Mahendra Tanaya 18T Rope Drum Hoist

9:01 SELECTION OF COUPLING ;

Max. torque to be transmitted by the floating shaft 12 nd shaft= 116.5073 kg.m
Selected ALLFLEX make half gear half rigid coupling as size AHG-102.
Torque transmitted capacity of the coupling= 250 kg.m
hence factor of safety adopted= 250/116.507= 2.145789 >2 HENCE SAFE
Max. bore in the gear side of the coupling ( To be mounted .on the floating shaft) = 60 mm
Max. bore in the rigid side of the coupling(To be mounted on the o/p shaft of W.R) = 75 mm

9:02 KEYS & KEYWAYS:

As per IS:2048 The minimum U.T.S required for key material = 600 mpa
So,AII the keys shall be made of 45c8 of IS : 2004-1991
2
UTS = 620 Mpa = 63.20082 kg/mm
2
YPS = 320 Mpa = 32.61978 kg/mm
Permissible shear stress= 0.4 X YPS = 0.4X32.620= 13.04791 kg/mm 2 = 1304.791 kg/cm 2
II 11
Under BOT condition Cs = 0.8 x YPS x (FLT/POT) x (actual hp/ motor hp)= 887.4192 kg/cmL
Hence allowable Shear Stress shall be limited to 887.4192 kg/cm 2 so that the shaft will be safe
under normal operating condition as well as under BDT condition.
Permissible bearing stress= 0.75 X YPS = 0.75X32.620= 24.46483 kg/mm 2 = . 2446.483 kg/cm 2

(a) KEY FOR FIRST SHAFT/ PINION P1

Diameter of shaft d = 110 mm = 11 cm
Tangential tooth load on Pinion P1 = 5273.5 kg
P.C.D of the Pinion P1 = 190 mm
Hence shear force on the key= (5,273.49x190)/110.0= 9108.75 kg
Effective length of key = Hub width of the Pinion P1 = 120 mm = 12 cm
Hence Minimum required width of the key = 9, 108.75/(~87.42x12.0)= 0.85536 cm
Width of Key Provided = 2.8 cm
HENCE SAFE
Depth inside shaft = 1 cm
Depth inside 1st pinion = 0.64 cm
Bearing stress induced= 9, 108.75/(1'2.00x0.64)= 1186.035 kg/cm 2 HENCE SAFE
Size of key =28x16x120 Long

( b ) KEY FOR FIRST SHAFT/ GEAR G 2

Diameter of shaft d = 11 O mm = 11 cm
Tangential tooth load on Gear G2 = 1532.99 kg
P.C.D of the Gear G2 = 688 mm
Hence shear force on the key= (1,532.99x688)/110.0= 9588.158 kg
Effective length of key = Hub width of the Gear G2 =
140 mm = 14 cm
Hence Minimum required width of the key =
Width of Key Provided= 2.8 cm
9,588.16/(887.42x14.0)= o.771753 cm
Depth inside shaft = 1 cm HENCE SAFE
Depth inside 1st pinion= 0.64 cm
Bearing stress ind~ced = 9,588.16/(14.00x0.64)= 1070.107 kg/cm 2
Size of key =28x16x140 Long HENCE SAFE

Page 19 of 27 Mech,Designs,OCCL