, making it a radical in chemistry lingo).
NON-HYDROCARBONS
A brief reference has already been made to the non-hydrocarbons that may occur in crude oils
and oil products. Although small in quantity, some of them have a considerable influence on
product quality. In many cases they have noxious or harmful effects and must be removed, or
converted to less harmful compounds, by refining processes. In a few cases their presence is
beneficial and they should not be removed or converted.
The most important elements occurring in non-hydrocarbons are sulphur (S), nitrogen ( N ) or
oxygen (O); in some crude oils there are small amounts of metal compounds, of vanadium (V),
nickel (Ni), sodium (Na) or potassium (K) for example.
Sulphur compounds
Many types of sulphur compounds occur in crude oils in widely varying amounts from less than
0.2 per cent by weight in some Pennsylvanian, Algerian and Russian crudes to over 6 per cent by
weight in some Mexican a n d Middle East crudes.
A distinction is often made between corrosive and non-corrosive sulphur compounds. The
corrosive ones are free sulphur, hydrogen sulphide and thiols (mercaptans) of low molecular
weight. Moreover, they have an obnoxious smell.
Hydrogen sulphide, H2S, has the structure H-S-H. If one of the hydrogen atoms is replaced by a
hydrocarbon group, the compound is called a mercaptan or thiol, for example:
The compounds are formed during the distillation of crude oils; they may cause severe corrosion
of the processing units, and addition of chemicals, proper temperature control and the application
of special alloys in plant equipment are required to control them.
The non-corrosive sulphur compounds are sulphides (thioethers), disulphides and thiophenes. If
both of the two hydrogen atoms in hydrogen sulphide are replaced by hydrocarbon groups, the
compound is called a sulphide or thioether, for example:
The disulphides are formed either from mercaptans by oxidation or from sulphides and sulphur:
Thiophenes are sulphur compounds with a ring structure containing five atoms:
The non-corrosive sulphur compounds, although not directly corrosive, may cause corrosion on
decomposition at higher temperatures and therefore also require careful temperature control in
processing units.
Apart from their unpleasant smell, b o t h corrosive a n d non-corrosive sulphur compounds are
undesirable in most products. In fuels, the sulphur burns to sulphur dioxide and sulphur trioxide;
these oxides combine with the water formed by combustion to give sulphurous and sulphuric acids,
which may cause serious corrosion in the colder parts of engines or furnaces. Furthermore, some
sulphur compounds reduce the effect of anti-knock additives (tetraethyllead and tetramethyllead)
on the octane rating of gasolines. Sulphur compounds in illuminating kerosine promote charring
of the wick and cause a bluish white deposit on the lamp glass. In dry-cleaning solvents they may
give a bad odour to cleaned goods and in paint thinners may affect the colour of the dried film.
Some natural gases have a high content of hydrogen sulphide; that from Lacqin France contains
15 per cent by volume, and in Canada there are wells producing natural gas with even 32 per
cent by volume.
The lower thiols are insoluble in water, but soluble in hydrocarbons, and have an intolerable
odour. They react with sodium and copper to form sodium and copper mercaptides and with
oxygen to form disulphides.
Thioethers or sulphides are also insoluble in water, but soluble in hydrocarbons, and have an
offensive odour. However, because of their relatively unreactive nature, drastic treatment is
necessary for their removal. Disulphides are more reactive than thioethers, on account of the S-S
linkage, and can readily be oxidised to compounds soluble in water. Thiophenes have a pleasant
odour, comparable with that of benzene, and are relatively stable; they may even be beneficial.
Nitrogen compounds
Most crude oils contain less than 0.1 per cent by weight of nitrogen. The nitrogen compounds in
the crude are complex and for the most part unidentified, but on distillation they give/rise to
nitrogen bases (compounds of pyridine, a six-membered nitrogen-containing ring) in the derived
products.
Nitrogen bases often cause discoloration of heavy gasolines and kerosines, particularly when
associated with phenols. In gasolines they may also cause engine fouling and in lubricating oils
engine "lacquer". In heavy gas oil feedstocks for catalytic cracking they may reduce the activity
of the catalyst by increasing coke deposits. Nitrogen bases can be removed by acid treatment and
recovered by neutralisation of the acid extract.
