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Construction Materials
In this research, to improve the bearing capacity of a soft clay bed, the performance of floating stone columns
constructed of recycled aggregates from demolition waste was investigated. For this purpose, a single stone column
with three types of materials, including recycled crushed brick (CB), recycled crushed concrete (CC) and gravel as
natural aggregates was modelled. Furthermore, the quality of the recycled aggregates used was evaluated by
aggregate index tests such as the aggregate crushing value and the aggregate impact value. The results of the
recycled aggregate index tests demonstrated a poorer performance of these materials compared to the natural
aggregate. Despite this, the bearing capacity of the clay bed reinforced with the floating column, which was filled
with CB or CC, was approximately five times the bearing capacity of the unreinforced clay bed. Moreover, the
loading results showed that the floating stone columns constructed of a type of aggregate delivered a better
performance in comparison with the columns constructed of a combination of several types of recycled aggregates
together or a combination of natural and recycled aggregates.
1
Construction Materials Use of recycled materials in floating
stone columns
Shahverdi and Haddad
engineering have greatly contributed to studies related to sus- Table 1. Details of laboratory model tests
tainability (Basu et al., 2015). Test Relative
number Material type of the column density
Investigations conducted on recycled aggregates for the con-
1 Unreinforced clay bed —
struction of stone columns can be divided into two general cat-
2 100% gravel 75·2
egories: (a) investigating a component or specimen of the 3 100% CC 74·2
structure (direct shear test); (b) investigating the entire geotech- 4 100% CB 71·2
nical structure (plate load test). McKelvey et al. (2002) showed 5 50% CC + 50% CB 74·7
in a large direct shear test that building debris and crushed 6 40% CC + 40% CB + 20% gravel 67·7
7 25% CC + 25% CB + 50% gravel 73·1
concrete (CC) tended to reduce in volume under shearing at
8 10% CC + 10% CB + 80% gravel 77·4
high pressures. The use of CC and recycled railway ballast in
the construction of stone columns was suggested by Serridge
(2005). Moreover, procedures affecting the design of stone measure the quality of materials such as ACV and AIV. Then,
columns using recycled aggregates were outlined by Jefferson plate loading tests were carried out on the single floating stone
et al. (2010). Laboratory modelling of stone columns con- column model and an unreinforced clay bed. A general scheme
structed of tyre chips conducted by Ayothiraman and Soumya of the laboratory equipment for the modelled stone column is
(2014) and Mazumder et al. (2018) also led to confirm the shown in Figure 1.
possibility of fractional or full replacement of stone aggregates
with waste tyre chips in stone columns. Through laboratory
modelling of stone columns made of recycled aggregates, 2.1 Materials used
Amini (2016) demonstrated that a combination of crushed The properties of the material used in the foundation bed are
brick (CB) and CC could be employed as the filler material of listed in Table 2. The clay soil of the local site, of which more
end-bearing columns. Demir et al. (2016) modelled stone than 75% had passed through sieve 200, was used as the foun-
columns made of both recycled and natural aggregates, report- dation bed. Three types of materials, including gravel (natural
ing that the performance of the columns made of recycled con- quartzite aggregate), CB and CC (recycled aggregates) col-
crete and natural aggregates were closely similar. lected from building debris, crushed by mechanical equipment,
were used to model the stone column. The gradation curve of
Studies conducted so far, such as that by Amini (2016), have the clay and the materials constituting the stone column are
only investigated the performance of recycled aggregates in shown in Figure 2. The materials of all stone columns were
end-bearing stone columns. In the study of Demir et al. (2016),
the influence of using a column made of a combination of
recycled aggregates or a mixture of recycled and natural aggre-
gates was not considered. In addition, the Building Research
Establishment (BRE) (BRE, 2000) standard introduces aggre- Loading frame
gate index tests including aggregate crushing value (ACV) and
aggregate impact value (AIV) for the evaluation of aggregates Hydraulic jack
in stone columns. The data obtained from the index tests do
Load cell
not directly simulate the behaviour of materials in a geotechni-
Footing diameter,
cal structure because the conditions of loading and interaction LVDT
D = 100
of materials with other materials are not considered. To
1700
address the shortcomings, such as shortage of natural aggre-
gate resources and better management of construction solid
wastes, the aim of this study is to evaluate the performance of Stone column
a floating stone column made of a type of recycled aggregate Test tank 360
580
2. Experimental programme and materials
Details of the physical modelling of the stone column are pre- Figure 1. Schematic diagram of test set-up (dimensions in mm)
sented in Table 1. At first, index tests were conducted to
2
Construction Materials Use of recycled materials in floating
stone columns
Shahverdi and Haddad
Table 2. Properties of clay gradually applied load. Both tests can be obtained from
Parameters Value Equation 1
Optimal moisture: % 16 M2
1: AIV or ACV ¼ 100
Test bed moisture content: % 30 M1
Liquid limit: % 26·5
Plastic limit: % 6
Plasticity index: % 20·5 where M1 is the mass of the test specimen and M2 is the mass
Specific gravity 2·65 of the material passing the 2·36 mm sieve.
