PROJEK MENAIKTARAF KEMUDAHAN INFRASTRUKTUR LANDASAN KERETAPI BERKEMBAR ELEKTRIK DILEMBAHKLANG

(KLANG VALLEY ELECTRIFIED DOUBLE TRACK -KVDT)

CONSULTANT SITE SUPERVISION REPORT FOR THE MONTH OF SEPTEMBER 2022

4.2 TRACKWORKS

4.2.1 ACTIVITIES FOR THE MONTH

4.2.1.1 Serendah Yard

• Track panel fabrication work in progress.

• Preparation for additional sample for Indian Thermite Welding Qualification

4.2.1.2 SPK to Salak South (CH 389.508 – CH 395.160) – Down Main Line

• Bottom Ballast Laying from CH 392.700 – CH393.970.

• Ultrasonic Test for FBW joints from CH 391.182 – CH 393.970.
• In-situ Flash Butt Welding from CH 392.270 – CH 393.979.
• Installation Track Panel CH 392.400 – CH 393.970 & CH 394.550 – CH394.825.
• Sleepers spacing and squaring from CH 392.400 – CH 393.970.
• Top ballast discharge from CH 391.100 – CH 393.970.
• Track lining and tamping from CH 391.100 – CH 393.970

4.2.1.3 Kepong Sentral – Simpang Batu (CH 375.802 to CH 383.300) – Up Main Line
• Dismantling existing track from CH 375.862 – CH 376.557, CH 377.455 – CH 379.770 Up Main
& CH 0+020 – CH 0+770 Up Loop.

4.2.1.4 Replacement of Rejected Concrete Sleepers (Total 33,000 nos)

• No activity

4.2.2 MATERIAL SAMPLING AND TESTING

• Vaiacar Spark Rail 8301 FBW Machine.
Slow Bend Test for production, Rails R260-R260 – Complied.

• Gcast Factory – Fouling Marker

Visual inspection for production casting – Complied

• Gemilang Pintar Quarry – Ballast Stone

Sampling & testing for ballast production of 150,000 tonnes – Not complied

• Indian Thermite Corporation – Alumino Thermic Welding

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 PROJEK MENAIKTARAF KEMUDAHAN INFRASTRUKTUR LANDASAN KERETAPI BERKEMBAR ELEKTRIK DILEMBAHKLANG
(KLANG VALLEY ELECTRIFIED DOUBLE TRACK -KVDT)
CONSULTANT SITE SUPERVISION REPORT FOR THE MONTH OF SEPTEMBER 2022

Additional test samples for fatigue test

4.2.3 PROGRESS PHOTOS

No. PROGRESS PHOTOS FOR THE MONTH REMARKS

1. Preparation additional
sample for
qualification ITC
fatigue test

Date: 27th Sept 2022

2. ATW Slow bend test

for new Australian
Thermite batch

Date: 28th Sept 2022

Ballast sampling for

3. 150K tons of production

Date: 21st Sept 2022

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 PROJEK MENAIKTARAF KEMUDAHAN INFRASTRUKTUR LANDASAN KERETAPI BERKEMBAR ELEKTRIK DILEMBAHKLANG
(KLANG VALLEY ELECTRIFIED DOUBLE TRACK -KVDT)
CONSULTANT SITE SUPERVISION REPORT FOR THE MONTH OF SEPTEMBER 2022

4. Full test for 150K tons of

production by Gemilang
Pintar Quarry

Date: 22nd Sept 2022

Laying track panel at Ch

5. 396.560

Date: 28th Sept 2022

6. Flash butt welding at CH

393.610

Date: 28th Sept 2022

7. Discharge top ballast at

CH 393.000

Date: 28th Sept 2022