Professional Documents
Culture Documents
OPEX
OPEX
PROJECT N° 20192ME525R
REVIEWE
REV. BY ISSUED FOR DATE CHK’D
D
E. Chavez / M. Gómez /
A H. Parra Internal Review 9/17/2019 ✓
A. Mejía C. Sovero
E. Chavez / M. Gómez /
B H. Parra Internal Review 10/19/2019 ✓
A. Mejía C. Sovero
E. Chavez / M. Gómez /
0 H. Parra Internal Review 11/21/2019 ✓
A. Mejía C. Sovero
OPERATING COST
OPEX
Section 0.1.0 CONTENT Sheet 1 of 1
0.1.0 CONTENT
COMMENT
SECTION WBS N° DESCRIPTION DATE
S
0.1.0 CONTENT
0.2.0 INTRODUCTION
0.3.0 CALCULATION
0.4.0 SUMMARY
OPERATING COST
OPEX
Section 0.2.0 INTRODUCTION Sheet 1 of 2
0.1.0 INTRODUCTION
The cost of operation is that which is incurred once a project is working; It is related to a period of time ($ per
month or year). Preferably, the estimate is annual.
ESTIMATES BASES
In the cost of this project, the salaries of people directly and indirectly involved with the production process of
the concentrate (engineers, technicians, operators, etc.) have been considered acording to the current market in
Peru.
Direct and indirect materials have been considered within the supply group, such as reagents, spare parts and
maintenance materials. Spare parts and maintenance were considered as 1% of the cost of equipment. Within the
service group, the energy consumption of each equipment was mainly considered.
WORK FORCE
Mineral production 4418.9 TMD
Mineral production 132567.4 TM-month
TECHNICAL INDEX
TASK MONTHLY
DAILY DAY SOCIAL TOTAL
DESCRIPTION PER SALARY
N. SOLES LAWS MONTH US$ Task/TM US $/TM
MONTH US$ US$
Employees
1 COO 30 120 1,077.84 538.92 1,616.77 0.0122
1 Mill Superintendent 30 100 898.20 449.10 1,347.31 0.0102
1 Superintendent of maintenance 30 100 898.20 449.10 1,347.31 0.0102
2 Mill Supervisor 30 80 718.56 359.28 1,077.84 0.0081
1 Mechanical Maintenance Supervisor 30 70 628.74 314.37 943.11 0.0071
1 Electrical Maintenance Supervisor 30 70 628.74 314.37 943.11
Workers
2 Crushing Operator 30 40 718.56 359.28 2,155.69 0.0002 0.0163
2 Milling Operator 30 40 718.56 359.28 2,155.69 0.0002 0.0163
2 Flotation Operator 30 40 718.56 359.28 2,155.69 0.0002 0.0163
SUPPLIES
MONTHLY UNITY TOTAL UNITY COST
Ratio
MILLS COMSUMP. UNITY COST MONTH Consump.
US$/TM
g/t (kg/month) (USD/kg) (USD/Month) / TM
Steel
Grinding media 800.00 106053.910738 (USD/kg) 1.10 116,659.30 0.8 0.8800
Primary mill - liners 250.00 33141.8471056 (USD/kg) 0.15 4,971.28 0.25 0.0375
Secundary mill - liners 250.00 33141.8471056 (USD/kg) 0.15 4,971.28 0.25 0.0375
Re - grinding mill - liners 110.00 14582.4127265 (USD/kg) 0.15 2,187.36 0.11 0.0165
Maintenance 1 % Equipment cost 28,865.37 0.2177
SERVICES
TECHNICAL INDEX
MONTHLY UNIT COST TOTAL
DESCRIPTION UNITY Consump./
CONSUMP. MONTH US$ US $/TM
US $/Unity TM
Electric Power
Crushing 334,491.19 Kw-hr 0.065 21,741.93 2.5232 0.1640
