Professional Documents
Culture Documents
: 0-WD800-CZ250-00001
PULAU INDAH COMBINED CYCLE POWER PLANT
Rev. No.: 1
FIELD INSPECTION AND TEST PLAN Rev. Date: 10 Jan. 2022
FOR PILE TEST ON WORKING PILE (ONSHORE) Page: 2 / 10
REVISION HISTORY
REV. DESCRIPTION AND/OR REVISED SHEETS REFERENCE REV. DATE
TABLE OF CONTENTS
CHAPTER PAGE
1. INTRODUCTION 3
2. PURPOSE 3
3 ABBREVIATIONS / DEFINITIONS 3
4. REFERENCES 4
4.1 DOCUMENTS/DRAWINGS 4
4.2 CODES AND STANDARDS 4
5. INSPECTION MODE 4
7. ATTACHMENTS
Attachment 1: Field Inspection and Test Plan for Pile Driving (Onshore)
Attachment 2: Format for Material Receiving Inspection Record for Pile Driving(On-shore)
Attachment 3: Format for Field Inspection Checklist (FIC) for Pile Driving
Attachment 4: Format for Survey Field Sheet Record
Attachment 5: Format for Pile Driving Record
Attachment 6: Field Inspection Notification ( FIN )
Doc. No.: 0-WD800-CZ250-00001
PULAU INDAH COMBINED CYCLE POWER PLANT
Rev. No.: 1
FIELD INSPECTION AND TEST PLAN Rev. Date: 10 Jan. 2022
FOR PILE DRIVING (ON-SHORE) Page: 4 / 10
1. INTRODUCTION
Pulau Indah 1200MW Combined Cycle Power Plant (CCPP) Project is a project developed by Pulau Indah Power Plant
Sdn. Bhd. and located in Pulau Indah, Klang Selangor. It is gas fired with 1200MW electrical supply capacity which is
enough to supply 500,000 households in the Klang Valley, Malaysia.
2. PURPOSE
This document is established to provide a standard guideline of Contractor/Owner’s involvement on inspection of related
site activities and testing in order to ensure compliance against design and project specification requirement for good
quality of finished products and acceptance by Owner.
3. DEFINITIONS/ABBREVIATIONS
MPI CCPP PROJECT : Pulau Indah Combined Cycle Power Plant Project
OWNER : Pulau Indah Power Plant Sdn. Bhd.
OWNER’S ENGINEER (OE) : Jacobs Engineering Malaysia Sdn. Bhd.
The OWNER and OWNER’S ENGINEER personnel working as an
OWNER’S TEAM (OT) :
integrated team in delivery of the project
CONTRACTOR : PEC Powercon Sdn. Bhd.
Minconsult Sdn.Bhd ((An Engineering Consultancy Practise (ECP)
Company which Professional Engineer with Practising Certificate
CONTRACTOR'S CONSULTANT : (PEPC) working for or attach to. PEPC is appointed to perform roles
and responsibilities as Submitting Person (SP) under BEM’s
Regulations.
4. REFERENCE DOCUMENTS
4.1 DOCUMENTS / DRAWING
1) 0-WD800-CC290-00002 : Method Statement for Pile Driving (Onshore)
2) 0-WD800-CC290-00006 : Method Statement for Pile Test on Working Piles (Onshore)
3) 0-WD800-CC260-00002 : Technical Specification for Piling Works
4) 0-WD010-EC260-00045 : Pile Construction Criteria
5) 0-WD010-MZ711-00007 : Field Inspection and Test Procedure
6) 0-WD010-CZ731-00003 : Field Inspection Notice Procedure
7) 0-WD010-MZ711-00001 : Project Quality Plan
8) 0-WD010-CZ261-00001 : Welder Qualification Procedure
Doc. No.: 0-WD800-CZ250-00001
PULAU INDAH COMBINED CYCLE POWER PLANT
Rev. No.: F
FIELD INSPECTION AND TEST PLAN Rev. Date: 01-Nov.2021
FOR PILE DRIVING (ON-SHORE) Page: 5 / 10
5. INSPECTION MODE
H: Hold point, inspection notification is required. During hold point inspection, the witness will be performed.
Subcontractor / Contractor shall not proceed with the work until presence of the inspector or written consent of
Owner’s inspector.
W: Inspection activities performed by Subcontractor / Contractor and witnessed by Owner’s inspector. Inspection
notification is required. If the Owner’s inspector is not present, Subcontractor / Contractor may perform the
inspection/tests as scheduled unless otherwise requested
SW : Witness, but spot check basis, Inspection notification is required. Initial operation will be witnessed and
subsequent operation will be witnessed at discretion of the Owner’s inspector considering the results of previous
inspection unless otherwise sampling percentage is specified.
