SPINDL LINE DATE : FEB 2018

NO OPERATION REJECTION REJECTION% COMM%

1 spline Rolling 343 34.96 34.96
2 C/L Gringer 301 30.68 65.65
3 Copy Turning 256 26.10 91.74
4 CNC turning 71 7.24 98.98
5 center & Facing 10 1.02 100.00
6 parting 0 0.00 100.00
7 Straightening 0 0.00 100.00
981

PARETO
400
ANALYSIS120.00
F 350
r 98.98100.00
100.00
100.00
100.00
e 300 91.74
q
u 80.00 C
e 250 o
n 65.65 m
c 200 60.00 m
y 343 u
150 301 l
256 40.00 a REJECTION
34.96 t
100 Column C
i
20.00 v COMM%
50 e
71 %
0 10 0 0 0.00
g er g g g g g
ollin ing rnin rnin acin artin enin
r u tu F t
eR G T & p gh
lin C/L opy CNC ter ra
i
sp C en St
c

Defects
 SPINDLE LINE
350

S. No. Opertion Name REJECTION REJECTION% cmm% 300 100.00

100
93.81
1 spline Rolling 321 30.11 30.11 250 82.55
2 C/L Gringer 295 27.67 57.79 200
3 Copy Turning 264 24.77 82.55 57.79
150
4 center & Facing 120 11.26 93.81
5 CNC turning 66 6.19 100.00 100 30.11
6 parting 0 0.00 100.00 50
7 Straightening 0 0.00 100.00 0
1066 g er g g g g g
o llin ing rnin acin rnin artin enin
r u F tu p ht
eR G T & ig
lin C/L opy ter CNC ra
sp C en St
c

STAY ROAD

S. No. Opertion Name REJECTION rejection% cmm%

350
1 Fac, Cham, & Drill 295 30.89 30.89 300 100.1
98.74
2 Reducing 160 16.75 47.64 250
92.25
80.10
3 Projection Welding 159 16.65 64.29 200 64.29
4 Threading 151 15.81 80.10 150 47.64
5 C/L Grinder 116 12.15 92.25 100 30.89
6 Bending I 62 6.49 98.74 50
7 Parting 12 1.26 100.00 0
8 Chamer & Facing 0 0.00 100.00
9 Bending II 0 0.00 100.00
10 Final inspection 0 0.00 100.00
955
 120.00

100.00
100.00
100.00
100.00
93.81
82.55 80.00

57.79 60.00

40.00 REJECTION
30.11 cmm%
20.00

0.00
g er g g g g g
llin ing rnin acin rnin artin enin
r u F u p ht
/L G py T r & NC t ig
C o e ra
C ent C St
c

120.00
100.00
98.74 100.00
100.00
100.00
100.00
92.25
80.10 80.00
64.29 60.00
47.64 Column D
40.00
30.89 Column F
20.00
0.00
 4/1/2019 SPINDAL LINE
S. No. Opertion Name REJECTION REJECTION% cmm%
1 CNC turning 80 22.73 22.73
2 spline Rolling 79 22.44 45.17
3 Copy Turning 78 22.16 67.33
4 C/L Gringer 59 16.76 84.09
5 center & Facing 56 15.91 100.00
6 parting
352

STAY ROAD

S. No. Opertion Name REJECTION rejection% cmm%

1 Threading 164 32.54 32.54
2 Projection Welding 90 17.86 50.40
3 Bending I 75 14.88 65.28
4 C/L Grinder 61 12.10 77.38
5 Chamer & Facing 60 11.90 89.29
6 Fac, Cham, & Drill 54 10.71 100.00
7 Reducing
8 Parting
9 Bending II
10 504
Problem FREQUENCY percentage Commu%

Taping Machine 23 17 17
Assembly Line 25 18 35
Strapping
Machine 11 14 10 45

Plant Air
30 120
(redundant
system) 15 11 56 25
25 23 99 100
Die Cutting 90
Machine 3 16 12 68 20 1881 80
15 16 68
15 14 13 60
Stetch Wrapper 5 18 13 81 56 12
45
Holiday 10 40
35
Downtime 12 9 90
5 17 20
FREQUEN
Corrugator Line 13 9 99 0 0 Commu%
Total 136
 120

99 100
90
1 80

13 60
12
40

20
FREQUENCY
0 Commu%
PROBLEM Frequency Percentage Commu.%
Copy Turning 8 21 21
CNC Turning 5 13 34
Spline rolling 14 36 70
C/L Grinder 12 31 101
39

Pareto Analysis
F 16 14 120 C
12101 100 o
r 12
8 80 m
e 8
70
60 m
q 5
4 34 40 u
u 21 20 l
Frequency
e 0 0 a Commu.%
n t
c 80-20 Rule i
y v
e

Defects