Grinding 2,506,554.22 Kw-hr 0.065 162,926.02 18.9078 1.2290
Rougher - Scavenger stage 1,378,053.60 Kw-hr 0.065 89,573.48 10.3951 0.6757
Regrinding 876,943.20 Kw-hr 0.065 57,001.31 6.6151 0.4300
Cleaning Flotation stage 192,676.95 Kw-hr 0.065 12,524.00 1.4534 0.0945
Condiciotioner 40,088.83 Kw-hr 0.065 2,605.77 0.3024 0.0197
WORKFORCE
Mineral production 4418.9 TMD
Mineral production 132567.4 TM-Month
TECHNICAL INDEX
TASK MONTHLY
DAILY DAY SOCIAL TOTAL
DESCRIPTION PER SALARY
N. SOLES LAWS MONTH US$ Task/TM US $/TM
MONTH US$ US$
Employees
1 Chemical Laboratory Supervisor 30 70 628.74 314.37 943.11 0.007
Technicians
1 Chemical Laboratory technician 30 45 404.19 202.10 606.29 0.005
Workers
1 Distribution operator 30 40 359.28 179.64 538.92 2.26E-04 0.004
1 Filter operator 30 40 359.28 179.64 538.92 2.26E-04 0.004
SERVICES
TECHNICAL INDEX
MONTHLY UNIT COST TOTAL
DESCRIPTION UNITY Consump./
CONSUMP. MONTH US$ US $/TM
US $/Unity M
Electric Power
Symens 250.56 Kw-hr 0.065 16.29 0.0019 0.0001
PSI 300 805.79 Kw-hr 0.065 52.38 0.0061 0.0004
Courier 5i 805.79 Kw-hr 0.065 52.38 0.0061 0.0004
Slurry sampler (3) 2,217.41 Kw-hr 0.065 144.13 0.0167 0.0011
Thinckener concentrate 1,002.22 Kw-hr 0.065 65.14 0.0076 0.0005
Holding tank 501.11 Kw-hr 0.065 32.57 0.0038 0.0002
Filter concentrate 50,400.18 Kw-hr 0.065 3,276.01 0.3802 0.0247
Weighbridge 67.20 Kw-hr 0.065 4.37 0.0005 0.0000
Thinckener 2,014.46 Kw-hr 0.065 130.94 0.0152 0.0010
WORKFORCE
Producc. De Mineral 4418.9 TMD
Producc. De Mineral 132567.4 TM-month
MONTHLY TOTAL TECHNICAL INDEX
TASK PER DAILY DAY N. SOCIAL
DESCRIPTION SALARY MONTH
MONTH SOLES LAWS Task/TM US $/TM
US$ US$ US$
SERVICES
TECHNICAL INDEX
MONTHLY UNIT COST TOTAL
UNITY
CONSUMP. MONTH US$ Consump./ US $/TM
US $/Unity TM
Electric Power
Cone Thickener 1,002.22 Kw-hr 0.07 65.14 0.0076 0.0005
Mixers 8,719.32 Kw-hr 0.07 566.76 0.0658 0.0043
WORKFORCE
Water production 9300.0 m3/D
Water produccion 279000.0 m3/month
TECHNICAL INDEX
MONTHLY TOTAL
TASK PER DAILY DAY N. SOCIAL
DESCRIPTION SALARY MONTH
MONTH SOLES LAWS Task/TM US $/TM
US$ US$ US$
Employees
1 Desalination Process - - 598.802395 299.4011976 898.20 0.007
Supervisor
- -
Technicians
2 Pickup operator 30 45 404.191617 202.09580838 1,212.57 0.0001 0.0043
2 Chemical and physical process 30 45 404.191617 202.09580838 1,212.57 0.0001 0.0043
operator
2 R.O. process operator 30 45 404.191617 202.09580838 1,212.57 0.0001 0.0043
Sub Total 2 90 1213 606 3,637.72 0.0007 0.0130
Workers
2 Operator pumping stations 30 40 359 180 1,077.84 2.26E-04 0.008
2 Desalination plant operator 30 40 359 180 1,077.84 2.26E-04 0.008
SUPPLIES
SERVICES
TECHNICAL INDEX
MONTHLY UNIT COST TOTAL
UNITY Consump./
CONSUMPTION MONTH US$ US $/TM
TM
US $/Unity
ELECTRIC POWER
US$/TM 2.09
OPERATING COST
OPEX
Section 0.3.0 CALCULATION Sheet 8 of 3
SUPPLIES
TECHNICAL INDEX
