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360 PIPING SOLUTION INC

McArthur High Way Bypass Road, Brgy Nancayasan, Urdaneta City Pangasinan
Tel. no. (+632) 8244-PIPE; Fax. No. (+632) 8244-PIPE

DETAILED COST ESTIMATE

SUBJECT: EXPANSION OF XYZ DRINK PRODUCTION PLANT


LOCATION: VILLASIS, PANGASINAN

Bill of Quantities
SUMMARY Specification Quantity Unit Unit Price Total Price
1. PRELIMINARIES
A. Mobilization
I. Installation Main
House rental Units / Month 2 3 6500.00 39000.00
Day to day transportation from bunk house to site Trip / Day 2 10 100.00 2000.00
Vehicle maintenance Monthly 1 2 2500.00 5000.00
Utility Bills Monthly 2 3 2000.00 12000.00
Trucking Units / Days 1 2 500.00 1000.00
Trucking (at site; for picking up owner supplied
materials) Units / Days 1 2 500.00 1000.00
Total Php 60000.00

II. Commissioning
House rental Units / Month 2 3 6500.00 39000.00
Day to day transportation from bunk house to site Trip / Day 2 80 100.00 16000.00
Vehicle maintenance Monthly 1 3 2500.00 7500.00
Utility Bills Monthly 2 3 2000.00 12000.00
Total Php 74500.00
Sum Total (Mobilization) Php 134500.00

B. Demobilization
I. Demobilization
Trucking (de-construction of temp facil) Units / Day 2 3 923.41 5540.46
Trailer truck (40 ft container van) Units / Day 1 3 2381.04 7143.12
Trucking (office container) Units / Day 1 7 842.90 5900.30
Sum Total (Demobilization) Php 18583.88

C. Supervision
I. Particulars
Project Manager Man-Days 1 90 1163.84 104745.60
Project Design Man-Days 1 90 923.89 83150.10
Project Engineer Man-Days 3 90 923.89 249450.30
OHS Officer Man-Days 1 90 1110.84 99975.60
Site Safety Inspector Man-Days 1 90 1110.84 99975.60
Nurse Man-Days 3 90 823.89 222450.30
ACAD Operator Man-Days 1 90 602.48 54223.20
QA Inspector Man-Days 1 90 1110.84 99975.60
Sum Total (Supervision) Php 1013946.30

D. Safety
I. Installation Main
COVID 19 Response
Swab test (Antigen) Unit per Person 30 1 1000.00 30000.00
Disinfectant Unit per Person 50 1 100.00 5000.00
COVID related PPE Man-Days 20 1 5.31 106.20
OHS PPE
Hard Hat Units / Day 30 1 0.34 10.20
Visor Units / Day 40 1 0.52 20.80
Safety Vest Units / Day 90 1 2.22 199.80
Long Sleeve uniform Units / Day 90 1 60.00 5400.00
Safety boots Units / Day 60 1 6.91 414.60
TIG gloves Units / Day 30 1 2.22 66.60
Working gloves Units / Day 30 1 2.22 66.60
Rubber gloves Units / Day 30 1 4.31 129.30
Ear plugs Units / Day 30 1 90.00 2700.00
Spectacle Units / Day 30 1 5.00 150.00
Full body harness Units / Day 25 1 5.92 148.00
Welding mask Units / Day 30 1 3.24 97.20
Medicine cabinet supplies Units 5 1 300.00 1500.00
Total Php 46009.30

II. Commissioning
COVID 19 Response
Disinfectant Gallon 50 1 100.00 5000.00
COVID related PPE Man-Days 50 1 200.00 10000.00
OHS PPE
TIG gloves Man-Days 30 1 2.22 66.60
Working gloves Man-Days 30 1 2.22 66.60
Rubber gloves Man-Days 30 1 4.31 129.30
Medicine cabinet supplies Units 5 1 300.00 1500.00
Total Php 16762.50
Sum Total (Safety) Php 62771.80

