TEST CERTIFICATE AS PER IEC 60255

MOTOR PROTECTION RELAY TYPE: ADR244B_ ENHANCE / E0 (D0)

1. Auxiliary Supply Check:

The relay LCD Display should ON with backlit on & VA burden tolerances are
1) Should be <15 Watt for DC and <24 VA for AC – Relay with LAN card
1.1 VA Burden Test on DC auxiliary supply:
Measured Measured
Test Voltage Range Test Voltage Result
Current (A) Wattage (W)
Lower Nominal 19.20 VDC 0.55 10.56 OK
Upper Nominal 276.00 VDC 0.031 8.55 OK

1.2 VA Burden Test on AC auxiliary supply:

Test Voltage Measured Measured
Test Voltage Result
Range Current (A) Wattage (VA)
Lower Nominal 19.20 VAC 0.84 16.12 OK
Upper Nominal 253.00 VAC 0.064 16.19 OK

2.0 Calibration Test:

Accuracy as per ADR244B instruction manual page no. 34: Measurement accuracy Typical ±2% at In.

2.1 Observe secondary current value on Relay Display & RTV2 Software: (CT secondary 1 Amp)
Applied Observed Current (A)
Tolerance
Current A ph. B ph. C ph. N
(A)
(A) Relay RTV2 Relay RTV2 Relay RTV2 Relay RTV2
1.00 0.98-1.02 0.99 0.99 1.00 1.00 0.99 0.99 1.00 1.00

2.2 Observe secondary current value on Relay Display & RTV2 Software: (CT secondary 5 Amp)
Applied Observed Current (A)
Tolerance
Current A ph. B ph. C ph. N
(A)
(A) Relay RTV2 Relay RTV2 Relay RTV2 Relay RTV2
5.00 4.90 – 5.10 5.01 5.01 5.01 5.01 5.01 5.00 5.01 5.02

2.3 Observe secondary voltage value on Relay Display & RTV2 Software:
Applied Observed voltage (VAC)
Tolerance
Voltage A ph. B ph. C ph. N
(VAC)
(VAC) Relay RTV2 Relay RTV2 Relay RTV2 Relay RTV2
63.5 62.23 – 64.77 63.51 63.52 63.57 63.56 63.57 63.56 63.62 63.62

3 Polarity Verification Test:

3.1 Observe I1 & I2 current value on Relay Display for CT Polarity Test:

For 1A

Expected Current (A) Observed Current (A)

Phase Applied Current Phase Angle
I1 I2 I1 I2
Ia 1.000 A 0.0 Page 1 of 7
Ib 1.000 A 240 1.00 0.00 1.00 0.001
Ic 1.000 A 120
 For 1A

Expected Current (A) Observed Current (A)

Phase Applied Current Phase Angle
I1 I2 I1 I2

Ia 1.000 A 240

Ib 1.000 A 0.0 0.00 1.00 0.001 1.00

Ic 1.000 A 120

For 5A

Expected Current (A) Observed Current (A)

Phase Applied Current Phase Angle
I1 I2 I1 I2

Ia 5.000 A 0.0
Ib 5.000 A 240 5.00 0.00 5.01 0.01
Ic 5.000 A 120
For
5A
Expected Current (A) Observed Current (A)
Phase Applied Current Phase Angle
I1 I2 I1 I2

Ia 5.000 A 240

Ib 5.000 A 0.0 0.00 5.00 0.01 5.01

Ic 5.000 A 120

3.2 Observe V1 & V2 Voltage value on Relay Display for PT Polarity Test:

Expected Voltage (VAC) Observed Voltage (VAC)

Applied Voltage
Phase Phase Angle
Expected Observed Voltage V2
(VAC)
4 (VAC)
Applied Voltage V1 Voltage (VAC)
V2 V1
Phase Phase Angle
(VAC) V1 V2 V1 V2
Va 63.5V 0.0
Va
Vb 63.5V 240 63.5 0.00 63.52 0.04
Vb
Vc 63.5V 0.0
120 0.00 63.5 0.05 63.52
Vc 63.5V 120

TORQUE ANGLE VERIFICATION TEST

FOR CT 1A: Set Phase MTA = 45Deg, Residual OC MTA (3 IO) =45Deg, Ground OC/SEF = 45 Deg

4.1 TORQUE ANGLE CHECK FOR PHASE:

FOR CT 1A:

