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Production Engineering
and Engineering Research
Properties of Hydrocarbon Mixtures as Related to
Production Problems
By W. K. LEWIS, * CAMBRIDGE, MASS.
DURING the last decade the petroleum refinery engineer has made
great progress in achieving a better understanding of the physical
behavior of hydrocarbon mixtures, with particular reference to their
pressure-temperature-volume relationships, the mechanism of the
evaporation of liquids, the condensation of vapors, including the changes
in composition, and the heat effects accompanying them. With the new
insight into the mechanism of movement of oil and gas through the
formations in which they occur, achieved by the production engineer,
.
PROPERTIES OF PURE HYDROCARBONS
While it is true that petroleum always consists of highly complex
mixtures of hydrocarbons, none the less understanding of the behavior
of the mixture must be based upon a knowledge of the properties of the
pure components. However, in view of the tremendous number of
hydrocarbons existing in petroleum, the determination and formulation
of the properties of all of them would seem a discouraging task. The
difficulty of the situation is increased by the undoubted facts that the
overwhelming majority of chemical individuals in petroleum have never
been isolated as pure compounds, none of their physical properties have
been determined and even their chemical constitution is unknown. The
situation would be hopeless were it not for the fact that certain extra-
ordinary correlations of important properties of various hydrocarbons
have been discovered which make it possible to predict those properties
for a given chemical individual on the basis of a very limited character-
ization of it. Thus one can predict the vapor-pressure curve of an
unknown hydrocarbon over a considerable range from the knowledge of a
0.,220
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Vapor Pressures
The vapor pressures of all hydrocarbons rise rapidly with increase in
temperature, so rapidly that when plotting them on ordinary coordinate
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80 /
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o 100 200 300 400 500 600 700 800
·K.
FIG. 3.-DELTA CORRECTION FACTOR.
..- ::::::-
., :...-:
loL"
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. -
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T __
fraction of the critical pressure Pc, the fraction P R = PIPe, being called
the reduced pressure, and the temperature similarly as a fraction of the
critical temperature, i. e., as a reduced temperature, TR = T lTc, it is
found that for all hydrocarbons having more than three carbon atoms
per molecule the correction factor fJ. to the gas laws is a unique function
of the reduced temperature and pressure given by the curves of Fig. 4.
Clearly, this puts one in a position to evaluate the volume or density of
any pure hydrocarbon vapor under any conditions of temperature and
pressure, provided one knows its critical constants.
Replotting the data on which Fig. 4 is based shows that at high pres·
sures the so-called isometrics-the curves of pressure against temperature
at constant volume---are substantially straight lines over considerable
ranges. Furthermore, if these are plotted on a reduced basis, for
instance as P Rvs. TR at constant VB, as is done in Fig. 5, it is found that
W. K. LEWIS 17
all higher hydrocarbons (those having more than three carbon
atoms per molecule) fall on a single diagram. Figs. 4 and 5 are equiva-
lent and represent merely different ways of expressing the same rela-
tionships. In use, sometimes one and sometimes the other is found the
more convenient.
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to 1.1 12 13 1.4 1.5 1.& 1.7 UI 1.9 2.0
TR - REOUCED TEMP£RATURE
Thermal Properties
General correlations are available of the specific heats of hydrocarbon
liquids and of their vapors under pressures sufficiently low so that
18 PROPERTIES OF HYDROCARBON MIXTURES
22
I'-...
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20
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0.1 0.2 004 0.6 o.e 100 2.0 04.0 8.0 e.o 10.0 20.0 400 eo.o 100.0
¥
FIG. 6.-HILDEBRAND FUNCTION FOR HYDROCARBONS.
the very large deviation from the gas laws suffered by the vapors at high
pressures, and deviations from their thermal behavior at low pressures
are to be expected. It is readily shown thermodynamically that the
correction for the effect of pres-
1
~ sure can be expressed in the
•al relatively simple terms of Fig. 7.