E. Security
I. Particulars
Disciplinary officer from Brgy Man-Days 1 30 300.00 9000.00
Sum Total (Security) Php 9000.00

F. Sanitation
I. Particulars
Garbage Collector Man-Days 2 12 425.00 10200.00
Portalet clean-up Man-Days 1 24 425.00 10200.00
Sum Total (Sanitation) Php 20400.00

G. Safeguarding
I. Particulars
40 ft storage container Unit / Day 1.00 31.00 932.93 28920.83
Sum Total (Safeguarding) Php 28920.83

H. Bonds and Insurances


I. Particulars
Contractor's bond Unit 1 1 100000.00 100000.00
All risk Insurance (CARI)
Surety bond Unit 1 1 212450.00 212450.00
Performance bond Unit 1 1 123280.00 123280.00
Retention bond Unit 1 1 45000.00 45000.00
Sum Total (Bonds and Insurances) Php 480730.00

I. Temporary Facilities
I. Particulars
Container Office Monthly 1 3 11462.25 34386.75
Portalet Monthly 3 3 302.47 2722.23
Pre-fabrication area Monthly 1 3 930.16 2790.48
Sum Total (Temporary Facilities) Php 39899.46

J. Temporary Utilities
I. Particulars
Power supply
Gen set (125 kVA) Unit / Month 2 3 673.93 4043.58
Gen set (75 kVA) Unit / Month 1 3 673.93 2021.79
Water supply Unit / Month 2 3 1034.42 6206.52
Voice and data connection Unit / Month 2 3 942.58 5655.48
Sum Total (Temporary Utilities) Php 17927.37

K. Permits
I. Particulars
Municipal permit Unit / Piece 1 1 100000.00 100000.00
Barangay permit Unit / Piece 1 1 100000.00 100000.00
PEZA
FIT Entry pass Unit / Piece 1 1 50000.00 50000.00
Workers Unit / Piece 15 1 50.00 750.00
Others
NBI Unit / Piece 10 1 200.00 2000.00
Medical Unit / Piece 15 1 600.00 9000.00
Barangay clearance/ BHERT Unit / Piece 15 1 45.00 675.00
Sum Total (Permits) Php 262425.00
Sum Total (Preliminaries) Php 2089104.64

2. INSTALLATION WORKS OF UTILITY PIPING


2.1 Materials
I. Particulars
SS304 Sheet; 2440 x 1220 x 3mmT Sheets 30 1 603.21 18096.30
Hilti Chemical adhesive Galloon 5 1 320.11 1600.55
Anchor set Set 7 1 728.15 5097.05
SS304 Steel plate; 2440 x 1220 x 12mmT Plate 20 1 2103.04 42060.80
Total Php 66854.70

II. Pumps
Centrigufal Pump Unit 4 1 40809.06 163236.24
Positive Displacement Pump Unit 3 1 61578.89 184736.67
Vacuum Pump Unit 3 1 81409.38 244228.14
Liquid Ring Pump Unit 2 1 36529.85 73059.70
Screw Pump Unit 1 1 48062.85 48062.85
Total Php 713323.60

III. Hygeineic Valve


Aseptic Valve Unit 3 1 2194.00 6582.00
Manual Plug Cock 2-Way Unit 3 1 1538.96 4616.88
Manual Plug Cock 3-Way Unit 3 1 1538.96 4616.88
Manual Sanitary Control Valve Unit 3 1 1565.64 4696.92
Flow Control Valve Unit 6 1 6521.00 39126.00
Sanitary Non-Return Valve Unit 4 1 1995.53 7982.12
Sanitary Manual Valve Unit 3 1 782.82 2348.46
Sanitary Automatic Valve Unit 4 1 6523.50 26094.00
Sanitary Manual Butterfly Valve Unit 6 1 1095.95 6575.70
Sanitary Automatic Butterfly Valve Unit 5 1 1983.14 9915.70
Unique Mixproof Valve Unit 3 1 5218.80 15656.40
Unique Mixproof Tank Outlet Valve Unit 5 1 1356.89 6784.45
Aseptic Sampling Valve Unit 5 1 327.74 1638.70
Sanitary Sampling Valve Unit 3 1 1565.64 4696.92
Air Blow Valve Unit 5 1 2087.52 10437.60
Sanitary Mixproof Valve Type BC Unit 5 1 2818.15 14090.75
Constant Pressure Modulating Valve Unit 4 1 1242.36 4969.44
Total Php 170828.92