Oxygen compounds
Some crude oils contain oxygen compounds. Their structure has not yet been established, but on
distillation of the crudes the oxygen compounds decompose to form ring compounds with a
carboxylic acid group (COOH), in the side chain, for
These compounds are known as "naphthenic acids", large quantities having been originally found
in distillation products of Russian naphthenic crudes. The carboxylic acid group(s) may,
however, be attached to hydrocarbon groups other than naphthenes, and "petroleum acids" would
be a more accurate term; however, "naphthenic acids" is generally accepted. Some of these acids
are highly corrosive a n d special alloys have t o b e used in processing equipment.
Naphthenic acids are extracted from distillates by alkali treatment, either during distillation or
afterwards, and are recovered by acidifying the extract. They are valuable by-products used in
the manufacture of paint-driers, emulsifiers and cheap soaps.
Phenolic compounds occur in some crude and are formed during cracking. They are oxygen
compounds containing one or more OH groups, derived from aromatic hydrocarbons. The
simplest members are phenol, the cresols and the xylenols, which are recovered during refining:
Other compounds
Several other elements occur in crude oils, either as inorganic or organic compounds, and remain
in the ash on burning. They vary from crude to crude, but many types of crude contain vanadium
and nickel. Sodium and potassium are usually present, derived from saline water produced
together with oil. Copper, zinc and iron are also found. These elements are generally of little
account, but sometimes they are important e.g. vanadium is recovered as vanadium ashes from
deposits on furnace walls, or from flue gases, when high vanadium fuels are burnt in refinery
furnaces. Vanadium metal is an important component for the manufacture of special steels.
Vanadium, iron and nickel in the feedstocks for catalytic cracking may spoil catalyst activity,
and so the feedstocks have to be carefully distilled or redistilled to leave the metal compounds in the
residue.
HYDROCARBON REACTIONS
Of the four main groups of hydrocarbons (paraffins, olefins, naphthenes and aromatics), the
olefins are the most reactive a n d the paraffins the least. In the refining of crude oil and in the
manufacture of petrochemicals, certain basic reactions play an important role. Some of them are
also of interest in connection with the performance properties of oil products, e.g. in the
deterioration of gasoline and lubricating oils through oxidation and polymerization.
The following are t h e most i m p o r t a n t of these reactions:
Pyrolysis — a severe form of thermal cracking; the disruption reaction is usually accompanied
by a rearrangement of the fragments:
Isomerization — the rearrangement of the carbon skeleton of a molecule, conversion of a
straight chain into a branched chain and the reverse:
Polymers are often solids (such as plastics a n d synthetic fibres), the properties of which depend
largely on their molecular size.
Oxidation — the reactions of oxygen with a molecule that may or may not already contain
oxygen. Oxidation may be partial, resulting in the incorporation of oxygen into the molecule or
in the elimination of hydrogen from it, or it may be complete, forming c a r b o n dioxide a n d water
(combustion):
Chlorination — in the reaction of a saturated hydrocarbon with chlorine one or more of the
hydrogen atoms may be replaced by chlorine atoms with the formation of hydrochloric acid. The
replacement of hydrogen by another atom in this way is called substitution:
In the reaction of an unsaturated hydrocarbon with chlorine, two chlorine atoms are directly
attached to the double bond. This is known as an addition reaction:
Hydration — the addition of water to a double bond without breakdown of the molecular
structure:
Esterification — the reaction of an alcohol with an organic or mineral acid with elimination of
water to form an ester:
Hydrolysis — the decomposition of a molecular structure by the action of water. The hydrolysis
of an ester results in the formation of an alcohol and an acid, and is the reverse of esterification:
Catalysis — the alteration of the rate of a chemical reaction by the presence of a "foreign"
substance (catalyst) that remains unchanged at the end of the reaction, for instance hydrogenation
using metallic platinum or nickel, and the cracking of a hydrocarbon using a silicate.
Simple Distillation
The series of operations comprising boiling and condensation is known as distillation. A simple
laboratory distillation apparatus is shown in Figure 5.1. The liquid is boiled in a flask or "still",
the vapour is condensed in a tube or "condenser" surrounded by cold running water, and the
distillate collected in a receiver.