In any operation involving the
~ heating or cooling of a vapor,
~.~
-Ql I~ 1'-.
calculate the heat effect on the
assumption that the operation is
"- conducted at pressures low enough
"- '\.~ to neglect deviations from the gas
,,~
1
laws and then at each end of the
Q4 Q5 oe 08 La 2D 3D 4.0 5.0 eo ao
V._REDUCED VOI..I.Y operation apply a pressure correc-
FIG. 7.-CORREC'lION FOR EFFECT OF tion of which the magnitude de-
PRESSURE. pends upon the reduced volume as
shown in the following equation. The term 4> is given by Fig. 7. Notice
that its negative value is plotted in the figure. The isothermal pressure
correction to the internal energy is
!:!.E = J.LcRTc4>
Hence, to calculate the change in internal energy due to pressure alone,
for hydrocarbons with more than three carbon atoms per molecule,
2 Parks and Huffman: Free Energies of Some Organic Compounds, 68. Chern. Cat.
Co., Inc. 193?.
W. K. LEWIS 19
multiply the difference in the ordinate readings of Fig. 7 corresponding
to the actual change in VB by the term Jl.cRTc = O.264RTc. Its evalua-
tion requires knowledge of Tc for the hydrocarbon in question.
Fugacities
For the computation of the reversible, isothermal work of compression
of a perfect gas one uses the familiar formula,
W = nRT In P21pl = PlVl In pdpl
In view of the large deviations from the gas laws at high pressures indi-
cated by Fig. 4, it is not surprising to find that this equation breaks down
completely under these conditions. If, however, one will use in it under
the logarithmic term a properly corrected pressure, I, the equation can
still be employed in this form for the exact calculation of isothermal
reversible work. It thus becomes W = nRT In Id/I. At pressures low
Til" 1.50
1.40
1.30
1 __~-~-r-~~~::=t==~~~1.~00~===*==~~~
0-2;;- 2 3 .. 5. •• 10
PRKREDUCEO PRESSURES
FIG. S.-RATIO OF FUGACITY TO PRESSURE.
35.0
30.0
.
W
15.0
10.0
'.0
0.0
100 160 200 Z50
TE"'ERATURE 'c.
values of P.
Objection' may well be raised FIG. lO.-REDUCED FUGACITIES
that these values are computed from PLOTTED ON CURVE COMMON TO ALL
HYDROCARBONS,
data on the solubility of methane
alone and apply to no other hydrocarbon. However, it is a
well-known fact that at temperatures in the neighborhood of
the -critical the fugacities of the pure liquid hydrocarbons, expressed
on : a reduced basis, are all substantially the same function of
the reduced temperature, although at low reduced temperatures marked
divergencies develop. This being true below the critical temperature
and the fugacities calculated from solubility data above the critical
being smooth extrapolations of the fugacity curve below, one would
expect the reduced fugacities to plot on a single curve common to all
hydrocarbons. This has been done in Fig. 10. It will be noticed that
the data for the four paraffin hydrocarbons plotted, methane to butane
26 PROPERTIES OF HYDROCARBON MIXTURES
, The deviations are due partly to a quite definite trend of the calculated values
of fp with the pressure, the tendency being for it to rise with the pressure for the
paraffin hydrocarbons and fall in the case of cyclic compounds. Were the solubilities
in different members of a given group of compounds compared at the same total
presiJUres, the deviations would be much less.
W. K. LEWIS 27
C1.............. 191 674 1.74 1.11 5.3 a 3560 0.94b 704 5.06
C2 •••..•........ 305 718 1.09 1.04 0.94a 675 0.74b 555 1.22
Cs•..... " ...... 369 632 0.903 0.488 1.18 0.76 b 234 0.40' 300 0.78
0 4 ••.•.......•.. 426 528 0.782 0.195 1.41 0.83b 85 0.34' 255 0.33
Still focusing attention on I-lb. mol of combined gas and oil flowing
from the well, but realizing that this mixture will be partly vaporized at
1400 F. and 735 lb. pressure, despite the fact that the amount of vaporiza-
tion will be far less than that existing at the top of the well, call the
30 PROPERTIES OF HYDROCARBON MIXTURES
total mols vaporized at the face of the sand N, the mols of anyone com-
ponent vaporized under those conditions n, and the total mols of that
component existing in the total mixture n'. The component to which
one is referring in any given instance will be indicated by a subscript;
nl is the mols of methane in one mol of total mixture existing in the form
of vapor under the conditions in question. Clearly, n' is for each com-
ponent the figure found in the last column of Table 2. Since one mol of
total mixture is being considered, of which N mols are in vapor form, it
follows by difference that 1 - N must be the total mols of liquid. Simi-
larly, for each component n' - n is the mols of that component in the
liquid state.