M: Monitoring, Contractor / Owner’s Inspector will have all the right to enter fabrication areas of Subcontractor at his
convenient time for the monitoring of Fabrication / Erection activities. Subcontractor is responsible for supporting
his expectations.
R: Review of inspection records and/or specified document.
In details, Field Inspection and Test Plan shall be as accordance to Attachment 1.0 -
Field Inspection and Test Plan for Pile Driving (Onshore)
7. ATTACHMENTS
Attachment 1: Field Inspection and Test Plan for Pile Driving (Onshore)
Attachment 2. Format for Material Receiving Inspection Record for Pile Driving(On-shore)
Attachment 3. Format for Field Inspection Checklist (FIC) for Pile Driving
Attachment 4. Format for Survey Field Sheet Record
Attachment 5. Format for Pile Driving Record
Attachment 6. Field Inspection Notification ( FIN )
Attachment 1
Doc. No.: 0-WD800-CZ250-00001
PULAU INDAH COMBINED CYCLE POWER PLANT Rev. No.: 1
FIELD INSPECTION AND TEST PLAN Rev. Date: 10 Jan. 2022
FOR PILE DRIVING (ON-SHORE) Page: 6 / 10
1 Submission
IFC Drawings Prior to start piling Each Comply to AWS D1.1, Endorsed records
/Specification /Welder works Visual, procedure and Welder Qualification /reports
Qualification Procedure measurement, welder Procedure /certificates by
/AWS D1.1 testing certified 3rd party
1.3 WPS, PQR, WQT Reports company as per H H R W&A
MFS
IFC Drawings, MAR, Prior to pile Every As per approved FIN, Delivery
Specification, Method driving/visual,meas load/pile MAR,adequate Order, Cube Test
Statement for Pile measurement on concrete Report, Material
Driving/ Receiving size,defects,pile strength,correct size Receiving
Inspection Procedure, head and grade,no Inspection Report,
2.1 PHC Spun piles BS EN 12699:2015, condition,concrete defects/damaged Field Inspection H H W W
MS1314-4:2004 strength, Checklist for Pile
Driving
IFC Drawings Prior to pile Every As per approved MAR FIN, Delivery
/Specification /Welder driving/visual,meas delivery/batch ,WPS,valid test Order, Cube Test
Qualification Procedure urement no. certificate Report, Material
/AWS D1.1 Receiving
Welding Inspection Report,
2.2 H H SW SW
consumables(electrode,wire) Field Inspection
Checklist for Pile
Driving
IFC Drawing, Mar, Prior to Pile Every As per approved MAR MAR, Delivery
Specification, MS for Driving / Visual Delivery Order, Cube Test
Pile Driving Report, Material
Receiving
Inspection Report,
2.3 Joint coating material Field Inspection H H SW SW
Checklist for Pile
Driving
3 Inprogress Inspection
MS For Survey Works, Prior to start setting Once a Mis-closure within Survey Field
Licensed Surveyor's BM out of pile Month/or minimum accuracy Sheet
Survey Drawing, setting point/visual, when requirement. Survey
out plan for critical measurement observed equipment with valid
Site TBM /Control stations
3.1 dimension of each disturbance calibration certificates H H R R
checking
facility
MS For Survey Works, Prior to pile Every pile As per design Survey Field
IFC Drawings, driving/visual, coordinate in IFC Sheet
Specification measurement Drawings. Survey
equipment with valid
Setting out and pegging of
3.2 calibration certificates H H R R
pile points
MS For Pile Driving Prior to driving/visual Every pile Pile in good condition, in FIN, pile driving
,measurement /point tolerance of position and record, Field
verticality tolerance as per Inspection
IFC Checklist for Pile
Pitching of pile to position
Drawings/Specification. H H SW SW
3.3 -Verticality check Driving
-Position check
WPS,WQT,MS For Pile Pre, during & post Every Joint Full continuous butt weld,
Driving, AWS D1.1/ IFC welding/Visual, no porosity, free from
Drawings, Approved MAR measurement slags. Welded by
Welding of pile joints qualified welders using FIN, pile driving
-Surface preparation(free from correct size, type and record, Field
3.5 approved electrode/wire
H H SW SW
dust, dirt, rust, oil etc.) Inspection Checklist
-Steel surface in dry condition as per WPS for Pile Driving
AWS D1.1 Clause 6.10 Post Welding/ Visual, 2 joints per Full continuous butt weld, FIN, Test Report
Technical Spec. for Pile Field Test week per welder no porosity, free from
Driving Work slags. Welded by