In a mixture of several liquids of different boiling points, each component has its own
characteristic vapour pressure, and the total vapour pressure above the liquid is the sum of the
partial vapour pressures of the components. The mixture boils when the total vapour pressure is
equal to the (external) pressure above the liquid.
When such a mixture is distilled, molecules of each component will vaporise, and the
composition of the vapour phase will depend on the vapour pressures and the concentrations of
the components in the liquid phase. Since the lower-boilingpoint components have the higher
vapour pressures, the distillate will at first be richer in these than in the higher-boiling-point
components, whereas the liquid in the still will have a higher concentration of high-boiling-point
components. As distillation proceeds, the composition of both distillate and residue will change
progressively until all the liquid has been distilled into the receiver.
Boiling starts at a temperature that lies somewhere in the range of the boiling points of the
components and depends on their ratio in the mixture. The initial boiling point (IBP) is defined
as the temperature at which the first drop distils over. The temperature gradually increases during
distillation, and the more volatile components distil over. The liquid becomes richer in higher-
boiling-point components until the last drop of liquid evaporates at the highest temperature, the
final boiling point (FBP).
Fractional Distillation
Using a simple distilling apparatus as described above, it is not possible to effect sharp
separation between the components of a mixture in one distillation. By redistilling the first
portion, a distillate richer in the more volatile components will be obtained, but the yield will be
low, since part of the components always remains in the still. To effect a good separation it is
necessary to modify the apparatus for continuous condensation and redistillation by inserting a
still-head or "fractionating" column between still and condenser, as shown in Figure 5.2.
Some of the vapour from the boiling liquid condenses as a liquid fraction in each bulb of the
column. The condensation of further vapour from the still supplies heat, which re-evaporates the
lighter or lower-boiling-point components from the liquid in the bulbs. These components
condense in the next higher bulb, and so on up the column. As it becomes richer in the heavier,
less volatile and higherboiling-point components, the liquid in the bulbs flows back to the still.
Thus there is a countercurrent flow of vapour and liquid, the vapour ascending the column and
becoming lighter as the heavier components condense, and the liquid descending and becoming
heavier as the lighter components re-evaporate. The vapour passing over the top into the
condenser consists at first of the low-boiling components, and as these are removed the
temperature of the liquid in the still increases steadily and higher-boiling components distil over.
By changing the receiver at intervals, several different fractions are obtained. A fraction
separated in this manner may consist of a relatively pure component from a simple mixture or a
number of components from a complex mixture, depending on the composition of the mixture
distilled and the type of apparatus. This process is called "fractional distillation".
The process of vaporizing liquids by gas pressure is a phenomenon common in the petroleum
industry but uncommon elsewhere. An understanding of the phase of hydrocarbon mixtures is
necessary for the treating of nature gas–liquid systems. The goal is to predict, when the
composition of the mixture is known, the quantities and compositions of the phases that occur at
equilibrium for any pressure and temperature. An understanding of the behavior and the
nomenclature for pure substances is helpful in introducing the properties of the single-phase
fluids. Knowledge of the nature of simple mixtures provides a background for studying the
behavior of naturally occurring natural gas systems.
The conditions at which vapor and liquid may coexist are represented in figure 4-1 as the area
HbCdI. The surface is ―ruled‖; that is, the lines generating the surface are all parallel to the base
of the figure. The projection of CbH or CdI on a pressure-temperature plane becomes a single
curve (HC of Fig. 4-2) known as the vapor-pressure curve. The two-phase surface BDHG for
solid and liquid is ruled likewise, and projects as curve in Fig. 4-2. The solid-vapor surface as
HF. Consider methane in the solid state at m, and increase its temperature at constant pressure
P1. At n, liquid begins to form and, upon the addition of heat at constant temperature and
pressure; the methane will become all liquid at o. Further temperature rise accompanied by the
formation of a less dense fluid phase at b, called vapor. Vaporization takes place at constant
temperature until at d it is completed. Temperature rise beyond d to q simply causes the volume
to increase without any phase change.