TABLE 4
Component n' IAssume N = 0.3161 "
~
1V •Cu•Ft. ICompo of Gas.
Per Cent
fp = J!. =
f1f' x
_n_(l - N) =
n' - n N
a
Since Table 4 gives the correct value of the total amount of vapor
and the amount of each constituent, by the use of the gas law one is
immediately in a position to compute the total volume. One needs to
know only the volume that each of the constituents would occupy at the
same temperature and total pressure computed from the gas laws with
the fJ. correction. Since TR and 7rR are available for each constituent in
Table 3, the value of fJ. can be read directly from Table 4, and the volume
corresponding thereto calculated from the corrected gas-law data. This
has been done in the fourth and fifth columns of Table 4. In other
words, each mol of oil plus gas flowing from the weU contains 0.316 mols
in the vapor state and the volume of this vapor is 2.49 cubic feet.
The oil at the bottom clearly consists of the oil from the casing
increased by the constituents of the gas dissolved in it because of the
higher pressure at the bottom of the well. The amount of these dissolv-
ing constituents is computed in Table 5.
94.3
One could compute the volume of each dissolving constituent and deter-
mine the total volume of the mixture by adding up that of the component
but it is probably sufficiently accurate to estimate the decrease in specific
gravity of the oil. Calling it 0.8, its volume at the bottom of the well is
clearly 94.3/(62.4) (0.8) = 1.89 cu. ft. Consequently, the total volume
of oil plus gas is 4.38 cu. ft. It is interesting to note that under these
conditions the volume of the gas is only 31.7 per cent greater than that
of the oil, despite the fact that on a molal basis over 31 per cent of the
total mixture is in gaseous form. Had this 31 per cent existed in gaseous
form at atmospheric pressure and 140° F., the volume of the gas would
be over 70 times that of the oil.
Tables 6, 7 and 8 repeat the computation for the same pressure with a
lower temperature of 80°. The significant fact in the result is that this
drop in temperature of only 60° F. has reduced the volume of the gas
about 40 per cent.
It is clear that by such a technique the volume of both gas and oil in
the crude flowing from a well can be calculated as a function of the pres-
32 PROPERTIES OF HYDROCARBON MIXTURES
sure at the point in the sand in question, provided one knows the sand
temperature. Certainly, this information is essential in any adequate
analysis of the mechanism of flow through the sand in all those important
cases in which both liquid and gaseous phases are present. However,
it ought to be emphasized that the computation method discussed here
assumes no serious segregation of oil from the gas in the sand itself but
that the two are sufficiently intimately mixed to maintain substan-
tial equilibrium.
Table 6 summarizes the preliminary computation for conditions of
80° F. and 735 pounds pressure.
TABLE 6.-Computation for Conditions of 80° F. and 735 Lb. Pressure
Component Til PIl I 1<8 I /PIP I Ip I 11</1< 1 11< I a
TABLE 7
Component n' I Assume ~ = 0: 228 1
1V, Cu. Ft.1 Composition
of Ga.
TABLE 8
Component Mol. Wt. Mol. Pounds
0.772 96.0
Estimating the specific gravity of the oil as 0.79, the total volume 'of
the oil plus dissolved gas = 96.1/(62.4)(0.79) = 1.95 cu. ft. This
makes a total volume of 3.49 cu. ft. of oil plus undissolved gas.
DISCUSSION 33
DISCUSSION
(H. D. Wilde, Jr. presiding)
H. D. WILDE, JR., * Houston, Tex.-These problems are becoming more and more
important.. The behavior of the Kettleman Hills and other deep reservoirs can be
better understood in the light of studies such as Dr. Lewis has made. These data
will be helpful in making volumetric corrections in proration requiring such corrections.
E. A. STEPHENSON, t Rolla, Mo.-This paper is one of the best illustrations of
sound teaching I have seen.
C. E. REISTLE,t Bartlesville, Okla.-This paper indicates the need of fundamental
research. We should encourage research of this nature in order that we may definitely
predict the behavior of hydrocarbon mixtures under high-pressure conditions. It
seems particularly important to determine the physic'al and chemical properties of the
hydrocarbons found in and associated with crude oil.
B. E. LINDSLY,§ Bartlesville, Okla.-Take a high-pressure field with a gas cap at