MONTHLY UNIT COST TOTAL
DESCRIPTION UNITY Consump./
CONSUMPTION MONTH US$ US $/TM
TM
US $/Unity
Reagents
Lime 37649.14 Kg -month 0.14 5,331.12 0.2840 0.0402
Potassium amil xantate 9279.72 Kg -month 2.832 26,280.16 0.0700 0.1982
Aerofloat 238 9279.72 Kg -month 4.72 43,800.27 0.0700 0.3304
Aeropromoter 3501 6628.37 Kg -month 5.192 34,414.49 0.0500 0.2596
Carboxymethyl cellulose 6628.37 Kg -month 0.59 3,910.74 0.0500 0.0295
Sodium sulphite 19885.11 Kg -month 1.062 21,117.98 0.1500 0.1593
Sodium silicate 92797.17 Kg -month 0.354 32,850.20 0.7000 0.2478
Methyl isobutyl carbonyl 6628.37 Kg -month 2.714 17,989.39 0.0500 0.1357
Sub Total 4 185,694.35 1.4008
Others (5% sub total 4) 9,284.72 0.0700
TOTAL SUPPLIES 194,979.07 1.4708
3
TECHNICAL INDEX
MONTHLY UNIT COST TOTAL
DESCRIPTION UNITY Consump./
CONSUMPTION MONTH US$ US $/TM
TM
US $/Unity
ELECTRIC POWER
Lime 41.581 Kw-hr 0.065 2.70 0.00031 0.00002
Potassium amil xantate 1.528 Kw-hr 0.065 0.10 0.00001 0.00000
Aerofloat 238 0 Kw-hr 0.065 0.00 0.00000 0.00000
Aeropromoter 3501 0 Kw-hr 0.065 0.00 0.00000 0.00000
Carboxymethyl cellulose 55.008 Kw-hr 0.065 3.58 0.00041 0.00003
Sodium sulphite 1.528 Kw-hr 0.065 0.10 0.00001 0.00000
Sodium silicate 0 Kw-hr 0.065 0.00 0.00000 0.00000
Methyl isobutyl carbonyl 0 Kw-hr 0.065 0.00 0.00000 0.00000
SUMMARY
Workforce; 2.12%
Supplies;
36.21%
Electric
Power;
61.67%
CAPITAL COST
CAPEX
CAPEX
PROJECT N° 20192ME525R
E. Chavez/M. Gómez / A.
A H. Parra Internal Review 9/17/2019 ✓
Mejía / C. Sovero
E. Chavez/M. Gómez / A.
B H. Parra Internal Review 10/19/2019 ✓
Mejía / C. Sovero
E. Chavez/M. Gómez / A.
0 H. Parra Internal Review 11/21/2019 ✓
Mejía / C. Sovero
CAPITAL COST
CAPEX
Section 0.1.0 CONTENT Sheet 1 of 1
0.1.0 CONTENT
0.1.0 CONTENT
0.2.0 INTRODUCTION
0.3.0 SUMMARY
0.4.0 EQUIPMENTS
CAPITAL COST
CAPEX
Section 0.2.0 INTRODUCTION Sheet 1 of 2
0.1.0 INTRODUCTION
The cost of capital is one of the elemnts that defined the bussines, . The cost of capital include the fixed investment and working cost. The fixed
investment is the cost of physical and intangible assets necessary for the project to be real, which are distributed directly or indirectly to productio
and the working cost is the capital necessary to make a plant start its operation immediately after it has been built.
ESTIMATES BASES
All equipment costs were taken from InfoMine USA. (1998). We consider these equipment costs as FOB costs, in order to obtain the CIF cost it
was multiplied with a factor of 1.08 and to obtain them in plant positions a freight of USD 600.00 was considered.
To update the equipment cost values, the M&S Index extracted from Chemical Engineering magazine were used. For the year 2019 the factor is
1716.2 while for the year 2014 is 1566.9. We chosed 2014 like the first year because the edition of the InfoMine USA were in 2014.