At the triple point H, all three phases coexist; only at this single temperature and pressure can
one have three phases together at equilibrium for a pure compound.
The specific-volume sections at constant temperature (such as abde of Fig. 4-1) may be plotted
as isotherms (Fig. 4-3). At the critical point C, the specific volumes and densities of vapor and
liquid merge. At this critical temperature and pressure, all other properties of the phase merge.
We can examine the curve in Figure 4.3 for a range of fluid temperatures. If this is done, the
pressure-volume relationships obtained can be plotted on a pressure-volume diagram with the
bubble point and dew point locus also included (Figure 4.4). Note that the bubble point and dew
point curves join together at a point (shown by a dot in Figure 4.4). This is the critical point. The
region under the bubble point/dew point envelope is the region where the vapour phase and
liquid phase can coexist, and hence have an interface (the surface of a liquid drop or of a vapour
bubble). The region above this envelope represents the region where the vapour phase and liquid
phase do not coexist. Thus at any given constant low fluid pressure, reduction of fluid volume
will involve the vapour condensing to a liquid via the two phase region, where both liquid and
vapour coexist. But at a given constant high fluid pressure (higher than the critical point), a
reduction of fluid volume will involve the vapour phase turning into a liquid phase without any
fluid interface being generated (i.e. the vapour becomes denser and denser until it can be
considered as a light liquid). Thus the critical point can also be viewed as the point at which the
properties of the liquid and the gas become indistinguishable (i.e. the gas is so dense that it looks
like a low density liquid and vice versa).
Suppose that we find the bubble points and dew points for a range of different temperatures, and
plot the data on a graph of pressure against temperature. Figure 4.2 shows such a plot.
Note that the dew point and bubble points are always the same for a pure component, so they
plot as a single line until the peak of Figure 4.4 is reached, which is the critical point.
The mixture at J is in a single phase and it continues as such with pressure increase until point E
is reached. Here, a droplet of liquid or dew appears at equilibrium; the name ―dew point‖ is
given to this condition. As further pressure increase occurs from point E, more liquid is
condensed as indicated. Likewise, a pressure reduction from L to D will cause dew to form.
A pressure reduction on the fluid from M to C causes the single-phase fluid to change abruptly to
approximately 50 per cent vapor and 50 per cent liquid at C. it so happens that the properties of
the vapor along the dew-point curve and those of the liquid along the bubble-point curve merge
at C, and this is the critical point of the mixture. Physically, the critical point is very difficult to
identify, and the point is more readily determined by plotting the bubble point, the dew point,
and per cent liquid lines, and then finding the common point C.
Compressing pure substances in the vapor state to the vapor-pressure curve will cause dew to
form; therefore, the behavior from J to E is to be expected. However, anyone unfamiliar with the
type of phase behavior from L to D to G –the formation of liquid by pressure reduction on a gas
–would be surprised, for this behavior is unlike that of pure substances. The phenomenon of
liquid formation by isothermal expansion of a single-phase fluid is ―retrograde condensation‖.
The expansion from D toward G yields a maximum percentage of liquid at G, and the liquid
vaporizes in a normal manner as the pressure is reduced still further from G to E. since liquid is
vaporized when the mixture at G is compressed to D at constant temperature, this process is
called ―retrograde vaporization‖. The term applies to vaporization of a liquid by the compression
of a vapor in contact with the liquid. The terms ―retrograde condensation‖ and ―retrograde
vaporization‖ may also be applied to isobaric phenomena when the phase change occurring is
opposite to that which would occur if the same change in conditions were applied to a pure
substance. The area represented by CDIGC in figure 4.7 is the only part of the diagram where
retrograde phenomena occur.
Sub- module 5: Oil and Gas systems
Main types of gas systems: wet, dry and gas condensate; oil system
8 hours
Hydrocarbon reservoirs are usually classified into the following five main types
· Dry gas
· Wet gas
· Gas condensate
· Volatile oil
· Black oil
Each of these reservoirs can be understood in terms of its phase envelope. The schematic
diagram of their PT phase envelopes is shown in Figure 5.1.