Applied Current Applied Voltage

Expected Observed
Phase Current Phase Angle Voltage Phase Angle Tolerance
Torque Torque
(A) (Degree) (VAC) (Degree)

Page 2 of 7
 A 1.0 0 63.5 0 0.707 0.642 to 0.766 Trang A= 0.701

B 1.0 240 63.5 240 0.707 0.642 to 0.766 Trang B= 0.702

C 1.0 120 63.5 120 0.707 0.642 to 0.766 Trang C= 0.701

N 1.0 0 63.5 0 -0.707 -0.642 to -0.766 Trang N= - 0.702

FOR CT 5A:
Phase Applied Current Applied Voltage Expected Tolerance Observed Torque
Current Phase Angle Voltage Phase Angle Torque
(A) (Degree) (VAC) (Degree)

A 5.0 0 63.5 0 0.707 0.642 to 0.766 Trang A= 0.701

B 5.0 240 63.5 240 0.707 0.642 to 0.766 Trang B= 0.702

C 5.0 120 63.5 120 0.707 0.642 to 0.766 Trang C= 0.701

N 5.0 0 63.5 0 -0.707 -0.642 to -0.766 Trang N= - 0.701

4.2 TORQUE ANGLE CHECK FOR EF & 3V0:

FOR CT 1A:

Phase Applied Current Applied Voltage Expected Tolerance Observed Torque

Current Phase Angle Voltage Phase Angle Torque
(A) (Degree) (VAC) (Degree) (Trang V0N) (Trang V0N)

Van=63.5 0
-0.642 to -
N 1.0 0 Vbn=63.5 0 - 0.707 -0.704
0.766
Vcn=63.5 0

FOR CT 5A:

Phase Applied Current Applied Voltage Expected Tolerance Observed Torque

Current Phase Angle Voltage Phase Angle Torque (Trang V0N)
(A) (Degree) (VAC) (Degree) (Trang V0N)

Van=63.5 0
-0.642 to -
N 5.0 0 Vbn=63.5 0 - 0.707 - 0.705
0.766
Vcn=63.5 0

4.3 TORQUE ANGLE CHECK FOR 3I0 & 3V0:

FOR CT 1A:

Phase Applied Current Applied Voltage Expected Tolerance Observed

Current (A) Phase Angle Voltage Phase Angle Torque Torque
(Degree) (VAC) (Degree) (TrangV0I0) (TrangV0I0)
- 0.707 -0.642 to -0.766 - 0.702
A 1.0 0 Van=63.5 0

Page 3 of 7
 B 1.0 0 Vbn=63.5 0

C 1.0 0 Vcn=63.5 0

FOR CT 5A:

Phase Applied Current Applied Voltage Expected Tolerance Observed

Current Phase Angle Voltage Phase Angle Torque Torque
(A) (Degree) (VAC) (Degree) (TrangV0I0) (TrangV0I0)

A 5.0 0 Van=63.5 0
-0.642 to -
B 5.0 0 Vbn=63.5 0 - 0.707 - 0.705
0.766
C 5.0 0 Vcn=63.5 0

4.4 TORQUE ANGLE CHECK FOR NEGATIVE PHASE SEQUENCE [V2] & EF:

FOR CT 1A:

Phase Applied Current Phase Applied Voltage Expected Tolerance Observed

Current Angle Voltage Phase Angle Torque Torque
(A) (Degree) (VAC) (Degree) (Trang V2N) (Trang V2N)

Van=63.5 0

-0.642 to -
N 1.0 0 Vbn=63.5 120 - 0.707 -0.704
0.766

Vcn=63.5 240

4.5 TORQUE ANGLE CHECK FOR NEGATIVE PHASE SEQUENCE [V2] & 3IO:
FOR CT 5A:

Phase Applied Current Applied Voltage Expected Tolerance Observed

Current(A) Phase Angle Voltage Phase Angle Torque Torque
(Degree) (VAC) (Degree) (Trang V2I0) (Trang
V2I0)

A 5.0 0 Van=63.5 0
-0.642 to -
B 5.0 0 Vbn=63.5 120 -0.707 -0.703
0.766
C 5.0 0 Vcn=63.5 240

5 Logic Input Test:

Test Success criteria: Opto input should ON within +/- 4 volts OR 5% whichever is greater.