Degree of saturation: % 80
Maximum dry unit weight: kN/m3 17·3
The results of the AIV and ACV tests are presented in Tables 4
Soil unit weight of modelling box: kN/m3 17
In situ vane shear strength: kPa 4 and 5, respectively. The BRE (2000) standard recommends a
Unified Soil Classification System symbol CL maximum AIV or ACV of 30% as the acceptance index for the
materials of stone columns. The results of the experiments
indicated that the CB had more vulnerability than gravel, CC
chosen in such a way as to have the same gradations, and even and the combination of CB and CC.
after mixing materials, the grain sizes were in the range of
2–9·5 mm and the uniformity coefficient was equal to 1·7. 3. Model set-up and rest procedure
Materials constituting the columns were classified as poorly
graded gravel (GP) according to ASTM D 2487-11 (ASTM, 3.1 Model dimensions and modelling
2011). Table 3 shows the maximum and minimum unit weights considerations
of aggregates and the relative density (Dr) of stone columns. In this modelling, the steel cylindrical tank has a diameter of
As can be seen, the densities of the columns constructed were 580 mm and a height of 880 mm. The length and diameter of
high. At a relative density of 75·2, the direct shear friction the column are, respectively, L = 360 mm and d = 60 mm,
angle of gravel aggregates was 45° through the direct shear test. maintaining an L/d ratio of 6. This ratio is the optimal length
of the column, causing a bulging failure in the column to
occur (Dash and Bora, 2013; Hughes et al., 1975; McKelvey
2.2 Aggregate index tests et al., 2004)
The AIV and the ACV tests were performed in accordance
with the standard BSI (1990a) and (1990b), respectively. The The diameter of the rigid circular footing is D = 100 mm,
AIV gives a relative measure of the resistance of an aggregate which is equal to D = 1·6d. Approximately, the best replace-
to a sudden shock or impact and the ACV gives a relative ment area ratio (area of column/area of footing) is between 30
measure of the resistance of an aggregate to crushing under a and 40% (Black et al., 2011). In this modelling, the
100
Recycled and natural aggregates
90 Clay soil
80
70
Percentage finer
60
50
40
30
20
10
0
0·01 0·1 1 10
Particle size: mm
Figure 2. Particle-size distribution curve for all stone columns and clay
3
Construction Materials Use of recycled materials in floating
stone columns
Shahverdi and Haddad
Table 4. Results of the AIV test 3.2 Preparation of the clay bed
Maximum AIV Before preparing the test bed, the Proctor compaction test
Test recommended along with the vane shear test were performed for clay soil. It
number Material AIV: % by BRE (2000) was concluded that the clay soil with 30% moisture content
has about 4 kPa undrained shear strength. Therefore, for the
1 Gravel 15·2 <30
2 CB 31·7 <30 construction of the clay bed with low undrained shear strength,
3 CC 26·0 <30 water, equivalent to 30% of the dry weight of the soil, was
4 50% CB + 50% CC 29·2 <30 added to the soil and the mixture was mixed by hand. Then,
the inner surface of the tank wall was lubricated with silicon
grease to reduce the friction of the soil with the wall of the
Table 5. Results of the ACV test tank during the soil settlement. After that, the paste was
placed in the tank in layers with a thickness of 100 mm.