Fig 5.2 PT phase diagram for dry gas Fig 5.3 PT phase diagram for wet gas
Fig 5.5 PT phase diagram for a volatile oil Fig 5.6 PT phase diagram for black oil
Sub-module 6: Properties of oil and gas
Viscosity, formation volume factor and gas/ oil ration: rock properties: porosity permeability
saturation
12 hours
Typically, with units of g/cm3 or kg/m3. Other units that might be encountered are lbm/gallon or
lbm/ft3
For rocks, porosity (Φ) is defined as the nonsolid or pore-volume fraction.
Porosity is a volume ratio and thus dimensionless, and is usually reported as a fraction or
percent.
Similarly, the definitions of the standard densities associated with rocks then follows:
Grain density ρg = Ms /Vg
Dry density ρd = Md /VT
Saturated density ρsat = Msat /VT
Buoyant density ρb = Mb /VT
Fluid density ρ f l = Ms /VT
Where, Ms, Md, Msat, Mb, and Mfl are the mass of the solid, dry rock, saturated rock, buoyant rock,
and fluid, respectively.
Effective porosity is defined as the ratio (in per cent) of connected pore volume to total volume.
Absolute porosity is defined as the ratio of total void volume to bulk volume.
Determination of porosity
The per cent porosity of an extracted dry rock or core specimen is 100 times the void divided by
the bulk volume. The problem is to determine the volume of the rock solids and of the bulk
volume. The volume of rock solids may be determined by
(1) Weighing the dry core plug;
(2) Placing the plug in the vessel to evacuate the air;
(3) Admitting a liquid of known density (tetrachlorethane) to submerge the plug and
returning atmospheric pressure to the vessel; and
(4) Weighing the saturated plug, taking care to remove liquid draining from the outside the
plug when removing it from the liquid.
The bulk volume may be determined by finding the liquid displaced in a pycnometer with
mercury, water, or a heavy organic liquid such as tetrachlorethane.
Example Determination
Weight of dry core =19.810 grams
Weight of core saturated with tetrachlorethane=22.413 grams
Weight of liquid in pores=2.603 grams
Density of tetrachlorethane=1.600 grams/cu cm
Volume of core specimen=9.05 cu cm
ROCK POROSITY
Rock porosity is a measure of the pore space available for the storage of fluids in rock.
In general form:
c)
d)
Calculations of porosity
Table of matrix densities
Lithology (g/cm3)
Quartz 2.65
Limestone 2.71
Dolomite 2.87
The dry sample coated with paraffin weighed 20.9gm. The paraffin coated sample displaced
10.9cc of liquid. Assume the density of solid paraffin is 0.9gm/cc. What is the bulk volume of
the sample?
Solution:
Weight of paraffin coating = 20.9gm -20.0gm = 0.9gm
Volume of paraffin coating =1.0cc
It is total porosity.
Calculate the porosity of a core sample when the following information is available:
Dry weight of sample = 427.3gm
Weight of sample when saturated with water =448.6gm
Density of water = 1.0gm/cm3
Weight of water saturated sample immersed in water = 269.6gm
A carbonate whole core (3 inches by 6 inches, 695cc) is placed in cell two of a Boyle’s Law
device. Each of the cells has a volume of 1,000cc. Cell one is pressured to 50.0psig. Cell two is
evacuated. The cells are connected and the resulting pressure is 28.1psig. Calculate the porosity
of the core.
Solution
Permeability
Permeability is the ability of a rock to serve as a conduit for the flow of fluids. The capacity to
flow fluids is one of the most important properties of reservoir rocks. Permeability (k) is a rock
property relating the flow per unit area to the hydraulic gradient by Darcy’s law,
⁄ ⁄
Where, p is pressure, ρ is fluid density, g is gravitational acceleration, z is elevation, and μ is the
dynamic viscosity. The ratio q/A has the units of velocity and is sometimes referred to as the
―Darcy velocity‖ to distinguish it from the localized velocity of flow within pore channels.
Reservoir engineers use relative permeability and capillary pressure relationships for estimating
the amount of oil and gas in a reservoir and for predicting the capacity for flow of oil, water, and
gas throughout the life of the reservoir. Relative permeabilities and capillary pressure are
complex functions of the structure and chemistry of the fluids and solids in a producing
reservoir. As a result, they can vary from place to place in a reservoir.