IV. Non-Hygeinic Valve


Manual Shut-Off Valve Unit 5 1 7841.4 39207.00
Manual Change-Over Valve Unit 5 1 2875.18 14375.90
Manual Control Valve Unit 4 1 1,310.29 5241.16
Air Release Valve Unit 5 1 2144.7 10723.50
Vacuum Release Valve Unit 7 1 1406.76 9847.32
Pressure Release Valve Unit 8 1 2144.7 17157.60
Pressure Valve Unit 10 1 324.96 3249.60
Non-Return Valve Unit 6 1 419.3 2515.80
Automatic Shut-Off Valve Unit 10 1 974.86 9748.60
Automatic Change-Over Valve Unit 9 1 2241.14 20170.26
Automatic Modulating Valve 2-Way Unit 10 1 1563.99 15639.90
Automatic Modulating Valve 3-Way Unit 9 1 2227.6 20048.40
Solenoid Valve Unit 10 1 940.97 9409.70
Total Php 177334.74

V. Actuator
Hand Actuator Unit 10 1 2149.93 21499.30
Modulating Actuator Unit 15 1 4293.12 64396.80
On/Off Actuator Unit 8 1 520.00 4160.00
Solenoid Actuator Unit 20 1 5291.14 105822.80
Electric Actuator Unit 5 1 2404.12 12020.60
Total Php 207899.50

VI. Components
Steam Trap Unit 8 1 521.96 4175.68
Filter / Strainer Unit 20 1 1043.91 20878.20
Sight Glass Unit 20 1 423.11 8462.20
Agitator Unit 8 1 23,942.01 191536.08
Cleaning Device Unit 5 1 4,421.65 22108.25
Ejector / Injector Unit 4 1 8,284.40 33137.60
Drain / Funnel Unit 3 1 1,252.40 3757.20
Expansion Vessel Unit 6 1 2940.58 17643.48
Silencer Unit 5 1 842.01 4210.05
Plate Heat Exchanger Unit 4 1 19,043.12 76172.48
Tubular Heat Exchanger Unit 5 1 17,204.01 86020.05
Static Mixer Unit 5 1 13,048.82 65244.10
Total Php 533345.37

VII. Instrument
Density Sensor Unit 10 1 3,628 36282.10
Volume Sensor Unit 10 1 1,297.04 12970.40
Position Sensor Unit 10 1 732.76 7327.60
Sensor Unit 10 1 3,192.39 31923.90
Pressure Sensor Unit 10 1 785.10 7851.00
Quality Sensor Unit 10 1 3,766.65 37666.50
Temperature Sensor Unit 10 1 889.78 8897.80
Weight Sensor Unit 10 1 278.87 2788.70
Frequency / Speed Sensor Unit 10 1 2,497.04 24970.40
Mass Flow / Mass Sensor Unit 10 1 737.99 7379.90
Total Php 178058.30

VIII. Pipe
Stainless Steel Seamless Pipe SS304, 2"ID Tons 5 1 23,210 116050.00
Total Php 116050.00

IX. Fittings
Equal Tee Unit 50 1 197.55 9877.50
90° Elbow w/ Straight Ends Unit 50 1 203.64 10182.00
45° Elbow w/ Straight Ends Unit 50 1 257.93 12896.50
Cooncentric Reducer Unit 50 1 146.01 7300.50
End Caps Unit 45 1 129.87 5844.15
Flanges Unit 50 1 253.94 12697.00
Union Unit 50 1 125.29 6264.50
Total Php 65062.15

X. Equipments
Welding Machine Man-Days 8 75 192.38 115428.00
Speed Cutter Man-Days 8 75 121.88 73128.00
Grinder Man-Days 15 75 24.21 27239.63
Chain Block Man-Days 15 15 102.21 22997.25
Air Compressor (356 - 450 cfm) Man-Days 4 75 89.92 26976.00
Boom Truck Man-Days 2 30 1017.93 61075.80
Forklift Man-Days 2 30 693.62 41617.20
Crane Man-Days 2 30 1592.84 95570.40
Total Php 464032.28
Sum Total (Materials) Php 2692789.56