MS for Pile Driving qualified welders using
Welding of Pile Joints
3.6 (Onshore) - Supplementary correct size, type and H H SW SW
- Magnetic Particle Test (MPI)
Doc. No. 0-WD800-CC261- approved electrode/wire
00002 as per WPS
MS For Pile Driving, IFC Prior to and after Every Joint Free from weld slags FIN, Field
Drawing, Specification, coating/Visual Acceptable Inspection Checklist
Approved MAR thickness(min.2 for Pile Driving
Coating of pile joint with anti coats),touch dry and by
3.7 H H SW SW
corrosion material approved material
MS for Pile Driving, IFC End of Driving (EOD - Every pile/point As per Pile Construction Pile Driving
Drawings, 0-WD010- Length as per IFC Criteria, No. of Final Record, Field
EC260-00045 Pile Drawings)/Visual, Blow is as per approved Inspection Checklist
3.8 Pile Termination H H W SW
Construction Criteria measurement calculation from 0- for Pile Driving,
WD010-EC260-00045 FIN
Pile Construction Criteria
Stage/
Acceptance Record/
No. Description Ref. Doc. No. Type of Frequency Remarks
Criteria Evidence Contract Con- Owner
Inspection & Test Sub-Con
or sultant Team
MS For Pile Driving, MS During and post Every close Heaving not exceeding Survey Field Sheet
Heaving monitoring for Survey Works, driving/Visual, adjacent piles 15mm
3.9 Specification measurement less than 1m
H W R R
-Survey
spacing
4 Final Inspection
IFC Drawings, MS For After completed pile Every pile Deviation of position-not Survey Field Sheet,
Survey Works, installation, prior to /point exceeding 75mm in any
Specification cutting/Visual, direction.
measurement Deviation of verticality
As-built Survey not exceeding 1:75
4.1 -Measure position (at C.O.L) subject to design H H R R&A
-Measure verticality provision. Valid survey
instruments calibration
certificates
5 Final Documentation
Project final Completion of Every pile All related documents has Signed Handover
documentation/handover works/Visual /point been verified and dossier by Owner
procedure endorsed by relevant
parties including licensed
5.1 As-built drawings surveyor as per H H R R&A
project/regulation
requirement
Project final Completion of Every pile All related documents has Signed Handover
documentation/handover works/Visual /point been verified and dossier by Owner
procedure compiled by relevant
parties as per handover
dossier
5.1 Quality Records H H R R&A
PROJECT INFORMATION
Item / Material Report No. PI-MRI-C-21-XXXX
Drawing No. Inspection Date
FITP No. 0-WD800-CZ250-00001 FIN No.
MAR No.
Acceptance
No. Descriptions
Yes No Method Remarks
The delivered piles are:
1 (ⅲ) Ensure the piles are straight, free from distortion and accidental damage Visual
(ⅴ) Free from defects or damage prior to pitching for driving Visual
7 Check verticality of pile by using spirit level or plumb bobs Visual / Survey
Pile Driving
Observe and check hammer size and drop height as per approved driving
(ⅰ) Visual
criteria
8
Pile Termination as per approved IFC Drawings and document no. 0-
(ⅱ) Visual
WD010-EC260-00045 Pile Construction Criteria
Description of Survey
▶ Datum
Bearing Horizontal Coordinates
Station To Remarks
Degree Minutes Seconds Distance N E
▶ Survey Record
Design Actual Deviation
No. Items Coordinate Level Coordinate Level Horizontal (mm) Vertical (mm) Remark
N E Z N E Z N E Z
REMARKS:
NOTES: Survey record shall be attached with relevant latest IFC Drawings Form No. : PI-PEC-FORM-001 / Rev. 0 / date : 09.Nov.2021
Attachment 4
PULAU INDAH CCPP
Survey Report - ref. DWGs
Activity Sub-Contractor
Please be invited to attend the following inspection according to the following schedules:
Inspection Details
Reference Documents
Name : Name :
ACKNOWLEDGEMENT OF RECEIVED
Signature : Signature :
Date : Date :
Inspection Item
□ Inspection Passed. The Testing / Inspection is satisfactory and works may proceed to the next stage
□ Remedial works listed below to be completed and inspection is required after remedial works
□ Remedial works listed below to be completed but no further inspection required
□ Rejected
※ New FIN raised? ☐Yes ☐ No New FIN No.:
REMARKS:
ACKNOWLEDGEMENT OF INSPECTION
PREPARED BY CHECKED BY WITNESSED BY ACKNOWLEDGED BY
(Sub-Contractor) (Contractor/QAQC) (Contractor's Consultant) (Owner's Team)