Before defining relative permeability and capillary pressure, let us briefly review the definition
of permeability. Permeability represents the capacity for flow through porous material. It is
defined by Darcy’s law (without gravitational effects) as
Darcy’s law relates the flow rate q to the permeability k, cross-sectional area A, viscosity μ,
pressure drop ΔP, and length L of the material. High permeability corresponds to increased
capacity for flow. The dimensions of permeability are length squared, often expressed as darcies
(1 darcy = 0.987×10–8 cm2), millidarcies, or micrometers squared. Some writers use ―absolute
permeability‖ or ―intrinsic permeability‖ in place of permeability.
Capillary pressure relationships are dimensional functions that range from large negative to large
positive values.
Capillary pressure is often defined as the pressure of the less-dense phase minus the pressure of
the more-dense phase.
Saturation is the fraction of pore space that is occupied by a phase.
Viscosity
Knowledge of viscosity of hydrocarbon fluids is essential for a study of dynamic or flow
behavior of these fluids through pipes, porous media, or, more generally, wherever transport of
momentum occurs in fluid motion. The influence of fluid viscosity on flow is especially
important in petroleum reservoirs, since the flow is predominantly in the laminar-flow region
where the pressure drop is proportional to the viscosity. In the laminar or viscous region,
viscosity is defined by the relationship
The unit of absolute viscosity is the gram mass / (cm) (sec), or the poise. Other units are the
centipoise, or 0.01 poise; the millipoise, or 0.001 poise; and the micropoise, or 0.000001 poise.
Water at 68.4oF has a viscosity of 1.0 centipoise.
Viscosity measurements on liquids flowing through capillaries under the driving force of the
head of liquid yield kinematic viscosities.
The rolling-ball viscosimeter is used for measuring viscosity, with the ball forcing the fluid
through the crescent between the ball and the tube wall.
Viscosity of liquids
Liquids decrease in viscosity with increased temperature and increase in viscosity with increased
pressure.
The density of a reservoir gas is defined as the mass of the gas divided by its reservoir volume,
so it can also be derived and calculated from the real-gas law:
Introduction
Reservoir fluids fall into three broad categories; (i) aqueous solutions with dissolved salts, (ii)
liquid hydrocarbons, and (iii) gases (hydrocarbon and non-hydrocarbon). In all cases their
compositions depend upon their source, history, and present thermodynamic conditions. Their
distribution within a given reservoir depends upon the thermodynamic conditions of the reservoir
as well as the petrophysical properties of the rocks and the physical and chemical properties of
the fluids themselves. This chapter briefly examines these reservoir fluid properties.
Fluid Distribution
The distribution of a particular set of reservoir fluids depends not only on the characteristics of
the rock-fluid system now, but also the history of the fluids, and ultimately their source. A list of
factors affecting fluid distribution would be manifold. However, the most important are:
Depth The difference in the density of the fluids results in their separation over time due to
gravity (differential buoyancy).
Fluid Composition The composition of the reservoir fluid has an extremely important control on
its pressure-volume-temperature properties, which define the relative volumes of each fluid in a
reservoir. This subject is a major theme of this chapter. It also affects distribution through the
wettability of the reservoir rocks.
Reservoir Temperature Exerts a major control on the relative volumes of each fluid in a
reservoir.
Fluid Pressure Exerts a major control on the relative volumes of each fluid in a reservoir.
Fluid Migration Different fluids migrate in different ways depending on their density, viscosity,
and the wettability of the rock. The mode of migration helps define the distribution of the fluids
in the reservoir.
Trap-Type Clearly, the effectiveness of the hydrocarbon trap also has a control on fluid
distribution (e.g., cap rocks may be permeable to gas but not to oil).
Rock structure The microstructure of the rock can preferentially accept some fluids and not
others through the operation of wettability contrasts and capillary pressure. In addition, the
common heterogeneity of rock properties results in preferential fluid distributions throughout the
reservoir in all three spatial dimensions.
