MPS JAM DINDING dan KALENDER

B. Inventory 550 Lot size 400

1 2 3 4 5
Forecast 42 42 42 42 42
Customer Order 100 85 70 120 90
Projected On Hand 450 365 295 175 85
MPS
ATP
Cum ATP 450

item Lead Time On Hand Lot size

Jam Dinding Kalender 1 50 400
Tempat Kalender 1 60 450
Gear Jam 1 85 500
Mesin Jam 1 85 450
Alas Kalender 1 90 600
Penutup Samping 1 85 1100
Balok Bulan 1 90 1215
Kubus Tanggal 1 85 1100
Angka Kalender 1 50 7000
Baterai 1 70 860

MRP 1 2 3 4 5
MPS 0 0 0 0 0

Jam Dinding Kalender

Status= Make Lot Size 400 Lead Time 1 Minggu
On hand 50
1 2 3 4
Gross Requirement 0 0 0 0
Schedule Receipt
Projected On hand 50 50 50 50 50
Net Req
Planned Order Receipt
Planned Order Release

Tempat Kalender
Status= Make Lot Size 450 Lead Time 2 Minggu
On hand 60
1 2 3 4
Gross Requirement 0 0 0 0
Schedule Receipt
Projected On hand 60 60 60 60 60
Net Req
Planned Order Receipt
Planned Order Release 450

Alas Kalender
Status= Make Lot Size 600 Lead Time 1 Minggu
On hand 85
1 2 3 4
Gross Requirement 0 0 0 450
Schedule Receipt
Projected On hand 85 85 85 85 235
Net Req 365
Planned Order Receipt 600
Planned Order Release 600

Penutup Samping Kalender

Status= Make Lot Size 1100 Lead Time 1 Minggu
On hand 85
1 2 3 4
Gross Requirement 0 0 0
Schedule Receipt
Projected On hand 85 85 85 85 85
Net Req
Planned Order Receipt
Planned Order Release 1100

Balok Bulan
Status= Make Lot Size 1215 Lead Time 1 Minggu
On hand 90
1 2 3 4
Gross Requirement 0 0 0 0
Schedule Receipt
Projected On hand 90 90 90 90 90
Net Req
Planned Order Receipt
Planned Order Release 1215

Kubus Tanggal
Status= Make Lot Size 450 Lead Time 1 Minggu
On hand 85
1 2 3 4
Gross Requirement 0 0 0 0
Schedule Receipt 700
Projected On hand 85 785 785 785 785
Net Req
Planned Order Receipt
Planned Order Release 450

Gear Jam
Status= Make Lot Size 500 Lead Time 1 Minggu
On hand 85
1 2 3 4
Gross Requirement 0 0 0 0
Schedule Receipt
Projected On hand 85 85 85 85 85
Net Req
Planned Order Receipt
Planned Order Release 500

Mesin Jam
Status= Buy Lot Size 450 Lead Time 1 Minggu
On hand 85
1 2 3 4
Gross Requirement 0 0 0 0
Schedule Receipt
Projected On hand 85 85 85 85 85
Net Req
Planned Order Receipt
Planned Order Release 450

Angka Kalender
Status= Make Lot Size 7000 Lead Time 1 Minggu
On hand 50
1 2 3 4
Gross Requirement 0 0 0 6000
Schedule Receipt
Projected On hand 50 50 50 50 1050
Net Req 5950
Planned Order Receipt 7000
Planned Order Release 7000

Baterai
Status= Buy Lot Size 860 Lead Time 2 Minggu
On hand 70
1 2 3 4
Gross Requirement 0 0 0 450
Schedule Receipt
Projected On hand 70 70 70 70 480
Net Req 380
Planned Order Receipt 860
Planned Order Release 860
 Bulan 1 167
6 7 8 9 10 11 12 Bulan 2 167
42 43 41 43 42 43 43 Bulan 3 170
95 110 100 75 99 89 111
390 280 180 105 6 317 206
400 400
479 200

