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Method Statement:

Geociv-MS-002-Testing

GOVAN MBEKI RD –
DUINEFONTEIN BRIDGE
– LOAD TEST
Prepared by: Signature: Date:

Jean Breedt 6 Nov 2023

Reviewed by: Signature: Date:

Werner Rix 6 Nov 2023

Approved by: Signature: Date:

Civils 2000 6 Nov 2023

Approved by: Signature: Date:

Consultants

Revisions

Revision Date Amendments Issued for


A 06/11/2023 First draft Approval

MS: Geociv-MS-002-LOAD TEST Contract: Govan Mbeki Rd - Duinefontein Bridge

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Contents
1. Objective ...................................................................................................................................... 3
2. List of Abbreviations ..................................................................................................................... 3
3. Types of Plant & Equipment ........................................................................................................ 3
4. Scope of Work .............................................................................................................................. 4
5. Project Specifications, References and Drawings .................................................................... 4
6. Execution of Works ....................................................................................................................... 4
6.1. Site Preparation .................................................................................................................... 4
6.2. Method of Testing ................................................................................................................ 5
7. Data Sheet Example .................................................................................................................... 5

MS: Geociv-MS-002-LOAD TEST Contract: Govan Mbeki Rd - Duinefontein Bridge

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1. Objective
This method statement applies to compression tests on a test pile to ensure load
capability of the installed pile.

The Engineer may order certain working piles to be tested. The test load to be applied
shall be 1.5 times the nominal load given on the drawing.

2. List of Abbreviations

GeoCiv GeoCiv Group (Pty) Ltd

no. Number

dia. Diameter

SANS South African National Standards

CFA (SFA) Continuous Flight Auger

SFA Sectional Flight Auger

D Diameter

3. Types of Plant & Equipment


Types of Plant & Equipment used:

• Calibrated Jack & Pump


• Calibrated inclinometers
• Bobcat or TLB
• Crane Truck
• Stressing Beams & Whalers
• Reference beams

MS: Geociv-MS-002-LOAD TEST Contract: Govan Mbeki Rd - Duinefontein Bridge

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4. Scope of Work

• Testing of 600mm dia Test Pile in accordance with SABS 1200F – Danish Procedure.

5. Project Specifications, References and Drawings

Document Document Type Reference no. Revision


Description/Title

Goven Mbeki Rd - Design Report DNGC22-174 02


Duinefontein Bridge –
CFA (SFA) Piling / Design
Review

12
Tender Cover Letter & Tender / MiQ No.: C22023 (2) Dated
BoQ Quotation 29th Aug 2023

The Danish Pile method will be


SABS 1200 F Code of Practice -
followed for Testing.

139Q IRT Phase 2A_Work Drawing (GIBB) 01


Package E1
Work Package E01 –
8001;8302;8303;8304;8305;8306

6. Execution of Works

6.1. Site Preparation

• The Main Contractor shall provide suitable and safe access together with well
compacted piling platforms (top of platform must be approximately 1m higher
than cut off level) piling to withstand the weight of the piling rig throughout the
piling duration.
• The Main Contractor shall provide site security where plant, equipment and
materials are not able to be stored in the laydown area at the end of every shift.

MS: Geociv-MS-002-LOAD TEST Contract: Govan Mbeki Rd - Duinefontein Bridge

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• GeoCiv assumes complete and unhindered access during the execution of our
work.
• GeoCiv assumes adequate temporary ramps will be made for rigs and other
required equipment/materials to enter the site and to be removed on completion.
These ramps must be able to withstand the weight of the rigs and equipment and
must be maintained during the construction period.
• GeoCiv assumes services and all obstructions will be cleared from pile positions and
that they should not be held responsible for any damage or subsequent loss to any
such damaged services.
• All delays caused by services will be deemed as standing time.
• Traffic Control and Traffic accommodation is the responsibility of the Main
contractor. GeoCiv has made now allowable for traffic accommodation.
• The Main contractor needs to ensure that Traffic accommodation is always in
place, to ensure there is no delays when the piling rig needs to move across or next
to the road. The piling sequence needs to be agreed with before work starts.
• To ensure the testing equipment gets to the various piling platforms.

6.2. Method of Testing

6.2.1. Danish Procedure

7. Data Sheet Example

MS: Geociv-MS-002-LOAD TEST Contract: Govan Mbeki Rd - Duinefontein Bridge

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CALIBRATION OF JACK

1 Bar = 0.1 Mpa 1 Ton = 9.80665 kN

GIVEN: CALCULATED:
Bar Ton Mpa kN
50 12.83 5 125.82
100 27.5 10 269.68
150 46 15 451.11
200 65.17 20 639.10
250 81.5 25 799.24
300 99.67 30 977.43
350 116.17 35 1139.24
400 134.83 40 1322.23
450 153.17 45 1502.08
500 170.17 50 1668.80
550 187.83 55 1841.98
600 208.83 60 2047.92

Load Profile
2500

2000
Load (kN)

1500

1000 y = 33.241x

500

0
0 10 20 30 40 50 60 70
Pressure (Mpa)

MS: Geociv-MS-002-LOAD TEST Contract: Govan Mbeki Rd - Duinefontein Bridge

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MS: Geociv-MS-002-LOAD TEST Contract: Govan Mbeki Rd - Duinefontein Bridge

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Load Capacity = 2400 kN - Design Load (DL) 1600 kN
y = 33.241 x - Linear Equation