2.2 Consumables
I. Particulars
- Argon gas Per 14 Liters Tank 12 1 5200.00 62400.00
- Welding filler; SS 304; 2.4 mm Box / Kilogram 55 1 403.00 22165.00
- Welding filler; SS 304; 1.6 mm Box / Kilogram 55 1 375.00 20625.00
- Welding filler; SS 316; 1.6 mm Box / Kilogram 55 1 350.00 19250.00
- Cutting disc; 4" Per 25 Pcs Box 20 1 105.00 2100.00
- Cutting Wheel 14" Per 5 Pcs Box 15 1 340.00 5100.00
- Grinding wheel; 4"; 180 grit Per 25 Pcs Box 10 1 90.00 900.00
- Flap disc; 4"; 180 grit Per 25 Pcs Box 10 1 150.00 1500.00
- Welding accessories Accesories 20 1 400.00 8000.00
- TIG clean Per 1 Kg 35 1 295.00 10325.00
- Aluminum welding tape 10m / Roll 20 1 142.00 2840.00
- Round rags Per Bundle 5 1 44.00 220.00
Sum Total (Consumables) Php 155425.00

2.3 Labor Cost


I. Particulars
- Welder Man-Days 20 75 425.00 637500.00
- Fitter Man-Days 5 75 425.00 159375.00
- Skilled helper Man-Days 5 75 425.00 159375.00
Sum Total (Labor Cost) Php 956250.00

2.4 Commissioning Support


I. Labor
Site Safety Inspector Man-Days 1 30 1110.84 33325.20
Welder Man-Days 3 75 425.00 95625.00
Fitter Man-Days 3 75 425.00 95625.00
Skilled helper Man-Days 3 75 425.00 95625.00
Total Php 320200.20

II. Consumables
Argon gas Per 14 Liters Tank 4 1 5200.00 20800.00
Welding filler; SS 304; 2.4 mm Box / Kilogram 25 1 403.00 10075.00
Welding filler; SS 304; 1.6 mm Box / Kilogram 25 1 375.00 9375.00
Welding filler; SS 316; 1.6 mm Box / Kilogram 25 1 350.00 8750.00
Cutting disc; 4" Per 25 Pcs Box 15 1 105.00 1575.00
Cutting Wheel 14" Per 5 Pcs Box 12 1 340.00 4080.00
Grinding wheel; 4"; 180 grit Per 25 Pcs Box 8 1 90.00 720.00
Flap disc; 4"; 180 grit Per 25 Pcs Box 8 1 150.00 1200.00
Welding accessories Accesories 20 1 400.00 8000.00
TIG clean Per 1 Kg 15 1 295.00 4425.00
Aluminum welding tape 10m / Roll 20 1 142.00 2840.00
Round rags Per Bundle 5 1 44.00 220.00
Total Php 72060.00

III. Labor
Management, overhead and profit Man-Days 1 1 200000.00 200000.00
Total Php 200000.00
` Php 592260.20

2.5 Insulation and Cladding


I. Particulars
Pre-molded rockwool; 2.5" Sq. Meter 10 6 202.14 12128.40
Pre-molded rockwool; 3.0" Sq. Meter 10 5 361.12 18056.00
Pre-molded PU; 2.0" Sq. Meter 10 5 293.09 14654.50
Pre-molded PU; 3.0" Sq. Meter 10 6 392.41 23544.60
SS304 ga.26 steel plate Plate 5 5 2103.41 52585.25
Sum Total (Insulation and Cladding) Php 120968.75
Sum Total (Installation Works of Utility Piping) Php 4517693.51

TOTAL PROJECT COST Php 6606798.15

Prepared and Submitted by:

JOHN RHEY C. RENONOS

Approved by:

JONAS BONDAD

Reviewed and Recommended by:

MARK CYRIL CASPE

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