Maximum ACV
Test recommended Finally, to obtain an equivalent and uniform moisture content
number Material ACV: % by BRE (2000) in the total soil mass, the surface of the clay bed was covered
with plastic and left in a suitable position for a week. The
1 Gravel 23·2 <30
undrained shear strength (Cu) of the test bed was obtained at
2 CB 45·0 <30
3 CC 27·7 <30 about 4 kPa by conducting the laboratory vane shear test
4 50% CB + 50% CC 34·0 <30 (vane diameter = 10 mm).
4
Construction Materials Use of recycled materials in floating
stone columns
Shahverdi and Haddad
LVDT LVDT
Loading plate
(D = 10 cm)
5
Construction Materials Use of recycled materials in floating
stone columns
Shahverdi and Haddad
6
Construction Materials Use of recycled materials in floating
stone columns
Shahverdi and Haddad
35
different reaction displayed by the column made of a type of
30
material can be due to the good interaction and the interlock-
25 ing of particles which are of the same type. Moreover, another
20 reason for this can be the presence of weak recycled aggregates
15 Unreinforced clay bed
between strong gravel aggregates, causing the weak material to
10 50% CB + 50% CC be crushed sooner and become finer, and thereby not be able
40% CC + 40% CB + 20% gravel
to establish a proper interlocking.
5 25% CC + 25% CB + 50% gravel
10% CC + 10% CB + 80% gravel
0
0 5 10 15 20 25 30 35 40 45
Footing settlement, S/D: % 4.4 Comparison of the experimental model with
theory and case studies
The theoretical bearing capacity of the laboratory modelling of
Figure 7. Footing pressure−settlement characteristics of the
constructed stone column with a combination of different the reinforced bed with the stone columns is estimated by the
materials simple analysis of the IS 15284 code (BIS, 2003). The
maximum stress that can be borne by a stone column based on
the bulging is obtained using Equation 2
6
100% gravel
2: σ v ¼ ðσ r0 þ 4Cu Þkp col
100% CB
100% CC
5 50% CB + 50% CC
40% CC + 40% CB + 20% gravel
25% CC + 25% CB + 50% gravel where the initial radial effective strength, calculated from the
10% CC + 10% CB + 80% gravel following equation
4
0
σr0 ¼ 2k0 γ0 d
3
IF
1 1 þ sin ϕc
kp col ¼
1 sin ϕc
0
0 5 10 15 20 25 30 35 40 45 where ϕc is the angle of internal friction of the column
Footing settlement, S/D: %
material, which is ϕc ¼ 45 for gravel aggregates with a density
equal to the stone column, and d is the diameter of the test
Figure 8. Variation of improvement with footing settlement for column. The test bed soil has Cu = 4 kPa and γ′ = 7·2 kN/m3,
all columns constructed and with the assumption of k0 = 1, the limiting axial stress on
the column is σv = 98·5 kPa. Considering a factor of safety (FS)
of 2·5, a safe bearing capacity is achieved at σV safe =
CC experienced a steeper reduction in the slope compared to 39·4 kPa. The theoretical safe bearing capacity, which the clay
the other columns. This can be attributed to the lesser stiffness bed tolerates under the undrained condition, is qsafe =
of CB and CC than other materials. After that, with the (Cu*Nc)/FS where Nc and FS are, respectively, considered to be
increase in loading and given that the stone column is con- 5·14 and 2·5. According to the experimental parameters,
sidered a flexible column, the columns and the soil yielded at qsafe = 8·22 and the theoretical bearing capacity IFthe = 4·8,
the same level of strain (Han, 2014). From the figure, it is showing a good agreement with the experimental IF shown in
observed that the columns made of one type of material have a Figure 8.