6 7 8 9 10 11 12
400 0 0 0 0 400 0

5 6 7 8 9 10 11 12
0 400 0 0 0 0 400 0

50 50 50 50 50 50 50 50
350 350
400 400
400 400

5 6 7 8 9 10 11 12
400 0 0 0 0 400

110 110 110 110 110 160 160 160

340 290
450 450
 450

5 6 7 8 9 10 11 12
0 0 0 0 450 0 0 0

235 235 235 235 385 385 385 385

215
600
600

5 6 7 8 9 10 11 12
800 0 0 0 0 800 0 0

385 385 385 385 385 685 685 685

715 415
1100 1100
1100

5 6 7 8 9 10 11 12
1200 0 0 0 0 1200 0 0

105 105 105 105 105 120 120 120

1100 1085
1215 1215
1215

5 6 7 8 9 10 11 12
800 0 0 0 0 800 0 0

435 435 435 435 435 85 85 85

20 370
450 450
450
 5 6 7 8 9 10 11 12
400 0 0 0 0 400 0 0

185 185 185 185 185 285 285 285

360 260
500 500
500

5 6 7 8 9 10 11 12
400 0 0 0 0 400 0 0

135 135 135 135 135 185 185 185

360 310
450 450
450

5 6 7 8 9 10 11 12
0 0 0 0 6000 0 0 0

1050 1050 1050 1050 2050 2050 2050 2050

4950
7000
7000

5 6 7 8 9 10 11 12
0 0 0 0 450 0 0 0

480 480 480 480 30 30 30 30

167
172

Waktu Kerja
CRP TK
No Parts/Produk Lot Size Work Center Setup (jam)
1 Jam Dinding Kalender 400 Line 1 2
2 Tempat Kalender 450 Line 1 3
3 Gear Jam 1215 Line 1 4
5 Alas Kalender 600 Line 2 3
6 Penutup Samping 1100 Line 2 4
7 Balok Bulan 1215 Line 2 2
8 Kubus Tanggal 1100 Line 2 3
9 Angka Kalender 7000 Line 1 4

KEBUTUHAN KAPASITAS/JAM
No Parts/Produk 1 2
1 Jam Dinding Kalender LINE 1
2 Tempat Kalender LINE 1
3 Gear Jam LINE 1
4 Angka Kalender LINE 1
5 Alas Kalender LINE 2
6 Penutup Samping LINE 2 95.66667
7 Balok Bulan LINE 2
8 Kubus Tanggal LINE 2

Line 1 1 2
Hari kerja 5 7
Waktu tersedia 1200 1680
Tingakt utilitas 0.95 0.95
Tingkat efisiensi 0.85 0.85
Kapasitas tersedia 969 1356.6
Kekurangan / kelebihan

Line 2 1 2
Hari kerja 6 6
Waktu tersedia 1440 1440
Tingakt utilitas 0.95 0.95
Tingkat efisiensi 0.85 0.85
Kapasitas tersedia 1162.8 1162.8
kelebihan/kekurangan 1067.133
 8
30
Setup/unit (jam) Run Time/unitOp Time Total Op Time Menit
0.005 0.1 0.105 42 6
0.0066666666667 0.08333333 0.09 40.5 5
0.00329218107 0.11666667 0.119959 145.75 7
0.005 0.1 0.105 63 6
0.0036363636364 0.08333333 0.08697 95.6666666667 5
0.001646090535 0.11666667 0.118313 143.75 7
0.0027272727273 0.06666667 0.069394 76.3333333333 4
0.0005714285714 0.06666667 0.067238 470.666666667 4

3 4 5 6 7 8 9 10
42 42
40.5 40.5
145.75 145.75
470.66666666667 470.66667
 63 63
95.6666667 95.666667
143.75 143.75
76.3333333 76.333333

3 4 5 6 7 8 9 10
6 5 5 8 7 8 6 5
1440 1200 1200 1920 1680 1920 1440 1200
0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85
1162.8 969 969 1550.4 1356.6 1550.4 1162.8 969
692.1333333333 782.75 927 927

3 4 5 6 7 8 9 10
8 4 6 5 6 5 6 5
1920 960 1440 1200 1440 1200 1440 1200
0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85
1550.4 775.2 1162.8 969 1162.8 969 1162.8 969
1487.4 459.45 906 847.05
11 12
 11 12
4 7
960 1680
0.95 0.95
0.85 0.85
775.2 1356.6

11 12
7 9
1680 2160
0.95 0.95
0.85 0.85
1356.6 1744.2
MRP 1 2 3 4 5 6
MPS 250 250

7 8 9 10 11 12
250 250