The calculation of the energy consumed per month, the value given in HP was multiplied by 0.745 to covert it to kw, the it was multiplied by the
number of hours worked per day.
It was considered 28 days per month to calculate the monthly energy.
CAPITAL COST
CAPEX
Section 0.3.0 SUMMARY Sheet 1 of 3
DIRECT COST
SUB-TOTAL 34,638,449.73
12 LAND MANAGEMENT 15% 5,195,767.46
13 INSTRUMENTATION AND CONTROLS 8% 2,771,075.98
14 PIPING 7% 2,424,691.48
15 ELECTRICAL INSTALLATIONS (PLACED) 30% 10,391,534.92
16 CIVIL WORKS (INCLUDING SERVICES) 40% 13,855,379.89
17 SERVICE FACILITIES (ASSEMBLED) 30% 10,391,534.92
SUB-TOTAL DIRECT COST (USD) 79,668,434.38
INDIRECT COST
CONTINGENCY
129,923,282.79
TOTAL GENERAL
2 Expenses for project management and control, engineering performance, procurement service, construction management,
5 All materials, equipment and labor are considered for the commissioning of the equipment supplied by the supplier
6 All transportation costs of the permanent materials and equipment of the project are considered
CAPITAL COST
CAPEX
Section 4.00 EQUIPMENTS Sheet 1 of 4
MAIN PLANT
CRUSHING
3 1 Jaw Crusher C100- Metso 150 150 1342.26 gape x long 407,169.67 407,169.67
4 1 Sec.Cone Crusher GP 300-Metso 350 350 3131.94 gape x long 483,123.99 483,123.99
5 1 Tert. Cone Crusher HP800-Metso 800 800 7158.72 gape x long 1,528,573.74 1,528,573.74
GRINDING
10 1 Belt Feeder (216 - 432) stph 2.00 2.00 35.7936 36 in x 4 ft 6,308.97 6,308.97
REGRINDING
20 4 Cleaner II Cells RCS 5-Metso 20.00 80.00 1431.74 H(119)xL(388)xW(88)xC(79) 66,538.48 266,153.93
21 1 Cleaner III Cells Column Cell-METSO 4.50 4.50 80.54 1.3x9.4 42,480.02 42,480.02
THICKENING OF CONCENTRATES
CONCENTRATE FILTER
REAGENTS PLANT
LIME PLANT
XANTATHE PLANT
TOTAL 2 15,002.00
AP 3501
TOTAL 3 3,850.00
CMC PLANT
37 1 tanque agitador RCS 20-Metso 50 50 17,142.00 17,142.00
TOTAL 4 20,592.00
AF 238
40 1 dosing tank RCS 20-Metso 50 50 3,850.00 3,850.00
TOTAL 5 3,850.00
MIBC
41 1 dosing tank RCS 20-Metso 50 50 3,850.00 3,850.00
TOTAL 6 3,850.00
SODIUM SULPHITE
TOTAL 7 25,800.00
SODIUM SILICATE
45 0 no equipment RCS 20-Metso 50 0 0.00 0.00
TOTAL 8
CONTROL PLANT
GRINDING
46 1 Particly sampler PSI 300 1.61 1.61 28.78 2100 mm x 920 mm 500,000.00 500,000.00
47 1 Mass flow control Symens 0.50 0.50 8.95 1230 mm x 616 mm 24,000.00 24,000.00
48 1 Slurry sampler 1 Estándar 1.48 1.48 26.40 1000 mm x 500 mm 10,000.00 10,000.00
FLOTATION
49 1 Assays sampler Courier 5i 1.61 1.61 28.78 6000 mm x 6000 mm 500,000.00 500,000.00
50 1 Slurry sampler 2 Estándar 1.48 1.48 26.40 1000 mm x 500 mm 1,000.00 1,000.00
51 1 Slurry sampler 3 Estándar 1.48 1.48 26.40 1001 mm x 500 mm 1,000.00 1,000.00
DISTRIBUTION
52 1 Weighbridge SCS 0.134102 0.134102 2.3999966736 12 m x 3 m 5,500.00 5,500.00
ENVIROMENTAL
RESIDUES HANDLING
54 1 Cone Thickener Metso - LTE/C 660-10 2.00 2.00 35.79 10mx15m 480,000.00 480,000.00
BACKFILL PLANT
57 1 Passing Tank
58 1 Pump
59 1 Special Pump
59 1 Hydraulic BackFill
TOTAL 2 5,000,000.00
DISALINATION PLANT
COLLECTION
62 1 Tank Agitation
63 1 Clarifier
64 7 Rings Filter 9x3C-SFT 1.6 11.3 201.45 6000 mm x 6000 mm
TOTAL 34,638,449.73
(U$$)
Administration, supervision and insurance (3% Total coonstruction direct cost) 2,390,053.03