better performance than the columns constructed of a combi-
nation of several types of recycled and natural materials. The Dimensional analysis provides scaling laws that can convert
reinforced bed with the columns constructed of a type of data from a test model into design information for a large
7
Construction Materials Use of recycled materials in floating
stone columns
Shahverdi and Haddad
prototype (Fakher and Jones, 1996). The stone column With the scale factor of 1/n 3 for force, the experimental force is
response depends on the physical parameters including the compared with the loading force of case studies. The compari-
diameter of the column (d), the length of the column (L), son of data from the results of the in situ load tests on stone
the angle of internal friction of the stone aggregate and the columns with the experimental results of columns made of
soil (ϕ), the unit weight of the aggregate soil and the gravel aggregate is presented in Table 6. The ultimate load
aggregate (γ), the coefficient of earth pressure at rest (k0) and carried by the column made of gravel occurred in the
the undrained shear strength of the clay soil (Cu). equivalent settlement of 5%. It can be seen from the data
reported by Han and Ye (1993) and Lillis et al. (2004) that the
The function (F) governing the foundation system is as follows experimental results are very close to these results. This can be
attributed to the similarity of the conditions of column place-
3: F ðQ; Cu ; d; γ; ϕ; L; k0 Þ ¼ 0 ment in a soft clay bed for both experimental models and case
studies.
Table 6. Comparison of ultimate capacity from field tests and experimental model
Ultimate load Ultimate capacity Ultimate capacity
of model stone measured in of model Type of
column: N References Field test details Scale factor: n field: kN tests (n 3): kN column
233 Han and Ye (1993) D = 800 mm 800/60 = 13·333 450 552 Floating
L/D = 11·25
Lillis et al. (2004) D = 610 mm 610/60 = 10·167 266 245 Floating
L/D = 4·9
8
Construction Materials Use of recycled materials in floating
stone columns
Shahverdi and Haddad
pressure of the soil is mobilised and creates more BSI (1990b) BS 812, part 110: Testing aggregates: methods for
confinement. Therefore, the stiffness of materials in the determination of aggregate crushing value (ACV). BSI,
London, UK.
floating stone column alone is not an effective factor in
Chummar AV (1972) Bearing capacity theory from experimental results.
increasing the bearing capacity, and the bulge of the Journal of the Soil Mechanics and Foundation Division,
column at lower depths plays an important role in the Proceedings of the ASCE 98(SM2): 1311–1324.
bearing capacity of the columns. Dash SK and Bora MC (2013) Influence of geosynthetic encasement on
& The bearing capacity of the stone column constructed the performance of stone columns floating in soft clay. Canadian
Geotechnical Journal 50(7): 754–765, https://doi.org/10.1139/
of a type of recycled aggregates has a better
cgj-2012-0437.
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a combination of several types of recycled and natural granular columns based on laboratory model tests. Geo-Chicago
aggregates. 2016 (De A, Reddy KR, Yesiller N, Zekkos D and Farid A (eds)).
& As the construction of stone columns needs huge amounts ASCE, Chicago, IL, USA, GSP 271, pp. 893–903,
https://doi.org/10.1061/9780784480144.089.
of natural aggregates and limitation on the supply of
Disfani MM, Arulrajah A, Haghighi H, Mohammadinia A and
aggregates environmental aspects such as transportation- Horpibulsuk S (2014) Flexural beam fatigue strength evaluation
induced pollution and the management of construction of crushed brick as a supplementary material in cement
and demolition wastes through waste reuse and recycling stabilized recycled concrete aggregates. Construction and
brings the use of recycled materials in stone columns Building Materials 68: 667–676, https://doi.org/10.1016/
j.conbuildmat.2014.07.007.
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Egan D and Slocombe BC (2010) Demonstrating environmental benefits
use of a combination of recycled aggregates might lead of ground improvement. Proceedings of the Institution of Civil
to such goals being attained; however, future research Engineers – Ground Improvement 163(1): 63–69, https://doi.org/
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Deformation Mechanism of Super Soft Clay Overlaid by
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https://doi.org/10.1680/gein.3.0066.
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