Model 244BEXXXXXX0XXX 244BEXXXXXX1XXX 244BEXXXXXX2XXX 244BEXXXXXX3XXX

244BMXXXXXX0XXX 244BMXXXXXX1XXX 244BMXXXXXX2XXX 244BMXXXXXX3XXX
Operating Voltage 24-30 V DC/AC 48/60 V DC/AC 110 V DC/AC 220 VDC/ 230 VAC
Voltage Tolerance 18V 35V 77V 154V 

Page 4 of 7
 for DC ± 4VOLT OR± 5 % ± 4volts OR ± 5% ± 4volts OR ± 5% ± 4volts OR ± 5%

Observed
Bank Details Threshold Voltage Bank Details Result
for DC (V) / Result
1 78 1 OK
2 78 2 OK
3 77 3 OK
Logic Inputs 4 76 Logic Outputs 4 OK
H Bank 5 77 J Bank 5 OK
6 78 6 OK
7 78 7 OK
8 77 8 OK
1 78 Logic Outputs 1 OK
2 76 K Bank 2 OK
3 77
Logic Inputs 4 78
I Bank 5 78
6 77
7 76
8 78

6. HIGH Voltage & Insulation Resistance Test:

Test Success criteria: Relay should withstand 2 KV for 1 min.

Insulation test: ≥ 100MΩ @ 500VDC OK.
H.V. Test @2000VAC between all terminals & body for 60 Sec. Withstand.
7. Functional Test:

Accuracy for protection function as per ADR244B instruction manual page no. 36, as follows:

For Operating Value DT Pick–up Setting ±5%

IDMT Pick–up 1.05 x Setting ±5%
Drop –off 0.95 x Setting ±5%
For Operating Time IDMT Characteristic shape
As per class5 of 60255-151 cl.5.2**
or 50ms whichever is greater
DT Operation ±5% or 55ms whichever is
greater*
**As per IEC60255-151 Class 5 (assigned error 5%) the tolerance calculated as below
Value of characteristic quantity as multiple of set- 2N 5N 10N
ting value (GS)
Limiting error as multiple of an assigned error 2.5 1.5 1
Percentage for time accuracy claim 12.5 7.5 5

7.1 Pick-Up Test for PHASE, EF:

CT sec: 1Amp.

Page 5 of 7
 Keep Phase, EF & SEF DT= 0s, TMS at X0.02
Observe Operating Value (A)
Curve Select Tolerance (A)
Setting A B C N
IEC S Inv 0.20 0.21 0.21 0.21 0.21 0.20 – 0.22
IEEE M Inv 4.00 4.12 4.11 4.12 4.12 4.00 – 4.40
Definite Time 35.00 35.32 35.34 35.33 35.32 35.00 – 38.50

7.2 Operating Time Test:

Applied Expected Time Tolerance Observe Operating Time for phase (Sec)
Result
Current (Sec) (Sec) A ph. B ph. C ph. N

2N 10.029 8.77 to 11.28 10.051 10.000 10.050 9.978 OK

5N 4.280 3.95 to 4.60 4.298 4.311 4.302 4.284 OK

10 N 2.971 2.82 to 3.11 2.997 2.998 3.002 2.995 OK

8. HMI Test

HMI Result HMI Result HMI Result

LCD DISPLAY OK LED’s

FEATHER TOUCH KEYS L1 (GREEN AND RED) OK L9 (GREEN AND RED) OK

EDIT KEY OK L2 (GREEN AND RED) OK L10 (GREEN AND RED) OK

TARGET RESET
OK L3 (GREEN AND RED) OK L11(GREEN AND RED) OK
KEY

TRIP KEY OK L4 (GREEN AND RED) OK L12 (GREEN AND RED) OK

CLOSE KEY OK L5 (GREEN AND RED) OK L13 (GREEN AND RED) OK

PROT. RESET KEY OK L6 (GREEN AND RED) OK L14 (GREEN AND RED) OK

SET / ◄ KEY OK L7 (GREEN AND RED) OK L15 (GREEN AND RED) OK

+ / ▲ KEY OK L8 (GREEN AND RED) OK L16 (GREEN AND RED) OK

- / ▼KEY OK

► KEY OK

9. Communication Test:

Communication Port Result

USB Port OK
Rear Port OK
Ethernet LAN 1 OK

Page 6 of 7