ECONOMIC ESTIMATE
PROJECT N° 20192ME525R
REVIEWE
REV. BY ISSUED FOR DATE CHK’D
D
E. Chavez/M.
A Gómez / A. H. Parra Internal Review 9/17/2019 ✓
Mejía
E. C. Sovero
Chavez/M.
B Gómez / A. H. Parra Internal Review 10/19/2019 ✓
Mejía C. Sovero
E. Chavez/M.
0 Gómez / A. H. Parra Internal Review 11/21/2019 ✓
Mejía C. Sovero
ECONOMIC
ESTIMATE
I. VALUATION OF MINERAL
Punishment
As kUSD/ton
0.00000136
Sb kUSD/ton
0.00000136
Maquila kUSD/ton
0.18
HISTORICAL
+ 2014 2015 2016 2017 2018 +
Cu kUSD/Ton 7.42 5.87 4.33 5.50 6.46
PROJECTED
2019 2020 2021 2022 2023 2024 2025 2026
6.04 6.11 6.15 6.15 6.15 6.15 6.15 6.88
PROJECTED
2019 2020 2021 2022 2023 2024 2025 2026
Year 0 Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8
INCOME
REVENUE 124,756.02 126,437.56 127,326.49 127,326.49 127,326.49 127,326.49 127,326.49 144,520.09
OPEX (14,233.22) (14,233.22) (14,233.22) (14,233.22) (14,233.22) (14,233.22) (14,233.22) (14,233.22)
OPERATING 110,522.80 112,204.34 113,093.27 113,093.27 113,093.27 113,093.27 113,093.27 130,286.87
CAPITAL COST ALLOWANCE (30,408.11) (30,408.11) (30,408.11) (30,408.11) (30,408.11) (30,408.11) (30,408.11) (30,408.11)
DEPRECIATION (9,387.69) (2,460.00) 0.00 0.00 0.00 0.00 0.00 0.00
TAXABLE REVENUE 70,727.00 79,336.22 82,685.15 82,685.15 82,685.15 82,685.15 82,685.15 99,878.76
TAXES AT 30% (21,218.10) (23,800.87) (24,805.55) (24,805.55) (24,805.55) (24,805.55) (24,805.55) (29,963.63)
PROFIT (243,264.92) 49,508.90 55,535.36 57,879.61 57,879.61 57,879.61 57,879.61 57,879.61 69,915.13
CAPEX (236,224.15)
WORKING COST (7,040.77)
IRR 16%
PP 4.4889 anual
5.87 month
26 days
ECONOMIC
ESTIMATE
COO
MILL SUPERINTENDENCE
MILL SUPERVISOR
3 TECHNICIAN 1 CHEMICAL
LABORATORY
TECHNICIAN
1 CRUSHING OPERATOR 2 OPERATOR
1 GRINDING OPERATOR
1 FLOTATION OPERATOR
1 FILTER OPERATOR
1 DISTRIBUTION
OPERATOR
CONTROL
COO
SUPERINTENDECE OF
MAINTENANCE
22,626,287.75
8,863,212.00
34,638,449.73
15% 5,195,767.46
8% 2,771,075.98
7% 2,424,691.48
30% 10,391,534.92
40% 13,855,379.89
30% 10,391,534.92
79,668,434.38
8.0% 6,883,352.73
8.0% 6,373,474.75
3.0% 2,581,257.27
2.0% 1,720,838.18
3.0% 2,581,257.27
20,140,180.21
99,808,614.59
35% 30,114,668.20
SD) 30,114,668.20
129,923,282.79