The fundamental forces that drive, stabilise, or limit fluid movement are:
· Gravity (e.g. causing separation of gas, oil and water in the reservoir column)
· Capillary (e.g. responsible for the retention of water in micro-porosity)
· Molecular diffusion (e.g. small scale flow acting to homogenise fluid compositions within a
given phase)
· Thermal convection (convective movement of all mobile fluids, especially gases)
· Fluid pressure gradients (the major force operating during primary production)
Although each of these forces and factors vary from reservoir to reservoir, and between
lithologies within a reservoir, certain forces are of seminal importance. For example, it is gravity
that ensures, that when all three basic fluids types are present in an uncompartmentalised
reservoir, the order of fluids with increasing depth is GAS:OIL:WATER, in exact analogy to a
bottle of french dressing that has been left to settle.
Microscopic Efficiency of Immiscible Displacement
The conceptual aspects of the displacement of oil by water in reservoir rocks. Fig. 7.1 is a
schematic diagram of the water/oil displacement process. At the pore level (i.e., where the water
and oil phases interact immiscibly when moving from one set of pores to the next), wettability
and pore geometry are the two key considerations.
Eq. 7.1 describes the force relationship that is in balance for the drop of water that is on the solid
surface and is surrounded by oil. The interfacial tension (IFT) between the oil and water phases
varies depending on the compositions of the phases but generally is relatively high, in the 10- to
30-dyne/cm range. The contact angle θ is used to define which fluid phase is more wetting—for
low contact angles, the water phase is more wetting, whereas for high contact angles, the oil
phase is more wetting.
Where, σos = the IFT between the oil and solid phases,
σws = the IFT between the water and solid phases, and
σow = the IFT between the oil and water phases.
The particular contact angle depends on many variables, including the composition of the crude
oil and the amount of gas in solution; the salinity and pH of the connate brine; the mineralogy of
the rock surfaces; and the salinity and pH of the injected water that is used for waterflooding.
The concentration of surface-active components (e.g., asphaltenes) that are in the crude oil and
that can adsorb on the rock surfaces affects wettability.
Reservoir rocks typically are described as being water-wet, oil-wet, or intermediate-wet. A
water-wet rock surface is one that has a strong preference to be coated, or ―wetted,‖ by the water
phase, so that there will be a continuous water phase on the rock surfaces. Oil-wet rocks prefer to
be coated with oil instead of water. Strongly oil-wet rocks have been created for laboratory
studies but, as discussed below, are unlikely to exist in real reservoirs. Intermediate-wet reservoir
rocks have been found in several oil reservoirs. The term ―dalmatian wetting‖ describes reservoir
rocks that have both oil-wet and water-wet surfaces. Fig.7.3 illustrates two styles of
intermediate-wetting.
Fig. 7.3—Relationship of mineralogy to wetting conditions: (a) dalmatian wetting and (b)
mixed wetting
Pore Geometry. The pore geometry for any reservoir rock is the result of its depositional and
diagenetic history. The depositional environment determines a rock’s grain size and sorting.
Post-depositional diagenetic changes caused by various types of cementation, leaching, and clay
alteration will impact a rock’s pore characteristics whether the rock is primarily silica or
carbonate.
Mode of Delivery
The module should be taught using lectures, Industrial Visits, experiment and practical work
Assessment
The module is assessed through assignments, tests, practical reports and module examination.
Their relative contribution to the final grade is shown below:
Requirements Contribution
Assignments 5%
Tests 10%
Practical work 25%
Final module examination 60%
Total 100%
Reading List
1. Hunt, J, M, 1995, Petroleum geochemistry and geology, 2nd edition, W.H, Freeman and
Company, New York.
2. Broadhead, R, 2002, The origin of Oil and Gas in New Mexico’s energy : present and future
production, economics, and the environment, BristerB.L. New Mexico Bureau Geol Mineral
Resources.
3. Mike May 2011, investing in oil and gas 5th Edition University of Texas at Austin, Texas.
4. John Low 2011, Oil and Gas in a Nutshell, 5th edition, Nutshell series
5. Debby Denby 2011, Fundamentals of Petroleum, 5th edition, University of Texas at Austin.
6. J.S Archer &C.G Wall 2001, Petroleum Engineering, Principles and Practice-