STAGE 1 - VERTICAL TO 25%

DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS REACTION PILE READINGS Ambient Temperature (°C)
Load on Load Pressure Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Ruler 1 Ruler 2 Mean
Remarks
pile (%) (kN) (Mpa) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
0 0 0.00 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! 0 #DIV/0! #DIV/0! Set Zeros on all Gauges
5 120 3.61 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
10 240 7.22 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
15 360 10.83 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
20 480 14.44 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
25 600 18.05 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! 30 #DIV/0! 60 #DIV/0! #DIV/0!
0 0 0.00 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
8.33 200 6.02 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
16.67 400 12.03 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
25 600 18.05 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
9 18 39 90 30 60

STAGE 2 - VERTICAL TO 50%

DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS REACTION PILE READINGS Ambient Temperature (°C)
Load on Load Pressure Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Ruler 1 Ruler 2 Mean
Remarks
pile (%) (kN) (Mpa) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
30 720 21.66 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
35 840 25.27 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
40 960 28.88 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
45 1080 32.49 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
50 1200 36.10 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! 60 #DIV/0! #DIV/0! #DIV/0!
0 0 0.00 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
16.67 400 12.03 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
33.33 800 24.07 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
50 1200 36.10 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
9 18 39 48 90 60 0

STAGE 3 - VERTICAL TO 75%

DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS REACTION PILE READINGS Ambient Temperature (°C)
Load on Load Pressure Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Ruler 1 Ruler 2 Mean
Remarks
pile (%) (kN) (Mpa) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
55 1320 39.71 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
60 1440 43.32 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
65 1560 46.93 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
70 1680 50.54 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
75 1800 54.15 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! 60 #DIV/0! #DIV/0! #DIV/0!
0 0 0.00 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
25 600 18.05 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
50 1200 36.10 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
75 1800 54.15 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
9 18 39 48 90 60 0

STAGE 4 - VERTICAL TO 100%

DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS DIAL GAUGE - EXTENSOMETER READINGS REACTION PILE READINGS Ambient Temperature (°C)
Load on Load Pressure Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Time Gauge 1 Gauge 2 Gauge 3 Gauge 4 Mean Ruler 1 Ruler 2 Mean
Remarks
pile (%) (kN) (Mpa) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (min) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
80 1920 57.76 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
85 2040 61.37 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
90 2160 64.98 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
95 2280 68.59 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
100 2400 72.20 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! 60 #DIV/0! #DIV/0! #DIV/0!
0 0 0.00 1 #DIV/0! 2 #DIV/0! 4 #DIV/0! 8 #DIV/0! 15 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
33.33 800 24.07 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
66.67 1600 48.13 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
100 2400 72.20 1 #DIV/0! 2 #DIV/0! 5 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
9 18 39 48 90 60 0

MS: Geociv-MS-002-LOAD TEST Contract: Govan Mbeki Rd - Duinefontein Bridge


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WL 1600 Kn

Minimum
Load Stage Load direction Load case Load (kN)
holding time (min) 06:00:00 Start Time
5.0% 80.0 15 00:15:00 06:15
10.0% 160.0 15 00:15:00 06:30
15.0% 240.0 15 00:15:00 06:45
20.0% 320.0 15 00:15:00 07:00
1 Vertical 25% 25.0% 400.0 60 01:00:00 08:00
0.0% 0.0 15 00:15:00 08:15
8.3% 133.3 5 00:05:00 08:20
16.7% 266.7 5 00:05:00 08:25
25.0% 400.0 5 00:05:00 08:30
30.0% 480.0 15 00:15:00 08:45
35.0% 560.0 15 00:15:00 09:00
40.0% 640.0 15 00:15:00 09:15
45.0% 720.0 15 00:15:00 09:30
2 Vertical 50% 50.0% 800.0 60 01:00:00 10:30
0.0% 0.0 15 00:15:00 10:45
16.7% 266.7 5 00:05:00 10:50
33.3% 533.3 5 00:05:00 10:55
50.0% 800.0 5 00:05:00 11:00
55.0% 880.0 15 00:15:00 11:15
60.0% 960.0 15 00:15:00 11:30
65.0% 1040.0 15 00:15:00 11:45
70.0% 1120.0 15 00:15:00 12:00
3 Horizontal 75% 75.0% 1200.0 60 01:00:00 13:00
0.0% 0.0 15 00:15:00 13:15
25.0% 400.0 5 00:05:00 13:20
50.0% 800.0 5 00:05:00 13:25
75.0% 1200.0 5 00:05:00 13:30
80.0% 1280.0 15 00:15:00 13:45
85.0% 1360.0 15 00:15:00 14:00
90.0% 1440.0 15 00:15:00 14:15
95.0% 1520.0 15 00:15:00 14:30
4 Horizontal 100% 100.0% 1600.0 60 01:00:00 15:30
0.0% 0.0 15 00:15:00 15:45
33.3% 533.3 5 00:05:00 15:50
66.7% 1066.7 5 00:05:00 15:55
100.0% 1600.0 5 00:05:00 16:00
105.0% 1680.0 15 00:15:00 16:15
110.0% 1760.0 15 00:15:00 16:30
115.0% 1840.0 15 00:15:00 16:45
120.0% 1920.0 15 00:15:00 17:00
125.0% 2000.0 15 00:15:00 17:15
130.0% 2080.0 15 00:15:00 17:30
135.0% 2160.0 15 00:15:00 17:45
5 Horizontal 75% 140.0% 2240.0 15 00:15:00 18:00
145.0% 2320.0 15 00:15:00 18:15
150.0% 2400.0 60 01:00:00 19:15
0.0% 0.0 15 00:15:00 19:30
50.0% 800.0 5 00:05:00 19:35
100.0% 1600.0 5 00:05:00 19:40
150.0% 2400.0 5 00:05:00 19:45
0.0% 0.0 15 00:15:00 20:00

MS: Geociv-MS-002-LOAD TEST Contract: Govan Mbeki Rd - Duinefontein Bridge

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